Cummins 4196 Gris

Universal 2-Pocket JetScan

Page 9-4 Form Number 022-7260-00 Draft 2/07

Figure 1 -- Cabinet Assembly


Draft 2/07 Form Number 022-7260-00 Page 9-5

Parts listing for Cabinet Assembly

Item Part Number Part Number Description Qty White Gray

1 409-0208-00 409-0208-20 Left Hand Pivot Cover (white) 1 409-0282-00 409-0282-00 Screw, #6-32 x 3/8, phil fh undercut 5

2 409-0206-00 409-0206-20 Left Hand Stationary Cover 1 406-0548-00 406-0548-00 Screw, #4-40 x 3/8 Phil Washer Hd 5

3 409-0290-05 409-0290-25 Feeder Capacity Extension 1 610-0070-00 610-0070-00 Nut, #6-32 Elastic Stop 2 402-0174-00 402-0174-00 Screw, Plastic Feeder Mounting 2

4 409-0207-00 409-0207-20 Right Hand Stationary Cover 1 406-0548-00 406-0548-00 Screw, #4-40 x 3/8 phil washer hd 5

5 409-0209-00 409-0209-20 Right Hand Pivot Cover 1 409-0282-00 409-0282-00 Screw, #6-32 x 3/8 phil fh undercut 5 * 155-0076-00 155-0076-00 Power Cord, 4198 4199 1 * Power Cord 1 * 409-0292-00 409-0292-00 Machine Dust Cover 1 * 402-0102-00 402-0102-00 Flash Card Sleeve 1 * 409-0205-21 409-0205-21 Rear Cover 1 * 406-0536-00 406-0536-00 Screw, #6-32 x 3/8 phil truss hd 2 * Not shown



Figure 2 -- Plastic Adjusting Guide Assembly (409-0290-25) 4196, 4197, 4199, 4198

Item Part Number Description Qty

1 409-0378-00 Plastic Edge Guide, right hand 1 2 409-0377-00 Plastic Edge Guide, left hand 1 3 402-0167-20 Plastic Feeder Guide Plate 1 4 406-0362-00 Washer, spring wave 1 5 402-0173-00 Plastic 16T, 32 P gear 1 6 402-0171-00 Plastic Gear Rack 2 7 406-0929-00 Plastic Rear Cover 1 8 402-0232-00 Screw, #4 x ¼ Type B Flat Hd 3 9 402-0286-00 Plastic Pivot Support 1

9

7

5

6

32

1

8

4



Figure 6 -- Pivot Assembly (409-0357-01) Front

25

20 3 30

28 32

6

8

8

6

1726

1 2723

40

16

24

15

33

42



Parts listing for figure 7 -- Pivot Assembly Front (409-0357-01)

Item Part Number Description Qty 1 250-1900-00 E-ring, Truarc 3 3 406-0156-00 Screw, 6-32 x 3/8 phil ph int sems 16 6 406-0666-00 Bearing, stacker 2 8 409-0133-00 Bushing, snap-in .75 dia. 2

15 409-0376-00 Shaft, AL RDP stacker * 1 16 409-0187-01 Plate, pivot LH W/latch 1

409-0187-00 Left Hand Pivot Plate 1 409-0199-01 Left Hand Roller Latch Assembly 1 409-0053-00 Roller, latch spring 1 750-0096-00 Nut, #6-32 x Hex Keps (3/64 thk) 1

17 409-0188-01 Plate, pivot RH W/latch 1 409-0188-00 Right Hand Pivot Plate 1 409-0200-01 Right Hand Roller Latch Assembly 1 409-0053-00 Roller, latch spring 1 750-0131-00 Acorn Nut, #4-40 (nylon) 1

20 409-0198-00 Spacer, display 2 23 409-0215-21 Tray Assembly, bottom stacker (4096, 4098) (Refer

to Fig. 24 for parts breakdown.) 1

24 409-0216-21 Top Pocket Stacker Assembly (Refer to Fig. 23 for parts breakdown.)

25 409-0356-21 Touch Screen Assembly (4196, 4197, 4198, 4199) 409-0285-21 Touch Screen Display Assembly (4096, 4097) 1 The following three items are for the adjustable

display and are not shown.

409-0194-00 Left Hand Upper Bracket 1 409-0193-00 Right Hand Upper Bracket 1 409-0195-00 Top Bracket 1

26 409-0287-00 Screw, 6-32 x ¼ phil fh undcut 2 27 409-0310-00 Pin, pivot 2 28 409-0302-01 Solenoid Assembly, rotary 1 30 270-0831-00 Washer, plain, .156 x .375 x .050 2 32 409-0301-01 Cable Assembly, solenoid 1 33 750-0098-00 Nut, 8-32 keps 2 40 406-0664-20 Blade, stacker 4

* Kit 409-0376-01 includes: shaft 409-0376-00, pin 406-0591-00, blade 406-0664-20 (2), nylon washer 409-0314-00 (4) in a bag 122-1724-00.



Figure 7 -- Pivot Assembly Top (409-0357-01)

12

9

9

12

9

9

17

16

25



Parts listing for Pivot Assembly Top

Item Part Number Description Qty 9 409-0154-00 Washer, Flat, plastic, .171 x .375 x .062 4

12 409-0178-00 Nut, 8-32 elastic stop 2 16 409-0187-01 Plate, pivot LH W/latch 1

406-0154-00 Screw, 4-40 x 3/8 phil ph int sems 1 409-0053-00 Spring, extension 1 409-0187-00 Plate, rotary sol pivot, LH 1 409-0199-01 Latch Assembly, RH roller 1 750-0131-00 Nut, 4-40 nylon acorn cap 1

17 409-0188-01 Plate, pivot RH W/latch 1 406-0154-00 Screw, 4-40 x x3/8 phil ph int sems 1 409-0053-00 Spring, extension 1 409-0188-00 Plate, rotary sol pivot, RH 1 409-0200-01 Latch Assembly, RH roller 1 750-0131-00 Nut, 4-40 nylon acorn cap 1

25 409-0356-21 Touch Screen Assembly (gray-- Fig. 28) Ref. 409-0285-01 Touch Screen Assembly (white -- Fig. 27) Ref.



Figure 8 -- Pivot Assembly Rear (409-0357-01)

37

13

10

18

31

14

11

4115 15 27

26

21

29

3 4

2

22

29

36 1

20 3 30

7


Draft 2/07 Form Number 022-7260-00 -15

Parts listing for Pivot Assembly Rear 4196, 4197, 4198, 4199

Item Part Number Description Qty 1 250-1900-00 E-ring, Truarc 3 2 406-0153-00 Screw, 4-40 x ¼ phl ph int sems 1 3 406-0156-00 Screw, 6-32 x 3/8 phl ph int sems 16 4 406-0360-00 Washer, plane, .156 x .312 x .050 14 5 406-0379-00 Screw, 4-40 x ¼ phl fh undcut 1 7 406-0045-00 Bearing, ball 1

10 409-0176-00 Spacer, 5/16 dia. 2 11 409-0177-01 Plate Assembly, bot. follower (Fig. 22) 1 13 409-0182-01 Plate Assembly, top follower 1 14 409-0185-00 Shaft, linear sol. diverter 1 15 409-0376-00 Shaft, AL RDP stacker 2 18 409-0189-01 Coupling Assembly, Lin Sol. 1 20 409-0198-00 Spacer, display 2 21 409-0210-01 Motor Assembly, stacker, lower 1 22 409-0210-02 Motor Assembly, stacker, upper 1 26 409-0287-00 Screw, 6-32 x ¼ phil fh undcut 2 27 409-0310-00 Pin, pivot 2 29 750-0152-00 Nut, 4-40 keps 4 30 270-0831-00 Washer, plain, .156 x .375 x .050 2 31 750-0096-00 Nut, 6-32 keps 2 36 282-0864-00 Washer, plane, .187 x .375 x .047 1 37 409-0321-00 Bumper, .780 OD x .200 thk RDP 2 41 409-0314-00 Washer, nylon, .328 x .468 x .031 4



Figure 9 -- Pivot Assembly Rear (409-0261-01)

4096, 4098



Parts listing for Pivot Assembly Rear

Item Part Number Description Qty 1 409-0182-01 Top Follower Plate Assembly (Fig. 21) 1 2 409-0185-00 Diverter, rotary solenoid 1 3 409-0045-00 Bearing Diverter Shaft Ball 2 4 250-1900-00 E-ring, shaft 3/16 dia. 2 5 282-0864-00 Washer, .187 x .375 x .047 2 6 409-0177-01 Bottom Follower Plate Assembly (Fig. 22) 1 7 409-0189-01 Coupling Assembly, solenoid 2 8 409-0321-00 Bumper 2

Not shown 409-0325-00 Spiral Cable Wrap 4.75 x ¼ in. 1



Figure 10 – Side Plate Assembly Top 1

7

71

5 7 40 36 10

16

35

11 3 23 8

23

6 4

46

15 39 24 2 37

16 13

21

26 30 24 29 28 27 3714

25339

31

38

20

34

32

19



Parts listing for Side Plate Assembly Top 1


1 409-0362-04 Side plate, top RDPU assembly (4199) 1 409-0362-03 Side plate, top RDPU assembly (4198) 1 409-0389-01 Side plate, top RDPU assembly (4197) 1 409-0362-01 Side plate, top RDPU assembly (4196) 1

2 272-0142-00 Nut, #5-40 std hex 2 3 230-0231-00 Washer, bearing spacer, 1/4" id 4 4 272-0677-00 Screw, #5-40 x 3/8 shcs 4 5 406-0082-00 Plate, encoder mtg. 2 6 378-0486-00 Washer, lock #5 4 7 406-0154-00 Screw, #4-40 x 3/8" PHMS 3 8 406-0310-00 Washer, shim, .256 ID x.372 OD 1 9 406-0928-01 Head assembly, upr read cntr x (4198, 4199)

Fig. 31 1

9 406-0705-01 Head assembly, upr read cntr x (4196, 4197) Fig. 30 1

10 406-0383-00 Cover, encoder dust 1 11 406-0085-00 Bearing, flange 1/4" id 6 13 406-0156-00 Screw, #6-32 x 3/8" phms 4 14 406-0425-01 Feeder Assembly (Fig. 32) 1 15 406-0430-00 Stud, feeder plt mount 2 16 406-0360-00 Washer, flat ss 5/32" id 8 19 406-0459-00 O-ring, encoder shaft 2 20 406-0806-00 O-ring, #139 brown viton 4 21 406-0715-20 Cover, feeder-universal 1 23 406-0526-00 Washer, flat .131 id - ss 4 24 406-0517-00 Washer, .252id x .030 4 25 402-0174-00 Screw, plastic feeder mtg 1 26 406-0572-00 Stud, feeder plate mtg. 2 27 406-0573-00 Nut, #5-40 std hex 1/4 lg 2 28 406-0593-00 Washer, flat 2 29 406-0594-00 Nut, locator-plastic 2 30 406-0595-00 Spacer, feed shaft 2 31 406-0623-21 Plate Assembly ext feeder 1 32 406-0819-01 Plate, univ. Transport (4198) (Fig. 28) 1 32 406-0819-04 Plate, univ. Transport (4199, 4196) (Fig. 28) 1 33 406-0566-01 Shaft assembly, feed roll 1 34 409-0316-00 Shaft, Encoder, dual pocket 1 35 900-0226-00 E-ring, Truarc 1 36 406-0150-00 Screw, #2-56 x 1/4" phms 4 37 022-1727-00 Grease, conductive AR 38 406-0722-00 Retainer, upper read head 2 39 406-0431-00 Washer, nylon shoulder 2 40 406-0025-00 Encoder 2




45

72 74

67

44

65 66

63 47 60 62 61 59 58

57 41

59 58

42 43 55

4642

75

64

68

76

77




Item Part Number Description Qty 41 272-0193-00 Screw, #6-32 x 1/2" shcs 4 42 272-0193-00 Screw, #6-32 x 1/2" shcs 4 43 406-0432-00 Washer, spec., flat plastic 2 44 406-0773-01 Shaft assembly, univ drum roll 1 45 406-0418-00 Spring, compression 2 46 406-0765-00 Bracket, upper rd hd adjustable 2 47 406-0729-00 Washer, wave 1 58 750-0152-00 Nut, keps #4-40 4 59 250-0640-00 Washer, flat #4 4 60 406-0727-00 Lamp, cold cathode fluorescent 2 61 406-0659-00 Cap, color bulb end 2 62 406-0797-00 Seal, foam bulb (univ.) 2 63 406-0802-00 Mask, color read head 1 64 406-0718-00 Cover, PCB inverter 1 65 406-0738-00 Standoff, hex m/f type 6 66 406-0153-00 Screw, #4-40 x 1/4" phms 6 67 406-0726-00 Cover, PCB inverter 1 68 016-0148-01 PC Board, dual/tri ccfl driver (4196, 4199) 1 68 016-0537-01 PC Board, ccfl driver (4198) 1 72 406-0183-00 Screw, #4-40 x 9/16 FHMS 1 74 620-0497-00 Stand Off, 5/16" oal x #4-40 1 75 406-0740-00 Cover, encoder dust *rework* 1 76 015-0010-00 Switch, AC power 1 77 015-0022-00 Line filter 1




49

16 1323 6 4

65 6662 61 59 58

69

70

50 12

56 22

11 17 18 54 12

73

11 17 18 51 22

53

17 18 125211

2439

15

42

26 42 30 24 29 28

27

2

55

43

16 57 41





2 272-0142-00 Nut, #5-40 std hex 2 11 406-0085-00 Bearing, flange 1/4" id 6 12 406-0098-00 Screw, #8-32x3/16" SHSS-flat pt 5 13 406-0156-00 Screw, #6-32 x 3/8" phms 4 16 406-0360-00 Washer, flat ss 5/32" id 8 17 406-0362-00 Washer, spring wave .250 id 4 18 406-0433-00 Spacer, plastic .25 id-idler 4 22 406-0494-00 Screw, #6-32x1/8 brass tip set 2 23 406-0526-00 Washer, flat .131 id - ss 4 24 406-0517-00 Washer, .252id x .030 4 26 406-0572-00 Stud, feeder plate mtg. 2 27 406-0573-00 Nut, #5-40 std hex 1/4 lg 2 28 406-0593-00 Washer, flat 2 30 406-0595-00 Spacer, feed shaft 2 42 272-0193-00 Screw, #6-32 x 1/2" SHCS (Fig. 11) Ref. 43 406-0432-00 Washer, spec., flat plastic (Fig. 11) Ref. 49 409-0374-00 Belt, timing .080p/220t (Fig. 11) Ref. 50 406-0314-00 Pulley, feeder drive (Fig. 11) Ref. 51 406-0490-00 Pulley, time 3mm p x18t (Fig. 11) Ref. 52 406-0490-10 Pulley, time 3mmp/18t/6mm (Fig. 11) Ref. 53 406-0493-00 Belt, time 3mmpx50tx6mm (Fig. 11) Ref. 54 406-0065-00 Pulley, timing .080 p x 56t (Fig. 11) Ref. 55 250-0646-00 Washer, flat #5 (Fig. 11) Ref. 56 409-0129-00 Gear, spur (Fig. 11) Ref. 57 272-0120-00 Washer, lock #6 (Fig. 11) Ref. 58 750-0152-00 Nut, keps #4-40 (Fig. 11) Ref. 59 250-0640-00 Washer, flat #4 (Fig. 11) Ref. 61 406-0659-00 Cap, color bulb end (Fig. 11) Ref. 62 406-0797-00 Seal, foam bulb (univ.) (Fig. 11) Ref. 65 406-0738-00 Standoff, hex m/f type (Fig. 11) Ref. 66 406-0153-00 Screw, #4-40 x 1/4" phms (Fig. 11) Ref. 68 016-0148-01 PC Board, dual/tri ccfl driver (4196, 4197, 4199) 1 68 016-0537-01 PC Board, ccfl driver (4198) 1 70 016-0405-01 Board, lamp, univ. 1 72 406-0183-00 Screw, #4-40 x 9/16 FHMS 1 74 620-0497-00 Stand Off, 5/16" oal x #4-40 1 75 406-0740-00 Cover, encoder dust *rework* 1



Figure 13 – Side Plate Assembly 4



Parts listing for Side Plate Assembly 4

Item Part Number Description Qty 1 300-1256-00 Grommet, 7/16 ID rubber (4196, 7, 8, 9) 1 2 409-0173-01 Plate, lower fixed transport (4196,7,8,9) 1 409-0057-01 Sensor Assembly flow control (4196,7,8,9) 1 406-0116-00 Nut, special 2-56 hex 2 409-0179-00 Strip, wear 2-½ inch (4196,7,8,9) 2

3 406-0156-00 Screw, #6-32 x 3/8 phil pn hd 6 406-0360-00 Washer, .156 x .312 x .050 6

4 409-0299-01 Transformer Assembly (superseded by 409-0344-01) 409-0347-01 Door Assembly, bottom (Fig. 34) 1 409-0347-00 Bottom Door (Fig. 34) (4196,7,8,9) 1 409-0344-01 Transformer Assembly (Fig. 34) (4196,7,8,9) 1 406-0158-00 Screw, #8-32 x 3/8 phil ph int sems 4 406-0373-00 Washer, plain .191-id, .050 in. 4 406-0633-00 Push Rivet Foot 4 016-0240-01 Power Supply Assembly (4196,7,8,9) 1 016-0241-01 Motor Driver Board Assembly (4196,7,8,9) 1 406-0156-00 Screw, #6-32 x 3/8 8 406-0360-00 Washer, plain, .156 id 8 409-0346-00 Cover Power Supply (4196,7,8,9) (Fig .34a) 1

5 409-0264-00 Strip, wear, 7-1/4-inches long (4196,7,8,9) 1 6 409-0163-00 Bottom, front shield (4196,7,8,9) 1 7 409-0166-00 Shaft, transport w/o encoder (4196,7,8,9) 2 8 409-0167-00 Shaft, transport with encoder (4196,7,8,9) 1 9 409-0168-00 Shaft, transport w/o encoder (short) (4196,7,8,9) 1

10 409-0171-01 Plate, upper fixed transport (4196,7,8,9) 1 409-0057-01 Sensor Assembly, flow control (4196,7,8,9) 1 406-0116-00 Nut, special 2-56 hex 2

11 406-0819-04 Transport Assembly (4199, 4196) 1 272-0143-00 Screw, #6-32 x ½ skt hd cap 272-0120-00 Washer, #6 split 4 406-0360-00 Washer, .156 4

12 406-0806-00 O-ring (Fig. 16) 4





1 406-0729-00 Washer Wave (4196, 4197, 4198, 4199) 1 2 406-0797-00 Foam Bulb Seal (4196, 4197, 4198, 4199) 1 3 406-0659-00 Color Bulb End Cap (4196, 4197, 4198, 4199) 1 750-0152-00 Nut, #4-40 hex keps 1

4 406-0726-00 Backing, PCB Inverter (4196, 4197, 4198, 4199) 1 5 016-0148-01 CCFL Driver PCB Assembly (4196, 4197, 4199) 1 6 406-0738-00 Standoff, #4-40 x .55Lg Hex M/F Type 4 406-0153-00 Screw, #4-4- x ¼ Phil Ph Hd 4

7 406-0718-00 Cover, PCB Inverter (4196, 4197, 4198, 4199) 1 Not shown 406-0802-00 Mask, Color Read Head (4196, 4197, 4198, 4199) 1





1 406-0566-00 Feeder Shaft (4196, 4197, 4198, 4199) 1 2 406-0675-00 Feed Roll (4196, 4197, 4198, 4199) 2 406-0676-00 Feed Roll Insert (4196, 4197, 4198, 4199) 2 250-5038-00 Screw, #8-32 x 3/16 Cup Pt. Set 2

3 406-0623-01 Feeder Plate Assembly (white) 1 406-0623-21 Feeder Plate Assembly (gray) 1

4 406-0418-00 Compression Spring (4196, 4197, 4198, 4199) 2 406-0722-00 Spring Retainer (4196, 4197, 4198, 4199) 2

5 406-0705-01 Upper Read Head Assembly (4196, 4197)(Fig. 30) 1 5 406-0928-01 Upper Read Head Assembly (4198, 4199)(Fig. 31) 1





1 409-0316-00 Encoder Shaft (4196, 4198, 4199) 1 2 409-0581-00 Drum Roller Shaft (4196, 4197, 4198, 4199) 1 3 406-0438-00 Drive Roller (4196, 4197, 4198, 4199) 2 250-5038-00 Screw, #8-32 x 3/16 Cup Pt. Set 2

4 406-0773-01 Drum Roll Shaft Assembly (4196, 4197, 4198, 4199)

1

5 406-0425-01 Feeder Assembly (4196, 4197, 4198, 4199) (Note: Do not order this part. Refer to Fig. 32 for parts breakdown.)

1

6 406-0443-00 Pulley (4196, 4197, 4198, 4199) 4 7 406-0439-00 Center Roller (4196, 4197, 4198, 4199) 1 406-0440-00 Drive Tire (4196, 4197, 4198, 4199) 1 250-5038-00 Screw, #8-32 x 3/16 cup pt. set 1

8 406-0806-00 O-Ring, brown viton 4 9 406-0459-00 O-Ring, encoder shaft 2




Item No. Part Number Description Qty 1 406-0156-00 Screw, #6-32 x 3/8 phil pn hd 14 406-0360-00 Washer, .156 x .312 x .050 14

2 406-0572-00 Stud, feeder plate mounting (front) 2 406-0516-00 Washer, .129 x .312 x .015 6 406-0595-00 Spacer, feed shaft 2 406-0517-00 Washer, .252 x .312 x .030 6 406-0594-00 Nut, Locater 2 406-0593-00 Washer, .129 x .250 x .031 2 406-0573-00 Nut, #5-40 Hex (Spec) 2 022-1727-00 Grease, conductive A/R

3 406-0493-00 Belt, 3MMp/50T x 6 MM (HTD) (4196,4197,4198,4199)

1

4 272-0677-00 Screw, #5-40 x 3/8 Skt Head Cap 8 378-0486-00 Washer, #5 split lock 8 406-0526-00 Washer, .131 x 355 x 060 8

5 409-0041-00 Belt, .080P/165 grooves timing (4095) 3 6 409-0042-00 Belt, .080P/203 grooves timing (4095) 1 7 409-0267-00 Belt, .080P/83 grooves timing

(4196,4197,4198,4199) 2

8 409-0266-00 Belt, .080P/120 grooves timing (4196,4197,4198,4199)

1

9 409-0132-04 Motor Assembly, lower drive (4196,4197,4198,4199)

1

406-0156-00 Screw, #6-32 x 3/8 phil pn hd 4 406-0360-00 Washer, .156 x .312 x .050 4

10 409-0132-03 Motor Assembly, upper drive (4196,4197,4198,4199)

1

406-0156-00 Screw, #6-32 x 3/8 phil pn hd 4 406-0360-00 Washer, .156 x .312 x .050 4




Item No. Part Number Description Qty 1 409-0344-01 Transformer Assembly

(4196,4197,4198,4199) 1

406-0158-00 Screw, #8-32 x 3/8 phil ph int sems 4 406-0373-00 Washer, plain .191 – id .050W 4

2 016-0241-01 Motor Driver Board (4196,4197,4198,4199) 1 406-0156-00 Screw, #6-32 x 3/8 phil hd int sems 3 406-0360-00 Washer, plain .156 id 3

3 409-0348-01 Fan Assembly, universal (4196,4197,4198,4199)

1

409-0349-00 Screw, #6-32 x 7/8 phil pn int sems 4 4 016-0240-01 Power Supply P.C. Board 1 406-0156-00 Screw, #6-32 x 3/8 phil hd int sems 5 406-0360-00 Washer, plain .156 I.D. 4 620-0658-00 Standoff, hex, male/female 5

5 409-0346-00 Cover, power supply (4196,4197,4198,4199)

1

406-0153-00 Screw, #4-40 x ¼ Phil Int Sems 2 620-0658-00 Stand Off, hex male/female 3 406-0156-00 Screw, #6-32 x 3/8 pan hd sems 3

6 409-0165-00 Tie Bar 6 Not shown 620-0658-00 Standoff, hex ¼ x 1 in. lg. male/female 4 Not shown 406-0156-00 Screw, #6-32 x 3/8 phil ph int sem 4 Not shown 409-0315-00 Cable Wrap for all cables. 6” x ¾” 1 Not shown 409-0293-01 Cable Wrap, 22” x 3/8” 1 Not shown 409-0293-02 Cable Wrap, 10” x 3/8” 1 Not shown 409-0325-01 Cable Wrap, 12” x ¼” for solenoid cable 1 Not shown 015-0041-00 Suppression Core for Drive Motors 2 Not shown 409-0350-01 Cable, power, RDPU 1 Not shown 409-0351-01 Cable, switch, RDPU 1




Item No. Part Number Description Qty

1 406-0727-00 Bulb, fluorescent (4196,4197,4198,4199) 2 2 406-0738-00 Standoff, #4-40 x .55 Lg. Hex. M/F Type 2 3 406-0721-00 Cover, PCB Lead 1 4 406-0153-00 Screw, #4-40 x ¼ Phil. Ph. Hd 2 5 016-0149-01 PCB Assembly, CCFL Return (4161) 1 6 406-0659-00 Color Bulb End Cap 1 750-0152-00 Nut, #4-40 hex caps 1 250-0640-00 Washer, plain 1

7 406-0765-00 Bracket, adjustable, upper read head (4196,4197,4198,4199)

2

750-0152-00 Nut, #4-40 hex keps 2 250-0640-00 Washer, #4 2

Not shown 406-0797-00 Foam Bulb Seal 1




Item No. Part Number Description Qty 1 406-0362-00 Washer, wave spring 7 2 406-0433-00 Spacer, plastic, ¼ ID, .127 7 3 406-0490-10 Pulley, 3MMP/18T x 6MM (HTD w/hub) (4196,

4197, 4198, 4199) 3

4 406-0490-00 Pulley, 3MMp/18T x 6MM (HTD) (4196, 4197, 4198, 4199)

1

406-0494-00 Screw, #6-32 x 1/8 set (brass tip) 1 5 406-0314-00 Pulley, .080P/80T (4196, 4197, 4198, 4199) 1 406-0098-00 Screw, #8-32 x 3/16 set 1

6 409-0129-00 Gear, 108 teeth (48 pitch) spur (4196, 4197, 4198, 4199)

1

7 406-0065-00 Pulley, .080P/56T (4196, 4197, 4198, 4199) 1 406-0098-00 Screw, #8-32 x 3/16 set

8 230-0231-00 Washer, bearing spacer 1 9 409-0128-00 Gear, 100 teeth (48 pitch) spur (4196, 4197,

4198, 4199) 1

10 409-0039-00 Spacer 1 11 406-0064-00 Pulley, .080P/32T timing (4196, 4197, 4198, 4199) 2

406-0098-00 Screw, #8-32 x 3/16 set 2 12 409-0090-00 Pulley, .080P/32T I flange timing (4196, 4197,

4198, 4199) 2

406-0098-00 Screw, #8-32 x 3/16 set 2 13 409-0040-00 Pulley, .080P/60T timing (4196, 4197, 4198, 4199) 1

406-0098-00 Screw, #8-32 x 3/16 set 1 14 406-0085-00 Bearing, transport 14

230-0231-00 Washer, bearing spacer 9 Not shown 402-0012-00 Pulley, .080P/24T timing (motor) (4196, 4197,

4198, 4199) 3

Not shown 406-0494-00 Screw, #6-32 x 1/8 set (brass tip) 3



Figure 21 -- Top Follower (409-0182-01) 4196, 4197, 4199, 4091, 4098

Item No. Part Number Description Qty

1 351-0042-00 Washer, #2 flat (brass) 2 2 406-0116-00 Hex Nut, #2-56 x 3/16 thk 2 3 406-0515-00 Screw, #2-56 x 3/16 long, pan hd int sems 2 4 409-0058-01 Housing Reflector Assembly 1 6 409-0086-00 Spacer, plastic 4 6 409-0182-00 Plate, top follower 1 7 409-0062-01 Spring Assembly (include the following 2

parts) 3

406-0106-02 Bearing Assembly 2 409-0062-00 Spring 1

8 409-0193-00 Bracket, display, right side 1 9 409-0194-00 Bracket, display, left side 1

10 750-0096-00 Nut, #6-32 hex keps 2

1

2

34

5

67 89

10

10



Figure 22 -- Bottom Follower (409-0177-01)

Item Part Number Description Qty 1 406-0106-02 Bearing Assembly 6 2 409-0170-00 Spring 3 3 406-0116-00 Hex Nut, #2-56 x 3/16 thk 6 4 409-0086-00 Spacer, plastic 4 5 409-0058-01 Housing Reflector Assembly 1 6 406-0515-00 Screw, #2-56 x 3/16 long, pan hd int sems 2 7 351-0042-00 Washer, #2 flat (brass) 2 8 409-0177-00 Bottom Follower Plate 1

1 2 34 5 6 7 8



Figure 23 -- Tray Assembly, Top Pocket Stacker (409-0216-21)


409-0216-21 Top Stacker Tray Assembly 1 1 016-0173-01 Stacker Sensor PC Board Assembly 1 2 406-0380-00 Reflective Surface Label 1 3 406-0545-00 Static Clip 2 4 406-0549-01 Wire Assembly, static 1 5 406-0670-00 Dust Shield 1 6 406-0672-00 Stacker Sensor Filter 1 7 409-0216-20 Tray, stacker top 1 8 406-0148-00 Clip, low profile wire 2

7 3 8 6

4

5 1

2



Figure 24 -- Tray Assembly, Bottom Pocket Stacker (409-0215-21)


409-0215-21 Tray Assembly, Bottom Stacker 1 1 016-0173-01 Stacker Sensor PC Board Assembly 1 2 406-0380-00 Reflective Surface Label 1 3 406-0545-00 Static Clip 2 4 406-0549-01 Wire Assembly, static 1 5 406-0670-00 Dust Shield 1 6 406-0672-00 Stacker Sensor Filter 1 7 409-0215-20 Bottom Stacker Tray 1 8 406-0148-00 Clip, Low Profile Wire 2

AA

7 3 8 6

5 1

2

4



Figure 25 -- Transport Assembly (earlier) (406-0704-04)



Parts listing for Transport Assembly (406-0704-04)


1 016-0192-01 UV Sensor PC Board 1 406-0150-00 Screw, #2-56 x ¼ Phil Pn Int Sems 2 402-0220-01 UV, Bulb Replacement Kit (service part) 1 406-0389-01 Cable Assembly, UV/Color 1

2 406-0754-00 Standoff, #2-56 x .55 Lg. Hex M/F 2 3 406-0739-00 Standoff, #2-56 x .95 Lg. Hex M/F 2 4 016-0253-01 Magnetic Sensor PC Board 1 5 406-0561-00 Spring, multi-head 4 406-0150-00 Screw, #2-56 x ¼ Phil Pn Int Sems 8

6 402-0198-00 Spacer, pressure spring 8 402-0199-01 Bearing Assembly 4 402-0199-01 Bearing Assembly consists of

the following parts:

282-0662-00 Ball Bearing 4 402-0199-00 Bearing Mounting Stud 4 406-0650-00 Tire 4

7 406-0704-00 Transport, Universal Plate 1 8 406-0668-00 Sensor, Currency Thread 1 402-0215-00 Cable, Thread Sensor 1 406-0154-00 Screw, #4-40 x 3/8 phil int sems 2

9 402-0202-00 Spring, dual magnetic compression 1 10 406-0769-01 Sensor Assembly, dual magnetics 1

250-0640-00 Washer, #4 2 402-0216-00 Screw, #4-40 x 3/8 nylock hd cap 1

11 402-0769-02 Sensor Assembly, Dual Magnetics 1 250-0640-00 Washer, #4 2 402-0216-00 Screw, #4-40 x 3/8 Nylock Hd Cap 1

12 402-0205-00 Shield, Dual Magnetic Sensor 1 402-0214-00 Screw, #2 x 3/16 Phil Type B 2

13 016-0145-01 Color Sensor P.C. Board 1 406-0723-00 Filter, Color & Infra Red 13 406-0724-00 Filter, Color & Infra Blue 13 406-0725-00 Filter, Color & Infra Green 13 406-0657-00 Seal, Foam, Color Sensor 1



Figure 26 -- Transport Assembly (406-0704-04) continued

Item Part Number Description Qty 14 406-0648-00 Glass, Color Read Head 1 15 402-0045-00 UV Window 1

402-0036-00 Screw, #0-80 x 3/16 Flat 2



Figure 27 – Touch Screen Assembly

Item Part Number Part Number Description Qty Gray White

409-0356-21 409-0285-01 Housing Display Assembly, RDP 1 1 016-0261-01 016-0261-01 Board Assembly, Display 1 2 406-0156-00 406-0156-00 Screw, #6-32 X 3/8" Phms 7 3 406-0360-00 406-0360-00 Washer, Flat ss 5/32" ID 7 4 409-0065-00 409-0065-00 Display, with headers 1 5 409-0066-02 409-0066-02 Cable, Display-R/D Pocket 1 6 409-0164-00 409-0164-00 Gasket, Front Panel 1 7 409-0195-00 409-0195-00 Bracket, Top Display 1 8 409-0196-00 409-0196-00 Block, #1 Display Board 4 9 409-0356-20 409-0201-00 Housing, Touch Screen 1

10 409-0202-20 409-0202-00 Cover, Rear Touch Screen 1 11 409-0214-00 409-0214-00 Clamp, Rear Display 1 12 409-0222-00 409-0222-00 Standoff, Hex Male-Female 4 13 409-0287-00 409-0287-00 Screw, #6-32x1\4" FHMS 4 14 409-0288-00 409-0288-00 Screw, #6-32 X 3\4 Phil 8 15 600-0913-00 600-0913-00 Screen, Large Touch 1

7

5

5

15

10

14

9

1312 8

11

32

32

6

14



Figure 28 -- Transport Assembly (406-0819-04, 406-0819-01)

4196, 4198, 4199

2

135 12 2

34

5

9 10 11

17

23

45

1415

1718

1615

1718

34

5

5

1

23

45

67

85

56

2223

1920

2126

2730

2425



Parts listing for Transport Assembly (406-0819-01, 406-0819-04)

Item Part Number Description Qty 1

406-0819-04 Plate Assembly Transport Univ. (4196, 4199) 1

1 406-0819-01 Plate Assembly Transport Univ. (4198) 1 2 402-0199-01 Tire/Bearing/Pin Assembly 4 3 402-0198-00 Spacer, Pressure Spring 8 4 406-0561-00 Spring, Multi-Head 4 5 406-0150-00 Screw, #2-56 X 1/4" phms 22 6 406-0739-00 Standoff, Hex 2-56 X .95 2 7 406-0754-00 Standoff, 2-56 .55 Lg 2 8 016-0192-01 Board, UV/thread 1 9 406-0723-00 Filter, Color & Infra Red 13

10 406-0724-00 Filter Color & Infra Blue 13 11 406-0725-00 Filter Color & Infra Green 13 12 406-0657-00 Seal, Foam CLR Sensor 1 13 016-0454-01 PCB, Color 1 14 402-0202-00 Spring, Dual Mag 2 15 406-0769-01 Sensor Assembly, Mag (4196, 4199) 1 15 402-0197-00 Plug, dual mag sensor (4198) 1 16 406-0769-01 Sensor Assembly, Dual Magnetics 1 17 250-0640-00 Washer, #4 4 18 402-0216-00 Screw, #4-40 X 3/8 shcs, nylok 2 19 402-0205-00 Shield, Dual Magnetic 1 20 402-0214-00 Screw, #2 X 3/16 Type B 2 21 016-0253-01 Board, Sensor Interface 1 22 406-0668-00 Sensor, currency thread 1 22 402-0195-00 Plug, thread sensor (4198) 1 23 406-0154-00 Screw, #4-40 X 3/8" PHMS 2 24 402-0045-00 Window, UV (4196, 4199) 1 24 402-0065-00 Plug, UV window (4198) 1 26 406-0648-00 Glass, color read head 1 27 022-1720-00 Adhesive, GE RTV6808 AR 28 406-0389-01 Cable Assembly, UV/color 1 29 402-0215-01 Cable Assembly, thread sensor 1 30 402-0046-00 Seal, UV PCB 1



Figure 29 -- Transport Assembly (406-0880-04)

18

23

45

1815

6

7

95

23

45

23

45

10 11 1213

145

165

67 17

2324

1920

2122



Parts listing for Transport Assembly (406-0880-04) 4197

Item Part Number Description Qty 1 406-0880-04 Plate Assembly, Transport Univ. (4197) 1 2 402-0199-01 Tire/Bearing/Pin Assembly 4 3 402-0198-00 Spacer, Pressure Spring 8 4 406-0561-00 Spring, Multi-Head 4 5 406-0150-00 Screw, #2-56 X 1/4" phms 22 6 406-0739-00 Standoff, Hex 2-56 X .95 2 7 406-0754-00 Standoff, 2-56 .55 Lg 2 8 402-0046-00 Seal, UV PCB 1 9 016-0192-01 Board, UV/thread 1

10 406-0723-00 Filter, Color & Infra Red 13 11 406-0724-00 Filter Color & Infra Blue 13 12 406-0725-00 Filter Color & Infra Green 13 13 406-0657-00 Seal, Foam CLR Sensor 1 14 016-0454-01 PCB, Color 1 15 406-0754-00 Standoff, #2-56 x .55 lg (hex m/f type) 2 16 416-0037-01 PCB, Magnetic sensor com 1 17 406-0882-01 Mag Array Assembly, 2 X 8, left 1 18 406-0882-02 Mag Array Assembly, 2 X 8, right 1 19 406-0668-00 Sensor, currency thread 1 20 406-0154-00 Screw, #4-40 X 3/8" PHMS 2 21 402-0045-00 Window, UV 1 22 Not used Screw, #0-80 x 3/16 fh 2 23 406-0648-00 Glass, color read head 1 24 022-1720-00 Adhesive, GE RTV6808 AR 25 406-0889-01 Cable Assembly, 2 X 8 mag sensor 1 26 406-0389-01 Cable Assembly, UV/color 1 27 402-0215-01 Cable Assembly, thread sensor 1



Figure 30 -- Upper Read Head Assembly (406-0705-01)

2 43 4 5 6 2 4

18

20

7

8 17

10 12

15 11

13

16 11

14 12

19

8 17

7

18

1



Parts listing for Upper Read Head Assembly (406-0705-01) 4196, 4197


406-0705-01 Head Assembly, clr upr 1 1 406-0705-02 Head Assembly, upper (mach) 1 2 406-0655-00 Glass, lens array 2 3 406-0762-00 Mask, upper sensor univer 1 4 022-1720-00 Adhesive, clear RTV, GE6708 AR 5 406-0408-00 Shield, upper dust 1 6 402-0036-00 Screw, #0-80 x 3/16" fhms 1 7 406-0767-00 Filter, neutral density 2 8 406-0719-00 Lens array, loc. sensor 2

10 016-0146-01 PCB, x-size 1 11 406-0150-00 Screw, #2-56 x 1/4" phms 3 12 022-1823-00 RTV, GE160 white self lvl AR 13 406-0196-00 Read Head Dust Shield 1 14 016-0252-01 PCB Assembly, upr read head 1 15 406-0779-00 Cover, un.scraper (formed) 1 16 406-0807-00 Cover, univ upr rd hd 1 17 406-0798-00 Tape, ptfe coat fiberglass AR 18 406-0793-00 Latch, offset (universal) 2 19 406-0515-00 Screw, #2-56 x 3/16" phms 2 20 406-0184-00 Screw, #2 x 1/4 phms-type b 4



Figure 31 -- Upper Read Head Assembly (406-0928-01)

810

9 6

318

1113

15

719

10

17

7

151311

23

416

22

13

220

14

52

20



Parts listing for Upper Read Head Assembly (406-0928-01) 4198, 4199

Item Part Number Description Qty 406-0928-01 Head Assembly, upper read, center X 1

1 016-0252-01 PCB Assembly, upper read head 1 2 022-1720-00 RTV, GE6708 clear adhesive AR 3 022-1823-00 RTV, GE160 white self level AR 4 022-1913-00 RTV, GE162 silicone AR 5 402-0036-00 Screw, #0-80 X 3/16" fhms 1 6 406-0150-00 Screw, #2-56 X 1/4" phms 4 7 406-0184-00 Screw, #2 X 1/4 phms-Type B 4 8 406-0196-00 Read Head Dust Shield 1 9 406-0515-00 Screw, #2-56 X 3/16" phms 2

10 406-0793-00 Latch, Offset 2 11 406-0798-00 Tape, PTFE coat fiberglass AR 12 406-0807-00 Cover, Universal Upper Read Head 1 13 406-0924-00 Lens Array, location sensor 2 14 406-0925-00 Mask, upper sensor 1 15 406-0926-00 Filter, neutral density 2 16 406-0927-00 Cover, scraper 1 17 406-0944-01 Head Assembly, upper read mach 1 18 406-0953-01 Assembly, X/HTC sensor X 1 19 406-0970-00 Shield, center X PCB dust 1 20 406-0986-00 Glass, lens array optical 2 21 406-0987-00 Glass Shield, upper read head 1 22 406-0991-00 Tape, cl cell, dbl sided AR 23 409-0394-00 Pin, spring 4



Figure 32 -- Feeder Assembly (406-0425-01)

610

2212

414

1819

23

13

7

2513

17

25

25

24

27

1621

1511

9

82P

L

2PL

2PL

2PL

4PL

4PL

Appl

y #02

2-07

58-0

0 (B

lueLo

ctite

#24

2) to

item

6 (s

crew

)

28

29

30

30

26

31 32 33



Parts listing for Feeder Assembly (406-0425-01) 4196, 4197, 4198, 4199


406-0425-01 Feeder Assembly 1 1 900-0226-00 E-ring, ext-1/4" shaft 4 2 213-4963-00 Screw, 5-40 X 1/2 rd hd 1 3 230-0231-00 Washer, brg spacer,1/4" id 4 4 270-0831-00 Washer, flat #6 1 5 378-0486-00 Washer, lock #5 1 6 402-0277-00 Screw, machine, #6-32x1" truss hd 1 7 406-0085-00 Bearing, flange 1/4" id 2 8 406-0150-00 Screw, #2-56 X 1/4" Ph 2 9 406-0220-00 Spring, rocker arm 2

10 406-0259-01 Arm Assembly, ratchet (includes the following two parts): 1 406-0259-00 .Arm, ratchet 1 406-0262-00 .Clutch, bearing 1

11 406-0308-00 Bumper, friction, 7/16 1 12 406-0310-00 Shim, .256 id x.372 od 18 13 406-0347-00 Roll, double retard 2 14 406-0362-00 Washer, spring wave .25 OD 1 15 406-0414-00 Spring, leaf (adj. dial) 1 16 406-0420-00 Bracket, retard roller 1 17 406-0425-00 Bracket, feeder mtg 1 18 406-0445-00 Screw, adj. (retard roll) 1 19 406-0494-00 Screw, set, #6-32x1/8, brass tip 1 21 406-0524-00 Spring, pressure roller 1 22 406-0788-00 Spacer, ratchet arm 1 23 406-0799-00 Dial, retard rolls 1 24 406-0870-00 Shaft, support 1 25 406-0843-01 Picker Roll Bracket Assembly 1 26 406-0843-00 .Bracket, picker roller 1 27 406-0865-00 .Pin, picker roller 1 28 406-0867-01 .Picker Roll Assembly 1 29 406-0869-00 Shaft, retard roller 1 30 406-0842-01 Pressure Bracket Assembly (includes parts 28-30) 1 31 406-0842-00 .Bracket, pressure roller 1 32 406-0427-00 .Roller, pressure 1 33 406-0864-00 .Pin, pressure roller 1



Figure 33 -- Door Assembly (409-0172-01) (earlier)

Item Part Number Description Qty 409-0172-01 Door Assembly, bottom 1

1 016-0240-01 Power Supply Assembly 1 2 016-0241-01 Motor Drive Board Assembly 1 3 406-0156-00 Screw, #6-32x3/8 ph int sems 12 4 406-0158-00 Screw, #8-32x3/8 ph int sems 4 5 406-0360-00 Washer, plain, .156 ID .050 thk 8 6 406-0373-00 Washer, plain, .191 ID .050 thk 4 7 406-0633-00 Foot, push rivet 4 8 409-0172-00 Door, bottom drop 1 9 409-0299-01 Transformer Assembly 1

10 409-0304-00 Cover, power supply 1 11 406-0153-00 Screw, #4-40x1/4 phil ph int sems 2 12 620-0658-00 Standoff, hex ¼” male/female 6-32 4 13 016-0277-01 Fuse Board Assembly 1 14 409-0320-00 Cable Assembly, PS 2-pin 1 15 409-0319-00 Cable Assembly, PS 5-pin 1 16 409-0322-01 Cover, fuse bd assembly 1

15 14 16 3 9 6

8

4

3 5

2 1

7

1514

11

10



Figure 34 -- Door Assembly (406-0347-01)


409-0347-01 Door Assembly, bottom (4196, 4197, 4198, 4199) 1 1 016-0240-01 Power Supply Assembly 1 2 016-0241-01 Motor Drive board Assembly 1 3 406-0156-00 Screw, #6-32x3/8 ph int sems 12 4 406-0158-00 Screw, #8-32x3/8 ph int sems 4 5 406-0360-00 Washer, plain, .156 ID .050 thk 8 6 406-0373-00 Washer, plain, .191 ID .050 thk 4 7 406-0633-00 Foot, push rivet 4 8 409-0347-00 Door, bottom drop 1 9 409-0344-01 Transformer Assembly 1

10 409-0346-00 Cover, power supply 1 11 406-0153-00 Screw, #4-40x1/4 phil ph int sems 2 12 409-0348-01 Fan Assembly 1 13 409-0349-00 Screw, #6-32x7/8 phil ph int sems 4 14 620-0658-00 Standoff, hex ¼” male/female 6-32 4

9 6 4

11

10 2 1

8

3 5

7

1312

14

Cummins 4196 Gris

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Transcript of Cummins 4196 Gris