Cuplock Brochure v 1 110812

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    CUPLOCKSCAFFOLDINGSYSTEMS

    CUPLOCK SCAFFOLDING

    SYSTEMS

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    Ringlock Scaffolding AsiaCuplock

    ca olding AsiaE s t a b l i s h e d 1 9 8 4

    E x p o r t s t o 5 0 c o u n t r i e sM e e t s I n t e r n a t i o n a l S t a n d a r d s

    I S O 9 0 0 1

    C U P L O C KS C A F F O L DS Y S T E M S

    C U P L O C K A C C E S ST OW E R S

    A I R CR AF T D OC K I NGI R C R A F T D O C K I N GS Y S T E M S

    B OE IN G B 74 7 - 4 00

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    Introduction Scaffolding Asia

    The Cuplock & Ringlock system scaffold can be used in

    different terrains and situations

    It is compatible as a false-work system for various form work types

    [Tradi ti onal , sys tem formwork or s teel panels] for a consummate des ignusing sub-verticals, diff icult height changes problems are easily resolved

    Safe All components have their own unique numbering system and certification

    input into our data base after stringent testing and passing our quality assurance

    an qua y con ro pro oco . . .

    Multi - functional With the universal joint and fully interchangeable components, the

    Cuplock system can be used in most construction projects (Civil & Building) for

    both false work and access. It is very versatile and diverse. Used in the shipping

    industries, oil and gas and aviation industries.

    Versatile Verticals are assembled with horizontals and diagonals using secure

    fixed cu connections. Its versati li t has a distinct advanta e to conventional

    Time Saving Cu pl oc k s caffo ld i s the s ol ut io n for tem po rar y

    structures Performance stages Event grandstands etc. Smallteams can erect it safely and quickly.

    .

    scaffolding methods. A positive & ridged connection of four units is achieved in

    one single action. The Cuplock System is very cost effective and can be erected

    safely and quickly.

    Economical Easily assembled system scaffold saves time and labor

    costs

    Strong All pipe elements are made of high strength steel STK400

    & STK500

    Durable A ll c om po nen ts are h ot d ip ped g al vani zed an d

    manufactured to international standard. Ringlock scaffold is

    durable and easily transported

    Easily Stored Individual pipe elements can be packed in bundles

    for easy storage and transportation. For returns, material can be

    packed in steel racks

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    Cuplock ASSEMBLY

    1Put the blade of the

    horizontal into the bottom cup.

    Put the top cup down and

    rotate it.

    1

    3 A blow wi th a hammer on thecup transforms the connection

    from structural assembly to

    4 A pos it ive & ridgedconnection of four unites is

    achieved in one single action.

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    force transmitting rigidity.

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    Cuplock Scaffolding Asia

    The UThe U--Heads are inserted into the top of the vertical standards toHeads are inserted into the top of the vertical standards to

    accommodate top beams. There are two different s tyles available:accommodate top beams. There are two different s tyles available:

    Adjustable UAdjustable U--Head is made up of a U shape steel plate, screwHead is made up of a U shape steel plate, screw

    U - Headsvvvvvvvvvvvvvv

    vvvvvvvvvvvvvv

    vvvvvvvvvvvvvv

    vvvvvvvvvvvvvv

    ..

    Fixed UFixed U--Head is madeHead is made

    up of a U shapeup of a U shapesteel plate weldedsteel plate weldedwith tubing.with tubing.

    vvvvvvv

    vvvvvvvvvvv

    vvvvvvv

    vvvvvvvvvvvv

    vvvvvvvvvvvv

    vvvvvvv

    vvvvvvvvvvvv

    vvvvvvv

    The function of the Base Collar is just the same as a screwThe function of the Base Collar is just the same as a screw

    jack. The Base Col lar can be adjusted to fi t any height whenjack. The Base Col lar can be adjusted to fi t any height when

    placed with a screw jack at the bottom. The shape is muchplaced with a screw jack at the bottom. The shape is muchlike the standard Rin lock vertical, but with a short tube.like the standard Rin lock vertical, but with a short tube.

    Base Collar

    Base Jacksase Jacks vvvvvv

    vvvvvv

    vvvvvv

    vvvvvv

    vvvvvvv

    vvvvvvv

    vvvvvvv

    vvvvvvv

    Base Jacks for compensatingBase Jacks for compensatingvariations in ground level.variations in ground level.

    Ad justment range from 6.5 to 26.5Adjustment range from 6.5 to 26.5

    cm and 6.5 to50 cm. Base Jackscm and 6.5 to50 cm. Base Jacks

    are available in a wide range ofare available in a wide range of

    vvvv

    vvvvvvvvvvvvvvvvvvvv

    vvvv

    vvvvvvvvvvvvvvvvvvvv

    vvvvvvvvvvvvvvvvvvvv

    vvvv

    vvvvvvvvvvvvvvvvvvv

    vvvv

    vvvvvvvvvvvvvvvvvvvvvvvv

    vvvvvvvvvvvvvvvvvvvvvvvvv

    vvvvvvvvvvvvvvvvvvvvvv

    vvvvvvvvvvvvvvvvvvvvvvv

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    variationsvariations

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    Ringlock Scaffolding AsiaCuplock ACCESSORIESAccessories manufactured by Scaffolding Asia for our cuplock & ringlock scaffolding products

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    Cuplock Scaffolding Asia

    Diagonal Braceiagonal Brace

    Braces are used to s tabilize the scaffold s tructu re. They are made up ofBraces are used to s tabilize the scaffold s tructu re. They are made up of

    . x . mm g gra e ow a oy s ee u ng w wo sw ve c amps ser es. x . mm g gra e ow a oy s ee u ng w wo sw ve c amps ser es

    or two end blades (CFB series) Various specifications of these braces are availableor two end blades (CFB series) Various specifications of these braces are available

    Steel Plank

    Al l the plank sur faces feature special prof iles that in terlockAl l the plank sur faces feature special prof iles that in terlock

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    with the profil e of the Uwith the profile of the U--shaped transoms. When us ingshaped transoms. When usingstandard planks it is not necessary to install tube ledgers at the level of the planksstandard planks it is not necessary to install tube ledgers at the level of the planks..

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    Ringlock Scaffolding AsiaCuplock Scaffolding Asia

    H i lorizontals

    The horizontals are the major members to support the force from horizontals. TheseThe horizontals are the major members to support the force from horizontals. These

    components are made from48.3x3.2mm high strength low alloy steel tub ing and twocomponents are made from48.3x3.2mm high strength low alloy steel tub ing and twoforged blade set both sides various specifications available from10.0 to 22forged blade set both sides various specifications available from10.0 to 22

    VerticalVertical PostsPosts areare thethe ver ticalver tical loadload carryingcarrying

    membersmembers.. TheseThese componentscomponents areare mademade fromfrom

    4848..33mmmm ODOD xx 33..22mmmm thicknessthickness highhigh gradegrade steelsteel

    Vertical Standards

    u ngu ng.. ver ca sver ca s ncorpora encorpora e ower ower xexe cupscups

    setset 500500mmmm intervalsintervals.. CaptiveCaptive rotat ingrotating cupscupssecuresecure upup toto 44 componentscomponents.. TheThe lowestlowest bottombottom

    cupcup jointjo in t isis 8080mmmm fromfrom thethe basebase ofof thethe verticalvertical toto

    givegive thethe scaffoldscaffold improvedimproved structuralstructural strengthstrength..

    VerticalsVerticals connectionconnection isis mademade byby meansmeans of of aa

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    Ringlock Scaffolding AsiaCuplock Scaffolding Asia

    ModularModular StairStair

    Swivel jacksSwivel jacks

    Double LedgerDouble Ledger

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    Ringlock Scaffolding AsiaCuplock Scaffolding Asia

    TransomTransom

    Transoms are designed for the placement o f steel or wooden deck planking. TheyTransoms are designed for the placement o f steel or wooden deck planking. They

    are constructed of high strength low alloy steel tubing with two U shaped hooksare constructed of high strength low alloy steel tubing with two U shaped hooks

    at both ends. They can be placed anywhere between the horizontals forat both ends. They can be placed anywhere between the horizontals for

    increasing or decreasing the support space and also suppor ting the outsideincreasing or decreasing the support space and also suppor ting the outside

    planks. Various configurations are available that are compliant with horizontalsplanks. Various configurations are available that are compliant with horizontalssuch as C143such as C143 C1b43 etcC1b43 etc

    LedgerLedger

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    Cuplock Scaffolding Asia

    Board Bracketsoard Brackets

    Board brackets of CBB10Board brackets of CBB10 CBB110 &CBB110 &

    CBB27 are designed for extendingCBB27 are designed for extendingplatforms.platforms.

    s ma e rom u e w a a e a one ens ma e rom u e w a a e a one en

    CBB110 & CBB27 are made up of a horizontal support brace and vertical post.CBB110 & CBB27 are made up of a horizontal support brace and vertical post.

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    LargeScalePerformanceStages

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    Ringlock Scaffolding AsiaCuplock Scaffolding Asia

    KN LOAD CA LCULA T I ONSN LOAD CA LCULA T I ONSC U P L O C K L O A D I N G C A P A C I T YU P L O C K L O A D I N G C A P A C I T Y

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    Ringlock Scaffolding AsiaCuplock Scaffolding Asia

    up ocup oc omponentsomponents

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    C U P L O C K S C A F F O L DU P L O C K S C A F F O L DI S O 9 0 0 1S O 9 0 0 1

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    Ringlock Scaffolding AsiaCuplock - Ringlock PRODUCT TESTING

    LEDGER WELDING TEST WE-30 MULTIFUNCTION TEST MACHINE

    o rea own n we un er orce o = . u e s or on

    RING & CUP WELDING TEST WE-30 MULTIFUNCTION TEST MACHINE

    A L L P R O D U C T S A R EL L P R O D U C T S A R ES U B J E C T T O C O N T I N U O U SU B J E C T T O C O N T I N U O U ST E S T I N G A T A L L S T A G E SE S T I N G A T A L L S T A G E S

    O F M A N U F A C T U R EF M A N U F A C T U R E

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    No breakdown in ring weld under force of P=28T (Tube stem dis tortion)

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    Ringlock Scaffolding AsiaCuplock Scaffolding Asia

    yp ca cup oc toweryp ca cup oc tower

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    Ringlock Scaffolding AsiaCuplock Scaffolding AsiaCOMPONENTS

    FOR

    U - H e a d Jack- H e a d Jack- H e a d Jack

    W e d g e / C u pe d g e / C u pe d g e / C u p HorizontalorizontalorizontalFOR

    CUPLOCK & RINGLOCK SCAFFOLDINGSYSTEMS

    V e r t i c a le r t i c a le r t i c a l

    H a n d l e N u ta n d l e N u ta n d l e N u t

    V e r t i c a l w/oS p i g o t

    V e r t i c a l w/oS p i g o t

    V e r t i c a l w/oS p i g o t

    S p i g o tp i g o tp i g o t

    B a s i c S o c k e ta s i c S o c k e ta s i c S o c k e t

    R i n g / C u pi n g / C u pi n g / C u p

    S p i g o tp i g o tp i g o t

    H a n d l e N u ta n d l e N u ta n d l e N u t

    L l D i ll D i ll D i l

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    J a c k B a s ea c k B a s ea c k B a s eL e v e l D i a g o n a le v e l D i a g o n a le v e l D i a g o n a l

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    Ringlock Scaffolding Asiaup oc APPLICATIONS

    SHANGHAI PUDONGSHANGHAI PUDONG

    DEVELOPMENT BANKDEVELOPMENT BANK

    OVERHEADOVERHEAD

    HIGHWAYHIGHWAYCONSTRUCTIONCONSTRUCTION

    HIGHWAYHIGHWAY

    INTERCHANGESINTERCHANGES

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    Scaffoldin AsiaCUPLOCKandRINGLOCKSCAFFOLDINGSYSTEMS

    V I S I T U S A TI S I T U S A Tw w w . s c a f f o l d i n g a s i a . c o m

    F O R I N F O R M A T I O NO R I N F O R MA T I O N - E MA I L U S A TM A I L U S A Tc o n t a c t @ s c a f f o l d i n g a s i a . c o m