Cu(In,Ga)(S,Se)2 Crystal Growth, Structure, and...

48
College of Engineering University of Illinois Cu(In,Ga)(S,Se) 2 Crystal Growth, Structure, and Properties Angus Rockett Department of Materials Science The University of Illinois 1101 W. Springfield Avenue, Urbana, IL 61801, USA 217-333-0417 [email protected] With support from: The National Renewable Energy Laboratory

Transcript of Cu(In,Ga)(S,Se)2 Crystal Growth, Structure, and...

  • College of Engineering University of Illinois

    Cu(In,Ga)(S,Se)2 Crystal Growth, Structure, and Properties

    Angus RockettDepartment of Materials Science

    The University of Illinois1101 W. Springfield Avenue,

    Urbana, IL 61801, USA217-333-0417 [email protected]

    With support from:

    The National Renewable Energy Laboratory

    mailto:[email protected]

  • College of Engineering University of Illinois

    CIGS

    • Chalcopyrites have been proposed as spin-polarized electron emitters.

    • They are also interesting for other applications including thin film transistors.

    • Primary application -- solar cells

  • College of Engineering University of Illinois

    Useful Properties• Engineerable energy gap in useful range

    (< 1eV to >2 eV).

    • Very high optical absorption coefficient.

    • Usable as polycrystals.

    • Native defects “harmless” (all shallow).

    • Few observable problems with impurities.

  • College of Engineering University of Illinois

    Basic crystallography and thermodynamics

  • College of Engineering University of Illinois

    Disordering energy is low so there are many point defects

    A polar compound socharged surfaces could

    be a problem c

    a

    Cu

    In or Ga

    S or Se

    c/2a ratio varies from >1 (high In) to

  • College of Engineering University of Illinois

    Chalcopyrite Cu(In,Ga)(S,Se)2

    Polar

    Metal

    Metal

    Chalcogen

    Chalcogen

    Polar

    Non-polar

  • College of Engineering University of Illinois

    Ternary Phase Diagram…and right away we know we are in trouble.

    Cu2SeIn2Se3

    CuInSe3

    Pseudobinary…is valence compensating

    What is observed:

    γ: CuIn5Se8

    β: ~CuIn3Se5

  • College of Engineering University of Illinois

    Pseudobinary Phase Diagram

    Note: extended solubility in αphase.

    Low-temperature chalcopyrite-sphalerite transition suggests low cation ordering energy.

  • College of Engineering University of Illinois

    Deposition Methods

  • College of Engineering University of Illinois

    Evaporation

    • Multisource Evaporation •• High rateHigh rate•• Easy controlEasy control•• Difficult to scaleDifficult to scale•• High temperature High temperature

    processprocess

    Most epitaxy by MBEMost solar cells this way

  • College of Engineering University of Illinois

    +Se

    Selenization• Deposit metals separately• React with a Se source (Se vapor or H2Se). • Similar processes with sulfides• Sequential, easy to control• High film stress• Reaction of metal layers & phases formed are critical,

    processes complex.

    Heating lamps

    Metal sources

  • College of Engineering University of Illinois

    MOCVD

    ScrubberPumps

    Valve

    LoadLock

    Reactor

    BufferVolume

    ComputerControl

    Flow Controllers & Vents

    Source Gases

    Safety Enclosure

    Toxic GasAlarm System

    Hydrogen selenideTrimethyl Ga or trimethyl InComplex Cu compound: use bubbler source. Low rate.

    Best growth:Cu-rich films500-550°C

    Epitaxy by MOCVDat Hahn Meitner Institute

  • College of Engineering University of Illinois

    Growth rate ~ 1µm/hr.Substrate temperature: 550-725°C

    Cu-Ga target for Cu(In,Ga)Se2Cu target for pure CuInSe2Cu and Ga targets for CuGaSe2

    Typical hole mobility ~280 cm2/V-sec

    Typ. Carrier Lifetime: ~ 0.4 nsec

    Hybrid MethodGrowth Process:• Similar to MBE• Evaporate Se• Sputter metals• Optional rf coil for

    ionization

    Epitaxy on GaAs:

  • College of Engineering University of Illinois

    Band Structure

  • College of Engineering University of Illinois

    Band Structure - TheorySe-S alloys mostly affect valence band edge.

    In-Ga alloys mostly affect conduction band.

    Cu-Ag alloys have minor effects on both bands.

    Gaps are low because of Se-p : Cu-d repulsion.

  • College of Engineering University of Illinois

    Experimental UPS• Se capped surface (112)Se cleaned

    thermally shows Ef - EV ~ 0.47 eV.

    • Agrees well with data from other labs

    Cu 3d

  • College of Engineering University of Illinois

    Optoelectronic Properties

  • College of Engineering University of Illinois

    Photoluminescence Data

    Data: S. Siebentritt et.al.Hahn Meitner Institute

    Cu-rich films show sharp emissions:

    Donor-acceptor emissionsWeak band-band emission

    Group-III rich films show broad emissions.

    Polycrystals same as epilayers

  • College of Engineering University of Illinois

    Photoluminescence Lifetime

    10

    100

    1000

    10000

    100000

    0.E+00 1.E-09 2.E-09 3.E-09 4.E-09 5.E-09 6.E-09

    NRELSSIGSEEPVISETUI261BUI261AUI291UI286

    Lifetimes 0.2-4 nsec

    Consistent with direct-gap band structure

    Microsecond decay (not shown shows deep state)

    Epilayers have short lifetimes. Suggests minority carrier traps.

  • College of Engineering University of Illinois

    Defect-to-defect, not band-to-band recombination.

    Photon energy does not track the gap change withGa.

    Similar to CIS PL data. 1

    10

    100

    1000

    104

    900 1000 1100 1200 1300 1400 1500Em

    issi

    on In

    tens

    ity (A

    rb. U

    nits

    )

    Wavelength (Å)

    Red: 283 KYellow: 238 KBlue: 171 KPurple: 110 K

    IncreasingCurrent

    At least 4 fixed peaks

    Electroluminescence

  • College of Engineering University of Illinois

    Defect 1 Defect 2 Defect 1 Defect 2Energy above VBE 0.8 0.9 0.8 1 E(gap) 1.22Width 0.13 0.15 0.13 0.15 Band Tail width 0.022Concentration 1.00E+14 3.50E+14 1.00E+14 1.10E+15 Band Tail DOS 1.00E+18

    IEC Device UIUC Epilayer DeviceBoth Layers

    Experimental Data for deep levels

    Thermophotocapacitance Cathodoluminescence

    1E+12

    1E+13

    1E+14

    1E+15

    1E+16

    1E+17

    1E+18

    0.5 0.8 1.1 1.4Energy Above Valence Band (eV)

    Fit based on data from Temperature Photocapacitance(J. Heath and D. Cohen, U. Orgegon)

    Quantitative estimate of defect state densities.

    Subgap states produce clear CL emission spectra

    Data from Y. Strzhemechny and L.Brillson, Ohio State U.

  • College of Engineering University of Illinois

    101210131014101510161017101810191020

    0 10 20 30 40 50

    Hol

    e C

    once

    ntra

    tion

    (cm

    -3)

    1000/T [K-1]

    300 100 50 30 20Temperature, T [K]

    CIGS x=.20CIGS x=.56

    CIGS x=.11

    CGS, x=1.00

    Carrier Concentration: Hole Mobility:

    100

    1000

    10 100Temperature, T [K]

    Hol

    e M

    obilit

    y (c

    m2 /V

    s)

    Hall Effect

  • College of Engineering University of Illinois

    No change in electrically-active defects with Cu/III composition.

    10121013101410151016101710181019

    0.9 0.95 1 1.1 1.1 1.1 1.2

    Stat

    e C

    once

    ntra

    tion

    (cm

    -3)

    Cu/In Ratio0.7 0.75 0.8 0.85 0.9 0.95 1

    Cu/(In+Ga) Ratio

    NA1NA2ND

    10121013101410151016101710181019

    Hall Effect -- vs. composition

  • College of Engineering University of Illinois

    101410151016101710181019102010211022

    0 0.2 0.4 0.6 0.8 1

    Acce

    ptor

    Sta

    te D

    ensi

    ty [c

    m-3

    ]

    Ga/(In+Ga)

    …except for Ga, which increases p at high Ga contents.

    Open points: Ga gradientClosed points: uniform Ga

    Hall-effect -- vs. composition

    Deep acceptor (135 meV)

    Shallow acceptor (40 meV)

  • College of Engineering University of Illinois

    • (112) and (002) very similar, phonon scattering for (112) and (002)• p (220) 20x lower, mobility lower, defect limited

    10

    100

    1000

    100 150 200 250 300Temperature, T (K)

    Hal

    l Mob

    ility

    (cm

    2 /V-s

    ec)

    Film Orientation(112)(002)(220)

    3 3.5 4 4.5 5 5.5 6 6.5 7

    Inverse Temperature, 1000/T [K-1]

    Hol

    e C

    once

    ntra

    tion,

    p (c

    m-3

    )

    1017

    1016

    1015

    1014

    1013

    Growth Orientation Effects

  • College of Engineering University of Illinois

    Low dose Se implant -- mostly reversible changes.

    70 80 100 2000.1

    1

    10

    100

    1000

    Mob

    ility,

    µ (c

    m2 /V

    s)

    Temperature T (K)300

    as depositedas implantedannealed

    1011

    1013

    1015

    1017

    1019

    2 4 6 8 10 12

    Hol

    e C

    once

    ntra

    tion

    (cm

    -3)

    1000/T (K )

    Implantdamage Implant

    damage

    Implant Changes

    Cr implant similar

  • College of Engineering University of Illinois

    Point Defects Summary

    Conduction Band

    Valence Band0.

    9 eV

    0.7

    eV

    0.3

    0.130.04Ef

    CuIn-2

    CuIn-1

    VCu-1

    InCu+1 or Vse+1 ?InCu+2 or Vse+2 ?

    • Shallow acceptor: Cu vacancy

    • Deep acceptor: CuIn (divalent)

    • Defects 0.8 and 1.0 eV above valence band: probably Se vacancy

    • Above do not shift with Ga/(In+Ga)

    • Additional deep states?

  • College of Engineering University of Illinois

    Surface Energy & Growth Mechanisms

  • College of Engineering University of Illinois

    Surface MorphologySummary:Best epitaxy on GaAs (111). Rough surfaces on GaAs (110).

    Epitaxial temperatures:

    Ts = 540 ° C (220); 640 ° C (100); and 700 ° C (112)

    Pure CuInSe2:

    Ga diffuses from the substrate

    Kirkendall voids form at the interface in the GaAs substrate.

    (100)/(002) surfaceElongated ripples with asymmetric rectangular pits sometimes present.

    (220)/(204) surfaceFacets to (112) planes, one smooth, one rough.

    (112) close-packedVery low angle (

  • College of Engineering University of Illinois

    (112)Se Close Packed Surface

    Very triangular facets, strong step orientation

    5 5 µµm x 5 m x 5 µµm AFM imagem AFM image

    Steps: 1-3 ML high• Growth by step nucleation and

    propagation

    • Very flat

    • 180° growth twins ~40 µm apart

    Electron Channeling Patterns

  • College of Engineering University of Illinois

    (112)Metal Close Packed SurfaceSteps: 1-2 ML high

    • Growth by step nucleation and propagation

    • Very flat

    • No growth twins over the entire surface!

    Very triangular facets, strong step orientation

    5 5 µµm x 5 m x 5 µµm AFM imagem AFM image

  • College of Engineering University of Illinois

    (112) Surface Steps Compared• Both surfaces show triangular pyramids -- very similar

    Metal-terminatedSe-terminated

    One type of step dominatesMore preference on Se-terminated surface

    Inside corners!

    Layers nucleate near terrace

    edges!

  • College of Engineering University of Illinois

    Implications for Steps

    Island Perimeter

    3 edges with onedangling bond per edge atom

    3 edges with two dangling bonds per edge atom

    Same behavior for both metal

    and Se surfaces

    One step type dominates

    1µm

    Almost no single dangling bond

    steps observed!

    Step-edge reconstruction

    implied

  • College of Engineering University of Illinois

    Layer NucleationNucleation at step edges implies a barrier to atoms crossing downward over steps or binding to the upper step edge.

    Nuclei

  • College of Engineering University of Illinois

    (220)/(204) Oriented CIGSLayers facet spontaneously into polar (112) type planes.

    Smooth facets alternate with rough facets.

    (220)/(204) epitaxial layer AFM image

    Red: metal terminatedBlue: Se terminated

    (112

    ) A

    (112)BIndexing surface planes shows smooth planes are metal terminated

  • College of Engineering University of Illinois

    (220)/(204) Oriented CIGS• Implication of the smooth/rough

    surfaces:

    (110) epitaxial layer AFM image

    Diffusion transfers atoms to Se-terminated facets

    Nucleation and growth on Se-

    terminated surface.

  • College of Engineering University of Illinois

  • College of Engineering University of Illinois

    Composition Variations• EDS:• Probe size

    ~ 1nm

    • Noisy data• No obvious grain boundary change• Data generally follows the tie line

  • College of Engineering University of Illinois

    CIS/GaAs Epitaxy

    Kirkendal Voidsw (112)Se facets

    GaA

    s

    CuI

    nSe 2

    Angular Dark Field Image

    Stacking faults & twins at interface

  • College of Engineering University of Illinois

    Voids• From surface data

    we know faceting is common.

    • Voids between grains in polycrystals.

    • Voids within grains at twin terminations and dislocations.

    Nanovoids!

  • College of Engineering University of Illinois

    Surface Chemistry

  • College of Engineering University of Illinois

    CIGS Surface Chemistry• Use very smooth (112) surfaces to

    study chemistry by angle-resolved photoelectron spectroscopy.

    Angle θ controls probe depth

    θ

    Photon in

    Photoelectron out

    d d/cos(θ) θ

    X-ray/UV light source

    Photoelectron energyanalyzer

    sample

  • College of Engineering University of Illinois

    Angle-resolved Measurements• No chemical shift

    between (112)metaland (112)Se.

    00.10.20.30.40.50.60.70.80.9

    1

    442 444 446 448 450

    Binding Energy (eV)

    • No chemical shifts with photoelectron take-off angle

    Oxidized surface is (In,Ga) oxide

  • College of Engineering University of Illinois

    Angle-resolved Measurements• Results show Cu-deficient Ga-rich

    surface

    Modelling suggests 1-2 monolayers with altered Cu-poor composition

    Cu In Ga Se O0 0 28 6 660 37 0 0 63

    18 16 0 6 6024 16 10 50 024 16 10 50 0

    Best fit by monolayer, at.%

    Air-exposed

  • College of Engineering University of Illinois

    The CdS Heterojuction• The best CIGS solar cells have a heterojunction

    made by dip-coating CdS onto the CIGS.

    • Plan: Use AR-PES to study the effect of the dip-coating bath on the surface.

    CdS Dip HCl Etch

    Control:HCl Etch w/o dip

    CdS-coated sample

    etched samples

    CIGS

    θ

  • College of Engineering University of Illinois

    CdS Dip Coating Results• Results show ~0.7 cation monolayers of Cd atoms in

    the first one (or two) atomic layers of the surface after etching.

    • Fermi-edge shifts but core levels similar to sputtered & Se-capped samples.

  • College of Engineering University of Illinois

    CdS Dip Coating Results• Comparison of

    valence bands

    • Metal-terminated has ~0.2 eV higher binding energy

    • Dip & etch samples have component with ~1eV edge.

    He I

    The oxidized surfaces have a minority component (1%) consistent with the sputtered edge

  • College of Engineering University of Illinois

    Conclusions• Copper chalcogenides are fascinating and unique

    materials.

    • Defects dominate the optoelectronic properties.

    • Growth mechanisms are unique and interesting.

    • Thanks again to everyone who helped with this research, funded it, discussed results with me, and to you for listening!