CU-BOND Conductors ASIA TRAINING - Inginn Nwe Trading · 2017-03-23 · Product Training June2015....
Transcript of CU-BOND Conductors ASIA TRAINING - Inginn Nwe Trading · 2017-03-23 · Product Training June2015....
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Date
ERICO® CU-BOND Composite Cable
ERICO® CU-BOND Round Conductor, Phase 2
Product Training
June 2015
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Agenda
• Welcome• Sample Kit Overview• CU-BOND Composite Cable
• History• Features and Benefits• Price Positioning
• CU-BOND Round Conductor, Phase 2• Mechanical Connectors• Straightening Equipment• UL certification to IEC 62561-2 for conductor• New markings on the conductors
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Sales / Launch Kits
• CU-BOND Composite Cable
• CU-BOND Round Conductor
• Connection Methods– ERICO® HAMMERLOCK
and CADWELD®
• GEM
• CU-BOND accessories shipped in separate box
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ERICO Product Development
ERICO® CU-BOND Composite Cable
June, 2015
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Phase I• Galvanized steel / tinned
copper– 3/0 and 4 AWG
• Introduction: December 2008
Phase II• Galvanized steel / tinned
copper– 2/0 and 4/0 AWG
• Testing to validate• Introduction: October 2011
Phase III • Tinned Copper-bonded steel stranding
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ERICO® CU-BOND Composite Cable
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• ERICO CU-BOND Composite Cable is a bare concentric stranded
conductor
• Inner copper stranding is tinned for superior corrosive resistance
• Outer strands are made of tinned copper-bonded steel for corrosion resistance and theft deterrence
ERICO® CU-BOND Composite Cable
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• Manufacturing Process
– 3/8” 1018 steel plated with 13 mils of copper at EAN
– Drawn down to 0.064” diameter, annealed and tin plated
– Drawn wire stranded with copper wire
ERICO® CU-BOND Composite Cable
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– Ideal for exposed electrical distribution and substation grounding leads where theft is possible
– Hard to cut with hand tools
– Magnetic outer stranding to deter thieves from detecting copper with magnetic devices
– Tinned outer strands do not look like copper
•Product Benefits – Theft Deterrence
ERICO® CU-BOND Composite Cable
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• Product Benefits – Ease of Use
– Suitable for direct burial applications
– More flexible and easier to work with than copper-clad steel conductors
– Provides increased conductivity over copper-clad steel conductor
ERICO® CU-BOND Composite Cable
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CC5A05CB
4 AWGCC5A40CB
4/0 AWGCC5A20CB
2/0 AWG
Available Sizes
16mm295mm250mm2
-nearly 70mm2
ERICO® CU-BOND Composite Cable
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ERICO® CU-BOND Composite Cable
Electrical
EquivalencyLength of Reel Weight of Reel
Part Number AWG Metric Imperial Metric Imperial Metric
CC5A05CB 4 AWG 16 mm2 250 ft 76 m 58 lbs 26 kg
CC5A20CB 2/0 AWG 50 mm2 200 ft 61 m 110 lbs 50 kg
CC5A40CB 4/0 AWG 95 mm2 200 ft 61 m 172 lbs 78 kg
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ERICO® CU-BOND Composite Cable
Cross-Sectional Area
Conductor Size
CableDiameter
(Inches)
Diameter
(Millimeters)
Cross Sectional
Area (mm2)
4 AWG 0.232 5.9 21.2
25 mm2 0.255 6.5 25.0
35 mm2 0.305 7.8 35.0
CC5A05CB 0.320 8.1 40.0
1 AWG 0.332 8.4 42.4
50 mm2 0.365 9.3 50.0
70 mm2 0.430 10.9 70.0
2/0 AWG 0.470 10.6 67.5
95 mm2 0.505 12.8 95.0
CC5A20CB 0.524 13.3 114.6
4/0 AWG 0.528 13.4 107.2
120 mm2 0.567 14.4 120.0
150 mm2 0.630 16.0 150.0
300 kcmil 0.630 16.0 152.1
CC5A40CB 0.651 16.5 142.9
350 kcmil 0.681 17.3 177.3
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• Data Sheets
• PowerPoint
• Sample part numbers – A805A20CBF– A805A05CBF– A805A40CBF
• Test report– Copper equivalency
ERICO® CU-BOND Composite Cable
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Additional Items
• ANSI C119.4 Test Program– CC5A40CB– CADWELD and Compression– Scheduled to begin in July
• Reference List of Mechanical Connectors
• Updated Fusing Current Testing– Scheduled in July
• 16mm2, 4 AWG and 25mm2
• 50mm2, 2/0 AWG and 70mm2
• 95mm2, 4/0 AWG and 120mm2
ERICO® CU-BOND Composite Cable
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ERICO® CU-BOND Round Conductor
Phase 2
Product Launch
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ERICO® CU-BOND Round Conductor
• Phase 1 of introduction in October 2014 covered the below grade applications for the conductor
• Phase 2 introduction of CU-BOND Round Conductor includes above grade applications• New mechanical connectors and existing
mechanical connectors tested to IEC 62561 standard
• Straightening equipment• UL certification to IEC 62561-2 for conductor• New markings for conductor• CADWELD weld metal sizes reduced on several of
the smaller conductor sizes
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ERICO® CU-BOND Round Conductor
Product Features
• Copper coating with molecular bond to nickel-sealed high strength steel core
• 254 microns (10 mils) copper plating thickness
• High corrosion resistance and long-lasting design make an optimal grounding conductor
• Copper-bonded coating will not crack or tear when bent
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• Standard covers lightning protection system
components (LPSC)
• Same standard we reference for GEM testing,
just different sections
• Your specific end-use customer may not follow
this standard, but you need to understand the
testing involved to explain why this testing is
challenging to meet
IEC 62561
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IEC 62561 Part 1 sets criteria for:
– Connectors
– Bonding and bridging components
– Expansion pieces
– Test joints
Primary tests:
– Static mechanical pull test (section 6.4)
– Environmental conditioning (section 6.2)
– Electrical impulse test (section 6.3)
Connection Components: IEC 62561-1
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• Three specimens arranged per instruction sheet
• 900N [202 lbf] tensile force for one minute
– Pass: <1mm slip
IEC 62561-1: Static Mechanical Test (6.4)
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Three new specimens subjected to three environmental tests in succession:
1. Salt mist treatment (IEC 60068-2-52:1996)
2. Humid sulfurous atmosphere (ISO 6988:1985)
3. Ammonia atmosphere (ISO 6957:1988)
• ONLY for connectors containing <80% copper
IEC 62561-1: Environmental Aging (6.2)
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• All environmental aging specimens are tested
• Three 100kA 10/350 μs
impulses each
• Pass:
– <17mm of slip
– Resistance <2.5 mΩ
– Loosen torque > 25% install torque
IEC 62561-1: Electrical Impulse Test (6.3)
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IEC 62561 Part 4 sets criteria for fasteners used with :
– Air termination systems
– Down conductors
Primary tests:
– Environmental Conditioning (6.3)
– Mechanical Loading Tests (6.4)
Positioning Components: IEC 62561-4
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Metallic fasteners
Six specimens subjected to three environmental
tests in succession:
1. Salt mist treatment (IEC 60068-2-52:1996)
2. Humid sulfurous atmosphere (ISO 6988:1994)
3. Ammonia atmosphere treatment (ISO 6957:1988)
1. ONLY for fasteners containing <80% copper
IEC 62561-4: Environmental Aging (6.3)
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Non-metallic fasteners
Nine new specimens subjected to ultraviolet light
conditioning (ISO 4892-2 or ISO 4892-4)
Composite fasteners
Nine new specimens subjected to environmental
test for both metallic and nonmetallic fasteners
IEC 62561-4: Environmental Aging (6.3)
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Lateral Load Test:
•Three specimens from
Environmental Aging
•200N [~45 lbf] load for:
– 5 min. (metallic)
– 60 min. (nonmetallic/composite)
IEC 62561-4: Mechanical Tests (6.4)
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•
IEC 62561-4: Mechanical Tests (6.4)
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•
IEC 62561-4: Mechanical Tests (6.4)
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ERICO® CU-BOND Round ConductorConnectors and Splices
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ERICO® CU-BOND Round ConductorConnectors and Splices
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ERICO® CU-BOND Round ConductorConnectors and Splices
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ERICO® CU-BOND Round ConductorConnectors and Splices
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ERICO® CU-BOND Round ConductorConnectors and Splices
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ERICO® CU-BOND Round ConductorPositioning Devices
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ERICO® CU-BOND Round ConductorPositioning Devices
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ERICO® CU-BOND Round ConductorPositioning Devices
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ERICO® CU-BOND Round ConductorBonding Lugs
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ERICO® CU-BOND Round ConductorBonding Lugs
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ERICO® CU-BOND Round ConductorFence and Gate Clamps
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ERICO® CU-BOND Round ConductorInternal Cross-Reference for Connectors
• Other connectors were evaluated but we did not
pursue formal testing due to performance and / or cost reasons
• Internal cross-reference document details not only IEC certified connectors but also other connectors that should work for CU-BOND Round applications
• We can consider testing additional items if the potential sales volume would justify the cost
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ERICO® CU-BOND Round ConductorManual Straightening Tool
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ERICO® CU-BOND Round Conductor
Electric Straightener and Uncoiler
• Develop a new machine, able to straighten the 8 mm and 10 mm CBSC diameter , equipped with an electric motor controller. ( Bigger diameter are underevaluation)
• The Voltage rating used for this machine is 220V AC (50/60hz) by default and 110V AC (50/60hz) withspecific additional transformer.
• Maximum speed of 15 to 20 meters / minute
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ERICO® CU-BOND Round Conductor
Electric Straightener and Uncoiler
Solid
Rubber
Wheels
Solid Feet
Input of the
CBSC
Electrical
cabinet +
Urgency stop
Output of the
CBSC4 Drive
wheels
Mobile
handles to
move the
machine
Protective
enclosure
Adjustment of
the wheels
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ERICO® CU-BOND Round Conductor
Electric Straightener and Uncoiler
Safety switch to run
only with closed
enclosure
Same wheel
for CBSC8 and
CBSC10, just
need to
rotate them
Electrical
Motor + gear
box
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3 Windows
* The rear of the enclosure is
hiden on this picture
Storage of the
wheels
Safety switch
if the crank is
usedCrank (if needed)
ERICO® CU-BOND Round Conductor
Electric Straightener and Uncoiler
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Rotative Rigid
frame
* The rear of the enclosure is hide
on this picture
Steel bar to
fix the
uncoiler to
the
straightenerSolid
Rubber
Wheels
Solid feet
Mobile
handle to
move the
machine or
carry the coil
Stop to
straighten
manually the
end of the rod
ERICO® CU-BOND Round Conductor
Electric Straightener and Uncoiler
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ERICO® CU-BOND Round Conductor
Electric Straightener and Uncoiler
• First prototype expected to be available in Q3• Production quantities of the straightener to be available
in Q4• Aiming to have the ability to sell one machine that would
also be scalable to run the larger diameters of CU-BOND Round Conductor
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ERICO® CU-BOND Round Conductor
CADWELD
• For many connections with CBSC8 and CBSC10, amount of weld metal has been reduced
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ERICO® CU-BOND Round Conductor
IEC 62561-2 Certification for Conductor
• Not only are we pursuing IEC certification for the connectors, but we are also pursuing certification for the conductor itself
• ERICO already has a test report that tested CBSC10 to meet IEC 62561-2
• We are in the process of having all sizes of the conductor tested through UL
• UL will witness testing and – assuming successful test results – these conductors will be UL certified to IEC 62561-2
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ERICO® CU-BOND Round Conductor
IEC 62561-2 Certification for Conductor
Certification means that we will be able to have the UL certified logo on our product
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ERICO® CU-BOND Round Conductor
Conductor Markings
Stampings �
Inkjet Printing �
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ERICO® CU-BOND Round Conductor
Sample Part Numbers
CBSC8SAMPCBSC10SAMPCBSC13SAMPCBSC14SAMPCBSC16SAMPCBSC18SAMP
All sample part numbers are one foot in length
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PRODUCT APPLICATIONS - MOBITEL
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PRODUCT APPLICATION - MOBITEL
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PRODUCT APPLICATION - INDONESIASMARTFREN
INDONESIA
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TOWER BERSAMA
INDONESIA
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Thank You
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