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CURTAIN WALL 50MM
All rights reserved.No part of this publication maybe reproduced, stored in a retrieval system or transmitted in any form or by any
means electronic, mechanical, photocopying, recording or otherwise, without prior permission of Gulf Extrusions.
04-2012-V.01
CURTAIN WALL 50MM
50 - C INTRODUCTION TO THE SYSTEM
50 - B QUALITY AND CERTIFICATIONS
50 - D PROFILES
50 - E PROFILE LIST
50 - F ACCESSORIES
50 - G ASSEMBLY DRAWINGS
50 - H 3D SECTIONS
50 - A GULF EXTRUSIONS
10
04 - 09
11 - 36
37 - 49
51 - 53
55 - 79
81 - 84
03
Gulf Extrusions Co. LLC, the flagship company of the Al Ghurair Group of Companies, was founded in 1978, Dubai, UAE where it has over the years earned the reputation known as one of the most innovative and reliable companies in the Middle East.
Located close to its raw material supplier Dubai Aluminium Company Ltd (DUBAL), the world’s largest single smelter site, Gulf Extrusions has become one of the largest extrusion plants in the region.
Gulf Extrusions quality products can be seen in many of today’s progressive structures. The company was formed with the sole purpose to meet the increasing demands for aluminium extrusions in domestic, regional and international markets.
Gulf Extrusions six presses and highly skilled workforce are able to produce 65,000 metric tonnes per annum with a rated capacity of 24,000 tonnes for powder coated finish, 6,000 tonnes for anodized finish and can offer more than 10,000 profile designs. These extrusions cover numerous industries ranging from architectural to transportation, engineering to structural sections, components for household items, HVAC and customized products.
During the progressive stages of Gulf Extrusions, from its inception to expansion, the company not only has acquired a majority share in the local market, it has also made its presence felt globally throughout the GCC countries, Indian sub -continent, South East Asia, Australia, Africa, Europe and Canada.
Our commitment and utmost priority is to provide customers with the finest quality of aluminium extrusions.
Gulf Extrusions looks ahead to inevitable challenges and product advancements of the new era.
GULFEXTRUSIONS
03
GULF EXTRUSIONS 50-A
QUALITY STANDARD & CERTIFICATIONS50-B
04
Quality is an inseparable element of all activities carried out at Gulf Extrusions. Gulf Extrusions is dedicated to respond and deliver on time, high quality, tailor-made and cost effective products. The management and staff are committed to implement a comprehensive and integrated Quality Management System in accordance with the International Quality Standards of ISO 9001 and ISO 14001.
PRODUCT QUALITY CERTIFICATES
Qualicoat (European Powder Coaters Association):• A quality label for coating on metal for Architectural Applications• A product license under the control of EWAA (European Wrought Aluminium Association) in Zurich Switzerland
Qualanod (European Anodizers Association):• A quality label organization to guarantee high quality Aluminium Anodizing.• A product license under the control of EWAA (European Wrought Aluminum Association) in Zurich Switzerland
• SASO
• ESMA
Management:• ISO 9001 (Quality Management System)
Environment:• ISO 14001 (Environment Management System)
Membership in International Organization:• AAC member (Aluminium Anodizers Council - USA)• AEC member (Aluminum Extruders Council - USA)• DIN EN 15088
Anodizing Finish:
• BS EN 12373-1 2001 Clause 7 (BS:6161 Part 6)• BS:3987 Clause 2, 3, 5, 6• Appendix- A, B, C, D, E, F, G, H, J, K, L Minimum Film Thickness- 16 Microns
Powder Coated Finish:
• BS:6496 Clause: 10.4, 10.5, 10.6, 10.7 & 10.8• ISO 2360 / 2813 / 2409 / 2931• Minimum Film Thickness – 60 Microns
Extrusions Dimensions Tolerances:
• BS EN 755 - 9:2008 • BS EN 12020 - 2:2008• DIN 1748, DIN 17615• ASTM B221
INTERNATIONAL STANDARD COMPLIANCE
QUALITY STANDARD & CERTIFICATIONS
ALLOY 6005A
Element Minimum Maximum
Si 0.50 0.90
Fe - 0.35
Cu - 0.30
Mn - 0.50
Mg 0.40 0.70
Cr - 0.30
Zn - 0.20
Ti - 0.10
Other Each - 0.05
Other Total - 0.15
Aluminium Remainder
ALLOY 6063
Element Minimum Maximum
Si 0.20 0.60
Fe - 0.35
Cu - 0.10
Mn - 0.10
Mg 0.45 0.90
Cr - 0.10
Zn - 0.10
Ti - 0.10
Other Each - 0.05
Other Total - 0.15
Aluminium Remainder
ALLOY 6061
Element Minimum Maximum
Si 0.40 0.80
Fe - 0.70
Cu 0.15 0.40
Mn - 0.15
Mg 0.8 1.20
Cr 0.04 0.35
Zn - 0.25
Ti - 0.15
Other Each - 0.05
Other Total - 0.15
Aluminium Remainder
ALLOY 6060
Element Minimum Maximum
Si 0.30 0.60
Fe 0.10 0.30
Cu - 0.10
Mn - 0.10
Mg 0.35 0.60
Cr - 0.05
Zn - 0.15
Ti - 0.10
Other Each - 0.05
Other Total - 0.15
Aluminium Remainder
ALLOY 6082
Element Minimum Maximum
Si 0.70 1.30
Fe - 0.50
Cu - 0.10
Mn 0.40 1.00
Mg 0.60 1.20
Cr 0.04 0.15
Zn - 0.20
Ti - 0.10
Other Each - 0.05
Other Total - 0.15
Aluminium Remainder
CHEMICAL COMPOSTIONS
05
50-B
ANODIZING
A wide range of anodizing treatment options are possible for the aluminium profile sections of this system. The color choices from Gulf Extrusions range from Natural, Gold, and Bronze to Spectro colors (Red, Blue, Green, and Gray).
This surface treatment process involves first pre-treatment with scotch brite brushing for the unfinished profiles, and then subsequently fully immersing the aluminium profiles in an acidic electrolyte solution through which electric current is passed creating an anodic film on the profiles ranging from 5-30MICs.
The process is guaranteed and certified for use by QUALANOD - A quality label Organization to guarantee high quality aluminium anodizing and the company’s ISO 9001 certification.
QUALITY STANDARD & CERTIFICATIONS50-B
06
Authorization to use the quality sign
QUALITY STANDARD & CERTIFICATIONS
07
50-B
POWDER COATING
• Horizontal & Vertical Powder coating lines with an Annual Capacity of 24 000 MT Powder Coating BS: 6496 Clause: 10.4, 10.5, 10.6, 10.7, & 10.8 ISO 2360/2813/2409/2931 Minimum Film Thickness - 60 Microns
A wide choice of colors for powder coating can be used for the aluminium profile sections.
From Gulf Extrusions the following powder types are available
• Polyester Façade (PE-F)• Super Durable Façade (SDF) & Hyper Durable Façade (HDF) (Where SDF & HDF are equivalent to Poly-Vinyldine DiFluoride (PVDF) in terms of corrosion performance)• Anti Bacterial (recommended to be used in Hospitals)• Anti Static (recommended for laboratories, electronics assembly buildings) and Heat Resistant in nature.
This surface treatment process involves the following pre-treatment
1. Degreasing2. Washing3. Etching4. Washing5. Chromatising6. Double washing in dematerialized water
Once completed, powder is applied using an electrostatic spraying process with charged powder particles, followed by curing in an oven under a controlled temperature of 180-200C for paint polymerization where the paint layer is at least 60mic.
This whole process is certified for use from QUALICOAT - A quality label for coating on metal for Architectural Applications.
GUARANTEE PERIOD:10 years for PE-F Quality25 years for PE-SDF
QUALITY STANDARD & CERTIFICATIONS50-B
08
Authorization to use the quality sign
QUALITY STANDARD & CERTIFICATIONS
09
50-B
CW 50 is a unique curtain wall structure that combines multi-structural grid to create various aspects, starting by the conventional curtain wall system passing through the two way horizontal capping curtain wall systems to the four way structural curtain wall systems.
CW 50 has proven to be a curtain wall solution perfectly tailored to the Middle East market requirement.
FEATURES:
The CW 50 system consists of 50mm width structure components allowing several external appearances. It is fast to manufacture and to install. With the wide range of profile selection, the system can provide the possibility of large glass panels, maintaining the stiffness and rigidity of the curtain wall structure. Mullions can be reinforced by Aluminium or Steel tubes to enhance the free span area, making it possible to be used in high structures. In CW 50 system, Casements are Italian openings with selected stay arms to ensure the tightness and stability of the opening.
CW 50 uses the same structures for multifunctional applications:• Conventional application is obtained by applying horizontal and vertical caps, clipped to horizontal and vertical pressure plates screwed to the structure holding the glass panels. Two EPDM gaskets, one to the inside fixed on the structure, the second to the outside fixed on the pressure plate; provide the grip on the glass panels. Glass thickness ranges between 6mm –32 mm
• Two way or horizontal capping application is obtained by applying horizontal caps only, clipped to a horizontal pressure plate screwed to the structure and holding the glass panels. Two EPDM gaskets applied horizontally one to the inside fixed to the structure; the second to the outside fixed to the pressure plate provide the grip on the glass panels. Vertically only a vertical sealant is applied between the glass panels for aesthetic and water tightness Glass thickness ranges between 6mm – 32mm
• Four way structural aspects is a curtain wall aspect which conceals that conceals the aluminium structure from the outside making it completely invisible. Concealed openings are designed in order to keep the external appearance of the structure uniform even in the presence of the opening. The four way structural applications is obtained by fixing a glass toggle to the glass holding the panel by a specially designed aluminium spacer, well sealed by a structural sealant to ensure the rigidity of panel. The space between glass panels is sealed by a neutral sealant for aesthetic and water tightness purposes; this application is the most common application in the MENA region. Glass thickness is of 32 mm if panel is composed of Xmm inside- 20 mm airspace-8 mm outside the glass thickness can vary if we change the outer glass thickness uniformly on the façade.
INTRODUCTION TO THE SYSTEM50-C
10
INTRODUCTION TO THE SYSTEM
PROFILES
PROFILES
11
50-D
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
12
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
13
50-D
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
14
Complementary Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
15
50-D
Complementary Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
16
Frame & Sash Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
17
50-D
Frame & Sash Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
18
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
19
50-D
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
20
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
21
50-D
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
22
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
23
50-D
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
24
Complementary Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
25
50-D
Frame & Sash Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
26
Corner Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
27
50-D
Corner Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
28
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
29
50-D
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
30
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
31
50-D
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
32
Mullion / Transom Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
33
50-D
Complementary Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
34
Complementary Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES
35
50-D
Complementary Profiles
All dimensions in mm _ _ _ _ _Visible area
PROFILES50-D
36
Complementary Profiles
PROFILE LIST
PROFILE LIST
37
50-E
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST50-E
38
1.485
1.976
2.387
2.990
1.705
2.091
0.278
24.082
73.03
147.08
231.35
58.295
118.21
0.098
17.332
26.872
34.591
45.895
9.723
12.461
3.204
7.303
15.145
23.636
33.462
12.511
19.645
0.101
6.933
10.749
13.837
18.358
5.797
7.536
1.281
13795
13794
13940
16441
15125
15126
11069
12
12
12
13
13
13
14
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST
39
50-E
0.297
0.438
0.421
0.364
0.386
1.503
0.365
0.176
0.091
0.989
0.441
0.725
7.341
0.371
3.834
3.604
6.066
4.951
5.164
15.465
0.337
0.149
0.126
0.537
0.294
0.436
2.991
0.349
1.533
1.476
2.426
1.980
1.953
6.951
0.435
11525
11388
11581
11872
11582
11359
11472
14
14
14
14
14
12
15
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST50-E
40
0.213
0.257
0.386
0.456
0.519
0.331
0.454
0.314
0.181
0.726
0.180
0.284
0.070
0.234
0.197
0.812
1.368
0.811
0.802
0.695
0.775
0.255
0.215
0.735
0.197
0.281
0.102
0.249
0.303
0.459
0.676
0.531
0.500
0.483
0.483
10529
11618
24372
21926
23389
21074
11434
15
15
16
15
15
15
15
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST
41
50-E
0.541
0.167
1.763
2.005
2.656
0.752
1.226
0.572
0.130
54.465
76.781
122.01
16.516
21.987
2.583
0.187
17.939
22.899
31.553
1.945
8.809
0.649
0.185
11.926
14.347
20.75
4.489
6.218
1.244
0.170
7.175
9.160
12.621
0.809
3.238
11956
21073
13547
14496
15625
10744
13213
15
15
18
18
18
17
17
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST50-E
42
1.242
1.323
0.560
0.740
3.642
2.470
0.436
24.125
31.25
4.926
5.962
434.51
139.1
0.084
9.744
11.10
1.563
2.059
53.26
31.381
3.463
5.157
6.417
1.895
2.451
47.42
21.688
0.124
3.663
4.391
0.665
0.859
21.303
12.552
1.486
13913
13212
22405
15907
13938
13939
11414
17
17
16
16
19
19
24
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST
43
50-E
0.433
2.604
2.315
3.322
1.567
3.042
2.646
0.974
75.164
67.253
150.51
35.182
143.10
123.71
6.349
25.136
22.159
32.953
14.509
32.482
28.184
0.560
16.525
14.516
25.634
9.031
25.547
22.111
2.537
10.055
8.863
13.181
6.671
12.993
11.274
11415
12388
13674
12748
12785
13255
13661
24
20
20
21
21
22
22
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST50-E
44
3.651
2.067
0.389
0.344
0.642
0.239
0.259
295.39
104.79
0.531
0.228
0.225
0.243
0.382
43.146
22.29
5.580
4.575
4.999
0.253
0.289
41.195
18.5
0.366
0.198
0.311
0.209
0.288
17.258
10.25
2.232
1.830
2.127
0.335
0.382
12387
12665
09719
10178
09718
09723
10260
23
23
24
24
24
24
24
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST
45
50-E
1.615
0.944
1.241
0.311
0.834
11.193
3.120
8.642
30.965
24.499
1.321
2.781
1.061
140.96
15.887
2.530
8.933
0.409
43.287
58.296
59.582
3.603
6.147
5.023
0.575
1.177
0.848
22.211
7.476
0.982
3.643
0.274
7.016
10.378
13.397
09724
11218
13640
11219
11383
11982
13824
24
25
25
25
26
26
26
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST50-E
46
5.191
2.368
1.911
2.709
2.526
2.662
2.448
256.13
100.506
85.755
221.85
231.97
233.13
135.22
256.13
29.378
26.523
37.915
36.391
34.8
29.222
36.711
18.516
16.171
30.67
29.66
29.528
20.807
36.711
11.351
10.605
15.166
14.556
13.919
11.685
13823
13880
13881
13871
13872
13785
13788
27
28
28
29
29
30
30
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST
47
50-E
3.006
3.671
2.489
2.462
2.055
2.028
0.423
375.91
313.34
146.94
140.34
109.51
104.45
0.115
41.678
42.754
34.316
33.752
10.947
10.757
3.746
41.466
38.306
21.034
20.376
15.861
15.347
0.149
16.671
17.102
13.727
13.501
6.976
6.851
1.608
13784
13787
14168
14171
14169
14170
11407
31
31
32
32
32
32
33
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST50-E
48
0.391
0.523
0.315
1.523
2.313
2.777
1.123
0.602
0.138
0.200
12.280
65.674
46.122
8.022
5.557
4.227
3.903
14.268
26.89
59.212
13.765
0.433
0.168
0.182
5.626
11.615
10.188
3.119
2.223
1.691
1.561
6.341
6.172
12.464
3.494
11408
11346
11347
13786
11348
11349
11350
33
33
33
33
34
34
35
ProfileReference
Profile Section Page WeightKG/M
IXcm4
IYcm4
WXcm3
WYcm3
PROFILE LIST
49
50-E
1.004
4.655
4.312
1.768
1.133
2.516
97.529
--
--
--
18.922
295.477
--
--
--
1.285
17.859
--
--
--
4.850
35.815
--
--
--
11354
11274
10296
09458
10682
35
36
36
36
36
ACCESSORIES
ACCESSORIES
51
50-F
Gasket / Accessories Reference
Section Description Unit
ACCESSORIES50-F
52
Linear Meter
Linear Meter
Linear Meter
Linear Meter
Linear Meter
Linear Meter
Linear Meter
Linear Meter
GE-G-034
GE-G-021
GE-G-048
GE-G-047
GE-G-055
GE-G-033
GE-G-039
GE-G-015
EPDM RUBBERUSED WITH SASH
13212
EPDM RUBBERUSED WITH FRAME
EPDM RUBBERUSED WITH FRAME
EPDM RUBBER USEDWITH
MULLION / TRANSOM
EPDM RUBBERUSED WITH
PRESSURE 801203
EPDM RUBBER USEDWITH
MULLION / TRANSOM
EPDM RUBBERUSED WITH FRAME
& SASH
EPDM RUBBER USED WITH
MULLION / TRANSOM
Gasket / Accessories Reference
Section Description Unit
Linear Meter
Linear Meter
Piece
Piece
GE-G-056
GE-G-060
GE-LOCKING SYSTEM
GE-STAY ARM
EPDM RUBBER FOROPENING USED WITHMULLION / TRANSOM
LOCKING SYSTEM
FRICTION STAY ARM
EPDM RUBBER FORTRANSOM COVER CLIP
ACCESSORIES
53
50-F
ASSEMBLY DRAWINGS
ASSEMBLY DRAWINGS
55
50-G
ASSEMBLY DRAWINGS50-G
56
All dimensions in cross sections are shown in mmProfile are not necessarily shown to scale
50mm 4-way Structural Glazing
Detail - 1
ASSEMBLY DRAWINGS
57
50-G
50mm 4-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
58
Detail - 250mm 4-way Structural Glazing
All dimensions in mm
Detail - 3
ASSEMBLY DRAWINGS
59
50-G
50mm 4-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
60
Detail - 450mm 4-way Structural Glazing
All dimensions in mm
Detail - 5
ASSEMBLY DRAWINGS
61
50-G
50mm 4-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
62
Detail - 650mm 4-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS
63
50-G
50mm 4-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
64
50mm 2-way Structural Glazing
All dimensions in cross sections are shown in mmProfile are not necessarily shown to scale
Detail - 1
ASSEMBLY DRAWINGS
65
50-G
50mm 2-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
66
Detail - 250mm 2-way Structural Glazing
All dimensions in mm
Detail - 3
ASSEMBLY DRAWINGS
67
50-G
50mm 2-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
68
Detail - 450mm 2-way Structural Glazing
All dimensions in mm
Detail - 5
ASSEMBLY DRAWINGS
69
50-G
50mm 2-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
70
Detail - 650mm 2-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS
71
50-G
50mm 2-way Structural Glazing
All dimensions in mm
ASSEMBLY DRAWINGS50-G
72
50mm Conventional
All dimensions in cross sections are shown in mmProfile are not necessarily shown to scale
Detail - 1
ASSEMBLY DRAWINGS
73
50-G
50mm Conventional
All dimensions in mm
ASSEMBLY DRAWINGS50-G
74
Detail - 250mm Conventional
All dimensions in mm
Detail - 3
ASSEMBLY DRAWINGS
75
50-G
50mm Conventional
All dimensions in mm
ASSEMBLY DRAWINGS50-G
76
Detail - 450mm Conventional
All dimensions in mm
Detail - 5
ASSEMBLY DRAWINGS
77
50-G
50mm Conventional
All dimensions in mm
ASSEMBLY DRAWINGS50-G
78
Detail - 650mm Conventional
All dimensions in mm
ASSEMBLY DRAWINGS
79
50-G
50mm Conventional
All dimensions in mm
3D SECTIONS
3D SECTIONS
81
50-H
50mm Mullion / Transom
3D SECTIONS50-H
82
50mm Curtain Wall
3D SECTIONS
83
50-H
50mm Curtain Wall
3D SECTIONS50-H
84
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