CUSTOM MADE STEEL PROFILESOLUTIONS

p.03

INDEX

CO-DESIGN .............................................................................................. p.10

CUSTOM ROLL FORMING ..................................... p.18

AUTOMOTIVE & CABS ...................................................... p.26

BUILDING & SOLAR COMPONENTS ................................................... p.32

FURTHER OPERATIONS ............................................... p.38

QUALITY CONTROL ................................................................ p.44

ADVANTAGES .......................................................................................... p.48

CO-DESIGN AND PRODUCTION OF STEEL PROFILES

INTRODUCTION

p.06 p.07INTRODUCTION COMPANY

INTRODUCTION COMPANY

Subsidiary of the Austrian group voestalpine

35 rolling mills and 200 km daily output of

sections

FACTS AND FIGURES

Large range of toolings at your disposition

CE-certified solutions

Own engineering offices with over 20 engineers

Over 70 years of experience in cold roll forming

Own surface treatment (e-coat, powder-coating)

Intelligent ready-to-assemble

solutions

70

p.08 p.09

1 Pre-piercing 2 Roll forming

INTRODUCTION FULLY INTEGRATED PROCESS

INTRODUCTION FULLY INTEGRATED PROCESS

1

2

3 5

3 Inline-piercing 5 Cut to length4 Inline welding

4

CO-DESIGN

TAILOR-MADE DEVELOPMENT ................ p.12

TAILOR-MADE PRODUCTION ......................... p.14

p.12 p.13CO-DESIGN TAILOR-MADE DEVELOPMENT

CO-DESIGN TAILOR-MADE DEVELOPMENT

FROM CONCEPT TO COMMERCIAL & TECHNICAL AGREEMENT

1 3

Co-engineering: optimisation of customer need

Customer Concept Commercial and technical agreement

Tooling engineering Prototype and approval by customer

1 2 3

4 5

CONCEPT

PRODUCTION DRAWING

Production drawing

50±0.516±1

Lengte - Longueur ±2.5

(89) LOGO

LIPPI S XX YY

Las

Las

LIPPI S XX YY LIPPI S XX YY

Las

(89) LOGO

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6mm

44±1

=±0.

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1.9)

=±0.

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70.6

±1

12±0.5

=±0.5 =±0.5

44±1

2.5 +0.5-0

Max

1m

m

1

(R30)

(R30)

(15°)

(70°)

(R0.75)

Niet vermelde binnenstralen : R0.5Rayons intérieurs non mentionnés : R0.5

=±0.5=±0.5

2.5 +0.5-0

6.5+1.4 0

(R3.4) (R3.4)

(R3.4) (R3.4)

R2+2-1R2+2

-1

R2+2-1 R2+2

-1

(R1) (R1)

(R1) (R1)

47+0

.8 0

12±0.5

Logo LIPPI + codealle 377mm

291 HFEN ISO 5817

Quality Level C

geschaafd / raboté

12

3

45

6

7 89

10

1112

13

1415 16

171819

20

=±0.

5=±

0.5

LogoLIPPI (1x)

LogoLIPPI (1x)

□9±0.3

□10±0.3

LIPPI S XX YY 5

Week - SemaineJaar - Annee

Sadef

12±0.3

9±0.

3

13±0.3

10±0

.37.

4

1

H081.074.000This

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H081.074.000

Not mentioned specifications according to EN 10162

Detail A

Detail A

Logo + code alle 377mm

Controle met : - voetstuk klant- eindkap klant- min / max kaliber afm. 47- KWK081.070.G1/2/3

Detail B

Detail B

Logo (2x) : lettertype

Profil Aquilon 260S

voestalpine Sadef nvBruggesteenweg 200 B-8830 GitsTel ++32 51 261211 Fax ++32 51 261300Website www.voestalpine.com/sadefE-mail info@sadef.com

Printed : 12/06/2017 10:12:42

Issue Remarks Date Name2 KWK081.070.G1 -> KWK081.070.G1/2/3 16/07/15 M.D.M1 Lengte verwijderen 03/10/14 K.O .

Drawing : H081.074.000 Issue: 2

Related drawings : W081.074.000 S004.197.000

Mat.Grade : S250GD+Z150MA-O NO PASS EN10346Sadef Code : SA9332800000100Strip Width: 280Strip Thickness : 1Weight/M : 2.198Perf. scrap % : 0Roll Tooling : 05842Roll Tooling : 00000

Perf.Tool: C2064Perf.Tool: C1916Cut Tool: AfzagenPerf. setup: H081.070Created : 20130920Article : F0091540040006

In every stage of the development, from a rough sketch to parts ready for assembly, voestalpine Sadef offers creative, innovative and cost reducing ideas and competitive concepts which will lead to an optimized solution for your application or project.

voestalpine Sadef stands for over 70 years of expertise in the design of roll formed steel sections and structures.

p.14 p.15CO-DESIGN TAILOR-MADE PRODUCTION

CO-DESIGN TAILOR-MADE PRODUCTION

FROM PRODUCTION DRAWING TO ROLL FORMING & SUPPLYIF YOU CAN

DREAM IT, WE CAN MAKE IT!

Further manipulationRoll Forming

Quality control

7 8

9

TAILOR-MADE PRODUCTION

Packing & supply10AFTERSALES & OPTIMISATION

For each steel section that has been developed by voestalpine Sadef and its customer, we have the appropriate production means to go from production drawing to delivery.

High tech roll forming lines are using strips from 20 mm up to 1100 mm width and between 0.4 mm and 11 mm thickness in various steel grades: hot rolled and cold rolled, pickled, pre-painted, pre-galvanised and stainless. Sections can be open or welded, pre- or post-pierced.

voestalpine Sadef also has dedicated and flexible production lines for building components which allow fast delivery without any tooling investment by the customer.

p.16 p.17p.16 p.17

SADEF IS EVERYWHERE

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21

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22

09

19

23

10

20

Frame for a bed

Reinforcement profiles for windows and doors

Retention walls in the bathroom

Construction for solar panels

Forklift cab

Crane cab

Components for a combine harvester

Safety cab components for a tractor

Sidemembers and cab structure for a truck

Fence posts

Profiles for warehouse shelving

Frame for a bus shelter

Sideboards for a trailer

Steel structure of a bus

Tram roof profiles

Complete structure for a modular unit

Steel car bumper

Sliding rails for a car seat

Cover in the boot of a car

Sideboards for a parking meter

Meccano of profiles for a hall

Parts for conveyor systems

Steel structure of a house

Indoors or outdoors. At home or at work. The voestalpine Sadef products are found everywhere. Wherever you are, there is always a profile or component near you. Without realising it, voestalpine Sadef is omnipresent in your daily life. This illustration is the proof.

04

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07 08

15

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0102

03

05

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CUSTOM ROLL FORMING

p.20 p.21CUSTOM ROLL FORMING CUSTOM ROLL FORMING

CUSTOM ROLL FORMING

APPLICATIONS ARE PRACTICALLY ENDLESS.

In the CRF (Custom Roll Forming) Division, the customer engineering concept is implemented in practically every customer case. The interchangeable tooling of thousands of existing section shapes allows voestalpine Sadef to supply a perfect steel section in the right material (e.g. stainless steel, pre-coated steel, pre-galvanised steel, etc.) as a ready for assembly component, and painted in your color.

Production includes pre-, mid- and post-piercing, rolling, HF-welding, laser-welding and mechanical joining.

A lot of applications allow a lighter design by adding a number of bends to the original section, enhancing the work done during cold roll forming and making the section more efficient and lighter. Torsional stiffness will further increase by welding the section continuously together over its full length. voestalpine Sadef is supplier for ready-to-assemble steel parts in a wide range of industries.

voestalpine Sadef is the perfect solutions provider for all optimisation questions that customers might have.

p.22 p.23CUSTOM ROLL FORMING CUSTOM ROLL FORMING

p.24 p.25CUSTOM ROLL FORMING CUSTOM ROLL FORMING

AUTOMOTIVEAND CABS

p.28 p.29AUTOMOTIVE AND CABS

AUTOMOTIVE AND CABS

AUTOMOTIVE AND CABS

ONE-STOP-SHOP PARTNER

voestalpine Sadef is a leading supplier for tailor made ready for assembly framerails to the European truck industry. Flexible production equipment guarantees a Just-in-Time or Just-in-Sequence delivery.

The surface treatment includes e-coat and/or powder coating.The possibilities offered by voestalpine Sadef in recent years in the field of roll forming persuaded car equipment manufacturers to use cold roll formed sections for the production of luggage covers, battery protectors, rails for sliding doors, bumpers, etc.

Moreover, voestalpine Sadef’s automotive division meets the most stringent requirements imposed by the automotive business.

We deliver our special or standard tubes worldwide to the largest and most important safety cabin producers for agricultural or earth moving equipment applications for many years. These years of experience and our acquired know-how in this business makes us your ideal partner.

p.30 p.31AUTOMOTIVE AND CABS

AUTOMOTIVE AND CABS

BUILDING & SOLAR COMPONENTS

p.34 p.35BUILDING & SOLAR COMPONENTS BUILDING & SOLAR COMPONENTS

BUILDING & SOLAR COMPONENTS

OUR SECTIONS ARE PROVIDED WITH THE NECESSARY HOLES AND DELIVERED JUST IN TIME ON SITE, READY FOR ASSEMBLY.

Fast building through pre-engineered solutions. Our design team of 20 construction engineers can calculate and optimize your specific building project.

We offer assistance in the development of building systems based on the “meccano” principle. Site delivery is made as a kit of parts, clearly coded for easy assembly.

p.36 p.37BUILDING & SOLAR COMPONENTS BUILDING & SOLAR COMPONENTS

ZED:

CEE & CEE+:

SIGMA & SIGMA+:+ h: 140 - 450mm

+ t: 1,25 - 5mm

h = 140mm t ≥ 1,25 mm

t ≥ 1,0 mm

t ≤ 5 mm

t ≤ 5 mm

h = 450mm

h = 450mm

h = 450mm

h = 140mm

h = 50mm

+ h: 140 - 450mm

+ t: 1,0 - 5mm

OTHERS

+ h: 50 - 450mm

+ t: 1,00 - 5mm

t ≥ 1,00 mm

t ≤ 5 mm

INDUSTRIAL BUILDINGS FLOORS

MODULAR BUILDING

GROUNTMOUNT SOLAR STRUCTURES

FLEXBUILD

ROOF TOP SOLAR STRUCTURES

FURTHER MANIPULATION

p.40 p.41FURTHER MANIPULATION FURTHER MANIPULATION

FURTHER MANIPULATION

INNOVATIVE TECHNOLOGY ENABLES US TO DELIVER HIGH QUALITY PRODUCTS.

One-stop-shopping is a daily reality at voestalpine Sadef. Roll forming is followed by further manipulations: off-line piercing, cut to length tailored sections, mitre cutting, deburring, mandrel-, roll- or stretch bending, lasercutting or -piercing, flowdrilling, riveting and TIG or MIG welding.

voestalpine Sadef has a wide range of facilities for further fabrication, turning your roll formed profile into a part or component ready for assembly. Mounting inserts or nutserts, flowdrilling and threading, cut-outs and bending are operations which are done every day.

We have dedicated equipment for deepdrawing and assembly of sections by riveting, clinching or stitching. voestalpine Sadef offers a wide range of high quality surface treatment up to lengths of 12m. After a high quality pre-treatment by dipping, we can put an e-coat and/or a powder coat which guarantees you a long lasting perfect surface.

p.42 p.43FURTHER MANIPULATION FURTHER MANIPULATION

LASER CUTTING SURFACE TREATMENTCUT TO LENGHT

TAILORED SECTIONS INSERTS

SUB ASSEMBLY WELDING CHEMICAL BONDING

E-COATING

ROTARY DRAW BENDING FREE FORM BENDING

ROLL BENDING ROLL MANDREL BENDING

QUALITY CONTROL

p.46 p.47QUALITY CONTROL QUALITY CONTROL

QUALITY CONTROL

ISO 9001 ISO 14001

EN 1090

TS 16949

IN ORDER TO MEET THE HIGH REQUIREMENTS OF OUR CUSTOMERS, WE HAVE TAKEN ALL APPROPRIATE MEASURES AND ESTABLISHED ALL NECESSARY PROCEDURES.

Our long-term business success is the result of the outstanding quality of voestalpine Sadef products. The quality is assured by certified controlling procedures and environmental management systems.

ADVANTAGES

p.50 ADVANTAGES p.51ADVANTAGES

ADVANTAGES OF VOESTALPINE SADEF STEEL SECTIONS

Reliable partner with over 70 years of expertise in

roll formed steel sections

Co-engineered steel parts ready to assemble

Customer Engineering: approach from sketch

to finished part

Competitive solutions by broad possibilities in section shapes, material thickness and material

quality

Production flexibility for big & small lot sizes

Flexible process of roll forming including piercing,

in-line welding and cutting to length

One-stop-shopping by integration of further

processing

Highest standards in quality assurance

Pioneer in innovation in favour of competitive and

flexible solutions

www.voestalpine.com/sadef

HEADQUARTERS:

BELGIUMBruggesteenweg 2008830 Hooglede-Gits, BelgiumT. +32 51/26 12 11F. +32 51/26 13 01sadef.sales@voestalpine.com

REPRESENTATIVE OFFICES:

THE NETHERLANDSW. Witsenplein 42596 BK Den Haag, The NetherlandsT. +31 70/324 28 02F. +32 51/26 16 13sadef.bouwnl@voestalpine.com

FRANCE2, Bd Albert 1er94130 Nogent-s-Marne, FranceT. +33 1/43 24 60 11F. +33 1/43 24 60 01sadef.francebatiment@voestalpine.com

GERMANYFrans-Tilgner-Strasse 1050354 Hürth, GermanyT. +49 22/33 20 11 48F. +49 22/33 20 28 85sadef.bauprofile@voestalpine.com vo

esta

lpin

e S

adef

- J

une

2017