CSB’s solution for the chemical industry An ERP system ... · We consider our ERP software as a...

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CSB’s solution for the chemical industry An ERP system developed by industry experts Covering all industry-specific processes – from raw material producer to consumer, and from machine to controlling Best practices for proof of origin, traceability, quality management, hazardous materials management, production optimization and much more Functions of INDUSTRY ERP, FACTORY ERP and MES

Transcript of CSB’s solution for the chemical industry An ERP system ... · We consider our ERP software as a...

Page 1: CSB’s solution for the chemical industry An ERP system ... · We consider our ERP software as a dynamic system that is constantly evolving and that contributes to the growth of

CSB’s solution for the chemical industry

An ERP system developed by industry experts

• Covering all industry-specific processes – from raw material producer to consumer, and from machine to controlling

• Best practices for proof of origin, traceability, quality management, hazardous materials management, production optimization and much more

• Functions of INDUSTRY ERP, FACTORY ERP and MES

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Respond to market requirements more flexibly and economically.The environment in today‘s chemical industry is changing more dynamically than in the past decades:• Companies have to hold their ground in global

competition, open up new sales channels, utilize the digital transformation for their own purpose, and fulfill more and more legal requirements.

• Fluctuating raw material prices, demands shifting to new markets, expensive research and development, complex process engineering and large varieties of products call for more flexibility and profitability.

• The processes in the chemical industry are becoming ever more complex. In the future, machines and products will communicate with each other as in social networks. This requires equipment that is capable of self-organization. But the reality is often different. An integrated information and material flow in which all data harmonize is still a long way off.

• The cut-throat competition is intensifying. Optimal control of costs and capacities and intelligent use of resources and raw materials are imperative.

Industry expertise in software and consulting.CSB stands for tried and true expertise in the chemicals sector. Thus, we are aware of the fact that there are major

differences within this industry. We are a one-stop provider for software, services, hardware and business consulting for:

Commodity chemicals

Chemicals trade

Paints and varnishes

Detergents and care products

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Smart business software for small to large-scale businesses. Optimized raw material procurement, highly efficient logis-tics processes, compliance with all legal requirements and creating product transparency for your customers automat-ically: CSB’s industry-specific turnkey software solution can do a lot for you. • Right from the start, the industry-specific solution is

optimally designed for chemicals, covering all industry requirements with its standard version – from producer to consumer, and from controlling to machine connection.

• The integrated turnkey solution establishes a consistent data basis for all departments. All business units are linked to each other, all information is available across all areas. This improves transparency, the flow of information and the communication.

• Given the modular structure of our industry solution, you can introduce the functionalities that offer you most benefit. Flexibly and in the way you want it. The software adapts to the development of your business, and not vice versa.

• The industry solution is prepared for further networking, automation and self-regulation of the Smart Factory. This will secure today your competitive advantage in the future. In the future, the companies who can manufacture faster and more flexibly than their competitors will develop a competitive advantage.

• The industry solution Chemicals encompasses ERP and MES functions and can be deployed as comprehensive INDUSTRY ERP for your entire business, or as FACTORY ERP for single production facilities.

CSB as INDUSTRY ERP CSB as FACTORY ERP

Company ERP

Production facilities

Machines & equipment

Group ERP

Production facilities

Machines & equipment

The industry-specif ic solution for the chemicals business as comprehensive INDUSTRY ERP for your entire company or as FACTORY ERP for single production facilities.

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• Integrated material and information flows with the CSB-System

Standardization and quality in raw materials procurement

• Integrated order suggestion management based on comprehensive modules for coverage planning and requirement management

• Multilevel goods receiving for optimal material and information flows including partial deliveries

• Procurement optimization with regard to quality, properties, quantity and price

• Vendor assessment • Contract management• Inquiry management• Administration and archiving of external analysis certificates

Optimal coordination of production and recipes

• Multilevel recipe management and calculation including recipe history

• Consideration of analysis parameters in the recipe analysis (density, pigment-volume concentration, dry coat density, etc.)

• Filling and refilling planning • Rework and toll manufacturing • Definition of manufacturing instructions with hazmat symbols • Paperless and automated production planning (short-, mid-

and long-term) • MES (Manufacturing Execution System) including maintenance• Production controlling• Recipe standardization and optimization

Plan smart to maximize your profits

• Short-term, mid-term and long-term planning (requirements for material, machines and staff)

• Integration of all ERP areas with any data relevant for the availability of materials and products

• Detailed order suggestion management for the entire planning horizon

• Automatic generation of order suggestions based on procurement data, open production orders and the latest stock on hand and sales data

• Automatic monitoring of the inventory range

Secure competitive advantages through product innovations

• Product development • Recipe analysis (forecast of important features for the paint and

varnishes industry) • Predictive product and cost calculation • Project management for research and development

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Accelerate inventory and dispatch management processes

• Automation of identification and weigh labeling processes • Internationally compliant labeling and identification in accordance

with all current communication standards • Integrated inventory management for all key areas such as

procurement, production and sales • Inventory management and stock information per container (for

example, bulk goods, IBC, can, etc.) • Flexible mapping and integration of all storage strategies (block

storage, automatic high-bay storage, dynamic storage, etc.)• Stocktaking management• Mobile, paperless picking processes• Route management

Reliable corporate control with quickly available key performance indicators

• Cross-area evaluations and analyses in real time • BI solutions (BI-Integrated, BI-Foundation, BI-Suite)• Management information system• Personalized dashboards • Communication with downstream systems

Assure quality and full traceability right from the start

• Cross-function quality management with integration of ISO, IFS, BRC, HACCP and other standards

• Strategic supplier management • Online entry and processing of all data directly in the process • Seamless traceability • Compliance with the most important laws, directives and standards • Data exchange with vendors, customers and partners • Integrated laboratory information and management system (LIMS)• Technical integration of analytical equipment • Test instrument management

Proper management of hazardous substances

• Transparent and efficient classification and labeling• Compliance with legal regulations and applicable directives • Automatic classification suggestions for your items

according to EU and transportation laws• Creation of IMO and IATA declarations • Safety data sheets with version management • Integrated control and update mechanisms • Operating instructions

• Integrated material and information flows with the CSB-System

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There are many good reasons why customers opt for CSB’s chemical industry solution.

“With the CSB-System, our company as a whole benefits from efficient and fast processes. We can deliver from stock the requested powder coatings to our customers within 24 hours. From production, the products can be shipped to the destination within five to eight days. For us, the CSB-System is vital.”

Leo D’Anna, Member of the Executive Board and Operations Manager at IGP Pulvertechnik AG

“With the CSB-System, we optimally portray all industry and company specific requirements. We consider our ERP software as a dynamic system that is constantly evolving and that contributes to the growth of our company.”

Uwe Petrow, Commercial Director at H. Schmincke & Co. GmbH & Co. KG

The CSB industry solution in practice.As a one-stop source for software, hardware, services and business consulting, we have been the innovation partner of our customers for 40 years, creating significant competitive advantages. Leading enterprises already

count on the industry solution for chemicals, nationally and internationally. You can find further details about our references at www.csb.com.

You have high security of investment Right from the start, the industry-specific solution is optimally

designed for chemicals, covering all industry requirements with its standard version – from producer to consumer, and from

controlling to machine connection.

You improve efficiency and quality

Redundancies, inconsistencies and work for double entries are a thing of the past

at your company.

You save costs and you introduce

the system in a fast and

efficient manner The industry-specific solution

offers modules for all areas of your enterprise that you

can supplement later flexibly and systematically with additional modules.

Flexibly and in the way you wish.

You can manage your enterprise even more successfully

You have all essential core processes of the chemicals industry in one integrated system.

At all times, you have full transparency of all business areas.

The integrated turnkey solution establishes a consistent data basis for all departments. All business units are linked to each other,

all information is available across all areas. This improves transparency, the flow of information and communication.

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CSB is a global one-stop provider for software, hardware, services and business consulting.

Visit one of our customers and experience the industry solution live!

Your CSB advantages.A vertical and horizontal turnkey solution. Modular and scalable.• Standard solution covering all areas of the value chain • Flexible implementation of functionalities • Fast and safe update of the industry solution • Easy integration of technical improvements or legal

changes

Worldwide one-stop provider – software, hardware, services and business consulting • Global support by over 25 country organizations • More than 30 system languages • Reduction of cost and complexity for acquisitions or

international expansion of your enterprise

CSB provides best-practice standards• Regional realization and support of projects for any

company size by our experts with international expertise• Set of optimized business processes from 40 years of

implementation experience

Upward compatible since 1985 • Software programmed in Germany • Trouble-free adaptation and extensibility of the CSB-

System, which has been upward compatible since 1985

From the industry specialist • Programmed for specialists by specialists • Implementation by experts with sound industry expertise • Valuable impetus directly from the industry expert

Do the reality check!

Process Control Software

CSB VISION Image Processing

Automation Solutions

Consulting

Management & Planning Software

Hardware

Data Center Services & 24/7 Support

Execution & Manufacturing Software

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Programmed for Your Success

CSB-System AG | An Fürthenrode 9-15 | 52511 Geilenkirchen, Germany Phone: +49 2451 625-350 | Fax: +49 2451 625-311 | [email protected] | www.csb.comCSB is represented in more than 50 countries worldwide.