CUSTOMER : BOSSARD DE MEXICO S. Cover SA153069_ALL.pdf · service flexibility expertise special...

SERVICE FLEXIBILITY EXPERTISE

SPECIAL FASTENERS ENGINEERING CO., LTD. 9F-3, No.366,Bo Ai 2nd Rd., Kaohsiung 81358, Taiwan, R.O.C.

FAX: 886-7-5571977, 5572177 TEL: 886-7-5576366

CUSTOMER : BOSSARD DE MEXICO S.A

PO # 5630807MX

LOT # SA153069

SIZE : 10-32X5/16

DESCRIPTION : STRUCK SLOT IND HEX WASHER HEAD ROUND

BODY TRI-LOBE POINT THREAD FORMING SCREW C1022/C10B21 CASE

HARD TRIVALENT ZINC NICKEL MIN..10UM (MIN. 620 HRS TO RED

RUST) & BAKE WITHOUT WAX WITH NYLON PRECOTE 80(ADD TO ALL

THREAD EXCEPT FIRST & LAST THREAD) TO OUR DWG DD.12/14/01

MMG Part D299-X19.0031ZNW-80 BN90916, TARIFF NO:7318.15 10.60

Part Submission Warrant

Part Name

Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread

Forming Screw C1022/C10B21 Case Hard Trivalent Zinc Nickel

Min..10um (Min. 620 Hrs To Red Rust) & Bake Without Wax With

Nylon Precote 80(Add To All Thread Except First & Last Thread) To

Our Dwg DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916,

Tariff No:7318.15 10.60 10-32X5/16

Customer Part Number

4049497

Shown on Drawing No. N/A Organization Part Number SA153069

Safety and/or Government Regulation

Yes

No

Engineering Change Level

N/A

Dated

2001/12/14

Additional Engineering Changes Dated

Purchase Order No. 5630807MX Weight 0.0020 kg

Checking Aid No. Checking Aid Engineering Change Level Dated

Organization Manufacturing Information: Customer Submittal Information:

Special Fasteners Engineering Co., Ltd. BOSSARD DE MEXICO S.A Organization Name Supplier/Vendor Code Customer Name/Division

9F-3, No.366,Bo Ai 2nd Rd. BOSSARD DE MEXICO S.A Street Address Buyer/Buyer Code

Kaohsiung Taiwan

City/Region/Postal Code/Country Application

Materials

Reporting:

Has customer required Substances of Concern information been reported? Yes No n/a

Submitted by IMDS or other customer format:

Are polymeric parts identified with appropriate ISO marking codes? Yes No n/a

Reason for Submission: (check at least one)

Initial Submission Change to Optional Construction or Material

Engineering Change(s) Supplier or Material Source Change

Tooling: Transfer, Replacement, Refurbishment, or additional

Change in Part Processing

Correction of Discrepancy Parts Produced at Additional Location

Tooling Inactive > than 1 year Other - please specify

Requested Submission Level: (check one)

Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.

Level 2 - Warrant with product samples and limited supporting data submitted to customer.

Level 3 - Warrant with product samples and complete supporting data submitted to customer.

Level 4 - Warrant and other requirements as defined by customer.

Level 5 - Warrant with product samples and complete supporting data reviewed at organization’s manufacturing location.

Submission Results:

The results for: dimensional measurements material and functional tests appearance criteria

statistical process package These results meet all design record requirements: Yes No

(If “No” - Explanation Required)

Mold / Cavity / Production Process Production Process

DECLARATION: I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part Approval Process Manual 4

th Edition Requirements.

I further affirm that these samples were produced at the production rate of 172,800 / 16 hours. I also certify that documented

evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.

EXPLANATION/COMMENTS:

Is each Customer Tool properly tagged and numbered? Yes No n/a

Print

Name C.H.CHANG

Title Q.A. Manager

Phone No. 886-7-5576366

Fax No. 886-7-5571977

E-mail

[email protected]

Organization Authorized

Signature: Chang Ching-Hwa

Date

Feb. 02, 2016

FOR CUSTOMER USE ONLY (if applicable)

Part Warrant Disposition: Approved Rejected Other

Customer Tracking Number: (optional)

Customer Name: Customer Signature: Date:

PS-PR-008

品質證明書TEST CERTIFICATE

CUSTOMER

SPEC.

INSP.

PRODUCT

INVOICE NO.

CUSTOMER NO.

SHIPPING DATE

CUST ORDER NO.

CERTIFICATE NO.

CSC ORDER NO.

T/C ISSUE DATE

GENERAL MANAGER, METALLURGICAL DEPARTMENT

客戶名稱

規格名稱

檢驗 T/C

產品名稱

發票號碼

客戶編號

交運日期

客戶訂單編號

證明書編號

中鋼訂單編號

證明書日期

註釋

NOTES

SURVEYED BY冶金技術處處長

ITEM NO.

DIA/THICK WIDTH LENGTH

MASS

項目產品序號

尺寸 DIMENSIONS 數質量爐號

直徑/厚寬度長度量QTY kg HEAT NO.

化學成分 CHEMICAL COMPOSITION %C Mn P S Cu MoSi Ni Cr

X10 X10 X10 X10 X10

Al 備註2 3 2 REMARKS

B0292-01 COMPANY REGISTRATION NUMBER: 30414175 0956 托福實業股份有限公司　　　　　　　　　　　　　 ROD-CARBON STEEL SPECIAL FASTENERS ENGINEERING CO., LTD UX85007201 040423B0292 SAE 1022 AL-KILLED (GCWQ2) 81209958 LW5908D In Accordance with EN10204 3.1 APR.22,2015 APR.23,2015 CSC MILL INSPECTION. 01 2 3 SEQ. NO. mm mm 001 DJ472 02 5.50 COIL 3 4,5622RV89 21 84 16 6 4 57 TOTAL: 3 4,562 　　　　　　　　　　茲證明本表所列產品，均依材料規格製造及試驗，並符合規格之要求。　　　　　　　　　 WE HEREBY CERTIFY THAT MATERIAL DESCRIBED HEREIN HAS BEEN MANUFACTURED AND TESTED WITH SATISFACTORY RESULTS IN ACCORDANCE WITH THE REQUIREMENT OF THE ABOVE MATERIAL SPECIFICATION.

Production Part Approval

Material Test Results Page: 1 of 1 Pages

Organization:

Special Fasteners Engineering Co., Ltd.

Part Number: 4049497

Part Name: Struck Slot Ind Hex Washer Head Round

Body Tri-Lobe Point Thread Forming Screw

C1022/C10B21 Case Hard Trivalent Zinc Nickel

Min..10um (Min. 620 Hrs To Red Rust) & Bake Without

Wax With Nylon Precote 80(Add To All Thread Except

First & Last Thread) To Our Dwg DD.12/14/01 MMG

Part D299-X19.0031ZNW-80 BN90916, Tariff

No:7318.15 10.60 10-32X5/16

Design record change level:

Engineering change documents:

Engineering Change Level: 2001/12/14

Supplier/Vendor Code: Special Fasteners Engineering Co., Ltd.

Name of Laboratory: The Laboratory of China Steel Corporation

Material Supplier:

*Customer specified supplier/vendor code:

*If source approval is required, include the Supplier (source) & Customer assigned code:

Material Specification

No. / Revision / Date

Specification /

Limits Test Date

Qty.

Tested Supplier Test Results (data) OK

Not

OK

SAE 1022

Heat Number: 2RV89 C= 0.23-0.18 % Apr. 23, 2015

C= 0.21 %

MN= 1.00-0.70 % Apr. 23, 2015

MN= 0.84 %

P= 0.030 % max Apr. 23, 2015

P= 0.016 %

S= 0.050 % max Apr. 23, 2015

S= 0.006 %

Si Apr. 23, 2015

Si= 0.04 %

Al Apr. 23, 2015

Al= 0.057 %

PS-QR-006

SIGNATURE TITLE DATE

Chang Q.A. Manager Jan. 29, 2016

Blanket statements of conformance are unacceptable for any test

results.


Dimensional Test Results Page: 1 of 1 Pages

Organization:



Part Name: Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread Forming Screw C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) & Bake Without Wax With Nylon Precote 80(Add To All Thread Except First & Last Thread) To Our Dwg DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916, Tariff No:7318.15 10.60 10-32X5/16





Inspection facility: Visual、Caliper、Height Gage、Optical Comparator、Micrometer、Slot penetration gage

Item Dimension /

Specification

Specification /

Limits Test Date

Qty.

Tested

Organization Measurement

Results (data) OK

Not

OK

A Width A/F .312-.305 inches Feb. 01, 2016 8 pcs .309-.306 inches

B Width A/C .340 inches min Feb. 01, 2016 8 pcs .354-.344 inches

C Hex height .120-.105 inches Feb. 01, 2016 8 pcs .116-.114 inches

D Washer diameter .414-.384 inches Feb. 01, 2016 8 pcs .396-.389 inches

E Washer thickness .031-.019 inches Feb. 01, 2016 8 pcs .027-.025 inches

M Slot width .060-.050 inches Feb. 01, 2016 8 pcs .058-.053 inches

N Slot depth .080-.057 inches Feb. 01, 2016 8 pcs .065-.064 inches

Major diameter .190-.1818 inches Feb. 01, 2016 8 pcs .186-.185 inches

L Thread length .3125-.2825 inches Feb. 01, 2016 8 pcs .301-.298 inches

P Point diameter .132-.121 inches Feb. 01, 2016 8 pcs .130-.128 inches

Taper length 3-2.5 threads Feb. 01, 2016 8 pcs 3-2.5 threads

Appearance Feb. 01, 2016 100 pcs OK

PS-QR-005


Chang Q.A. Manager Feb. 01, 2016


results.


Performance Test Results Page: 1 of 2 Pages

Organization:










No:7318.15 10.60 10-32X5/16

Design Record Change Level:

Engineering Change Documents:



Name of Laboratory: The Laboratory of Special Fasteners Engineering Co., Ltd.

*Customer specified supplier/vendor code: *If source approval is required, include the Supplier (source) & Customer assigned code:

Test Specification /

Revision / Date

Specification /

Limits

Test Date Qty.

Tested

Supplier Test Results

(data) / Test Conditions OK

Not

OK

1. Core hardness 28-38 HRC Feb. 01, 2016 5 pcs 36.3-37.2 HRC

2. Surface hardness 45 HRC min Feb. 01, 2016 5 pcs 49-50 HRC

3. Case depth 0.10-0.23 mm Feb. 01, 2016 3 pcs 0.138-0.144 mm



Organization:










No:7318.15 10.60 10-32X5/16

Design Record Change Level:

Engineering Change Documents:



Name of Supplier: Special Fasteners Engineering Co., Ltd.

*Customer specified supplier/vendor code: *If source approval is required, include the Supplier (source) & Customer assigned code:


Revision / Date

Specification /

Limits

Test Date Qty.

Tested



Not

OK

1. Drive torque No deformation Dec. 07, 2015 8 pcs OK

2. Torsional strength 74 INLB min Dec. 07, 2015 8 pcs 93-89 INLB

3. Hydrogen embrittlement No cracks Dec. 07, 2015 8 pcs OK

PS-QR-007




results.

TEST REPORT Page：1 of 1

Issued Date: Feb. 02, 2016

Inspected Date: Feb. 01, 2016

Name of Client : SPECIAL FASTENERS ENGINEERING CO., LTD

Address of Client : No. 367 Shun-An Road Lu-Chu Dist., Kaohsiung City, Taiwan (R.O.C.)

Manufacture : SPECIAL FASTENERS ENGINEERING CO.,LTD 3rd

PLANT

Address of Manufacture : No. 367 Shun-An Road Lu-Chu Dist., Kaohsiung City, Taiwan

(R.O.C.)

Commodity and Size : Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread

Forming Screw C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To

Red Rust) & Bake Without Wax With Nylon Precote 80(Add To All Thread Except First & Last

Thread) To Our Dwg DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916, Tariff

No:7318.15 10.60 10-32X5/16

Manufacturing Date : Nov. 24, 2015 Heat No : 2RV89

Lot No. : SA153069 Head Marking : NA

Lot Quantity : 1134 MPCS Coating : Trivalent Zinc Nickel

Min..0002" & Bake Without Wax

Sampling : 13 PCS According to : ASTM F1470-09 P.O NO. : 5630807MX

Mechanical Properties Specification : According to Client Sampled by Miss Ann

Characteristics Test Method Specified Scale Actual Result Acc. Rej.

Core Hardness IFI 28-38 HRC N/A 36.3-37.2 HRC 5 0

Surface Hardness IFI 45 HRC min N/A 49-50 HRC 5 0

Case depth IFI 0.10-0.23 mm N/A 0.138-0.144 mm 3 0

We certify that those samples tested conform to the fastener spec. mentioned above.

Remark :

* Total sample size = Acc. + Rej.

* The report is responsible for designated samples and test item only.

* The report must not be reproduced except in full.

* Description any deviations

Chang Ching-Hwa Feb. 02, 2016

CHANG CHING-HWA / Report Signatory Date No.23, Ln. 334, Xinsheng Rd.,

Luzhu Dist., Kaohsiung City 821, Taiwan (R.O.C.)

TEL : 886-7-695-2888

FAX : 886-7-6951570

Certificate No. L0973-150610

Valid Until Aug. 14, 2018


Testing Laboratory



Organization:










No:7318.15 10.60 10-32X5/16





Name of Supplier: Modern Alloy Plating Co., Ltd. *Customer specified supplier/vendor code:



Revision / Date

Specification /

Limits

Test Date Qty.

Tested



Not

OK 1. Finish: Trivalent Zinc Nickel Min..0002" & Bake Without Wax

10 um min Dec. 04, 2015 10 pcs ok

1 10.8 um

2 11.0 um

3 12.2 um

4 10.6 um

5 10.9 um

6 10.1 um

7 11.7 um

8 10.6 um

9 12.2 um

10 11.1 um

Avg. 11.12 um

PS-QR-007


Chang Q.A. Manager Jan. 29, 2016


results.

頂吉興科技股份有限公司 Modern Alloy Plating Co., Ltd.

電鍍檢驗報告

Testing Report 廠商

Customer

托福實業股份有限公司


檢驗日期：2015 年 12 月 04 日

Inspection Date: Dec. 04, 2015

品名

Item

Struck Slot Ind Hex Washer Head Round


C1022/C10B21 Case Hard Trivalent Zinc

Nickel Min..10um (Min. 620 Hrs To Red

Rust) & Bake Without Wax With Nylon

Precote 80(Add To All Thread Except First

& Last Thread) To Our Dwg DD.12/14/01

MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60

規格

Size 10-32X5/16

批號 Batch No.

SA153069 項目

Category

膜厚

Thickness

標準

Spec. 10 um min

檢驗記錄

Inspection Records 位置

position

樣品

Sample #

Thk 1 備註欄

Remarks

1 10.8

2 11.0

3 12.20

4 10.6

5 10.9

6 10.1

7 11.7

8 10.6

9 12.2

10 11.1

Maximum 12.2

Minimum 10.1

平均值

Average 11.12

判定

Judgment

合格

OK

批

示

檢驗主管：陳’r 檢驗員：林’s

Approval: Mr. Chen Inspector: Mrs. Lin



Organization:










No:7318.15 10.60 10-32X5/16





Name of Supplier: Special Fasteners Engineering Co., Ltd.

*Customer specified supplier/vendor code:



Revision / Date

Specification

/ Limits

Test Date Qty.

Tested



Not

OK

1. Salt Spray Test 620 hrs min Dec. 07, 2016-Jan. 02, 2016

(09:00AM-05:00AM) 8 pcs 620 hrs without red rust

PS-QR-007




results.

ISO/TS 16949 Certified

SALT SPRAY TEST REPORT

ORDER NO. : 5630807MX LOT# : SA153069 DATE : Feb. 02, 2016

DESCRIPTION : STRUCK SLOT IND HEX WASHER HEAD ROUND BODY TRI-LOBE

POINT THREAD FORMING SCREW C1022/C10B21 CASE HARD TRIVALENT ZINC

NICKEL MIN..10UM (MIN. 620 HRS TO RED RUST) & BAKE WITHOUT WAX WITH

NYLON PRECOTE 80(ADD TO ALL THREAD EXCEPT FIRST & LAST THREAD) TO OUR

DWG DD.12/14/01 MMG PART D299-X19.0031ZNW-80 BN90916, TARIFF NO:7318.15 10.60

SIZE ：10-32X5/16

SAMPLE: 8 PCS

TEST CONDITION: 1.CONCENTRATION OF SALT SOLUTION : 5%

PH: 6.5-7.2

2.TEMP. OF THE TESTING CONTAINER : 35℃

TEMP. OF THE SATURATED AIR CONTAINER : 47℃

PRESSURE OF COMPRESED AIR 1.0 KGF/CM

3.SPRAY SPEED : 1-2 C.C PER HOUR

TEST RESULT : 1. STARTED FROM :09:00 AM Dec. 07, 2015

ENDED AT : 05:00 AM Jan. 02, 2016

2. TOTAL : 620 HOURS (NO RED RUST)

3. THE TRIVALENT ZINC NICKEL MIN..0002" & BAKE ON THE

SURFACES OF THE SAMPLES AT THE END OF THE TEST.

APPROVAL : Chang Ching-Hwa INSPECTOR : Becky

Special Fasteners Engineering Co., Ltd. 9F-3, No.366,Bo Ai 2nd Rd., Kaohsiung 81358, Taiwan, R.O.C.

TEL : 886-7-5576366 FAX : 886-7-5571977 5572177

CONTROL CHARTProduct Code: SA153069 Part Number: 4049497 Order No: Date :

Nominal: Gage No: 1.67 Material C1022

Spec: 9.76 10.51 mm Machine No: HC-04 3.3864 Heat No: 2RV89

Item: Washer Diameter Effective Nov. 05, 2015 Wire Dia : 4.24 mm

No: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

TIME 08:00 09:59 11:58 13:57 15:56 17:55 19:54 21:53 23:52 08:00 09:59 11:58 13:57 15:56 17:55 19:54 21:53 23:52 08:00 09:59 11:58 13:57 15:56 17:55 19:54

DATE 11/5 11/5 11/5 11/5 11/5 11/5 11/5 11/5 11/5 11/6 11/6 11/6 11/6 11/6 11/6 11/6 11/6 11/6 11/7 11/7 11/7 11/7 11/7 11/7 11/7

SAMPLE 1 9.89 9.90 9.89 9.89 9.93 9.90 9.89 9.89 9.89 9.91 9.90 9.89 9.90 9.94 9.91 9.89 9.93 9.90 9.89 9.91 9.89 9.89 9.89 9.93 9.91

2 9.90 9.92 9.90 9.91 9.89 9.89 9.93 9.89 9.92 9.89 9.89 9.90 9.91 9.89 9.90 9.91 9.89 9.89 9.93 9.89 9.94 9.89 9.90 9.89 9.89

3 9.89 9.92 9.90 9.90 9.93 9.92 9.89 9.91 9.92 9.89 9.91 9.89 9.89 9.89 9.92 9.90 9.90 9.92 9.89 9.89 9.90 9.91 9.90 9.89 9.89

4 9.92 9.90 9.89 9.89 9.90 9.89 9.90 9.89 9.91 9.90 9.93 9.92 9.89 9.91 9.93 9.89 9.90 9.89 9.90 9.89 9.90 9.90 9.89 9.92 9.90

5

X 9.90 9.91 9.90 9.90 9.91 9.90 9.90 9.90 9.91 9.90 9.91 9.90 9.90 9.91 9.92 9.90 9.91 9.90 9.90 9.90 9.91 9.90 9.90 9.91 9.90

R 0.03 0.02 0.01 0.02 0.04 0.03 0.04 0.02 0.03 0.02 0.04 0.03 0.02 0.05 0.03 0.02 0.04 0.03 0.04 0.02 0.05 0.02 0.01 0.04 0.02

NOTES

Notes n= 4 N= 25

A2= 0.729 UCLX 9.9231

D3= 0.000 LCLX 9.8811

D4= 2.282 UCLR 0.0657

d2= 2.059 LCLR 0.0000

CLX= 9.902 Cp= 8.9366

CLR= 0.029 Ca= 0.6211

σ= 0.01399 Cpk= 3.3864

Approve: Inspector: Ms. Hung PS-QR-022

Nov. 07, 20155630807MX

Acceptance Criteria For Stable Study Cpk≧

The Stable Process Index Value Cpk=

Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread Forming Screw

C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) &

Bake Without Wax With Nylon Precote 80(Add To All Thread Except First & Last Thread) To

Our Dwg DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916, Tariff No:7318.15

10.60 10-32X5/16

3CA-75

(Caliper)

9.87

9.88

9.89

9.90

9.91

9.92

9.93

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25No.

X CONTROL CHART

-0.01

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25No.

R CONTROL CHART

0.00

5.00

10.00

15.00

20.00

25.00

30.00

RX -

CONTROL CHARTProduct Code: SA153069 Part Number: 4049497 Order No: Date :

Nominal: Gage No: 1.67 Material C1022

Spec: 7.18 7.93 mm Machine No: TC-03 8.2360 Heat No: 2RV89

Item: Thread Length Effective Nov. 09, 2015 Wire Dia : 4.24 mm

No: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

TIME 08:00 09:59 11:58 13:57 15:56 17:55 19:54 21:53 23:52 08:00 09:59 11:58 13:57 15:56 17:55 19:54 21:53 23:52 08:00 09:59 11:58 13:57 15:56 17:55 19:54

DATE 11/9 11/9 11/9 11/9 11/9 11/9 11/9 11/9 11/9 11/10 11/10 11/10 11/10 11/10 11/10 11/10 11/10 11/10 11/10 11/11 11/11 11/11 11/11 11/11 11/11

SAMPLE 1 7.54 7.58 7.56 7.54 7.54 7.54 7.56 7.54 7.55 7.54 7.54 7.54 7.59 7.54 7.54 7.56 7.56 7.54 7.54 7.56 7.54 7.54 7.55 7.56 7.54

2 7.56 7.57 7.54 7.58 7.54 7.57 7.54 7.57 7.54 7.56 7.57 7.54 7.54 7.58 7.57 7.54 7.56 7.54 7.57 7.54 7.57 7.56 7.57 7.54 7.58

3 7.55 7.57 7.56 7.54 7.55 7.54 7.56 7.54 7.56 7.55 7.55 7.56 7.59 7.54 7.57 7.56 7.54 7.54 7.54 7.55 7.57 7.55 7.59 7.56 7.57

4 7.54 7.55 7.54 7.58 7.57 7.59 7.54 7.54 7.58 7.54 7.57 7.56 7.55 7.54 7.54 7.54 7.58 7.57 7.59 7.55 7.54 7.54 7.55 7.54 7.54

5

X 7.55 7.57 7.55 7.56 7.55 7.56 7.55 7.55 7.56 7.55 7.56 7.55 7.57 7.55 7.56 7.55 7.56 7.55 7.56 7.55 7.56 7.55 7.57 7.55 7.56

R 0.02 0.03 0.02 0.04 0.03 0.05 0.02 0.03 0.04 0.02 0.03 0.02 0.05 0.04 0.03 0.02 0.04 0.03 0.05 0.02 0.03 0.02 0.04 0.02 0.04

NOTES

Notes n= 4 N= 25

A2= 0.729 UCLX 7.5771

D3= 0.000 LCLX 7.5317

D4= 2.282 UCLR 0.0712

d2= 2.059 LCLR 0.0000

CLX= 7.554 Cp= 8.2492

CLR= 0.031 Ca= 0.0016

σ= 0.015153 Cpk= 8.2360

Approve: Inspector: Ms. Hung PS-QR-022

Nov. 11, 20155630807MX

Acceptance Criteria For Stable Study Cpk≧

The Stable Process Index Value Cpk=

Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread Forming Screw

C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) &

Bake Without Wax With Nylon Precote 80(Add To All Thread Except First & Last Thread) To

Our Dwg DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916, Tariff No:7318.15

10.60 10-32X5/16

3CA-75

(Caliper)

7.52

7.53

7.54

7.55

7.56

7.57

7.58

7.59

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25No.

X CONTROL CHART

-0.01

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25No.

R CONTROL CHART

0.00

5.00

10.00

15.00

20.00

25.00

30.00

RX -

Operator 3 Caliper Trials 3 Samples 10

1 2 3 4 5 6 7 8 9 10

1 A Mr. Chang 1 9.89 10.01 9.95 9.98 10.05 9.93 9.89 9.95 10.02 9.97 9.964

2 2 9.90 10.01 9.95 9.98 10.05 9.93 9.89 9.95 10.02 9.96 9.964

3 3 9.89 10.02 9.95 9.97 10.04 9.93 9.90 9.94 10.02 9.96 9.962

4 9.89 10.01 9.95 9.98 10.05 9.93 9.89 9.95 10.02 9.96 9.963

5 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.007

6 B Ms. Hung 1 9.89 10.01 9.95 9.98 10.06 9.93 9.90 9.95 10.02 9.96 9.965

7 2 9.90 10.01 9.96 9.98 10.06 9.93 9.89 9.95 10.02 9.96 9.966

8 3 9.89 10.01 9.95 9.97 10.06 9.92 9.89 9.95 10.01 9.97 9.962

9 9.89 10.01 9.95 9.98 10.06 9.93 9.89 9.95 10.02 9.96 9.964

10 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.007

11 C Mr. Shen 1 9.89 10.01 9.95 9.98 10.05 9.92 9.89 9.95 10.01 9.96 9.961

12 2 9.89 10.01 9.95 9.98 10.04 9.93 9.89 9.94 10.02 9.96 9.961

13 3 9.89 10.02 9.96 9.98 10.05 9.93 9.89 9.95 10.02 9.96 9.965

14 9.89 10.01 9.95 9.98 10.05 9.93 9.89 9.95 10.02 9.96 9.962

15 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.006

16 9.963

9.892 10.012 9.952 9.978 10.051 9.928 9.892 9.948 10.018 9.962 0.159

17 0.0067

18 0.0020

19 0.0172

Average

Range

Part Average(Xp)

Average

Range

Average

Range

Gauge Repeatability and Reproducibility Data Sheet

Part No. & Name:

4049497 / SA153069 Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread Forming Screw

C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) & Bake Without Wax With

Nylon Precote 80(Add To All Thread Except First & Last Thread) To Our Dwg DD.12/14/01 MMG Part D299-

X19.0031ZNW-80 BN90916, Tariff No:7318.15 10.60 10-32X5/16

Washer Diameter

Appraiser TrialPart Number

Average

=aX

=aR

= 3/cba RRR

=DIFFX

=R

= minmax XX

=RUCL* = 4DR

=aX

=aR

=aX

=aR=aX

=aR

Part No. & Name:

Characteristics: Washer Diameter Gage Name : Caliper Date: Nov. 05, 2015

Specifications: 10.51-9.76 mm Gage No: 3CA-75 Performed by: A Mr. Chang

Gage Type : B Ms. Hung C Mr. Shen

0.0067 0.0020 0.159

MEASUREMENT UNIT ANALYSIS % PROCESS VARIATION

Repeatability－Equipment Variation(EV )

EV = Trials %EV= 100[EV/TV]

= 0.0067 x 0.5908 2 0.8862 = 100[0.00394/0.05015]

= 0.00394 3 0.5908 = 7.85%

Reproducibility－Appraiser Variation(AV ) %AV= 100[AV/TV]

AV = = 100[0.00076/0.05015]

= √[(0.0020x0.5231)²-(0.00394)²/10.0x3.0)] = 1.52%

= 0.00076

n = parts r = trials

Repeatability & Reproducibility (GRR )

GRR %GRR= 100[GRR/TV]

= √(0.00394)²+(0.00076)² = 100[0.00401/0.05015]

= 0.00401 = 8.00%

Part Variation(PV )

PV = %PV= 100[PV/TV]

= 0.159x0.3146 = 100[0.04999/0.05015]

= 0.04999 = 99.68%

Total Variation(TV )

TV = ndc = 1.41[PV/GRR]

= √(0.00401)²+(0.04999)² = 1.41[0.04999/0.00401]

= 0.05015 = 17.5706

= 17

4049497 / SA153069 Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread Forming

Screw C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) & Bake

Without Wax With Nylon Precote 80(Add To All Thread Except First & Last Thread) To Our Dwg

DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916, Tariff No:7318.15 10.60 10-32X5/16

Appraisers 2 3

Parts

2 0.7071

3 0.5231

4 0.4467

5 0.4030

6 0.3742

7 0.3534

8 0.3375

9 0.3249

10 0.3146

)]/()[( 22

2nrEVX KDiff

2K

EV AV2 2

R KP 3

22 )()( PVGRR

K3

K1R K 1

=DIFFX=R :sheet data From=pR=DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX

DATA-R

1 2 3 4 5 6 7 8 9 10

UCLR 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172

LCLR 0 0 0 0 0 0 0 0 0 0

OPERATOR-A 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01

OPERATOR-B 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01

OPERATOR-C 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00

DATA-X

1 2 3 4 5 6 7 8 9 10

UCLX -0.1746133 -0.1746133 -0.1746133 -0.1746133 -0.1746133 -0.1746133 -0.1746133 -0.1746133 -0.1746133 -0.1746133

LCLX -0.17872 -0.17872 -0.17872 -0.17872 -0.17872 -0.17872 -0.17872 -0.17872 -0.17872 -0.17872

OPERATOR-A -0.25 -0.13 -0.19 -0.16 -0.09 -0.21 -0.25 -0.19 -0.12 -0.18

OPERATOR-B -0.25 -0.13 -0.19 -0.16 -0.08 -0.21 -0.25 -0.19 -0.12 -0.18

OPERATOR-C -0.25 -0.13 -0.19 -0.16 -0.09 -0.21 -0.25 -0.19 -0.12 -0.18

Part No. & Name:





0

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0.018

0.02

1 2 3 4 5 6 7 8 9 10

R

PART#

R CONTROL CHART

UCLR

LCLR

OPERATOR-A

OPERATOR-B

OPERATOR-C

-0.3

-0.25

-0.2

-0.15

-0.1

-0.05

0

1 2 3 4 5 6 7 8 9 10

X

PART#

X CONTROL CHART

UCLX

LCLX

OPERATOR-A

OPERATOR-B

OPERATOR-C

Operator 3 Caliper Trials 3 Samples 10

1 2 3 4 5 6 7 8 9 10

1 A Mr. Wang 1 7.51 7.66 7.62 7.54 7.61 7.58 7.51 7.65 7.59 7.53 7.580

2 2 7.51 7.66 7.62 7.54 7.61 7.58 7.52 7.65 7.59 7.53 7.581

3 3 7.52 7.65 7.62 7.55 7.62 7.58 7.52 7.64 7.59 7.52 7.581

4 7.51 7.66 7.62 7.54 7.61 7.58 7.52 7.65 7.59 7.53 7.581

5 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.007

6 B Ms. Su 1 7.51 7.66 7.62 7.55 7.61 7.58 7.52 7.65 7.59 7.52 7.581

7 2 7.52 7.66 7.62 7.54 7.61 7.59 7.51 7.65 7.60 7.53 7.583

8 3 7.51 7.66 7.63 7.54 7.61 7.58 7.52 7.65 7.60 7.53 7.583

9 7.51 7.66 7.62 7.54 7.61 7.58 7.52 7.65 7.60 7.53 7.582

10 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.007

11 C Mr. Lin 1 7.51 7.65 7.62 7.54 7.61 7.58 7.51 7.65 7.59 7.53 7.579

12 2 7.51 7.66 7.63 7.54 7.62 7.58 7.51 7.65 7.59 7.53 7.582

13 3 7.51 7.66 7.62 7.54 7.61 7.59 7.51 7.64 7.60 7.53 7.581

14 7.51 7.66 7.62 7.54 7.61 7.58 7.51 7.65 7.59 7.53 7.581

15 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.006

16 7.581

7.512 7.658 7.622 7.542 7.612 7.582 7.514 7.648 7.593 7.528 0.146

17 0.0067

18 0.0017

19 0.0172

Appraiser TrialPart Number

Average

Gauge Repeatability and Reproducibility Data Sheet

Part No. & Name:





Thread Length

Average

Range

Part Average(Xp)

Average

Range

Average

Range

=aX

=aR

= 3/cba RRR

=DIFFX

=R

= minmax XX

=RUCL* = 4DR

=aX

=aR

=aX

=aR=aX

=aR

Part No. & Name:

Characteristics: Thread Length Gage Name : Caliper Date: Nov. 09, 2015

Specifications: 10.00-8.70 mm Gage No: 3CA-75 Performed by: A Mr. Wang

Gage Type : B Ms. Su C Mr. Lin

0.0067 0.0017 0.146

MEASUREMENT UNIT ANALYSIS % PROCESS VARIATION

Repeatability－Equipment Variation(EV )

EV = Trials %EV= 100[EV/TV]

= 0.0067 x 0.5908 2 0.8862 = 100[0.00394/0.04596]

= 0.00394 3 0.5908 = 8.57%

Reproducibility－Appraiser Variation(AV ) %AV= 100[AV/TV]

AV = = 100[0.00049/0.04596]

= √[(0.0017x0.5231)²-(0.00394)²/10.0x3.0)] = 1.07%

= 0.00049

n = parts r = trials

Repeatability & Reproducibility (GRR )

GRR %GRR= 100[GRR/TV]

= √(0.00394)²+(0.00049)² = 100[0.00397/0.04596]

= 0.00397 = 8.64%

Part Variation(PV )

PV = %PV= 100[PV/TV]

= 0.146x0.3146 = 100[0.04579/0.04596]

= 0.04579 = 99.63%

Total Variation(TV )

TV = ndc = 1.41[PV/GRR]

= √(0.00397)²+(0.04579)² = 1.41[0.04579/0.00397]

= 0.04596 = 16.2661

= 16

4049497 / SA153069 Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread Forming

Screw C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) & Bake

Without Wax With Nylon Precote 80(Add To All Thread Except First & Last Thread) To Our Dwg

DD.12/14/01 MMG Part D299-X19.0031ZNW-80 BN90916, Tariff No:7318.15 10.60 10-32X5/16

Appraisers 2 3

Parts

2 0.7071

3 0.5231

4 0.4467

5 0.4030

6 0.3742

7 0.3534

8 0.3375

9 0.3249

10 0.3146

)]/()[( 22

2nrEVX KDiff

2K

EV AV2 2

R KP 3

22 )()( PVGRR

K3

K1R K 1

=DIFFX=R :sheet data From=pR=DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX =DIFFX

DATA-R

1 2 3 4 5 6 7 8 9 10

UCLR 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172 0.0172

LCLR 0 0 0 0 0 0 0 0 0 0

OPERATOR-A 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01

OPERATOR-B 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01

OPERATOR-C 0.00 0.01 0.01 0.00 0.01 0.01 0.00 0.01 0.01 0.00

DATA-X

1 2 3 4 5 6 7 8 9 10

UCLX 0.0232756 0.0232756 0.0232756 0.0232756 0.0232756 0.0232756 0.0232756 0.0232756 0.0232756 0.0232756

LCLX 0.0191689 0.0191689 0.0191689 0.0191689 0.0191689 0.0191689 0.0191689 0.0191689 0.0191689 0.0191689

OPERATOR-A -0.05 0.10 0.06 -0.02 0.05 0.02 -0.04 0.09 0.03 -0.03

OPERATOR-B -0.05 0.10 0.06 -0.02 0.05 0.02 -0.04 0.09 0.04 -0.03

OPERATOR-C -0.05 0.10 0.06 -0.02 0.05 0.02 -0.05 0.09 0.03 -0.03

Part No. & Name:





0

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0.018

0.02

1 2 3 4 5 6 7 8 9 10

R

PART#

R CONTROL CHART

UCLR

LCLR

OPERATOR-A

OPERATOR-B

OPERATOR-C

-0.06

-0.04

-0.02

0

0.02

0.04

0.06

0.08

0.1

0.12

1 2 3 4 5 6 7 8 9 10

X

PART#

X CONTROL CHART

UCLX

LCLX

OPERATOR-A

OPERATOR-B

OPERATOR-C

PROCESS FLOW DIAGRAM Page 1 of 5 Flow diagram number：SA153069 Date：Sep. 24, 2015 Rev.： Part number：4049497 Confirmed by： Oct. 08, 2015

Part description：Struck Slot Ind Hex Washer Head Round Body Tri-Lobe Point Thread

Forming Screw C1022/C10B21 Case Hard Trivalent Zinc Nickel Min..10um (Min. 620

Hrs To Red Rust) & Bake Without Wax With Nylon Precote 80(Add To All Thread

Except First & Last Thread) To Our Dwg DD.12/14/01 MMG Part

D299-X19.0031ZNW-80 BN90916, Tariff No:7318.15 10.60 10-32X5/16

Prepared：Mr. Lee, Ms. Hsieh, Mr. Lin, Mr. Chung, Mr. Shen, Mr.

Chang, Mr. Liu

Step Fab. Move Store Inspect Operation Description Item # Key Product Characteristics Item # Key Control Characteristics

1

Receiving Inspection

1

Grade of Material、Size、

1

Wire Coil Heat Number

Wire Coil Appearance and Identification Specification Identified

Forming tools

Header

Thread forming

Blank diameter、Blank length、Tooling size Specification Identified

2 Move wire coil to Storage

3 Material and tools storage

2

Label

4 Move material and tools to

Heading

Wire coil number、Label、Specification Identified

5

Heading

2

3

Wire Set-Up Appearance、Material、Size Wire coil number、Label

Tools Set-Up Tooling Sizes

4

Review specification、Set-up、Adjustment

Testing Heading、First Piece

Inspection

Head

Recess

Blank

Record on〝Order instruction〞

Appearance、Width A/F、Width

A/C、Hex height、Washer

diameter(○)、Washer

thickness、Slot width、Slot depth

Blank length、Blank diameter

Label、Record








Chang, Mr. Liu


6

Heading semi-products move to

storage

2

4 Label

7 Heading semi-products storage

5 Label 8

Move heading semi-products to

Threading

9

Threading

Rolling dies set-up

3

Rolling Dies Size

6

Review Specification、

Set-Up、Adjustment

Testing threading、First

piece inspection

Label、Record

Thread

Record on〝Order Instruction〞

Appearance、Major diameter、

Thread length(○)、Point

diameter、Taper length

10 Weight products and move to

storage

7 Label、Weight Record、Heat

Number 11 Storage waiting heat treatment

12 Heat treatment 4 Surface hardness、Core

hardness、Case depth 8

Control By Subcontractor

Testing Report








Chang, Mr. Liu


13

Finish plating

Trivalent Zinc Nickel

Min..0002" & Bake Without

Wax

5

Appearance、Plating thickness、

Hydrogen embrittlement、Salt

spray test

9 Control By Subcontractor

Testing Report

14 Transport of products into the

warehouse 6 Appearance 10 Label、Weight record

15 Storage

(Waiting Patch) 7 11

Label、Weight Record、Heat

Number

16 Finish / Patch

Nylon Precote 80 8

Appearance、Patch length、Patch

area、Patch color 12

Control By Subcontractor

Testing Report

17 Transport of products into the

warehouse 9 Appearance 13 Subcontractor Label

18

Final Inspection

Head

Recess

Thread

10

Appearance、Width A/F、Width

A/C、Hex height、Washer

diameter(○)、Washer

thickness、Slot width、Slot depth

Major diameter、Thread

length(○)、Point diameter、Taper length

14

Label、Record








Chang, Mr. Liu


18

Heat treatment

10

Surface hardness、Core

hardness、Case depth、Torsional

strength、Drive test

14 Label、Record

Finish/Plating

Trivalent Zinc Nickel

Min..10um & Bake Without

Wax

Appearance、Plating thickness、

Hydrogen embrittlement、Salt

spray test

Finish / Patch

Nylon Precote 80

Appearance、Patch length、Patch

area、Patch color

19 Move to storage(waiting

package) 11 Appearance、Label 15 Review label

20

Package

12

Review Packaging Weight、

Size、Label、Quantity 16 Review production order

Packaging Material、Packaging

Standard、Packaging Weight、

Packaging Labeling

21 Palletizing 17 Palletizing Standard

(ST-WI-009)








Chang, Mr. Liu


22

Move to storage

13

18 Label

23 Products Storage

(Waiting Shipment) 19 Label

24 Shipment 20 Review Label、Quantity

附件 7.4

POTENTIAL FMEA Number SA153069

FAILURE MODE AND EFFECTS ANALYSIS Page 1 of 26

(PROCESS FMEA) Prepared By

Item：Struck Slot Ind Hex Washer Head Round Body

Tri-Lobe Point Thread Forming Screw


Min..10um (Min. 620 Hrs To Red Rust) & Bake

Without Wax With Nylon Precote 80(Add To All

Thread Except First & Last Thread) To Our Dwg

DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16

Process Responsibility Manufacture Dept. FMEA Date (Orig.)Sep. 24, 2015(Rev.)

Model Year(S) / Vehicle(s) Key Date Wilson Chen Oct. 08, 2015 Engineering Change Level：2001/12/14

Core Team Mr. Lee, Ms. Hsieh, Mr. Lin, Mr. Chung, Mr. Shen, Mr. Chang, Mr. Liu

Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

1.Receiving

inspection/

wire coil

Mix material Mechanic

function defect 5 Label lost 1

1. Check label

completeness

2.100%

inspection

before heading

1 5 None

Wire damage Forming

defect 2

Supplier process

blunder 2 100% Inspection 5 20 None

Wire diameter is

too big or too

small

Forming

defect 2

Supplier process

blunder 2 100% Inspection 5 20 None

Poor chemical Mechanic

function defect 5

Supplier process

blunder 2

Material

certificate 5 50 None

1.Receiving

tools

inspection

Bore diameter is

too big or too

small

Wrong

dimension

after threading

major diameter

2 Tool supplier

process blunder 2 Tooling

purchasing and

inspection

approval

3 12 None

Penetration depth

is too shallow

Uneasy to

assemble 4

Tool supplier

process blunder 2 3 24 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

1.Receiving

tools

inspection

Recess diameter

is too big

Tools can be

slippery 4

Tool supplier

process blunder 2 Tooling

purchasing and

inspection

approval

3 24 None

Recess diameter

is too small

Can’t insert

tools into the

hole

4 Tool supplier

process blunder 2 3 24 None

2.Move material Label lost Mix material 5 Process blunder 1

Move visual

label’s

completeness

1 5 None

3.Material

storage Label lost Mix material 5

Pile materials are

too approached 1

100% inspection

before heading 1 5 None

3.Tools storage Mix Wrong size 2 Process blunder 1 1.Tools control

card 1 2 None

4.Move material

to Heading Label lost Mix material 5 Process blunder 1

100% inspection

before heading 1 5 None

4. Move tools to

Heading Wrong received

Wrong tools

size 2 Process blunder 1

1.Tools demand

list 1 2 None

5.Heading Bad appearance Improper

forming 2 Material defect Per SFE order 2

Receiving

Material

inspection

5 20 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Bad appearance Improper

forming 2

Material defect Per SFE order 2

1.First piece

inspection

2.Process

inspection

3 12 None

Tooling damage Auto-checker on

heading machine 2 2 8 None

Width A/F over or

not enough

Difficult to

assemble 4

Hex tooling size

defect

Tooling purchasing

and inspection

approval

2 Receiving tools

inspection 3 24 None

2

1.First piece

inspection

2.Process

inspection

3 24 None

Hex tooling

damage

Auto-checker on


2

1.First piece

inspection

2.Process

inspection

3 24 None

Width A/C over

or not enough

Difficult to

assemble 4

Hex tooling size

defect

Tooling purchasing

and inspection

approval

2 Receiving tools


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Width A/C over

or not enough

Difficult to

assemble 4

Hex tooling size

defect

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

Hex tooling

damage

Auto-checker on


2

1.First piece

inspection

2.Process

inspection

3 24 None

Hex height over Difficult to

assemble 4

Adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Operator

training

3 36 None

First punch tooling

too big

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Hex height over Difficult to

assemble 4

Material feeding

too much

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3 36 None

Auto-checker on


Wire diameter

unequal Per SFE order 2

Receiving

material

inspection

5 40 None

Hex height not

enough

Difficult to

assemble 4

Wire diameter

unequal Per SFE order 2

Receiving

material

inspection

5 40 None

First punch tooling

too small

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Hex height not

enough

Difficult to

assemble 4

Adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Operator

training

3 36 None

Material feeding

not enough

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3 36 None

Auto-checker on


Washer diameter

not enough

Bearing

strength not

enough

5 ○ First punch tooling

too small

Tooling purchasing

and inspection

approval

2 Receiving tools


Auto-checker on

heading machine

2 2 20 None

2

1.First piece

inspection

2.Process

inspection

3.SPC

2 20 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Washer diameter

not enough

Bearing

strength not

enough

5 ○ Wire diameter

unequal

Per SFE order 1

Receiving

material

inspection

5 25 None

Auto-checker on


Standard machine

setting per SFE

working

instruction

2

1.First piece

inspection

2.Process

inspection

3.SPC

2 20 None

Washer diameter

too big

Difficult to

assemble 4 ○

First punch tooling

too big

Per SFE order 2

1.First piece

inspection

2.Process

inspection

3.SPC

2 16 None

Auto-checker on


Standard machine

setting per SFE

working

instruction

3 Receiving tools


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Washer thickness

over

Bad

appearance 2

Feeds material too

much

Auto-checker on


Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3 18 None

Second punch

defect

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 12 None

Receiving tools


Washer thickness

not enough

Bearing

strength not

enough

5

Feeds material not

enough 2

1.First piece

inspection

2.Process

inspection

3 30 None

Second punch

defect

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 30 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Washer thickness

not enough

Bearing

strength not

enough

5 Second punch

defect

Tooling purchasing

and inspection

approval

2 Receiving tools


Slot width over Bad

appearance 2 Punch defect

Tooling purchasing

and inspection

approval

2 Receiving tools


2

1.First piece

inspection

2.Process

inspection

3 12 None

Slot width not

enough

Difficult to

assemble 4

Punch width not

enough

Tooling purchasing

and inspection

approval

2 Receiving tools


2

1.First piece

inspection

2.Process

inspection

3 24 None

Slot depth too

deep

Bad

appearance 2 Punch too deep

Tooling purchasing

and inspection

approval

2 Receiving tools


2

1.First piece

inspection

2.Process

inspection

3 12 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Slot depth too

shallow

Difficult to

assemble 4 Punch damage

Auto-checker on


Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

Blank length too

long

Screw length

too long,

difficult to

tighten well

4 Adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Opeartor

training

3 36 None

Blank length not

enough

Screw length

too short

difficult to

tighten well

4 Adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Opeartor

training

3 36 None

Blank diameter

too big

Difficult to

assemble 4

Tooling bore too

big

Tooling purchasing

and inspection

approval

2 Receiving tooling


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

5.Heading

Blank diameter

too big

Difficult to

assemble 4

Tooling bore too

big

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

Auto-checker on


Blank diameter

not enough

Difficult to

assemble after

threading

major dia. too

small

4

Wire diameter

unequal

Auto-checker on


Per SFE order 2

1. Receiving

material

inspection

5 40 None

Tooling defect

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

2

Receiving

material

inspection

3 24 None

Auto-checker on


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

6.Heading semi-

products move

to storage Label lost Mix 2 Process blunder 1

Check label’s

completeness 1 2 None

7.Heading semi-

products

storage

Label lost Mix 2 Process blunder 1

Next operation

staff check label’s

completeness

1 2 None

8. Move

heading semi-

products to

Threading

Wrong

semi-products Can’t thread 4 Label lost 1

Check label’s

completeness 1 4 None

9. Threading Bad appearance Bad

appearance 2

Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3. Operator

training

3 18 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

9. Threading

Major diameter

over

Difficult to

assemble,

drive torque

too big

4

Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3. Operator

training

3 36 None

Forming blank

diameter too big

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3.Set the blank

dia. manufacture

tolerance

3 24 None

Major diameter

not enough

Bearing

strength not

enough

5

Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3. Operator

training

3 45 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

9. Threading

Major diameter

not enough

Bearing

strength not

enough

5 Forming blank

diameter too small

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3.Set the blank

dia. manufacture

tolerance

3 30 None

Thread length too

long

Difficult to

tighten well 4 ○

Rolling dies length

oversize

Tooling purchasing

and inspection

approval

2 Receiving tools


Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Operator

training

4.SPC

2 24 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

9. Threading

Thread length too

long

Difficult to

tighten well 4 ○

Forming blank

long too long

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

Inspection

3.Set the blank

dia. manufacture

tolerance

4.SPC

2 16 None

Thread length too

short

Bearing

strength not

enough

4 ○

Rolling dies length

undersized

Tooling purchasing

and inspection

approval

2 Receiving tools


Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Operator

training

4.SPC

2 24 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

9. Threading

Thread length too

short

Bearing

strength not

enough

4 ○ Forming blank

long too short

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

Inspection

3.Set the blank

dia. manufacture

tolerance

4.SPC

2 16 None

Point diameter

over

Difficult to

assemble 4

Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Operator

training

3 36 None

Forming point

diameter too big

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

Rolling dies defect

Tooling purchasing

and inspection

approval

2 3 24 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

9. Threading

Point diameter

over

Difficult to

assemble 4 Rolling dies defect 2

1.First piece

inspection

2.Process

inspection

3 24 None

Point diameter

not enough

Bad

appearance 2

Rolling dies

adjustment

unsuitable

Standard machine

setting per SFE

working

instruction

3

1.First piece

inspection

2.Process

inspection

3.Operator

training

3 18 None

Forming point

diameter too small

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 12 None

Rolling dies defect

Tooling purchasing

and inspection

approval

2 3 12 None

2

1.First piece

inspection

2.Process

inspection

3 12 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

9. Threading

Taper length too

long

Bearing

strength not

enough

4 Forming point

length too long

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

Taper length too

short

Difficult to

assemble 4

Forming point

length too short

Tooling purchasing

and inspection

approval

2

1.First piece

inspection

2.Process

inspection

3 24 None

10.Weight

products and

move to

storage

Label lost Mix 2 Process blunder 1

Check label

completeness

before shipment

1 2 None

11.Storage

(Waiting heat

treatment)

Mix Can’t use 4 Label lost 1

Check label

completeness

before shipment

1 4 None

12.Heat

treatment

Surface hardness

over

Thread crest

breaks (thread

crest prone to

break)

7 Material defect Per SFE order 1 Review material


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

12.Heat

treatment

Surface hardness

over

Thread crest

breaks (thread

crest prone to

break)

7

Heat treatment is

not according to

operation

established

conditions

Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 42 None

Surface hardness

not enough

Bearing

strength not

enough

6

Heat treatment is

not according to

operation

established

conditions

Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 36 None

Material defect Per SFE order 1 Review material


Core hardness

over

Prone to be

broken 7 Material defect Per SFE order 1

Review material


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

12.Heat

treatment

Core hardness

over

Prone to be

broken 7

Heat treatment is

not according to

operation

established

conditions

Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 42 None

Core hardness not

enough

Bearing

strength not

enough

7

Heat treatment is

not according to

operation

established

conditions

Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 42 None



Case depth over Crest prone to

be broken 7 Material defect Per SFE order 1

Review material


附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

12.Heat

treatment

Case depth over Crest prone to

be broken 7

Heat treatment is

not according to

operation

established

Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 42 None

Torsional strength

not enough

Prone to be

broken 7



Heat treatment is

not according to

operation

established

Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 42 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

12.Heat

treatment Drive torque over

Difficult to

assemble 4

Hardness not

enough Per SFE order 2

1.Final inspection

2.Testing

laboratory

inspection

3.Check C& Mn

content on the

label

3 24 None

Threading defect Per SFE order 3 Final inspection 3 36 None

13. Finish

Trivalent

Zinc Nickel

Min..10um

& Bake

Without

Wax

Bad appearance

Bad

appearance

after assembly

2

Plating is not

according to

operation

established

conditions

Per SFE order 3

1.Every bucket

inspection

2.Receiving

inspection

3 18 None

Plating thickness

not enough

Prone to be

rusty 5 Per SFE order 3

1.Every bucket

inspection

2.Receiving

inspection

3 18 None

Hydrogen

embrittlement

Prone to be

broken 7 Per SFE order 2

Final inspection

(Hydrogen

embrittlement

test)

3 42 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

13. Finish

Trivalent

Zinc Nickel

Min..10um

& Bake

Without

Wax

Salt spray test Prone to be

rust 4

Plating is not

according to

operation

established

conditions

Per SFE order 2 Final inspection

(Salt spray test) 3 24 None

14.Transport of

products into

the

warehouse

Mix Difficult to use 4 Label lost

Tag is to be

attached to each

barrel per SFE

working

instruction

1

Final Inspection

(Every bucket

inspection)

1 4 None

15.Storage

(Waiting

patch)

Mix Can’t use 4 Label lost 1

Check label

completeness

before shipment

1 4 None

16.Finish / Patch

Patch Nylon

Precote 80

Patch length

After assemble

bad

appearance

2

Mfg. is not to

according to

operation

established

conditions

3

1.Every bucket

inspection

2.Receiving

inspection

5 30 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

17. Transport of

products into the

warehouse

Mix Difficult to use 4 Label lost 1

Check label

completeness

before shipment

1 4 None

18.Final

inspection Inaccurate gauge

Customer

complaint 3 Damaged gauge 1

1. Periodical

calibration 1 3 None

19.Move to

storage

(Waiting

Package)

Mix Difficult to use 4 Label lost 1

Checking labels

by two people

before packing

1 4 None

20. Package

Mix

Customer

assembly line

shutdown

7

1.Label lost

2.Unchecked

label

2

1.Final inspection

2.Every bucket

inspection

3 42 None

Underweight

Customer

production

demand

shortage

3 Scale error 2 Periodical

calibration 3 18 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

20. Package Wrong labeled

Customer

assembly line

shutdown

7 Wrong label 1

1.Package

inspection

2.Review before

shipment

3.Label print by

computer

3 21 None

21. Palletizing Improper

palletizing

Products

loosened 4

Not according to

the standard

operation

2 Inspection after

operation 2 16 None

Before shipment

review 2

2 16 None

22.Move to

storage

Shipment carton

cracked

Products

scattered 4

Not according to

the standard

operation

2 Check after

operation 2 16 None

Before shipment

review 2 2 16 None

23.Products

storage

(Waiting

shipment)

Improper storage

condition

Rust of

products 4 1

Check before

shipment 2 8 None

附件 7.4










DD.12/14/01 MMG Part D299-X19.0031ZNW-80

BN90916, Tariff No:7318.15 10.60 10-32X5/16




Process

Function

Requirements

Potential

Failure

Mode

Potential

Effect(s) of

Failure

S

e

v

C

l

a

s

s

Potential

Cause(s)/

Mechanism(s)

of Failure

Current

Process

Controls

Prevention

O

c

c

u

r

Current

Process

Controls

Detection

D

e

t

e

c

R

P

N

Recomme

nded

Action(s)

Responsibility

& Target

Completion Date

Action Results

Actions

Taken

S

e

v

O

c

c

D

e

t

R

P

N

PS-QR-021

24.Shipment Wrong product

Customer

assembly line

shutdown

7 Operator faults 1 Check before

shipment 1 7 None

CONTROL PLAN Page 1 of 12

□Prototype ☑Pre-launch □Production

Control plan number : SA153069

Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)

Part number /latest change level

4049497

Core team : Mr. Lee, Ms. Hsieh, Mr. Lin, Mr. Chung, Mr. Shen, Mr.

Chang, Mr. Liu

Customer engineering approval / date(if req'd)

Part name /description : Struck Slot Ind Hex Washer Head Round Body

Tri-Lobe Point Thread Forming Screw C1022/C10B21 Case Hard Trivalent

Zinc Nickel Min..10um (Min. 620 Hrs To Red Rust) & Bake Without Wax

With Nylon Precote 80(Add To All Thread Except First & Last Thread) To


Tariff No:7318.15 10.60 10-32X5/16

Supplier/plant approval/date:

Wilson Chen Oct. 08, 2015

Customer quality approval/date(if req'd)

Supplier /plant:


Supplier code Other approval/date(if req'd) Other approval/date(if req'd)

Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.

Characteristics Specia

l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective

Action No. Product Process

Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample

Size Freq. / Conducted

QC-QR-060

1

Receiving &

inspection / wire

coil

1 Appearance

Without

deformed、scratched

or rusty

Visual

magnifier

Every

size Lot

Purchaser

/QA Material Receiving

Inspection Procedure

(QC-PR-003)

Wire Receiving

Inspection Standard

(QC-WI-005)

According by

Nonconforming

Product Control

Procedure

(QC-PR-011)

2 Wire diameter mm02.0

024.4

Micrometer

Min 2

size

Each

specification

Purchaser

/QA

3 Label Can’t lose Visual Every

size Lot

Purchaser

/QA

4 Property Test certificate Check Each size Purchaser Review Test

Certificate

1 Receiving tools

inspection

1 Bore diameter Tooling design input

/ Output verification

list

Micrometer 1 piece Lot

Tooling

staff / QA

Form of tooling

design input/output

verity Modify、

Re-make

2 Bore length Micrometer 1 piece Lot

3 Tools size Calipers 1 piece Lot

4 Recess

penetration depth

Punch purchase

form Penetration 1 piece Lot Punch purchase form

2 Move coil to

storage Over head

traveling

crane

1 Label Label can’t lose Visual Every

coil Lot Operator

Manufacturing

Control Procedure

(PA-PR-001)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011) 3 Material storage 1 Label Label can’t lose Visual

Every

coil Lot Operator

3 Tools storage 1 Storage place

Tooling

requirement/Tooling

control card

Visual Every piece Tooling

staff

Tooling Management

Procedure

(PA-PR-005)

Tooling control

system

(PA-WI-004)




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

4 Move material to

Heading

Over head

traveling

crane

1 Label Label can’t lose Visual Every

coil Lot Operator

Manufacturing

control procedure

(PA-PR-001)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

4 Move tools to

Heading 1 Tools size

Tooling demand

form / Order

Instruction

Calipers Every

piece Recipients Operator Tooling demand form

Modify、

Re-make

5 Heading Heading

machine

1 Appearance

Screw Appearance

Control Standard

(QC-WI-006)

Visual 20

pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Stop、

Adjustment、

Change tools、

Change

material&

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

2 Width A/F

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Calipers 8 pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

5 Heading Heading

machine

3 Width A/C

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Calipers 8 pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Stop、

Adjustment、

Change tools、

Change

material&

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

4 Hex height Height gage 8 pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

5 Washer diameter ○ Calipers 8 pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

4 pieces 119 min QA RX Control Chart




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

5 Heading Heading

machine

6 Washer thickness

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Calipers

8 pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Stop、

Adjustment、

Change tools、

Change

material&

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

7 Slot width 8 pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

8 Slot depth Slot pen. gage 8 pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

5 Heading Heading

machine

9 Blank length

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Calipers 8 pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Stop、

Adjustment、

Change tools、

Change

material&

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

10 Blank diameter Micrometer 8 pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

6

Heading

semi-products

move to storage Over head

traveling

crane

1 Label Record、Label can’t

loss Visual Each bucket Operator

Manufacturing

Control Procedure

(PA-PR-001)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011) 7

Heading

semi-products

storage

1 Label Label can’t lose Visual Each bucket Operator




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

8

Move

semi-products to

threading

1 Label &

Appearance

Check label and

appearance Visual Each bucket Operator

Manufacturing

Control Procedure

(PA-PR-001)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

9 Threading Threading

machine

1 Appearance

Screw Appearance

Control Standard

(QC-WI-006)

Visual 20

pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Stop、

Adjustment、

Change tools、

Change

material&

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

2 Major diameter

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Micrometer 8

pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

9 Threading Threading

machine

3 Thread length ○

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Calipers

8

pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Stop、

Adjustment、

Change tools、

Change

material&

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

4 pieces 119 min QA RX Control Chart

4 Point diameter

Optical

comparator

8

pieces

First piece

inspection

QC-PR-014

QA

Order Instruction

(PA-QR-019)

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA

5 Taper length 8

pieces

First piece

inspection

QC-PR-014

QA

Process

inspection

QC-PR-004

4hr

/ Operator

Each

bucket/QA




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

10

Weight products

and move

to storage

Over head

traveling

crane

1 Label Check label and

appearance Visual Each bucket Operator The list of the unit

weight for the

threaded part

(QC-QR-011) According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

11 Storage waiting

heat treatment

Over head

traveling

crane



12 Heat Treatment

Heat

Treatment

equipment

1 Surface hardness According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Hardness

tester

5

pieces Lot

Sub-contr

actor

Control By

Subcontractor

(Provide Testing

Report)

2 Core hardness

3 Case depth 3

pieces

13

Finish plating

Trivalent Zinc

Nickel Min..10um

& Bake Without

Wax

Plating

equipment

1 Appearance

Screw Appearance

Control Standard

(QC-WI-006)

Visual 100

pieces Lot QA

Final Product

Inspection Control

Procedure

(QC-PR-007)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

2 Plating thickness According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Plating

thickness

10

pieces

Lot Sub-contr

actor 3

Hydrogen

embrittlement

Hydrogen

embrittlement

tester 8

pieces

4 Salt spray test Salt spray

machine




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

14

Transport of

products into the

warehouse

Truck 1 Label

Check label and

appearance Visual Each bucket QA

Final Product

Inspection Control

Procedure

(QC-PR-007)

15 Storage waiting

Patch

Over head

traveling

crane



The list of the unit

weight for the

threaded part

(QC-QR-011)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

16 Finish patch

Nylon Precote 80 1

Length of coated

zone

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Optical

comparator 100 pieces Lot

Control By

Subcontractor

17

Transport of

products into the

warehouse

Truck 1 Label Check label and

appearance Visual Each bucket QA

Final Product

Inspection Control

Procedure

(QC-PR-007)

18 Final Inspection 1 Appearance

Screw Appearance

Control Standard

(QC-WI-006)

Visual 100

pieces Lot QA

Order Instruction

(PA-QR-019)

Inspection Report

(QC-QR-020)




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

18 Final Inspection

2 Width A/F

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Calipers

8

pieces

Lot

QA

3 Width A/C

4 Hex height Height gage

5 Washer diameter ○

Calipers

6 Washer thickness

7 Slot width

8 Slot depth Slot pen. gage

9 Major diameter Micrometer

8

pieces

Order Instruction

(PA-QR-019)

Inspection Report

(QC-QR-020)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

10 Thread length ○ Calipers

11 Point diameter Optical

comparator 12 Taper length

13 Surface hardness Hardness

tester

5

pieces Laborator

y

Testing Laboratory

test report 14 Core hardness

15 Case depth 3pieces

16 Torsional strength Torque

wrench

8

pieces

QA

Mechanical

Properties Test Report

(QC-QR-030) 17 Drive torque

18 Plating thickness Customer

requirement

Plating

thickness

Tester

10

pieces

Sub-contractor testing

report




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

18 Final Inspection

19 Hydrogen

embrittlement

According to Order

Instruction

SA153069 & SFE

control-drawing

SA20022

Hydrogen

embrittlement

tester 8

pieces Lot QA

Inspection Report

(QC-QR-020) According to

Nonconforming

Product Control

Procedure

(QC-PR-011)

20 Salt spray test Salt spray

machine

Salt Spray test report

(QC-QR-065)

19 Move to storage Crane /

Forklift 1 Label

Check label and

appearance Visual Each bucket

Packing

Operator

Packing Management

Procedure

(ST-PR-003)

20 Package Packing

equipment

1 Box / Weight Customer

requirement

Scale According to Produce

Order

Packing

Operator

According to Produce

Order Package

Repackage

2 Label Visual Reprint

3 Packing type

According to

Package Control

Procedure

(ST-PR-003)

Visual According to Produce

Order

Packing

Operator

According to Produce

Order Package

Material Standard

(ST-WI-008)

Packing and Baling

operation checklist

(ST-QR-015)

Repackage

21 Palletizing Packing

equipment 1 Palletizing

According to

Palletizing standard

(ST-WI-009)

Visual Each pallet Packing

Operator

Tie off standard

(ST-WI-009) Repackage




Key contact/phone

Mr. Lee TEL : 886-7-6971883

Date(orig.)

Sep. 24, 2015

Date(rev.)


4049497


Chang, Mr. Liu







Tariff No:7318.15 10.60 10-32X5/16




Supplier /plant:



Part/

Process

Number

Process

Name/Operation

Description

Machine

Device Jig.

Tools For

Mfg.


l Char.

Class

Methods

Control Method

Reaction Plan

& Corrective


Product / Process

Specification /

Tolerance

Evaluation

Measurement

Technique

Sample


QC-QR-060

22 Move to storage Forklift 1 Package box Can’t break Visual Surrounding / Every

pallet

Packing

Operator Warehouse Operation

Management

Procedure

(ST-PR-003)

According to

Nonconforming

Product Control

Procedure

(QC-PR-011) 23

Products storage

(waiting

shipment)

1 Package box Box can’t be broken

and damp Visual

Surrounding / Every

pallet

Storekeep

er

24 Shipment Forklift 1 Box quantity Customer

requirement Visual Every pallet

Storekeep

er

Review product、

Label are same

Revise Packing

List 2 Part name

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