CSI-150 User's Manual1 Introduction The CSI-150 is a menu driven controller that employs today’s...

CSI-150User's Manual

Table of Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Initializing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

Customizing the CSI-150 . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Ingredient I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Recipe Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-16

Destination I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . 16-18

Location I/O Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Setting Time and Date . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20

Serial Interface Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Controller Diagnostics . . . . . . . . . . . . . . . . . . . . . . 20, 38-40

Location Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

Group Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24

Day Program Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-31

Ration Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-34

Location Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Group Batching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Day Program Batching . . . . . . . . . . . . . . . . . . . . . . . . . . 35-37

PC Software/CSI-150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-40

System Variables Default Listing . . . . . . . . . . . . . . . . . . . . . 41

Main Ingredient Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Micro Ingredient Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

PDS Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Destination Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

CSI-150 Batching Error Messages . . . . . . . . . . . . . . . . . . . . 46

Complete CSI-150 Assembly (45909-0015) . . . . . . . . . . . . 50

1

IntroductionThe CSI-150 is a menu driven controller that employs today’s latest technology toprovide you with accurate batching and record keeping. This manual will guideyou through the operation of the CSI-150. Please read all instructions beforeoperating the CSI-150.

To power up the CSI-150 perform the following steps:1. Hold in the MENU key located on front panel of the CSI-150.2. Apply power to the CSI-150 while holding in the key.3. Release the MENU key.4. MAIN MENU Screen is displayed.

The CSI-150 must be configured to work with your particular system. The CSI-150 is preset in the factory to interface with the MFP 2100 grinder/mixer. How-ever, there are differences with every farm/business location and these presetvariables sometimes must be changed. Therefore, before you begin batching,assess your total system (mixer size, unload auger clean out time, preferred mixtime, designation of bins to ingredients, etc.) to determine how your CSI-150needs to be configured.

The MAIN MENU Screen which appears upon power-up is the primary screen inthe CSI-150. You may reach all other menus through this MAIN MENU.

The MAIN MENU Screen consists of four sub-menus. Each of these sub-menuscontains parameters for setting up, batching and recording rations for yourindividual needs. Each of these choices is explained below.

NOTE: If at any time you become “lost” in any of the sub-menus,repeatedly pressing the MENU key will return you to theMAIN MENU.

The CSI-150 MAIN MENU:

MAIN MENU1. BATCHING OPTIONS2. BATCH SETUP3. REPORTS4. SYSTEM

Initializing the System

Powering Up

Main Menu Screen

2

Clearing the Memory

Customizing the CSI-150

Clear Data Files

Clear Logged Errors

The memory of the CSI-150 should be cleared to prepare for your customizedinstallation. The following steps will lead you through the process.

WARNING: Please exercise caution when selecting these options in thefuture. Selecting YES will erase all previously storedinformation.

1. Select Option 4, SYSTEM on the MAIN MENU. See instructions above.The SYSTEM MENU appears on the display:

SYSTEM MENU1. SYSTEM SETUP2. CLOCK SET3. SERIAL INTERFACE SETUP4. DIAGNOSTICS5. BACKUP MENU

2. Select Option 1, SYSTEM SETUP. The CSI-150 will now display the followingsub-menu:

SYSTEM SETUP1. SYSTEM CONFIG 5. CLR DATA FILES2. MAIN SETUP 6. CLR LOGGED ERRS3. MICRO SETUP 7. CLR ACCUMULATORS4. I/O SETUP 8. INIT SYSTEM VARS

3. Select Option 5, CLR DATA FILES. This command erases allrecipes, ingredients, bins, groups, etc. The CSI-150 will now display:

CLEAR DATA FILES1. NO2. YES

4. Select Option 2, YES. The CSI will briefly display BUSY.... and then return tothe SYSTEM SETUP menu.

5. Select Option 6, CLR LOGGED ERRS. This command erases all loggedcommunication errors. The CSI-150 will now display:

CLEAR LOGGED ERRORS1. NO2. YES

6. Select Option 2, YES. The CSI will briefly display BUSY.... and then return tothe SYSTEM SETUP menu.

To select an option in the any of the CSI-150 menus, you must use thearrow keys. The ↑↑↑↑↑ and ↓↓↓↓↓ keys will scroll through the options vertically,and the ←←←←← and →→→→→ keys move horizontally across the screen when thereare two columns of options. Once the correct option is highlighted bythe blinking cursor (only the corresponding number will be highlighted,not the entire line), press ENTER to select that option.

Moving aroundin the menu screens

3

Clear Accumulators

Initialize System Variables

Software Configuration

General System Parameters

7. Select Option 7, CLR ACCUMULATORS. This command erases all accumulated usage values. The CSI-150 will now display:

CLEAR ALL USAGE ACCUMULATORS1. NO2. YES

8. Select Option 2, YES. The CSI-150 will briefly display BUSY.... and then returnto the SYSTEM SETUP menu.

9. Select Option 8, INIT SYSTEM VARS. This command resets all systemvariables (mixer size, time-outs, tolerances, etc.) to the factory default settings.

INITIALIZE SYSTEM VARIABLES1. NO2. YES

10. Select Option 2, YES. The CSI-150 will briefly display BUSY.... and thenreturn to the SYSTEM SETUP menu.

1. Select Option 1, SYSTEM CONFIG. The CSI-150 will now display:

SYSTEM PARAMETERS1. SOFTWARE CONFIGURATION2. GENERAL SYSTEM PARAMETERS3. INTERMEDIATE DRAFT PARAMETERS4. FINAL DRAFT PARAMETERS

2. Select Option 1, SOFTWARE CONFIGURATION. The CSI-150 will nowdisplay:

SOFTWARE CONFIGURATIONPART#: 46329-XXXX REV: X XX/XX/XX(DATE)16 OR 27 MAINS, 14 MICROS

This menu provides information about the SOFTWARE (EPROM) in the CSI-150: the Weigh-Tronix part number, revision level and date, and listing ofcontrol loop options. This menu is for reference only and cannot be edited.

3. Press MENU to return to the SYSTEM PARAMETERS Menu.

4. Select Option 2, GENERAL SYSTEM PARAMETERS. The CSI-150 will nowdisplay:

GENERAL SYSTEM PARAMETERSSURGE CLEAN: 0030 BATCH#: 0000

GRIND TIME: 1500 PHASES/GRP: 02MIXER SIZE: 1.0 UNITS: lb

FLUSH TIME: 08000 AUTO PRINT: OFF

Note: In the back of this manual is a listing of the following variables andworksheet on which to write down any changes you may need tomake. If, after reading the next pages you do make some changes,write them down on the worksheets to be saved for future reference.

Setting System Parameters

4

• The SURGE CLEAN parameter is programmed in seconds. It counts down thetime that the mill feed auger on the MFP-2100 surge tank runs AFTER thesurge tank minimum level switch is tripped. If you find that you still havematerial in your surge tank after grinding you can change this value by usingthe EDIT and ENTER keys (see instructions below). Factory default is 30.

To change a value, place the blinking cursor on the value using theARROW keys and then press EDIT. You may then enter in the newvalue by using the numbered keys. After you have entered thedesired value, press ENTER and the new value will be displayed.

• The GRIND TIME parameter is programmed in seconds. It is the maximumallowable grind time and begins counting down after the last main ingredientof a batch is loaded onto the main scale. If the grind time is too long or tooshort, you can EDIT this parameter and ENTER in a more suitable time(see instructions above). Factory default is 1500.

• The MIXER SIZE parameter is based upon the maximum number of tons of finished feed that will fit in your systems mixer. The parameter can be changedby using the EDIT and ENTER keys. Factory default is 1.0

• The BATCH# counts the total batches the CSI-150 has batched. Ifthe BATCH# counter is not set at 0, EDIT the amount and ENTER 0.

• The PHASES/GROUP parameter is the maximum number of phases per groupthat are available for display on the CSI-150. Each group can have many phases,but this parameter keeps only the current phases on the display.Factory default is 02.

• The UNITS parameter is used to select pounds (lb) or kilograms (kg). Tochange the units, press EDIT and the units will “toggle" each time the EDIT keyis pressed. You do not need to press ENTER. Factory default is 1b.

• The AUTO PRINT option prints out the batch data after completion of abatch. To enable or disable this feature, press EDIT and you will togglebetween ON and OFF. If you have a PC connected to the mill, leavethis option OFF. If you have a printer connected directly to the mill turn theAuto Print option ON. Make sure the printer is turned on and is set toON/LINE. Factory default is OFF.

• The FLUSH TIME parameter is programmed in milliseconds. The purpose ofthis parameter is to ensure the micros have completely dumped beforeallowing the entire target amount of the micro carrier (flush) ingredient to beloaded. It is only used if micro unload time will exceed the loading time of themicro carrier (flush) ingredient. To increase or decrease the amount of timethe carrier will load (flush) after the micros have finished dumping, use theEDIT and ENTER keys. Factory default is 8000. (8 seconds)

Surge Clean

Grind Time

Mixer Size

Batch Number

Phase/Group

Units

Auto Print

Flush Time

5

5. Press MENU to return to the SYSTEM PARAMETERS menu.

6. Select Option 3, INTERMEDIATE DRAFT PARAMETERS. These parametersrelate to the unloading of intermediate batches. Intermediate batches are allbatches prior to the final batch when doing multiple batching. For example, ifthe controller is programmed to make 4 batches, batches 1, 2, and 3 areintermediate. The CSI-150 will now display:

INTERMEDIATE DRAFT PARAMETERSUNLOAD FLOW: 4

CYCLES: 0020

The values for UNLOAD FLOW and CYCLES shown above are the factorydefault settings. Increase or decrease the clean out time between intermediatebatches, by using the EDIT and ENTER keys.

The UNLOAD FLOW parameter is defined as the minimum flow rate (mea-sured in Lbs/Kgs per second) coming off the main scale before the controllerstarts counting down the cycles parameter. The CYCLES parameter is theminimum amount of time the controller must see the Unload Flow parameterbefore removing the main scale unload signal.

NOTE: If you divide the CYCLE number by two, you will arrive at thenumber of seconds. For example: 20 cycles = 10 seconds. With theunload flow set at 4 and cycles set at 20, the controller must see lessthan 4lbs/second leaving the mixer for at least 10 seconds before itwill close the gate for the next batch.

7. Press MENU to return to the SYSTEM PARAMETERS menu.

8. Select Option 4, FINAL DRAFT PARAMETERS. These parameters relate tothe unloading of a single batch or the final batch of multiple batching. Thedefinition for UNLOAD FLOW and CYCLES is the same as for intermediatedraft parameters. The CSI-150 will now display:

FINAL DRAFT PARAMETERSUNLOAD FLOW: 2

CYCLES: 0050To increase or decrease the clean out time for final batches, use the EDIT andENTER keys.

9. Press the MENU key twice to return to the SYSTEM SETUP menu.The CSI-150 will now display:

SYSTEM SETUP1. SYSTEM CONFIG. 5. CLR DATA FILES2. MAIN SETUP 6. CLR LOGGED ERRS3. MICRO SETUP 7. CLR ACCUMULATORS4. I/O SETUP 8. INT SYSTEM VARS

Intermediate Draft Parameters

Final Draft Parameters

6

1. Select Option 2, MAIN SETUP. These parameters are used to set up theMAIN SCALE. The CSI-150 will now display:

MAIN SCALE SYSTEM SETUP# DECIMAL: 00 MIN TOL: 2

ZERO: 100 UNLOAD TOL: 20SETTLED : 1 CYCLES: 06

• The # DECIMAL setting should be preset at the factory for your unit.However, if you have a special application, the number of decimal pointscan be changed using the EDIT and ENTER keys. Factory default is 00.

• The ZERO setting is the maximum weight allowed on the scale at the startof a batch. To make a change use EDIT and ENTER keys. Factory default is 100.

• The SETTLED and CYCLES settings are related as follows: the SETTLEDvariable is the flow rate the main ingredients have to be under before thescale settles. The CYCLES variable is the amount of time (remember 1 (one)cycle = .5 seconds) the scale is waiting for an ingredient to SETTLE. You maywant to process some feed to determine if some adjustment of thesevariables is in order. To change these variables use the EDIT and ENTER keys.

• The UNLOAD TOLERANCE setting is used to set the maximum weightallowed to remain on the scale at the end of the unloading cycle. To changethis variable use the EDIT and ENTER keys. Factory default is 20.

• The MIN TOL (MINIMUM TOLERANCE) setting is used to set the smallestallowable tolerance for the system. Any ingredient tolerances set smaller thanthis in the INGREDIENT I/O setup will be ignored. Also, because ingredienttolerances are proportional to batch size, any tolerances that fall below thissetting during partial batching will be ignored. Factory default is 2.

NOTE: Write down any changes in the SYSTEM VARIABLES DEFAULT LISTINGin the back of this manual and save for future reference.

2. Press MENU to return to the SYSTEM SETUP MENU.

If you do not have a MICRO SYSTEM skip this set of instructions.

1. Select Option 3, MICRO SETUP. These parameters are used to set up themicro scale. As with the MAIN SCALE SYSTEM SETUP menu, the variables arethe same only the settings are different. The CSI-150 will now display:

MICRO SCALE SYSTEM SETUP#DECIMAL: 02 MIN TOL: 0.02ZERO: 2.00 UNLOAD TOL: 0.20SETTLED: 0.05 CYCLES: 06

Again, if you find you have a change for any of the above variables, refer to thedefinitions presented for the MAIN SCALE SYSTEM SETUP in this manualbefore making changes. (Remember, if you are using metric measurements youshould adjust the setting accordingly. Then record any changes in the SYSTEMVARIABLES DEFAULT LISTING in the back of this manual.

Main Scale Setup

Micro Scale Setup

7

2. Press MENU to return to the SYSTEM SETUP menu. You are now finishedwith the initial configuration of your CSI-150.

You may now begin entering ingredients into the CSI-150. If you have the MFPSoftware Package, you will now enter the ingredients, recipes, etc. using the PCkeyboard.

There are worksheets in the back of the manual to write down the ingredientinformation before you begin entering them in the CSI-150 or PC.

1. Select option 4, I/O SETUP. The CSI-150 will now display:

I/O SETUP1. INGREDIENT I/O SETUP2. DESTINATION I/O SETUP3. LOCATION I/O SETUP

2. Select Option 1, INGREDIENT I/O SETUP. The CSI-150 will now display:

INGREDIENT SETUP MENU1. INGREDIENT I/O TABLE2. PRINT INGREDIENT I/O’s

3. Select Option 1, INGREDIENT I/O TABLE. The CSI-150 will now display:

INGREDIENT I/O TABLEINGREDIENT ID TYPE I/O#

001 ~END~ ERROR N/A

4. Press EDIT. The CSI-150 will now display:

EDIT MENU1. INSERT RECORD2. DELETE RECORD

5. Select option 1, INSERT RECORD to begin entering your ingredients. TheCSI-150 will now display:

INGREDIENT SETTINGSINGR: TYPE: ERRORI/O: N/A TIME OUT: 60PREACT: 01000 FLOW RATE: 2.0uTOL: 0 oTOL: 0PULSES: 0.0

Ingredient I/O SetupEntering ingredients

8

6. a. Using the ARROW keys, place the blinking cursor in the section entitledINGR. This is where you will enter the ingredient name.

b. Press EDIT. You may now enter an ingredient name up to 10 (ten)characters in length. Notice that the cursor is blinking. This tells you thatyou can only enter a letter of the alphabet as the first character. If you wishto start with a number, you simply press the A/N (ALPHA/NUMERIC) key.This key toggles between letters and numbers. When the cursor disappears,you can enter a number. Press the A/N key again to get the blinking cursorfor alphabet entry.

c. Key in the name of the first ingredient on your list.d. Press ENTER and your first ingredient is now entered.

Example:The following is an example of entering ingredients and configuring the CSI-150 tohandle these ingredients properly. Corn will be used as our first ingredient.

After following steps 1 - 6, we have entered the name “CORN” for our ingredi-ent:

INGREDIENT SETTINGSINGR: CORN TYPE: ERROR

I/O: N/A TIME OUT: 60PREACT: 01000 FLOW RATE: 2.0

uTOL: 0 oTOL: 0PULSES: 0.0

If you need to delete an ingredient because it was entered wrong or is no longerbeing used, you may do so as follows.

1. Press MENU to return to the INGREDIENT I/O TABLE.

2. Place the blinking cursor on the ingredient line that requires change.

3. Press EDIT.

4. Select option 2, DELETE RECORD. This will erase the ingredient youselected in the INGREDIENT I/O TABLE.

NOTE: You will be able to delete any mistakes you may make by using option 2,DELETE RECORD. However, when an ingredient is used in a recipe, the ingredi-ent cannot be deleted until it is first deleted from the recipe. If, when deleting aningredient, the display reads “RECORD USED IN OTHER FILE. CANNOTDELETE” you will then know it exists in a recipe and must be deleted there first.

5. Press EDIT. The EDIT MENU returns.

6. You may now re-enter ingredients by selecting the INSERT RECORD Option.

1. Place the cursor next to the TYPE setting by using the arrow keys.

2. Press EDIT. MAIN will be the first ingredient type. Keep pressing the EDITkey until the type of ingredient you are entering is displayed. The types tochoose from are: MAIN, MICRO, HAND (system stops and waits foringredient to be loaded), N-HAND (non-stop, to be added while anotherMAIN is loading), and LIQUID.

Deleting Ingredients

Ingredient type

9

NOTE: If you are pumping a liquid onto the main scale and weighing it, use MAINas the ingredient type. If you are pulsing the liquid with a flow meter and counter,use LIQUID as the ingredient type.

Example:For an example, we have made corn a MAIN ingredient. TheCSI-150 should now read:

INGREDIENT SETTINGSINGR: CORN TYPE: MAIN

I/O: N/A TIME-OUT: 60PREACT: 01000 FLOW RATE: 2


1. Place the cursor next on the I/O section. The I/O number given to aningredient should match the number on the ingredient select switch on thedoor which manually controls that ingredient.Example:If corn is controlled by turning the ingredient select switch on the door toposition 2, then the ingredient corn should be entered with an I/O of 2.

2. Press EDIT. The CSI-150 will now display I/O: 255.3. Key in your I/O and press ENTER.

NOTE: If you happen to have a pulsed liquid ingredient, you will have to use amain I/O location and count the pulses from the flow meter to make itcompatible with the CSI-150. Weigh-Tronix offers this feature as anoption and can retro-fit any existing MFP 2100 to accommodatepulsed liquid ingredients.

HAND and N-HAND (non-stop hand adds - to be added w/mainingredient) do not need an I/O assigned to them. However, if youwant an acknowledgement from the mill (such as a light or buzzer),use a main ingredient I/O to activate the light or buzzer.

In our “corn” example, we will enter an I/O value of “2.” The CSI-150 will nowdisplay:


I/O: 002 TIME-OUT: 60PREACT: 01000 FLOW RATE: 2


1. Place the cursor next to the TIME-OUT setting. This setting measures (inseconds) the maximum amount of time that the CSI-150 will wait for 10% ofan ingredient to show up as a weight on the main or micro scale. If the timeallowed is too short, the ingredient will time-out and an error will occurduring batching. If the time is too long, the augers or vibrators could berunning with no ingredient in them.

Ingredient I/Os

Ingredient Time-Out

10

2. To change this value, use the EDIT and ENTER keys.

Example:For our example we have decided to leave the TIME-OUT at 60 seconds. Thedisplay on the CSI-150 should then read exactly as it does in the previousexample.

1. Place the cursor next to the PREACT setting. A preact is the time it takes aningredient (which is falling from an auger or a micro vibratory feeder) to reachthe scale after the auger or micro vibratory feeder is shut off. There willalways be material in “free-fall” after an ingredient is shut off and the CSI-150will automatically calculate this and update this value. Initially, however, youshould enter a value.

Preacts are calculated in milli-seconds (.001 of a second). A preact value of1000 = 1 second.

The initial set-up ingredients should all have a similar preact value assigned tothem. The factory preset value is 1000.

2. Press EDIT. The display will now show PREACT: 01000.

3. Enter in the calculated or assumed value of the preact. Remember, theCSI-150 uses this value only as a starting point, so the batching accuracy willimprove as the controller “learns” the actual preact of each ingredient. Forour corn example, we have entered a value of 1000 (1 second). After completing a few batches, you should record the actual preact of each ingredient forfuture reference.

4. Press ENTER and the CSI-150 will now display:


I/O: N/A TIME-OUT: 60PREACT: 01000 FLOW RATE: 2


1. Place the cursor next to the FLOW RATE section. The flow rate is defined asthe amount of pounds or kilograms per second that is being brought on to themain or micro scale. Different types of motors and augers establish differentflow rates. Consult your literature on the main ingredient augers to see if anycalculations have been done on amount of material per second. The CSI-150will automatically adjust this rate after the first run, but to help avoid over-shoots on the first batch, flow rate information should be entered for theinitial setup. After completing a few batches, you should record the actualflow rate of each ingredient for future reference.

2. To change this amount, press EDIT. The display will readFLOW RATE:_____0.

Ingredient preacts

Ingredient flow rate

11

3. Enter in the amount you think comes close to the actual flow rate of thematerial and press ENTER. If the flow rate cannot be calculated, enter 6 lb/3 kg for the mains and .4 lb/.2 kg for the micros. For our example, we haveentered 5 lbs per second. The CSI-150 will now display:


I/O: 002 TIME-OUT: 60PREACT: 01000 FLOW RATE: 5


The under tolerance (uTOL) and over tolerance (oTOL) are limits that will beused by the CSI-150 to determine when acceptable ingredient amounts have beenloaded. For our corn sample we entered an over/under tolerance of 2 lbs. Thetolerance settings you give an ingredient will also be displayed later as defaultswhen entering a recipe. A tolerance of 2% of the ingredient target amount isrecommended as a starting point.

If the ingredient you entered is a pulsed liquid, you must install a flow meteringdevice and the number of pulses (per pound or kilogram) must be entered here.Contact the Weigh-Tronix Service or Engineering Department at 1-800-533-0456for more information.

NOTE: The pulse setting is for a liquid ingredient measured in gallons/liters only!Liquids are typically pumped onto the scale and entered as a MAIN ingredient andnot a LIQUID.

Enter all the rest of your ingredients by following the steps explained above.

Ingredient tolerances

Liquid ingredient pulses

12

You may print out a listing of the ingredients after you have entered your data.The CSI-150 is compatible with any SERIAL 80 column printer which can bepurchased at most electronics and computer stores. The recommended printer isan Epson LX 300 with a serial port. Press the MENU key until the INGREDIENTSETUP MENU is displayed. Select Option 2, PRINT INGREDIENT I/Os. TheCSI-150 will now display at the same time that your printer is printing them out.

PRINTING INGREDIENTS

If you wish to quit printing at any time, press MENU. The CSI-150 will thendisplay:

PRINTING DISCONTINUED

If you wish to view the ingredient list on the CSI-150 display, select the ingredientI/O Table from the INGREDIENT SETUP MENU and all of the ingredients will bedisplayed in alphabetical order.

Now that you have set up the CSI-150 and entered the INGREDIENTS, you canstart entering the RECIPES. Note: If you have the MFP PC software, the recipesshould be entered using the PC keyboard.

From the MAIN MENU, select Option 2, BATCH SETUP. The CSI-150 will nowdisplay:

BATCH SETUP1. RECIPE SETUP2. GROUP SETUP3. LOCATION SETUP4. DAY PROGRAM SETUP

Select Option 1, RECIPE SETUP. The CSI-150 will now display:

RECIPE SETUP MENU1. RECIPE TABLE2. PRINT ALL RECIPES

Select Option 1, RECIPE TABLE. The CSI-150 will now display:

RECIPE ID TABLERECIPE ID

001 ~END~

Printing ingredients

Recipe Setup

Viewing ingredients

13

Press EDIT. The EDIT MENU will be displayed:


A note about the DELETE RECORD function (Option 2): You will be able todelete a recipe by using this function. However, when a recipe is used in aphase of a group, the recipe cannot be deleted until it is deleted from thephase. If, when deleting a recipe, the display reads “RECORD USED INOTHER FILE. CANNOT DELETE” you will then know it exists in a phase of agroup and must be deleted there first.

Select INSERT RECORD and press ENTER. The CSI-150 will now display:

RECIPE SETTINGSRECIPE: SIZE: 0MIX TIME: 0000MICRO CARRIER:DELAY INGR.: # SEC: 0000

1. Place the flashing cursor next to the RECIPE:.

2. Press EDIT. Ten line spaces (_ _ _ _ _ _ _ _ _ _) will appear next toRECIPE: You may now enter a recipe name up to 10 characters in length. Usethe A/N key (ALPHA/NUMERIC) to toggle between letters and numerals. (Wewill use FINISH 1 as our example recipe name.)

3. After keying in the recipe name, press ENTER.

1. Place the flashing cursor next to the MIX TIME. The MIX TIME begins after allthe ingredients have been loaded and the mill surge tank is empty.

2. Press EDIT.

3. Enter a time (seconds) from 0000 to 9999 seconds using the number keys.For our example, we have entered 180 seconds.

4. Press ENTER.

The next step is to enter the micro carrier ingredient. The micro carrier is aningredient you choose that will activate the micro unload and help carry themicros into the mixer. The most commonly used micro carrier is soymeal.

NOTE: If you have a recipe with micro ingredients, a carrier must be specified.If you don't have micro ingredients in a recipe, skip this step and do not enter acarrier ingredient. Also, a carrier cannot be substituted while batching.

Entering a recipe name

Entering mix time

Entering micro carriers

14

WARNING: Do not use a micro ingredient as a micro carrier. Also, do nothave the micro carrier ingredient entered more than once in any recipe. Inmultiple batching situations this would cause the micros to be doubled in onebatch.

1. Place the flashing cursor next to the MICRO CARRIER setting.

2. Press EDIT. The INGREDIENT ID TABLE will be displayed.

3. Move the cursor down to the ingredient you wish to use as a micro carrier andthen press ENTER.

The delay ingredient option is a programmable delay that can be entered to“count-down” the seconds until the ingredient is added to the batch. A delayingredient and delay time do not have to be entered if you do not wish to havethem in your recipe.

To enter a delay ingredient:1. Place the flashing cursor beside the DELAY INGR.

2. Press EDIT. The Ingredient ID Table is displayed.

3. Select the ingredient you wish to delay before it comes on the scale by movingthe cursor to it.

4. Press ENTER. The Recipe Settings Screen reappears.

5. Move the flashing cursor beside the # SEC entry and press EDIT. Fourdashes appear.

6. Enter the delay time in seconds, then press ENTER.

The following is an example of a recipe we have created. After entering all thesteps explained above, the display should appear as follows:

Note: The SIZE feature cannot be edited. It adds up the ingredient totals as youenter ingredients.)

RECIPE SETTINGSRECIPE: FINISH 1 SIZE: 0MIX TIME: 180MICRO CARRIER: CORNDELAY INGR: # SEC: 0000

Example

Entering delay ingredients

15

From the Recipe Setting Screen, press MENU. This will take you to the SETUPMENU. The name of your recipe is inserted and the CSI-150 will now display:

FINISH 1 SETUP MENU1. RECIPE SETTINGS2. RECIPE INGREDIENTS3. PRINT RECIPE

Option 1, RECIPE SETTINGS will take you back to the previous Recipe Settingmenu. Option 3, PRINT RECIPE will print out the ingredients that will be enteredwith Option 2, RECIPE INGREDIENTS.

1. Select Option 2, RECIPE INGREDIENTS. Using our example (FINISH 1),the CSI-150 will now display:

FINISH 1 INGREDIENT TABLESEQ# INGREDIENT TYPE TARGET uTOL oTOL01. ~END~ 0 20 20

This is the table from which you will enter ingredients into your recipe. Beforedoing so, keep the following information in mind:

Your recipes should be divided between MICROS (if your system has them) andMAINS. You can enter the recipe ingredients in any order, but remember thatthe order in which you enter them in the recipe is the order that they will loadonto the scales during batching. You can enter an ingredient more than once in arecipe except for the micro carrier ingredient which must be entered only onetime in the recipe.

NOTE: You must designate a carrier ingredient in RECIPE SETTINGS if youhave micros in your recipe. If you have no micros, do not use a carrier. If weightcoming on from an ingredient (main/micro) is under tolerance, the CSI-150 will“JOG” (start-stop) the ingredient up to a maximum of 10 times before an error isdisplayed.

The main ingredients and micro ingredients will both be batched at the same time,but the main ingredient designated as a micro carrier will wait (if required) for themicros to load into the micro hopper.

2. Place the cursor on the line titled ~END~.

3. Press EDIT. The EDIT MENU will appear.


4. Select Option 1, INSERT RECORD. The INGREDIENT ID TABLE will now bedisplayed.

5. Select the first ingredient you wish to put in your recipe by placing the cursornext to it and pressing ENTER. The ingredient you just selected will be listedas SEQ# 01.

Entering Recipe Ingredients

16

6. With the cursor on the ingredient you just entered, press ENTER. TheCSI-150 will now display the RECIPE INGREDIENT SETTINGS menu.

Using our example recipe (FINISH 1) with CORN as the ingredient selected, thedisplay will read as follow:

RECIPE INGREDIENT SETTINGSRECIPE: FINISH 1SEQ#: 01 TARGET: 0INGR: CORN TYPE: MAINuTOL: 2 oTOL: 2

7. You can now edit the TARGET (amount you want loaded), uTOL (undertolerance), and oTOL (over tolerance) for that particular ingredient. Enter theappropriate amounts by placing the cursor next to the entry to be changed andusing the EDIT and ENTER keys. After keying in the desired amounts, pressMENU to return to the Recipe Ingredient Table.

8. Continue to enter your ingredients using the step outlined.NOTE: Place the cursor on the ~END~ line before pressing EDIT andinserting a record so that the order of the ingredients is the way you want it.

After entering all your recipes you can either print them out individually or all atonce. Use the MENU key to back up to the RECIPE SETUP MENU. SelectOption 2, PRINT ALL RECIPES. The recipes will then be printed out.

If at any time you wish to halt the printing, press the MENU key. The CSI-150 willthen display: PRINTING DISCONTINUED.

If you wish to print out a single recipe, you can do so by selecting Option 3,PRINT RECIPE from the setup menu for that recipe.

After entering in the ingredients and recipes, the destinations (if your MFP 2100is equipped with them) are the next thing to be entered. Once again, you shouldwrite down the destinations and their descriptions to help you trough the entryprocess.

Note: The CSI-150 internal ROM software only recognizes destination 1 as the"PDS" destination. This only applies if your installation is equipped with a "PDS"control panel.

Printing Recipes

Destination I/O SetupEntering destinations

17

1. Press MENU until the I/O SETUP Menu is displayed OR from Main Menu, selectSYSTEM SETUP, then I/O SETUP. The CSI-150 will now display:

I/O SETUP1. INGREDIENT I/O SETUP2. DESTINATION I/O3. LOCATION I/O SETUP

2. Select Option 2, DESTINATION I/O SETUP. The CSI-150 will now display:

DESTINATION SETUP MENU1. DESTINATION I/O TABLE2. PRINT DESTINATION I/O

3. Select Option 1, DESTINATION I/O TABLE. The CSI-150 will now display:

DESTINATION I/O TABLEDESTINATION ID I/O#001~END~ N/A

4. Press EDIT. The CSI-150 will now display:EDIT MENU

1. INSERT RECORD2. DELETE RECORD

NOTE: You will be able to delete a destination by usingoption 2, DELETE RECORD. However, when a destination isused in a location, the destination cannot be deleted until it isfirst deleted from the location. If, when deleting a destination,the display reads RECORD USED IN OTHER FILE. CANNOT DELETE you will then know it exits in a location andmust be deleted there first.

5. Select Option 1, INSERT RECORD to begin entering your destinations. TheCSI-150 will now display:

DESTINATION SETTINGSDEST:I/O: N/A TIME-OUT: 60

6. a. Place the cursor next to the DEST setting.b. Press EDIT. You may enter a destination of up to 10 characters. As noted

earlier, pressing the A/N key (alpha/numeric key) toggles between alpha andnumeric characters.

c. Enter in your name for the DESTINATION and press ENTER.

18

7. Using the ARROW keys and the EDIT key, enter the desired values forthe I/O and TIME-OUT parameters. The I/O number given to a destinationshould match the number on the DESTINATION SELECT switch that manuallycontrols that destination. The CSI-150 will display an error message if a destination cannot be automatically selected within your designated TIME-OUT period.

8. Enter in the rest of your destinations the same as above.

Press the MENU key until you reach the DESTINATION SETUP MENU. If you areequipped with a 80 column SERIAL printer you may select option 2, PRINTDESTINATION I/Os. Your CSI-150 will display PRINTING DESTINATIONSat the same time your printer is printing them out.

If you wish to quit printing at any time, press the MENU key. The CSI-150 willthen display PRINTING DISCONTINUED.

If you wish to view the destination list on the CSI-150 display, select the DESTI-NATION I/O TABLE from the DESTINATION SETUP MENU and all of thedestinations will be displayed in alphabetical order.

Press MENU and back out of the DESTINATION SETUP MENU to the I/OSETUP menu. The CSI-150 will now display:

I/O SETUP1. INGREDIENT I/O SETUP2. DESTINATION I/O SETUP3. LOCATION I/O SETUP

If you have a PDS unit (Pneumatic Delivery System) or wish to batch to certainLOCATIONS, you will have to set up your LOCATION I/O TABLE much in thesame manner as the DESTINATION table. If you have a PDS system, the I/Onumber given to a location should match the number on the PDS thumbwheelswitch which controls that location. If you do not have a PDS system, you maystill use locations as a record keeping tool, but do not enter an I/O number inthat case.

Before entering a location, a note about the DELETE RECORD function (in theedit menu): You will be able to delete a location by using this function. However,when a location is used in a group, the location cannot be deleted until it is firstdeleted from the group. If, when deleting a location, the display reads “RECORDUSED IN OTHER FILE. CANNOT DELETE” you will then know it exists in agroup and must be deleted there first.

Press MENU until you reach the LOCATION SETUP MENU. Select Option 2,PRINT LOCATIONS. The CSI-150 will now display PRINTING LOCA-TIONS.

Location I/O Setup

Printing locations

Printing destinations

Viewing destinations

19

If you wish to view the location list on the CSI-150 display, select the LOCATIONI/O TABLE. The CSI-150 will now display locations in alphabetical order.

The following instructions explain how to set the time and date on your CSI-150.Remember, if you have the MFP PC Package, the time and date on your computerand the CSI-150 should be the same.To set the time and date on your CSI-150, begin from the SYSTEM MENU.

SYSTEM MENU1. SYSTEM SETUP2. CLOCK SET3. SERIAL INTERFACE SETUP4. DIAGNOSTICS5. BACKUP MENU

1. Select Option 2, CLOCK SET with the arrow keys and press ENTER.The CSI-150 will now display:

TIME AND DATE SETUPTIME: 00:00:00DATE: 00/00/00

2. Press EDIT. The CSI-150 will now display:

TIME AND DATE SETUPTIME: _ _ _ 0DATE: 00/00/00

ENTER TIME — HHMM

3. Enter the current time using the military format. Use two digits for the hour(HH) and two digits for the minutes (MM).

4. Press ENTER. The CSI-150 will now display:

TIME AND DATE SETUPTIME: 00:00:00DATE: _ _ _ _ _ 0

ENTER DATE — MMDDYY

5. Enter the current date using the format stated on the display. Use two digitsfor the month (MM), two digits for the day (DD), and two digits for the year(YY).

6. Press ENTER and the TIME AND DATE SETUP menu will retain thechanges you have just made.

7. Press MENU to return to the SYSTEM MENU.

Viewing locations

Setting Time and Date

20

1. From the SYSTEM MENU, select option 3, SERIAL INTERFACE SETUP. TheCSI-150 will now display:

SERIAL INTERFACE SETUPBAUD RATE: 9600DATA BITS: 8PARITY: none

This information can not be edited. It is displayed to help when connecting aperipheral device to the CSI-150.

2. Press MENU to return to the SYSTEM MENU.

From the SYSTEM MENU, select Option 4, DIAGNOSTICS and press ENTER.The CSI-150 will now display:

DIAGNOSTICS MENU1. COMMUNICATIONS DIAGNOSTICS2. BATCHING DIAGNOSTICS3. DISPLAY DIAGNOSTICS

Select Option 3, DISPLAY DIAGNOSTICS and press ENTER. Each “square” onthe display will light up one at a time with a character. This test determines if allthe squares are lighting up properly. If later on your display starts to appear dimin some segments, you may select Option 3 and your screen will be exercised torestore the segments to their original condition. Allow the display to cycle forapproximately 30 minutes. Press MENU to interrupt the exercise and return tothe Diagnostics Menu.

Option 2, BATCHING DIAGNOSTICS is presently not an active option.

Select Option 1, COMMUNICATIONS DIAGNOSTICS. The CSI-150 will nowdisplay:

1. LOGGED ERRORS2. CLEAR LOGGED ERRORS3. MONITOR DATA RECEIVE LINE4. DATA TRANSMIT TEST

Refer to pages 38-40 for information on options 1-4.

Serial Interface Setup

Controller Diagnostics

21

Press MENU until the CSI-150 displays the BATCH SETUP Menu:


1. Select Option 3, LOCATION SETUP. The CSI-150 will now display:

LOCATION SETUP MENU1. LOCATION TABLE2. PRINT LOCATIONS

2. Select Option 1, LOCATION TABLE. The LOCATION ID TABLE will bedisplayed with a listing of locations that were entered previously in the LOCATION I/O SETUP portion of the instructions.

3. Move the cursor to any of the locations you wish to setup and pressENTER. The CSI-150 will now display:

(LOCATION Name Here) LOCATION SETTINGSRATION: SIZE: 0BATCHES: 0.0 TARGET: 0DEST:

4. Move the cursor to the RATION setting and press EDIT. The RECIPE IDTABLE will be displayed.

5. Move the cursor to the RECIPE desired for this location and press ENTER.The CSI-150 will place that RECIPE in the RATION section of the LOCATIONSETTINGS and return you to the LOCATION SETTINGS screen.

NOTE: The SIZE will be incremented automatically according to the SIZE of therecipe.

6. Move the cursor to the BATCHES setting and press EDIT.

7. Enter in the number of batches desired for this location; up to 99.9batches and press ENTER.

NOTE: After you entered the number of batches, the TARGET amount (which isthe multiplication of the size and batches) changes from 0 to the correct amountautomatically.

8. Move the cursor to the DEST setting. This function is for MFPs equippedwith destination control. An entry here is always required. If you want a certaindestination to be selected while you are location batching, press EDIT. TheDESTINATION ID TABLE will now be displayed. Move the cursor to the destina-tion that corresponds to this location and press ENTER.

Enter in the rest of your LOCATIONS in the same manner.

Location Setup

22

Printing locations

Viewing locations

Press MENU until you return to the LOCATION SETUP MENU. Select Option 2,PRINTING LOCATIONS. The CSI-150 will now display PRINTING LOCA-TIONS.

If you wish to view the location list on the CSI-150 display, select the LOCATIONI/O TABLE. The CSI-150 will now display locations in alphabetical order.

After entering LOCATIONS, press MENU until you are back to the BATCHSETUP menu. The CSI-150 will now display:


1. If you wish to set up groups (for example: a group of identifiable livestock thatare tracked from start to finish) select Option 2, GROUP SETUP. The CSI-150will now display:

GROUP SETUP MENU1. GROUP TABLE2. PRINT GROUPS

2. Select Option 1, GROUP TABLE. The GROUP ID Table will now be displayed:

GROUP ID TABLEGROUP ID

001 ~END~

3. Press EDIT and the EDIT MENU will be displayed.

4. Select Option 1, INSERT RECORD. The CSI-150 will now display:

GROUP SETTINGSGRP: PHASE#: 01LOC:

5. Place the cursor on the GRP (group) setting and press EDIT. You have 10spaces to enter a name for your group using either numbers or letters (usingthe A/N (ALPHA/NUMERIC) key).

6. After entering the name of your group, press ENTER.

7. Now move the cursor to the LOC (LOCATION) setting and press EDIT. TheLOCATION ID TABLE will now be displayed:

LOCATION ID TABLELOCATION ID

001002 ~END~

Group Setup

Naming a group

Setting locations for groups

23

8. Move the cursor to the location you want the group to be assigned and pressENTER. This location will now be entered in the LOCATION slot in theGROUP SETTINGS menu.

After feeding a certain amount of feed to a specific group you may wish to moveto a different recipe and feed that ration for a certain weight range. You canenter up to 99 different phases for each of your groups.

After deciding what phase you want to start at, EDIT and ENTER the currentPHASE#:. When you SEQUENCE and DEMAND batch, this PHASE# will be thereference point for the ration being batched.

Press MENU, which will bring you to the GROUP MENU of the group name youhave just entered. The CSI-150 will now display:

(Group Name Here) GROUP MENU1. GROUP SETTINGS2. GROUP PHASES3. PRINT GROUP

Option 1,GROUP SETTINGS displays the previous menu.

Select Option 2, GROUP PHASES. The CSI-150 will now display:

(Group Name Here) PHASESPHASE# RECIPE REQUIRED REMAINING01 ~END~ 0 0

Press EDIT and the EDIT MENU is displayed.

Select Option 1, INSERT RECORD. The RECIPE ID TABLE will now be displayedand you can select the ration you want to use as the first phase.

Move the cursor to the appropriate choice and press ENTER. This display willautomatically go back to the PHASES MENU and the recipe that you selected willbecome PHASE 1.

To enter an amount for this phase, press ENTER (with the cursor on the PHASEyou wish to change). The CSI-150 will now display:

GROUP PHASE SETTINGSGROUP: (GROUP Name Here) PHASE#: 01RECIPE: (RECIPE Name Here)REQUIRED: 0 COMPLETED 0

Move the cursor down to the REQUIRED amount and press EDIT.

Enter in an amount in lbs or kgs up to 99999999. When you group batch, theamount completed will automatically be subtracted from the amount required toprovide an accurate record of the amount remaining.

Enter in the rest of your groups as above.

Setting phase numbers for groups

24

Press MENU until you reach the GROUP SETUP MENU. Select Option 2, theCSI-150 will now display PRINTING GROUPS.

If you wish to view the group list on the CSI-150 display, select the GROUPTABLE. The CSI-150 will now display groups in alphabetical order.

Press MENU until you return to the BATCH SETUP menu. The CSI-150 now willdisplay:


The sequential and demand batching setup is done in the DAY PROGRAM SETUP.

In sequential batching, if there are certain groups that you batch every day, youcan set-up a “file” of these groups and automatically sequence through the list.This eliminates the entry process for these groups.

Demand Batching is used only in conjunction with the PDS 3200 panel. Afterentering the various locations and their accompanying recipes, any low level binswitch signal (empty bin) will automatically start the MFP 2100, make, and delivera batch for that location as long as the location is entered in the demand file.

Select Option 4, DAY PROGRAMMED BATCHING. The CSI-150 will nowdisplay:

DAY SETUP MENU1. SEQUENCE SETUP MENU2. DEMAND SETUP MENU

Select Option 1, SEQUENCE SETUP MENU and press ENTER.The CSI-150 will now display:

SEQUENCE SETUP MENU1. SEQUENCE SETUP TABLE2. UPDATE SEQUENCE TABLE3. PRINT SEQUENCE TABLE4. CLEAR SEQUENCE TABLE

Select Option 4, CLEAR SEQUENCE TABLE and press ENTER.The CSI-150 will display:

FILE CLEARED

CAUTION: This file clearing is performed now to prepare for the entries youare going to make in the next steps. If you clear the sequence file after you haveentered information, you will lose all those entries.

Printing groups

Viewing groups

Day Program Setup

Sequence setup

25

Select Option 1, SEQUENCE SETUP TABLE and press ENTER. The CS-150 willnow display:

SEQUENCE SETUP TABLESEQ# GROUP LOCATION RECIPE-01. ~END~

The minus sign before the 01 entry under the SEQ# means that this group (file) isdisabled. Each of the files within a sequence can be enabled or disabled. Thisprocedure is explained in the following steps.

Press EDIT and the EDIT MENU will be displayed.

Select Option 1, INSERT RECORD. A listing of the groups and their respectivelocations will be displayed in the GROUP/LOCATION SELECT menu.

Move the cursor to the GROUP/LOCATION you wish to batch first and pressENTER. The CS-150 will now display.

SEQUENCE SETUP TABLESEQ# GROUP LOCATION RECIPE

+01. (GROUP) (LOCATION) (RECIPE)-02. ~END~

As displayed above, the “-” changed to a “+” indicating that this line is enabled.

With the cursor on the line that was just entered, press ENTER.The SEQUENCE BATCH RECORD will now be displayed as below:

SEQUENCE BATCH RECORDSEQ#: 00 STATUS: ENABLEDGRP: (GROUP) PHASE#: 01LOC: (LOCATION) DEST: (DESTINATION)

RATION: (RECIPE) SIZE: (RECIPE’s TOTAL)BATCHES: 0 TARGET: (SIZE X BATCHES)

You can set the number of batches anywhere from 0.5 to 99.9. Place the cursoron the BATCHES entry and press EDIT. Enter the desired amount and pressENTER. Observe that your TARGET amount has also changed. The only othervariable that you are able to change is the STATUS. When you have the STATUSENABLED you are able to BATCH this sequential file. If you press EDIT while thecursor is on the STATUS setting the ENABLED and DISABLED are toggled. If youtoggle the status to disable, that sequential file will be skipped.

If you have a certain order to the SEQUENTIALLY BATCHED GROUPS, enteryour first group and then place the cursor on the ~END~line before pressingEDIT. This insures the order of your batches.

Enter the rest of your SEQUENCES in the same manner as described above.

26

To print out the information you have entered, select Option 2, PRINT SE-QUENCE TABLE in the SEQUENCE SETUP MENU. If at any time you wish tostop printing, press MENU. The CSI-150 will display: PRINTING DISCON-TINUED.

Press MENU until you are in the DAY SETUP MENU.The CSI-150 will now display:

DAY SETUP MENU1. SEQUENCE SETUP MENU2. DEMAND SETUP MENU

Select Option 2, DEMAND SETUP MENU. Press ENTER and the CSI-150 willnow display:

DEMAND SETUP MENU1. DEMAND SETUP TABLE2. UPDATE DEMAND TABLE3. PRINT DEMAND TABLE4. CLEAR DEMAND TABLE

Select Option 4, CLEAR DEMAND TABLE. and press ENTER. The CSI-150 willnow display:

FILE CLEARED

CAUTION: This file clearing is performed now to prepare for the entries youare going to make in the next steps. If you clear your demand file after you haveentered information, you will lose all those entries.

Select Option 1, DEMAND SETUP TABLE. Press ENTER and the CSI-150 willnow display:

DEMAND SETUP TABLESEQ# GROUP LOCATION RECIPE-01. ~END~

Notice that there is a “-” sign before the 01 of the group ~END~. This signifiesthat the line is disabled. Each of the files within a demand can be enabled ordisabled. This procedure is explained in the following steps.

Press EDIT and the EDIT MENU appears.

Select Option 1, INSERT RECORD.

Press ENTER and a listing of the GROUP/LOCATION SELECT menu is dis-played. Move the cursor to the appropriate selection you wish to make and pressENTER. This returns you to the DEMAND SETUP TABLE and the choice youmade is now listed in this table. The display of the CSI-150 should now look likethis:

DEMAND SETUP TABLESEQ# GROUP LOCATION RECIPE

+01. (GROUP Here) (LOC Here) (RECIPE Here)-02. ~END~

Demand setup

27

Note that the line you just entered has a “+” by the SEQ number. This indicatesthat the line is ENABLED.

With the cursor on the line you just entered, press ENTER.The DEMAND BATCH RECORD will now be displayed:

DEMAND BATCH RECORDSEQ#: 00 STATUS: ENABLEDGRP: (GROUP) PHASE#: 01LOC: (LOCATION) DEST: (DESTINATION)

RATION: (RECIPE) SIZE: (Depends On RECIPE)BATCHES: 00 TARGET: (BATCHES X SIZE)

Move the cursor to RATION and press EDIT. The RECIPE TABLE will then bedisplayed. Move the cursor to the RECIPE you want inserted and press ENTER.

Move the cursor over to the BATCHES setting and press EDIT.Enter the amount you want batched to the location selected when that location isempty. Press ENTER. Notice that the TARGET is increased to the appropriateamount.

Move the cursor up to the STATUS setting and press EDIT. This will ENABLE orDISABLE (+/-) the line during demand batching. You do not need to pressENTER; just leave the correct symbol (+ or -) on the screen.

Enter in the rest of the demand file in the same manner as above. Unlike thesequential file that when batched makes one pass through the listing of groups,DEMAND BATCH constantly cycles through the list looking for a “bin empty”signal from the PDS.

You may print out the demand file you have entered by going to the DEMANDSETUP MENU and selecting Option 2, PRINT DEMAND TABLE.

Press MENU until you are back to the MAIN MENU. The CSI-150 will nowdisplay:


Select Option 3, REPORTS. The CSI-150 will now display:

REPORT MENU1. INGREDIENT ACCUMULATORS2. LOCATION ACCUMULATORS3. GROUP ACCUMULATOR4. BATCHED RATIONS

Reports

28

Select Option 1, INGREDIENT ACCUMULATORS. The CSI-150 will nowdisplay:

INGREDIENT ACCUMULATOR MENU1. INGREDIENT USAGE2. INGREDIENT INVENTORY

Select Option 1, INGREDIENT USAGE and press ENTER. The CSI-150 will nowdisplay:

INGREDIENT USAGE MENU1. USAGE TABLE2. PRINT USAGE3. CLEAR USAGE FILE

Select Option 3, CLEAR USAGE FILE and press ENTER. The CSI-150 will nowdisplay the following:

FILE CLEARED

CAUTION: This function will clear any accumulated data out of the INGREDI-ENT USAGE MENU.

Select Option 1, USAGE TABLE. The INGREDIENT USAGE file will appear witha listing of all the ingredients. After batching, you can check this file to see theamount of ingredient being used.

Press MENU. The INGREDIENT USAGE MENU is now displayed.

After batching you may also use Option 2, PRINT USAGE, which will give you aprintout of INGREDIENT USAGE. If you wish to stop printing, press MENU andthe CSI-150 will display PRINTING DISCONTINUED.

Press MENU and return to the INGREDIENT ACCUMULATOR MENU.The CSI-150 will now display:

INGREDIENT ACCUMULATOR MENU1. INGREDIENT USAGE2. INGREDIENT INVENTORY

The INGREDIENT INVENTORY feature allows you to quickly check currentinventory levels for all ingredients that you setup in the following steps. If youchoose to use this feature you will initially have to perform an audit of theingredient amounts you have on site. If you add or subtract from inventory levelsbe sure to update your INGREDIENT INVENTORY file.

Select Option 2, INGREDIENT INVENTORY. The CSI-150 will now display:

INGREDIENT INVENTORY MENU1. INVENTORY TABLE2. PRINT INVENTORY3. CLEAR INVENTORY FILE

29

Select Option 3, CLEAR INVENTORY FILE and press ENTER. The CSI-150 willdisplay:

FILE CLEARED

Select Option 1, INVENTORY TABLE. The CSI-150 will now display:

INGREDIENT INVENTORYINGREDIENT TYPE INVENTORY(INGREDIENT) MAIN 0 ~END~ ERROR 0

Move the cursor to an INGREDIENT whose present inventory is known andpress ENTER. The following menu is displayed:

ADJUST INGREDIENT INVENTORYINGR: (INGREDIENT) TYPE: MAININVENTORY: 0

Press EDIT and enter in the amount of adjustment (up to 9999999999 lbs/kgs).You can make negative adjustments to the inventory level by pressing the "-" keybefore keying in the amount.

Press ENTER and the amount is displayed.

Enter the INVENTORY amounts for the rest of the INGREDIENTS.

When finished, press MENU twice and the INGREDIENT INVENTORY MENUwill be displayed.

You can print out your INVENTORY listing by choosing Option 2, PRINTINVENTORY. If at any time you wish to stop printing, press MENU and the CSI-150 will then display PRINTING DISCONTINUED,

Press MENU twice and you should now be back to the REPORT MENU. SelectOption 2, LOCATION ACCUMULATORS. The CSI-150 will now display:

LOCATION USAGE MENU1. USAGE TABLE2. PRINT USAGE3. CLEAR USAGE FILE

Select Option 3, CLEAR USAGE FILE. Press ENTER and the CSI-150 will nowdisplay:

FILE CLEARED

CAUTION: This function will clear out any accumulated data out of theLOCATION ACCUMULATOR file.

Select Option 1, USAGE TABLE. The LOCATION USAGE table will display allthe locations that were entered and the accumulated total delivered to eachlocation.

30

Press MENU. You will be able to print out your LOCATION USAGE byselecting Option 2, PRINT USAGE and pressing ENTER.

If at any time you wish to stop printing, press MENU. The CSI-150 will thendisplay: PRINTING DISCONTINUED

Press MENU to return to the REPORT MENU.

Select Option 3, GROUP ACCUMULATORS. Press ENTER and the GROUPACCUMULATOR MENU will be displayed:

GROUP USAGE MENU1. USAGE TABLE2. PRINT USAGE3. CLEAR USAGE FILE

Select Option 3, CLEAR USAGE FILE. Press ENTER and the CSI-150 will nowdisplay:

FILE CLEARED

CAUTION: This function will clear out any accumulated data out of theGROUP ACCUMULATOR.

Select Option 1, USAGE TABLE. Press ENTER and the CSI-150 will now displaythe GROUP USAGE table. The GROUPS entered in earlier are now displayed.After batching for a GROUP, the accumulated value will be displayed in this table.

To print out the values, press MENU until the GROUP USAGE MENU isdisplayed.

Select Option 2, PRINT USAGES and press ENTER. If at any time you wish tostop printing, press MENU. The CSI-150 will then display PRINTING DIS-CONTINUED,

Press MENU until the REPORT MENU is displayed.

Select Option 4, BATCHED RATIONS. Press ENTER and the BATCHEDRATIONS MENU is displayed. The CSI-150 will now display:

BATCHED RATIONS MENU1. BATCHED TABLE2. PRINT BATCHED RATIONS3. CLEAR BATCHED FILE

Select Option 3, CLEAR BATCHED FILE. The CSI-150 will nowdisplay:

FILE CLEARED

CAUTION: This function will clear any accumulated data out of theBATCHED RATIONS FILE.

31

Select Option 1, BATCHED TABLE. Press ENTER and the CSI-150 will nowdisplay:

THERE ARE NO RECORDS IN THIS FILEPUSH MENU TO RETURN

This is how the file would look without any RECIPES batched. When a RECIPE isbatched, however, the file will come up with a display as follows:

BATCHED RATIONS TABLEBATCH# RATION ID TARGET ACTUAL

0001 (RECIPE Name) (RECIPE Total) (Actual AMT)

For more information regarding your BATCHED RECORD, place the cursor onwhichever BATCH # you wish to examine more closely. Press ENTER and theBATCHED RECORD MENU will be displayed:

BATCHED RECORD MENU1.BATCHED RECORD SETTINGS2.BATCHED INGREDIENTS3.PRINT BATCHED RECORD

When you select Option 3, PRINT BATCHED RECORD, you will get a printoutof the “TICKET” relating to the batch.

Move the cursor to Option 1, BATCHED RECORD SETTINGS and pressENTER. The CSI-150 will now display:

BATCHED RATIONBATCH#: 0001 COMPLETED: (TIME AND DATE COMP)RECIPE: (RECIPE)LOC: (LOCATION) DEST: (DESTINATION)GRP: (GROUP) PHASE#: (PHASE Setting)TARGET: (Total AMT Requested) ACTUAL: (Total AMOUNT BATCHED)

No EDITING can be done to this file; it is for reference only. Press MENU andreturn to the BATCHED RECORD MENU.

Select Option 2, BATCHED INGREDIENTS, press ENTER and the ingredientsthat were batched will be displayed.

Press MENU until the MAIN MENU is displayed. The CSI-150 will now display:


32

Now the CSI-150 is ready to perform automatic batching. Select Option 1,BATCHING OPTIONS. Press ENTER and the CSI-150 will now display:

BATCH MENU1. RATION BATCHING2. LOCATION BATCHING3. GROUP BATCHING4. DAY PROGRAMMED BATCHING

Select Option 1, RATION BATCHING, press ENTER and the CSI-150 will nowdisplay:

RATION BATCHING SELECTION MENURATION

001 (RECIPE)002 (RECIPE)003 ~END~

Select a RATION you wish to batch and press ENTER. The CSI-150 will nowdisplay:

RATION BATCHINGRATION: (RATION Selection SIZE:(RECIPE INGR. TOTAL)BATCHES: TARGET: 0DEST:LOC: GRP:

PRESS [BATCH START] TO START

IMPORTANT: If for any reason you leave the CSI-150 in the idle position formore than 10 min. in this MENU it will “TIME-OUT” and you will have to reselectyour ration.

Move the cursor to the BATCHES setting and press EDIT.

Enter the desired number (.5-99.9) and press ENTER.Observe that your TARGET amount has changed and is the multiplication of theBATCHES and the SIZE.

Move the cursor down to the DESTINATION setting. If your system is equippedwith a PDS, you must enter a destination of "PDS". If you don't have a PDS, youmay leave the destination blank. If you don’t have or do not wish to enter aDESTINATION you don’t have to, but remember that the DESTINATION“PDS” must be used if equipped with PDS.

Press EDIT and the DESTINATION ID TABLE is displayed.

Move the cursor to the destination of choice and press ENTER. Thedestination you chose will be inserted into the DEST slot.

Batching

Ration batching

33

Move the cursor down to the LOC (LOCATIONS) setting and press EDIT. TheLOCATION ID TABLE will now be displayed.

Move the cursor to the location of choice and press ENTER. If you do not wishto select a location (without PDS) you do not have to. After you make yourselection, the RATION BATCHING menu will reappear.

Move the cursor over to the GRP (GROUP) setting and press EDIT. TheGROUP ID TABLE will be displayed. Select the GROUP you wish to use. Aswith the other ID TABLES, you do not have to use a group.

Before pressing BATCH START, make sure that the key on the front panel of theMFP-2100 is in the AUTOMATIC position and all the toggle switches are in theOFF or CLOSED position and the green system power lamp is on.

Press BATCH START. The CSI-150 will now switch the controls to AUTO-MATIC and start the BATCHING process.

When in the BATCHING mode, you can stop the BATCH by using any of thefollowing methods:1) press BATCH STOP and the CSI-150 will stop batching immediately. Or, if

pressed while material is being ground, will allow the mill to clean out beforeshutting down.

2) press BATCH HOLD and the system stops after the MIX TIME has expired,leaving the batch in the mix tank awaiting unload. If you make multiple batchesand have micro ingredients already in the micro hopper for the next ton/tonne,BATCH HOLD will stop the system only after that batch has been mixed.

After the batch stops and you wish to restart, press BATCH HOLD again and the“blinking” HOLD in the upper right hand corner of the CSI-150 will disappear.Or select Option 2 of the ERROR SHUT DOWN menu (CLEAR HOLD &RESTART).

3) press the EMERGENCY OFF button and the entire system will shut downimmediately.

If an error occurs, the CSI-150 will display the following options:

ERROR SHUT DOWN1. RESTART BATCH2. CLEAR HOLD & RESTART3. SUBSTITUTE INGREDIENT4. ABORT BATCH MENU(THE ERROR MESSAGE WILL BE FLASHING HERE)

The first thing to do is analyze why the error occurred. If an ingredient ran out orbridged, correct the situation. Press the ALARM ACK key. The title of themenu will change to ACKNOWLEDGED ERROR SHUT DOWN. Thisdisables the alarm function and now you can SELECT the option that will bestsolve the problem.

Error shut down

Stopping a batch

34

If, after pressing the ALARM ACK key, you select option 1, RESTART BATCH,the CSI-150 will re-start batching from where the error occured.If you wish to substitute an INGREDIENT, press BATCH STOP and select option3, SUBSTITUTE INGREDIENT. A listing of INGREDIENTS will be displayed andyou can select a SUBSTITUTE from that listing.

CAUTION: If you select Option 4, ABORT BATCH, you will not be able toreturn in AUTOMATIC to the point you just left in your batch. If you have feed“in process” you will have to finish the batch MANUALLY.

By pressing the SCALE MONITOR key, you can see how the batching process isprogressing. The MAIN SCALE BATCHING MONITOR and MICRO SCALEBATCHING MONITOR will be “toggled” by pressing the SCALE MONITOR key.By pressing the SYSTEM MONITOR key, you can see how many batches are leftand what you are actually batching.

After the batch is unloaded, the message BATCH COMPLETED will be displayed.

Press MENU until the MAIN MENU is displayed. Select Option 1, BATCHINGOPTIONS. The CSI-150 will now display:


Select Option 2, LOCATION BATCHING. The CSI-150 will now display:

LOCATION BATCHING SELECTION MENULOCATION RATION DESTINATION

001 (LOCATION) (RATION) (DESTINATION)002 ~END~

Move the cursor to the location of choice and press ENTER. The CSI-150 willnow display:

(LOCATION) LOCATION BATCHINGRATION: (RECIPE) SIZE:

BATCHES: (Amount you entered) TARGET:DEST: (DESTINATION)


Press the BATCH START key and the CSI-150 will now start the MFP-2100automatically. All the function keys work in the same way as in Ration Batching.

Scale monitor

Substituting ingredients

Location Batching

35

Press MENU until the MAIN MENU is displayed. Select Option 1, BATCHINGOPTIONS and the CSI-150 will display:


Select Option 3, GROUP BATCHING and press ENTER. The CSI-150 will nowdisplay:

GROUP BATCHING SELECTION MENUGROUP LOCATION

001 (Group) (Location)

Move the cursor to the GROUP of your choice and press ENTER. The CSI-150will now display:

(GROUP NAME) PHASESPHASE# RECIPE REQUIRED REMAINING01 RECIPE 0 002 ~END~ 0 0

Press ENTER and the CSI-150 will now display:

GROUP BATCHINGPHASE#: (Current PHASE) LEFT: (Amount)RATION: (RECIPE) SIZE: (Amount)

BATCHES: (Amount) TARGET: (Amount)DEST: (DESTINATION) LOC: (LOCATION)


Press the BATCH START key and the CSI-150 will now instruct thesystem to automatically batch what you have entered.

Press MENU until the MAIN MENU is displayed. Select Option 1, BATCHINGOPTIONS and the CSI-150 will now display:


Select Option 4, DAY PROGRAMMED BATCHING. The Day Batching Menu willbe displayed:

DAY BATCHING MENU1. SEQUENCE BATCHING2. DEMAND BATCHING

Group Batching

Day Programmed Batching

36

Select Option 1, SEQUENCE BATCHING and press ENTER. The CSI-150 willnow display:

SEQUENCE BATCHING MENU1. SEQUENCE BATCHING TABLE2. SEQUENCE BATCHING START TIME3. REMOTE PC CONTROLLED BATCHING

Select Option 1, SEQUENCE BATCHING TABLE. The CSI-150 will now display:

SEQUENCE BATCHING TABLESEQ# GROUP LOCATION RECIPE+01. (GROUP) (LOCATION) (RECIPE FOR LOCATION)-02. ~END~

Note: The SEQUENCE BATCHING TABLE displayed above is a result of thesequence file that you created earlier in the SEQUENCE SETUP TABLE.

To view more information or make changes to a sequence number, move thecursor to that line and press ENTER. The CSI-150 will now display:

SEQUENCE BATCH RECORDSEQ#: 00 STATUS: ENABLEDGRP: (GROUP#) PHASE#: 01LOC: (LOCATION) DEST: (DESTINATION)

RATION: (RECIPE) SIZE: (AMOUNT)BATCHES: (AMOUNT) TARGET: (AMOUNT)

NOTE: You can now make changes to LOCATION, RATION, BATCHES,DESTINATION AND STATUS using the EDIT and ENTER keys.

Press MENU to return to the SEQUENCE BATCHING MENU.

Select Option 2, SEQUENCE BATCHING START TIME, the CSI-150 will nowdisplay:

SEQUENCE BATCHING START MENUSTART TIME: 00:00CURRENT TIME: 00:00:00BATCHES SET:

PRESS (BATCH START) TO ENABLE

The current time as well as the start time is displayed. If you wish to have a“delay” before the start time is reached, you can change the start time to any timelater than the current time. To do this, place the cursor on the START TIMEsetting and press EDIT. Then key in the new start time.

Press BATCH START and the CSI-150 will start sequence batching. After theCSI-150 has gone through the sequential batching file listings it will stop, unlike indemand batching where the CSI-150 constantly goes through the demand filelisting looking for low bin signals from the PDS.

Sequence batching

37

If you have a PC Package, you can start your sequential file from the PC byselecting Option 3, REMOTE PC CONTROLLED BATCHING. Afterselecting Option 3, the CSI-150 will display: WARNING! REMOTE PCCONTROL ENABLED. SYSTEM CAN START ANYTIME. By using theF4 key on the PC, you can automatically start a sequential (or in demand, ademand file) to batch.

Press MENU until the MAIN MENU is displayed. Select Option 1, BATCHINGOPTIONS. Then select Option 4, DAY PROGRAMMED BATCHING and theCSI-150 will now display:

DAY BATCHING MENU1. SEQUENCE BATCHING2. DEMAND BATCHING

Select Option 2, DEMAND BATCHING. The Demand Batching Menu is dis-played:

DEMAND BATCHING MENU1. DEMAND BATCHING TABLE2. DEMAND BATCHING ENABLE TIME3. REMOTE PC CONTROLLED BATCHING

NOTE: The DEMAND feature is constantly looking for a low bin level andautomatically will batch to that location.

Refer to the Sequence Batching section above for descriptions of the commandsand setup.

Demand Batching

38

The Personal Computer software package, available from Weigh-Tronix, enhancesthe features of the CSI-150. With this PC package, extensive data managementand charts/graphs features are all included. The operator can use the computerfor other tasks while the CSI-150 takes over batching duties. The PC Programmust be running for monitoring and updating to take place.

The PC ignores any data entered (by hand) in the CSI-150 (recipes, ingredients,groups, locations, phases etc). Therefore any data that is downloaded to the CSI-150 by the PC software package and then changed by the CSI-150 will not berecognized and might be “over-written” the next time a download is done. Thismeans that the PC is the “master” and the CSI-150 is the “slave.” Downloading isthe process the PC software package goes through to transfer data from the PCto the CSI-150 and to retrieve the completed batch information.

To observe the downloading process in the CSI-150:

1. From the MAIN MENU select Option 4, SYSTEM. The CSI-150 will display theSYSTEM MENU.

2. Select Option 4, DIAGNOSTICS. The CSI-150 will now display:

DIAGNOSTICS MENU1. COMMUNICATIONS DIAGNOSTICS2. BATCHING DIAGNOSTICS3. DISPLAY DIAGNOSTICS

3. Select Option 1, COMMUNICATIONS DIAGNOSTICS. The CSI-150will now display:

COMMUNICATIONS DIAGNOSTICS1. LOGGED ERRORS2. CLEAR LOGGED ERRORS3. MONITOR DATA RECEIVE LINE4. DATA TRANSMIT TEST

4. Select Option 3, MONITOR DATA RECEIVE LINE. The screen on the CSI-150will go blank. On the PC (attached to the CSI-150 via the 4 conductor cable)start the downloading process. As you can see on the screen of the CSI-150,the information from the PC starts to flash across the screen. When thedownloading process is done, the information will automatically stop feedinginto the CSI-150.

5. Press MENU to return to the COMMUNICATIONS DIAGNOSTICS MENU.

6. Select Option 2, CLEAR LOGGED ERRORS. The following menu will bedisplayed:

CLEAR LOGGED ERRORS1. NO2. YES

PC Software and the CSI-150

39

7. Select Option 2, YES. The CSI-150 will briefly display BUSY...and then returnto the COMMUNICATIONS DIAGNOSTICS MENU. The file that “collects”any communication errors between the PC and the CSI-150 has now beencleared. (A listing and explanation of these “ERROR CODES” follows.)

Error Codes:In the COMMUNICATIONS DIAGNOSTICS Menu select option 1,LOGGED ERRORS. A listing of numbers entitled LOGGED COMMUNICATIONS ERRORS will appear.

The first two digits (of a group of four) starting at 0100 and ending at 2100represent an error that could occur during communications between the CSI-150and the PC.

The next two digits are a counter that counts (up to 99) the number of timesthe error occurs. For example, 0107 would signify that a DATA RECORDWAS SENT WITHOUT A START and it happened 7 times. Below is a listing ofthe first two digits and their definitions:

01 [START] DATA RECORD WAS SENT WITHOUT A START

02 [TYPE] INGREDIENT TYPE WAS NOT VALID

03 [COMM] COMMAND CHARACTER WAS INVALID

04 [END] A START WAS RECEIVED OUT OF SEQUENCE

05 [CKSM] INVALID CHECKSUM

06 [FIELD] NOT USED

07 [RECORD] RECORD LENGTH EXCEEDED 58 CHARACTERS

08 [I/O] I/O NUMBER EXCEEDS 28

09 [-INGR] INGREDIENT RECORD NOT FOUND

10 [-RAT] RECIPE RECORD NOT FOUND

11 [-DEST] DESTINATION RECORD NOT FOUND

12 [-LOC] LOCATION RECORD NOT FOUND

13 [-GRP] GROUP RECORD NOT FOUND

14 [-BATCH] BATCHED DATA RECORD DID NOT RECEIVEACKNOWLEDGEMENT

15 [-BINGR] BATCHED INGREDIENT RECORD DID NOT RECEIVEACKNOWLEDGEMENT

16 [LENGTH] ID FIELD EXCEEDED 10 CHARACTERS

Error Code Listing

40

17 [LINK] COMMUNICATIONS LINK NOT ENABLED

18 [TIME] CHARACTER COMMUNICATION EXCEEDED 500 MILLISECONDS

19 [-BIN] BIN INGREDIENT TYPE NOT VALID

20 [TX-NAK] # NON-ACKNOWLEDGMENTS TRANSMITTED

21 [RX-NAK] # NON-ACKNOWLEDGMENTS RECEIVED

NOTE: As of this printing, lines 22 through 39 have not been assigned an error.

Press MENU to return to the COMMUNICATIONS DIAGNOSTICS MENU.

The CSI-150 will now display:

COMMUNICATIONS DIAGNOSTICS1. LOGGED ERRORS2. CLEAR LOGGED ERRORS3. MONITOR DATA RECEIVE LINE4. DATA TRANSMIT TEST

To check the serial communications loop on the CSI-150, select option 4, DATATRANSMIT TEST, and press ENTER. The CSI-150 will now display:

CSI-150 TRANSMISSION LINE TEST

Within the MFP PC SOFTWARE PACKAGE, there is a routine that will nowmonitor the data being sent by the CSI-150.

A four conductor shielded cable has to be strung from the location of the PC tothe location of the CSI-150. Any distance over 75' will require the purchase of a“SHORT HAUL MODEM” (interface driver) available from Weigh-Tronix.

NOTE: Keep cable away from sources of AC power (when running cable) as thiscan cause interference problems. If buried, this cable should be protected with plastic conduit to prevent breakage.

The connections to the PC and the MFP 2100 control enclosure can be made bythe dealer or Weigh-Tronix personnel.

Monitoring (observing the batching process on the PC) of the MFP-2100 can bedone through the PC software package. The same information that appears on theSYSTEM MONITOR screen will be displayed on the PC screen. Consult the MFPPC software operators manual for information regarding this feature.

If you need support on any aspect of this manual call 1-800-533-0456 and ask forthe Engineering or Service Department regarding the MFP-2100.

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System Variables Default Listing

The following pages are provided for entry of any SYSTEM VARIABLE that is different from preset values (from the factory).In case of loss of backup or memory, enter in the value determined by you. Consult the User's Manual for more informationand how to edit these variables.

MAIN SCALE SYSTEM SETUP

(Preset) (Your Value) (Preset) (Your Value)#DECIMAL: 00 __________ MIN TOL: 2 __________

ZERO: 100 __________ UNLOAD TOL: 20 __________

SETTLED: 1 __________ CYCLES: 06 __________

MICRO SCALE SYSTEM SETUP

(Preset) (Your Value) (Preset) (Your Value)

#DECIMAL: 02 ___________ MIN TOL: 0.02 ___________

ZERO: 2.00 ___________ UNLOAD TOL: 0.20 ___________

SETTLED: 0.05 ___________ CYCLES: 06 ___________

GENERAL SYSTEM PARAMETERS

(Preset) (Your Value) (Preset) (Your Value)

SURGE CLEAN: 0030 __________ BATCH#: 0000 __________

GRIND TIME: 1500 __________ PHASES/GRP: 02 __________

MIXER SIZE: 1.0 __________ UNITS: lb __________

FLUSH TIME: 8000 __________ AUTO PRINT: OFF

INTERMEDIATE DRAFT PARAMETERS

(Preset) (Your Value)UNLOAD FLOW: 4 _________

CYCLES: 0020 _________

FINAL DRAFT PARAMETERS

(Preset) (Your Value)

UNLOAD FLOW: 2 _________

CYCLES: 0050 _________

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Use the following to assign the INGREDIENT to the SWITCH POSITION (I/O)

MAIN INGREDIENT TYPESELECT NAME MAIN, HANDSWITCH N-STOP (Non-stop) TIMEOUT PREACT FLOW RATE

I/O # LIQUID (Seconds) (Milliseconds)

1 _______________ _______________ __________ ________ ________2 _______________ _______________ __________ ________ ________3 _______________ _______________ __________ ________ ________4 _______________ _______________ __________ ________ ________5 _______________ _______________ __________ ________ ________6 _______________ _______________ __________ ________ ________7 _______________ _______________ __________ ________ ________8 _______________ _______________ __________ ________ ________9 _______________ _______________ __________ ________ ________10 _______________ _______________ __________ ________ ________11 _______________ _______________ __________ ________ ________12 _______________ _______________ __________ ________ ________13 _______________ _______________ __________ ________ ________14 _______________ _______________ __________ ________ ________15 _______________ _______________ __________ ________ ________16 _______________ _______________ __________ ________ ________17 _______________ _______________ __________ ________ ________18 _______________ _______________ __________ ________ ________19 _______________ _______________ __________ ________ ________20 _______________ _______________ __________ ________ ________21 _______________ _______________ __________ ________ ________22 _______________ _______________ __________ ________ ________23 _______________ _______________ __________ ________ ________24 _______________ _______________ __________ ________ ________25 _______________ _______________ __________ ________ ________26 _______________ _______________ __________ ________ ________27 _______________ _______________ __________ ________ ________28 _______________ _______________ __________ ________ ________29 _______________ _______________ __________ ________ ________ 30 _______________ _______________ __________ ________ ________31 _______________ _______________ __________ ________ ________32 _______________ _______________ __________ ________ ________

43

MICROSELECTSWITCH INGREDIENT TYPE TIMEOUT PREACT FLOW RATE

I/O# NAME MICRO (Seconds) (Milliseconds)

1 _______________ _______________ __________ ________ ________2 _______________ _______________ __________ ________ ________3 _______________ _______________ __________ ________ ________4 _______________ _______________ __________ ________ ________5 _______________ _______________ __________ ________ ________6 _______________ _______________ __________ ________ ________7 _______________ _______________ __________ ________ ________8 _______________ _______________ __________ ________ ________9 _______________ _______________ __________ ________ ________10 _______________ _______________ __________ ________ ________11 _______________ _______________ __________ ________ ________12 _______________ _______________ __________ ________ ________13 _______________ _______________ __________ ________ ________14 _______________ _______________ __________ _______ ________15 _______________ _______________ __________ ________ ________16 _______________ _______________ __________ ________ ________17 _______________ _______________ __________ ________ ________18 _______________ _______________ __________ ________ ________19 _______________ _______________ __________ ________ ________20 _______________ _______________ __________ ________ ________21 _______________ _______________ __________ ________ ________22 _______________ _______________ __________ ________ ________23 _______________ _______________ __________ ________ ________24 _______________ _______________ __________ ________ ________25 _______________ _______________ __________ ________ ________26 _______________ _______________ __________ ________ ________27 _______________ _______________ __________ ________ ________28 _______________ _______________ __________ ________ ________

44

PDS LocationSelect Switch

I/O # Location Name Timeout (seconds)

1 __________ __________2 __________ __________3 __________ __________4 __________ __________5 __________ __________6 __________ __________7 __________ __________8 __________ __________9 __________ __________10 __________ __________11 __________ __________12 __________ __________13 __________ __________14 __________ __________15 __________ __________16 __________ __________17 __________ __________18 __________ __________19 __________ __________20 __________ __________21 __________ __________22 __________ __________23 __________ __________24 __________ __________25 __________ __________26 __________ __________27 __________ __________28 __________ __________29 __________ __________30 __________ __________31 __________ __________32 __________ __________

45

DestinationSelect Switch

1/O # Location Name Timeout (seconds)

1 __________ __________2 __________ __________3 __________ __________4 __________ __________5 __________ __________6 __________ __________7 __________ __________8 __________ __________9 __________ __________10 __________ __________11 __________ __________12 __________ __________13 __________ __________14 __________ __________

46

ALPHABETICAL LISTINGCSI-150 BATCHING ERROR MESSAGES

ERROR MESSAGE NOTES

Control Loop Error Communications loop not configured properly or disconnected. Make sure switches areset properly on A6, A9, A14 cards. Make sure all communication loop cables aresecurely plugged in at both ends. Make sure all relay cards have power to them.

DC/Auger Control Error DC/Auger feedback not detected by controller. Check K56 relay for proper opera-tion. Check for tripped breaker or blown fuses. Check manual operation ofsurge tank auger control circuit.

Destination ID is Not PDS Destination I/O not 0 or 1(see Destination Settings on pages 17, 18). Destination I/O for PDS must be 1 if destination card is installed or 0 if destination card is notinstalled.

Gate Control Error Unload gate feedback does not match gate position. Make sure nothing is blockingthe gate from opening or closing. Make sure switch is being tripped in both theopen and closed positions. Check manual operation of the gate control circuit.

Grind Time ExceededGrind Time Seconds Hammer mill surge tank low level was not detected within Grind Time seconds(see

Surge Clean on page 4). Make sure material is not hanging up on proximityswitch. Make sure surge tank auger is turning freely and running at normal speed.Make sure hammers and screen are not excessively worn.

Ingredient ID Failed After 10 Attempts Ingredient failed to reach the target amount within 10 jog attempts. Make sure theingredient bin or hopper is not empty. Make sure the ingredient is not bridging ortunneling. Make sure the ingredient auger or vibratory feeder is functioningproperly.

Ingredient ID Out of Tolerance Amount of ingredient loaded is not within the ingredient TOLERANCE parameters(seeIngredient Tolerances on page 11 and also page 16). Make sure ingredient flowssmoothly and is not full of clumps. Make sure auger drive belts are not slipping.

Insufficient Flow of Ingredient ID 10% of the ingredient target amount was not loaded within the TIMEOUT secondsparameter (see Ingredient Time-Out on page 9). Make sure there are no obstruc-tions where the ingredient enters the scale. Make sure the ingredient bin orhopper is not empty. Make sure the ingredient is not bridging or tunneling.Check the manual operation of the ingredient loading control circuit.

Main Scale Error Controller is not receiving weight transmission from the Main Scale indicator. Make surecable between the controller and scale indicator is securely plugged in at bothends. Press SCALE MONITOR on the controller to determine if the CSI-150 istracking the weight reading of the scale indicator.

Main Scale Not Settling Motion on the scale exceeded the SETTLED parameter for 60 seconds(see Main ScaleSetup parameters on page 6). Check for any mechanical bind on the scale such astight auger connections, conduit connections, or liquid fat lines. Check for objectsresting on, leaning on, or jammed above or beneath the scale. Protect the scalefrom wind exposure.

47

Main Scale Unload Out of Tolerance The amount of weight unloaded from the Main Scale is not within the UNLOAD TOLER-ANCE parameter of the amount loaded (see Main Scale Setup parameters on page 6).Check for material left in the mixer or surge tank. Make sure there are no tools,people, or other objects touching the scale. Check the unload control circuit fortripped breakers, blown fuses, etc. Check the manual operation of the unloadcontrol circuit.

Main Scale Unload Time-out Not applicable on Rev G. or higher.

Main Scale Zero Out of Tolerance The weight reading on the Main Scale indicator is not within the ZERO toleranceparameter (see Main Scale Setup parameters on page 6). Check for material left inthe mixer or surge tank. Make sure there are no tools, people, or other objectstouching the scale. Make sure the indicator is in the gross weigh mode. Mainingredients cannot be loaded when this error condition exists.

Micro Scale Error Controller is not receiving weight transmission from the Micro Scale indicator. Makesure cable between the controller and scale indicator is securely plugged in atboth ends. Press SCALE MONITOR on the controller to determine if the CSI-150 is tracking the weight reading of the scale indicator.

Micro Scale Not Settling Motion on the scale exceeded the SETTLED parameter for 60 seconds(see Micro ScaleSetup parameters on page 6). Make sure there are no scale covers, ingredientfeeder troughs, tools, people, or other objects touching the scale. Protect thescale from wind exposure.

Micro Scale Unload Out of Tolerance The amount of weight unloaded from the Micro Scale is not within the UNLOADTOLERANCE parameter of the amount loaded (see Micro Scale Setup parameters onpage 6). Check for material left in the weigh hopper. Make sure there are noscale covers, ingredient feeder troughs, tools, people, or other objects touchingthe scale. Check the manual operation of the micro unload control circuit.

Micro Scale Unload Time-out Micro scale did not reach the Unload Tolerance within 5 minutes. Make sure there areno obstructions where the material exits the scale. Make sure both of the unloadvibrators are running. Check the manual operation of the micro unload controlcircuit.

Micro Scale Zero Out of Tolerance The weight reading on the Micro Scale indicator is not within the ZERO toleranceparameter (see Micro Scale Setup parameters on page 6). Check for material leftin the weigh hopper. Make sure there are no scale covers, tools, people, or otherobjects touching the scale. Make sure the scale indicator is in the gross weighmode. Micro ingredients cannot be loaded when this error condition exists.

Mill Control Error Hammer mill feedback not detected by controller. Check K55 relay for properoperation. Check for tripped breaker or blown fuses. Check manual operation ofmill control circuit. Make sure mill light is turning on.

Mill Door Open Hammer mill door switch indicates door open. Make sure hammermill door issecurely latched and switch is being activated. Check K60 relay for properoperation.

48

Mill Overheated Hammer mill thermostat has detected temperature exceeding safe operating range.Make sure hammermill screen is not plugged. Make sure horizontal auger isrunning. Check K61 relay for proper operation.

Mixer Control Error Mixer feedback not detected by controller. Check K54 relay for proper operation.Check for tripped breaker or blown fuses. Check manual operation of mixercontrol circuit. Make sure mixer light is turning on.

Mixer Door Open Mixer access door open. Make sure mixer access door is latched shut and switch isactivated. Check K59 relay for proper operation.

Mixer Drive Failure Micro switch on the horizontal auger drive indicates improper pulley tension. Checkcondition of horizontal auger drive belt. Make sure switch trip arm is properlyadjusted. Check K62 relay for proper operation.

No Carrier Specified Recipe calls for micro ingredients but no micro carrier ingredient has been specified in therecipe (see Entering Micro Carriers on page 13).

PDS Blower Control Error PDS blower feedback not detected by controller or maximum normal pressure wasexceeded for more than 90 seconds after the blower was turned on. Check for trippedbreaker or blown fuses. Check manual operation of PDS blower control circuit.Check for plugged blower line. Check for plugged air filter. Make sure PDSblower light is turning on.

PDS Equipment Error Transport device was selected before the blower. Check manual operation of trans-port auger.

PDS Blower Shut Off Exceeded 4 MIN. PDS Blower did not shut off within 4 minutes after the transport auger light shut off.Check for correct setting on time delay relay. Check manual operation of blowercontrol circuit.

PDS Transport Shut Off Exceeded 4 MIN. PDS Transport device did not shut off within 4 minutes after the minimum levellight turned off. Check for correct setting on time delay relay. Check manualoperation of transport control circuit.

PDS Location Not Selected or Bin Full Location entered was not selected within 90 seconds from the time batching began, thelocation feedback was lost during operation, or the high level switch at the locationselected is tripped. Check manual operation of valve selection control circuit.Check for +12VDC on P5 pin 1 of the selected valve card using pin 4 as ground.Check for proper operation of relay on valve card. Make sure valve card switchesare programmed properly for the selected location (see page 13, 14 of PDSmanual). Make sure bin is not full and level switch is operating freely.

PDS Pressure Too High Maximum normal pressure was exceeded for more than 90 seconds. Check forplugged blower line.

PDS Transport Control Error PDS transport feedback was not detected by controller. Check for tripped breaker orreset. Make sure transport light is turning on. Check manual operation of Blowerand Transport control circuits.

49

PDS Transport or BlowerControl Error PDS Transport or Blower feedback not detected by controller. See PDS Blower

Control Error and PDS Transport Control Error for additional notes.

System Power Outage System power was interrupted. Check for tripped breaker or blown fuses. Checkfor proper voltage feeding main circuit breaker. Check for proper output fromstep-down transformers.

Unable To Empty PDS Surge Tank Unload surge tank low level signal was not detected within 20 minutes between batches,or it was not detected 45 seconds after the unload auger started. Check manualoperation of feed delivery system. Make sure surge tank level switch is operatingproperly.

Unable to Select DestinationDestination ID Destination feedback not detected within Time-out seconds(see Destination Settings on

page 17). Check for proper power on A14 card. Check manual operation ofdestination control circuit.

Unload Control Error Unload system feedback not detected by controller. Check K58 relay for properoperation. Check for tripped breakers or blown fuses. Check manual operationof unload system control circuit. Make sure mixer unload light is turning on.

Unload Surge Tank Full Unload surge tank full signal exceeded 20 minutes. Make sure feed delivery system isoperating properly. Make sure surge tank level switch is operating properly.Make sure air is not being blown back into surge tank. Check for normal operat-ing pressure. If not PDS, make sure feed delivery system is functioning properly inmanual mode.

Unload Surge Tank Not Empty PDS unload surge tank not empty and unable to start next batch. Check if surgetank minimum level light is on which normally indicates feed in tank. Make suresurge tank level switch is operating properly.

Weigh Bar® is a registered trademark of Weigh-Tronix Inc

12/11/97 CSI150US.PM6 PN 29588-0017C Printed in USA

Weigh-Tronix Inc1000 Armstrong DrFairmont, MN 56031-1000, USATelephone +1 507-238-4461Facsimile +1 507-238-8258e-mail: [email protected]

Staveley Weighing & SystemsCanada Inc217 Brunswick BlvdPointe Claire, Quebec, Canada H9R 4R7Telephone +1 514-695-0380Facsimile +1 514-695-6820

Weighing Products & Systems

CSI-150 User's Manual1 Introduction The CSI-150 is a menu driven controller that employs today’s...

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Transcript of CSI-150 User's Manual1 Introduction The CSI-150 is a menu driven controller that employs today’s...