CURRENT CONTINUOUS MONITORING SYSTEM AVAILABLE IN...
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CURRENT CONTINUOUS MONITORING SYSTEM AVAILABLE IN MALAYSIA Presented by: IZHAN ZANI REDUAN Alam Sekitar Malaysia Sdn Bhd ISO 9001:2008 │ ISO 14001:2004
Transcript of CURRENT CONTINUOUS MONITORING SYSTEM AVAILABLE IN...
CURRENT
CONTINUOUS
MONITORING
SYSTEM
AVAILABLE IN
MALAYSIA
Presented by:
IZHAN ZANI REDUAN
Alam Sekitar Malaysia Sdn Bhd
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
“A packaged system of gas analyzers, gas
sampling system, temperature, flow and
opacity monitors that are integrated with a
data acquisition system, that is involved in
the measurement of gases, particulates
and smoke (opacity) emitted from
stationery source of air pollutants and to
provide a continuous record of air pollution
control equipment performance and to
determine compliance with emission of
operation limits”
CEMS
DEFINITION
Source:
Volume I, Guideline for the installation and
maintenance of continuous emission monitoring
systems, Version 6, November 2009
ISO 9001:2008 │ ISO 14001:2004
Environmental Quality Act, 1974
Environmental Quality
(Clean Air) Regulation, 1978
Volume I Guideline for
the Installation & Maintenance of CEMS, 2009
Volume II Guideline for the CEMS –
Data Interface System, 2009
REQUIREMENTS ON EMISSION MONITORING
ISO 9001:2008 │ ISO 14001:2004
Environmental Quality Act, 1974
Volume I Guideline for
the Installation & Maintenance of CEMS, 2009
Volume II Guideline for the CEMS –
Data Interface System, 2009
Environmental Quality
(Clean Air) Regulation,
2014
MS 2564: Performance
Criteria & Test Procedures for CEMS,
2014
ISO 9001:2008 │ ISO 14001:2004
Regulations 3 Application
These Regulations shall apply to:
(a) any premises used for any industrial or trade purposes, or on which matter is burnt in connection with any industrial or trade purposes, including burning of waste, whether or not the premises are prescribed under section 18 of the Act;
(b) any other premises or process that discharges or is capable of discharging air pollutants into the open air;
(c) any industrial plant; and
(d) any fuel burning equipment.
ENVIRONMENTAL
QUALITY
(CLEAN AIR)
REGULATIONS,
2014
Source:
Environmental Quality (Clean Air) Regulations 2014
ISO 9001:2008 │ ISO 14001:2004
Regulations 17 Continuous emission monitoring 1. In addition to periodic monitoring under regulation 16, the owner
or occupier of a premises shall carry out continuous emission monitoring as specified in the Second and Third Schedules.
2. For purposes of continuous emission monitoring, the measuring device shall comply with the specifications as determined by the Director General.
3. For continuous emission monitoring, the limit values are complied with if the evaluation of the results for the operating period within any one calendar year shows that no daily average exceeds the emission standard, and no half-hour average exceeds the emission standard more than two times.
4. The owner or occupier of the premises shall make evaluations of
the continuous emission monitoring in a calendar year, whereby for each calendar day, the daily mean value that relates to the daily operating time shall be derived from the half-hourly mean values.
5. The owner or occupier of the premises shall submit to the Director General the results of evaluations within three months after the end of each calendar year, and such evaluation results are to be kept and maintained by the owner or occupier for at least 3 years.
6. In the event where emission standards exceed the prescribed limit values, the owner or occupier of such premises shall notify the Director General within twenty-four hours from the discovery of the excess emission.
7. In the event a monitoring device fails to operate, the owner or occupier of the premises shall notify the Director General not later than one hour from the occurrence of such failure.
ENVIRONMENTAL
QUALITY
(CLEAN AIR)
REGULATIONS,
2014
Source:
Environmental Quality (Clean Air) Regulations 2014
ISO 9001:2008 │ ISO 14001:2004
FIRST SCHEDULE ACTIVITIES AND INDUSTRIES SUBJECT TO THE BEST AVAILABLE TECHNIQUES ECONOMICALLY ACHIEVABLE (BAT)
• Fuel burning, including heat and power generation in boilers, combustion turbines or generator sets for combined heat and power production.
• Production and processing of ferrous metals (iron and steel mills) in all sizes.
• Ferrous metal foundries with the capacity of ≥ 1 ton molten metal per day.
• Production and processing of non-ferrous metals with the capacity of ≥ 0.5 tons per day for lead or cadmium, or ≥ 2 tons per day for other metals.
• Oil and gas industries in all sizes, including refineries, natural gas processing and storage, storage and handling of petroleum products.
• Non-metallic (mineral) industry in cement production in all sizes.
• All stationary asphalt mixing plants. • Pulp and paper industry, including paper recycling
in all sizes. • Chemical and petrochemical industry in all sizes. • Solvent use in industry. • Waste incinerators in all sizes.
ENVIRONMENTAL
QUALITY
(CLEAN AIR)
REGULATIONS,
2014
Source:
Environmental Quality (Clean Air) Regulations 2014
CONTINUOUS EMISSION
MONITORING SYSTEM (CEMS)
ISO 9001:2008 │ ISO 14001:2004
CLASSIFCATION OF SOURCE MONITORING SYSTEM
EXTRACTIVE SYSTEM
IN SITU SYSTEM
1. Source-Level 2. Dilution
1. Point 2. Path • Single path • Double path
Source:
Volume I, Guideline for the installation and maintenance of
continuous emission monitoring systems, Version 6, November 2009
SO2 NOx CO
CO2 O2 PM
Smoke
DAS
SO2 NOx CO
CO2 O2
Gas Analyzers
Display
Probe
Calibration
Gases
Sampling Line
CONTINUOUS EMISSION
MONITORING SYSTEM (CEMS)
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
CONTINUOUS EMISSION
MONITORING SYSTEM (CEMS)
LIST OF INDUSTRIAL PREMISES REGISTERED WITH
DOE’S REMOTE MONITORING AND ENFORCEMENT
SYSTEM
JOHOR KEDAH MELAKA
1. ANTARA STEEL& MILL SDN BHD 2. DYNAMIC PLANTATIONS BERHAD (GOMALI
MILL) 3. FELDA PALM – KILANG KELAPA SAWIT
PENGGELI, KLUANG 4. FELDA SAWIT KAHANG 5. KILANG KELAPA SAWIT KEKAYAAN 6. KILANG KELAPA SAWIT PALOH 7. KILANG KELAPA SAWIT FELCRA BUKIT KEPONG 8. KILANG KELAPA SAWIT BUKIT PASIR 9. PERTUBUHAN PELADANG NEGERI JOHOR- PPNJ
KAHANG 10. TANJUNG BIN POWERPLANT 11. TNB GENERATION SDN BHD, PASIR GUDANG 12. UMICORE MALAYSIA SDN BHD (254753-U)
1. LAFARGE MALAYAN CEMENT, MALAYAN CEMENT INDUSTRIES SDN BHD (056677-A), LANGKAWI
1. PANTAI MEDIVEST SDN BHD, BUKIT RAMBAI
PERAK PERLIS SABAH
1. FOONG LEE SAWIMINYAK SDN BHD 2. FABER MEDI-SERVE SDN BHD 3. FELCRA PROCESSING & ENGINEERING SDN BHD 4. KILANG KELAPA SAWIT FELCRA BERHAD
NASARUDDIN 5. KILANG MINYAK UNIK SDN BHD 6. SYARIKAT PELADANG DAN PERUSAHAAN
MINYAK SDN BHD 7. TASEK CORPORATION BERHAD
1. PERLIS POWER PLANT 1. AUMKAR OIL MILL 2. TIMORA PALM OIL MILL
ISO 9001:2008 │ ISO 14001:2004
Source: http://www.doe.gov.my/portalv1/en/industries/air-pollution-control-information/continuous-emissions-monitoring-system-cems
COURT CASES ON OFFENCES COMMITTED UNDER THE
ENVIRONMENTAL QUALITY (CLEAN AIR) REGULATIONS,
1978
ISO 9001:2008 │ ISO 14001:2004
Source: http://www.doe.gov.my/portalv1/en/industries/air-pollution-control-information/continuous-emissions-monitoring-system-cems
YEAR STATE / NO OF COURT CASE
2011 • Perak (1) • Selangor (1) • Sabah (6) • Sarawak (1)
2012 • Selangor (1) • Sabah (1)
2013 • Johor (2)
2014 • Johor (1) • Selangor (1)
PEMS
A PREFERRED
SOLUTION TO CEMS
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
WHAT IS
PEMS?
• Predictive Emission Monitoring
System;
• Consist of software in a dedicated computer which collect the existing data from the process control;
• Use the mathematical algorithm to predict the emission level; and
• Track emissions released into the air by prediction.
SO2 NOx CO
CO2 O2
Combustion
COMPUTER
Process Control
Fuels:
Natural Gas, Diesel, etc.
Input
Display
Output
PREDICTIVE EMISSION
MONITORING (PEMS)
ISO 9001:2008 │ ISO 14001:2004
PREDICTIVE EMISSION
MONITORING (PEMS)
ISO 9001:2008 │ ISO 14001:2004
PEMS ENGINEERING DEVELOPMENT
ISO 9001:2008 │ ISO 14001:2004
Ste
p 1
Data Collection
1. Characterization of emission monitoring requirement
2. Selection and correction of the process data input and output
3. Operating envelope identification
4. PEMS software development
Ste
p 2
Model Development
1. Build and analyze operating envelope
2. Performance testing or audit test
3. PEMS software configuration
Ste
p 3
Model Deployment
1. Site visit by DOE (if required)
2. Quarterly and annually audit test
ISO 9001:2008 │ ISO 14001:2004
PEMS
RESULTS
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
PREDICTIVE
EMISSION
MONITORING
VS
CONTINUOUS
EMISSION
MONITORING
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
COMPLIANCE
TO THE
REGULATIONS
&
GUIDELINES
PEMS CEMS
1. Environmental Quality (Clean Air) Regulation, 2014
√ √
2. Vol.1 Guideline for Installation & Maintenance of CEMS, 2009
Not Applicable
√
3. Vol.2 Guideline for the CEMS – Data Interface System, 2009
√ √
4. MS 2564: Performance Criteria & Test Procedures for CEMS, 2014
Not Applicable
√
ISO 9001:2008 │ ISO 14001:2004
PERIODIC
PERFORMANCE
AUDIT TEST
REQUIREMENT
&
MAINTENANCE
PEMS CEMS
1. MS 2564: Performance Criteria & Test Procedures for CEMS, 2014
No Yes (Quarterly)
2. Relative Accuracy Test Audit
Yes (Quarterly)
No
3. Analyzers & Instruments periodic maintenance
No Yes
ISO 9001:2008 │ ISO 14001:2004
COMPONENTS PEMS CEMS
1. PEMS software 1. Probes
2. Computer 2. Sampling line
3. Multiple analyzers
4. Pumps
5. Filters
6. Shelter or cabin
7. Data acquisition system (DAS)
8. Calibration gases
9. Computer
LOW INVESTMENT CAPEX : 50% < CEMS OPEX: 90% < CEMS
EARLY WARNING SYSTEM Provide information on exceed emissions
COMPLIANCE SOLUTION RECEIVED DOE APPPROVAL (ALTERNATIVE TO CEMS)
PROCESS PERFORMANCE Provide real time analysis on combustion efficiency
PEMS
RELIABLE & ROBUST MODEL Valid for most of the plant condition and produce minimal monitor
downtime (Avoid missing Data)
FLEXIBILITY TO BE IMPLEMENTED To change from CEMS to PEMS
VALUE PROPOSITIONS
ISO 9001:2008 │ ISO 14001:2004
SUCCESS
STORIES
ISO 9001:2008 │ ISO 14001:2004
ISO 9001:2008 │ ISO 14001:2004
PEMS
CERTIFICATION
FOR COMBINE
CYCLE BURNER
IN POWER
PLANT (2012)
ISO 9001:2008 │ ISO 14001:2004
PEMS
CERTIFICATION
FOR GAS
INCINERATOR IN
CHEMICAL
PLANT (2013)
PIC
OR
P VOLUME 2, ISSUE 2/2014
10 MARCH 2014 / 8 JAMADIL AWAL 1435H
MLNG PEMS
SPECIAL POINTS OF
INTEREST:
1st PEMS in
PETRONAS
1st PEMS in Oil &
Gas industry
Successfully
completed within
3 months
Marketing & Innovation Team: Mazurah Syahrizan Aida Farah Hafiz Amirul
The project was targeted as pilot project
to determine the effectiveness of
Predictive Emissions Monitoring System
(also known as PEMS) an alternative to
Continuous Emissions Monitoring System
(also known as CEMS). In addition to that,
it was also a demonstration project to
demonstrate hence attain approval
from the Department of Environment,
Malaysia (the DOE) to accept PEMS as
an alternative to CEMS in monitoring the
emissions from stationary sources.
MLNG DUA has been selected as the
demonstration site with a selection of
incinerator named A2941 as the
targeted incinerator.
The incinerator was installed with the
statistically hybrid PEMS software
technology which also been monitored
with the Reference Methods
(accordance to the United State
Environmental Protection Agency,
USEPA) for quality control and quality
assurance.
The project was awarded on 28th of
August 2013 and to be completed by
December 2013 (3 months challenge).
As a start to this pilot project, an
assessment was conducted to
determine the parameters (or tags) of
inputs and outputs available and
suitable for the use with PEMS.
The PEMS model for Incinerator A2941
MLNG DUA was completed successfully
on the middle of November 2013 and
was ready to be deployed as planned in
December 2013.
Based from the Relative Accuracy Test
Audit (also known as RATA) which was
conducted on 3 different process
loading between 26 to 28 of November
2013, the results indicated that PEMS was
as accurate as CEMS for all parameters
monitored.
Congratulations to everyone of ASMA BD,
ASMA PMC and who has been involved
directly or indirectly with the project.
PIC
OR
P VOLUME 2, ISSUE 2/2014
10 MARCH 2014 / 8 JAMADIL AWAL 1435H
MLNG PEMS
SPECIAL POINTS OF
INTEREST:
1st PEMS in
PETRONAS
1st PEMS in Oil &
Gas industry
Successfully
completed within
3 months
Marketing & Innovation Team: Mazurah Syahrizan Aida Farah Hafiz Amirul
The project was targeted as pilot project
to determine the effectiveness of
Predictive Emissions Monitoring System
(also known as PEMS) an alternative to
Continuous Emissions Monitoring System
(also known as CEMS). In addition to that,
it was also a demonstration project to
demonstrate hence attain approval
from the Department of Environment,
Malaysia (the DOE) to accept PEMS as
an alternative to CEMS in monitoring the
emissions from stationary sources.
MLNG DUA has been selected as the
demonstration site with a selection of
incinerator named A2941 as the
targeted incinerator.
The incinerator was installed with the
statistically hybrid PEMS software
technology which also been monitored
with the Reference Methods
(accordance to the United State
Environmental Protection Agency,
USEPA) for quality control and quality
assurance.
The project was awarded on 28th of
August 2013 and to be completed by
December 2013 (3 months challenge).
As a start to this pilot project, an
assessment was conducted to
determine the parameters (or tags) of
inputs and outputs available and
suitable for the use with PEMS.
The PEMS model for Incinerator A2941
MLNG DUA was completed successfully
on the middle of November 2013 and
was ready to be deployed as planned in
December 2013.
Based from the Relative Accuracy Test
Audit (also known as RATA) which was
conducted on 3 different process
loading between 26 to 28 of November
2013, the results indicated that PEMS was
as accurate as CEMS for all parameters
monitored.
Congratulations to everyone of ASMA BD,
ASMA PMC and who has been involved
directly or indirectly with the project.
PIC
OR
P
VOLUME 2, ISSUE 2/2014
10 MARCH 2014 / 8 JAMADIL AWAL 1435H
MLNG PEMS
SPECIAL POINTS OF
INTEREST:
1st PEMS in
PETRONAS
1st PEMS in Oil &
Gas industry
Successfully
completed within
3 months
Marketing & Innovation Team: Mazurah Syahrizan Aida Farah Hafiz Amirul
The project was targeted as pilot project
to determine the effectiveness of
Predictive Emissions Monitoring System
(also known as PEMS) an alternative to
Continuous Emissions Monitoring System
(also known as CEMS). In addition to that,
it was also a demonstration project to
demonstrate hence attain approval
from the Department of Environment,
Malaysia (the DOE) to accept PEMS as
an alternative to CEMS in monitoring the
emissions from stationary sources.
MLNG DUA has been selected as the
demonstration site with a selection of
incinerator named A2941 as the
targeted incinerator.
The incinerator was installed with the
statistically hybrid PEMS software
technology which also been monitored
with the Reference Methods
(accordance to the United State
Environmental Protection Agency,
USEPA) for quality control and quality
assurance.
The project was awarded on 28th of
August 2013 and to be completed by
December 2013 (3 months challenge).
As a start to this pilot project, an
assessment was conducted to
determine the parameters (or tags) of
inputs and outputs available and
suitable for the use with PEMS.
The PEMS model for Incinerator A2941
MLNG DUA was completed successfully
on the middle of November 2013 and
was ready to be deployed as planned in
December 2013.
Based from the Relative Accuracy Test
Audit (also known as RATA) which was
conducted on 3 different process
loading between 26 to 28 of November
2013, the results indicated that PEMS was
as accurate as CEMS for all parameters
monitored.
Congratulations to everyone of ASMA BD,
ASMA PMC and who has been involved
directly or indirectly with the project.
THANK YOU
VERY MUCH!
ISO 9001:2008 │ ISO 14001:2004
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