Custom Metal Fabrication

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Schletter is proud to offer custom metal

fabrication services with a range of

production-level fabrication machinery in

two manufacturing facilities. With high levels

of automation, experienced operators, and

collaborative, support-ready drafting and

engineering teams, we are ready to deliver

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Table of Contents

Cutting 4

Laser Cutting 6

Punching 7

CNC Bending 8

Folding 9

Machining and More 10WeldingHardware InsertionFinishingProcessing and Assembly

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Technical Specs:Max Coil Width 1,524 mm / 60 in

Max Coil Weight 5,000 kg / 11,000 lbs

Thickness Range

Mild Steel 0.5-1.5 mm / 26-16 ga

Stainless 0.5-1 mm / 26-20 ga

Aluminum 0.75-1.75 mm / 24-15 ga

Min Strip Width 75 mm / 3 in

Max Cutting Speed 35 m/min / 115 ft/min, up to 8 slitting rolls

Technical Specs:Cutting Length 4,040 mm / 159 in

Thickness Capacity

Mild Steel 5 mm / 0.197 in

Technical Specs:130 mm x 300 mm 90 mm x 300 mm

Steel 90° 45°

Stainless 90° 45°

Aluminum 90° 45°

Centurio Metal Coil Cutting Center: Centurio is the fastest sheet metal cutting system in the world. The system features automatic slitting and cutting procedures based on the type of material, length, width and number of pieces inputted by the operator. Attached to an automated coil warehousing system, the Centurio is able to switch between different coils while maintaining

RAS 86.43 Shear:Featuring Swing Beam Technology and an extremely low rake angle, this machine is able to cut with minimal burrs and minimal twist, even in small parts. A CNC-controlled backstop further heightens accuracy. After the material is cut, the system automatically sorts and transports the

Cutt

ing

Kaltenbach Cold Saw: The Kaltenbach up-stroking blade principle provides several key advantages: the blade immediately enters the cut for reduced cycle times, safe set-up with all the saw gear components located below the table, long blade life due to rigid feed stroke and no re-cutting of chips.

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Elumatec MGS 142 Saw:The Elumatec MGS 142 is the ideal miter saw for series production. Profile feeds from the left and material stops on the right. This machine utilizes a digital read-out for quick and precise measurement changes.

Elumatec SA 142 Saw: Suitable for high volume cutting of aluminum profiles, the Elumatec SA 142 allows for customization with an infinitely adjustable pivot range between 45 and 90. Incremental material feed protects the surface of the work piece.

Presta Eisele Sawing Center:With a magazine loader, the Presta Eisele saw is perfect for cutting multiple aluminum extrusions simultaneously. Newest saw blade geometries ensure that excellent surface quality is maintained with superior speed.

Technical Specs (Elumatec and Presta):130 mm x 300 mm 90 mm x 300 mm

Steel 90° 45°

Stainless 90° 45°

Aluminum 90° 45°

Cutting

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Technical Specs:Envelope 1,500 x 3,000 x 115 mm / 50 x 118 x 4.5 in

Thickness Capacity

Mild Steel 25 mm / 1.0 in

Stainless 20 mm / 0.79 in

Aluminum 20 mm / 0.79 in

Copper 9.5 mm / 0.375 in

Brass 6 mm / 0.236 in

Tolerances ± 0.05 mm / ± 0.002 in

Trumpf TruLaser 5030 (5000W Fiber Optic): This highly productive machine effortlessly processes both thick and thin sheets. Equipped with the TruDisk laser and LiftMaster Sort, it can achieve feed rates for thin sheets that are up to three times faster, offering the most cost effective solution for thin sheet processing.

The LiftMaster Sort takes over the physical labor of loading and unloading the machine; this allows the machine to work at full capacity.

Lase

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Technical Specs (Trumpf):Bed Dimensions 1,550 x 3,050 mm / 61 x 120 in

Max Tons 20

Thickness Capacity

Mild Steel 4 mm / 0.157 in

Stainless 4 mm / 0.157 in

Aluminum 8 mm / 0.315 in

Trumpf TruPunch 5000:The most productive punching machine in the world reaching 1,400 strokes/min. of marking up to 2,800 strokes/min. 360 degree tool rotation allows infinite tool positioning. Active die technology along with a brush table produces scratch-free punched and formed parts. This machine provides ultimate versatility with capabilities including automatic sheet loading, automatic part unloading, forming, bending, tapping, louvers, extrusions, countersinking, flexibility for every stamping process, and fast processing speeds.

Peddinghaus Ironworkers:50 and 100 ton. With a range of capabilities, the Peddinghuas Ironworkers can punch flat stock, angle, channel, I-beams, shear flat stock, angle and bar stock, and notch a variety of profiles.

• Punch holes 1 ¼” in ½” material• Shear 14” x ½” material with an 8” throat depth

With a precision slide design and integrated cylinder, the PeddiWorker provides a true 90° approach to every work piece in all operations.

Burkhardt H-Series Punch: 60, 93 and 125 ton. The Burkhardt H-Series is designed for punching, bending, embossing and drawing operations.

Punching

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Trumpf TruBend 5230: A combination of innovative technology and precision

friendly ACB (Automatic Controlled Bending) angle measuring system guarantees bending angle precision. With up to 6 CNC controlled backstop axes, this machine

Trumpf TruBend 7036:Perfect for coordinated interaction between operator and machine, the TruBend 7036 is a particularly cost-effective

.strap dezis muidem dna llams gnidneb rof noitulosQuality is assured with the integrated bending line laser for spot-on positioning.

RAS 79.26-2 Multibend-Center:The RAS 79.26-2 Multibend-Center is highly automated for rapid processing speeds that are ideal for high volume production runs. Using highly dynamic servo motors, an ultra-fast tool changer, and all-new folding beam tools, the RAS MultiBend-Center continues to be the key player and trend setter within automated folding technology.

CNC B

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Technical Specs:Bed Dimensions 3,230 x 625 x 420 mm throat /

127 x 24 x 16.5 in

Max Tons 234

Technical Specs:Bed Dimensions 1,020 x 295 x 150 mm throat /

40 x 11.5 x 6 in

Max Tons 40

Technical Specs:Bed Dimensions 2,560 x 203 mm / 100 x 8 in

Height Tolerance ± 0.2 mm / ± 0.008 in

Thickness Capacity

Mild Steel 2 mm / 14 ga

Stainless 1.5 mm / 16 ga

Aluminum 3 mm / 11 ga

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RAS 63.30 XL-Center:Fast processing speeds are achieved with the RAS 63.30 XL-Center by folding parts up and down and reducing part handling. The substantial and patented 300 degrees of free space in front of the beam allows for unimagined part design possibilities. RAS is also breaking new ground with the control system of this machine, which allows the operator to simply draw a profile on the 19-inch touch screen and the desired component is created in seconds! The part programming software will automatically suggest and rank alternative folding sequences by the minimum number of collisions with limited material handling.

RAS 75.06-2 XXL-Center:The RAS XXL-Center is essentially the big brother of the XL Center described above, equipped with the same intelligent software capabilities and bending flexibility. Requiring only one operator, the RAS XXL-Center is the perfect machine to automatically turn out precise, long parts in record time.

Schechtl MAB 310/CNC:Rapid and automatic bending beam adjustment, paired with the power and speed of frequency inverter controlled machine elements, this MAB model extremely efficient.

Folding

Technical Specs:Working Length 3,200 mm / 126 in

Thickness Capacity

Mild Steel 1.5 mm / 16 ga

Stainless 1 mm / 18 ga

Aluminum 2 mm / 14 ga

Tolerances ± 0.2 mm / ± 0.008 in

Technical Specs:Working Length 6,400 mm / 250 in

Thickness Capacity

Mild Steel 1.5 mm / 16 ga

Stainless 1 mm / 18 ga

Aluminum 2 mm / 14 ga

Tolerances ± 0.2 mm / ± 0.008 in

Technical Specs:Working Length 3,100 mm / 122 in

Thickness Capacity

Mild Steel 2 mm / 14 ga

Stainless 1.5 mm / 16 ga

Aluminum 3 mm / 11 ga

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Mac

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Welding

Hardware Insertion

A movable magazine allows for fast tool change between 13 standard tools and seven special tools. 5-axis CNC

economic processing for all imaginable operations for

Fronius Welding Cell:Ideal for welding aluminum, stainless steel and carbon

Haegar 618 Plus-H: The Haegar 618 Plus-H offers a modular auto-feed system that separates, aligns, and feeds nuts, studs, and standoffs without having to change the auto-feed bowl. With fast and easy tooling changeover, switch from nuts to studs to standoffs in a matter of minutes. The feed capacity of this system is up to 2,000 fasteners per hour.

Technical Specs:Bed Dimensions 18 m x 1,150 mm x 715 mm /

59 ft x 46 in x 28 in

Tolerance ± 0.1 mm / ± 0.004 in

Fronius and Cloos (MIG) Welding Machines:

steel, and aluminum.

PEMSERTER Series 2000 press:The PEMSERTER 2000 has established itself as the productivity leader in the world of fastener installation. Ideal for inserting PEM style fasteners into sheet metal components, the high speed hydra-pneumatic actuating system delivers insertion speeds that cannot be met by other insertion systems.

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Machining and M

ore

Finishing

Processing and Assembly

Rösler RMBC 4.2 Bead Blast and Surface Finisher: Automatic loading and unloading maximizes productivity.

Rösler Vibratory Finisher:

and paired with a centrifuge for water recycling.

Clemco Sandblast Cabinet:Ideal for short run small part sandblasting, the Clemco Sandblast Cabinet is equipped with a unique air logic

coated, hot dip galvanized, zinc coated, or anodized to

system and machinery, Schletter offers resources for quick assembly and/or packaging of large or small components

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Schletter Inc

www.schletter.us mail@schletter.us

Tour one of our two United States manufacturing facilities or get more information by contacting our Custom Metal Fabrication Representative:

North American Headquarters Manufacturing and Sales1001 Commerce Center DriveShelby, North Carolina 28150Tel: (704) 595 - 4200Fax: (704) 595 - 4210

Todd Thrift1001 Commerce Center DriveShelby, NC 28150 USATel: (704) 595 - 4116Mobile: (704) 300 - 2205todd.thrift@schletter.us

West Manufacturing and Sales3761 E Farnum PlaceTucson, Arizona 85706Tel: (520) 289 - 8700Fax: (520) 289 - 8696