Cs 1000 Manual

CS1000 series ContaminationSensor

Operating and maintenance instructionsEnglish (Translation of original)

Valid from firmware version V 2.20

Documentation no.: 3247149n

ContaminationSensor CS1000 Trademarks

HYDAC Filtertechnik GmbH en Page 2 / 100BeWa CS1000 3247149n en 2009-02-04.doc 2009-02-04

Trademarks The trademarks of other companies designate the products of those companies exclusively.

Copyright 2009 by HYDAC Filtertechnik GmbH all rights reserved

All rights reserved. This manual may not be reproduced in part or whole, in any form, without the explicit written agreement of HYDAC Filtertechnik. Violations shall be liable for damages.

Exclusion of liability We have made every effort to ensure the accuracy of the contents of this document, however we cannot rule out errors. We do not accept liability for any errors that may exist nor for any damage or loss whatsoever arising as a result of such errors. The content of the manual is checked regularly and the necessary corrections are contained in subsequent editions. We welcome any suggestions for improvement.

All details are subject to technical modification.

The content of these instructions subject to revision without notice.

HYDAC Filtertechnik GmbH

Servicetechnik / Filtersysteme

Industriegebiet

66280 Sulzbach / Saar

Germany

Phone: ++49 (0) 6897 / 509 01

Fax: ++49 (0) 6897 / 509 846

ContaminationSensor CS1000 Content


Content Trademarks .............................................................................................................................2 Content....................................................................................................................................3 Preface ....................................................................................................................................6

Technical Support.................................................................................................................7 Product modification .............................................................................................................7 Warranty ...............................................................................................................................7 Using the documentation ......................................................................................................8

General safety guidelines......................................................................................................9 Obligations and liability .........................................................................................................9 Explanation of symbols and warnings ..................................................................................9

Basic symbols .................................................................................................................10 Intended use .......................................................................................................................10 Improper use.......................................................................................................................10 Informal safety precautions.................................................................................................11 Training and instruction of personnel..................................................................................12

New features instruction modifications ........................................................................13 Storing ContaminationSensor ............................................................................................13

Storage conditions ..............................................................................................................13 Interpreting the type label ...................................................................................................14 Checking the scope of delivery ..........................................................................................15 CS1000 Features ..................................................................................................................16

CS1000 Restrictions on use ...............................................................................................16 CS1x1x dimensions (without display) .................................................................................17 CS1x2x dimensions (with display) ......................................................................................17 Hydraulic connection types.................................................................................................18

Pipe or hose connection (Type CS1xxx-x-x-x-x-0/-xxx) ..................................................18 Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx) ...................................................18

Fastening / mounting the CS1000 ......................................................................................19 Display rotatable/Adjustable As Needed ............................................................................20 CS1000 hydraulic installation .............................................................................................21

Selecting the measurement point....................................................................................22 Flow rate, differential pressure p and viscosity characteristics ...............................23 Hydraulic connection of the CS1000...............................................................................24

Electrical connection of the CS1000...................................................................................25 Pin assignment................................................................................................................25 Connection cable - Assignment / Color coding ...............................................................26 Connecting cable ends - Examples.................................................................................27

CS measurement modes .....................................................................................................28 Mode M1: Continuous measurement..................................................................................28 Mode M2: Continuous measurement and switching...........................................................28



Mode M3: Filter to cleanliness class and stop ....................................................................28 Mode M4: Filter to continuously monitor cleanliness class.................................................28 Mode "SINGLE" individual measurement ...........................................................................28

Operating the CS1000 per keyboard (Only CS1x2x) .........................................................30 Measurement categories ....................................................................................................32

ISO (Cleanliness class)...................................................................................................32 SAE (Cleanliness class)..................................................................................................32 NAS (Cleanliness Class - only CS 13xx) ........................................................................32

Service categories ..............................................................................................................33 Flow (flow rate)................................................................................................................33 Out (Analog output).........................................................................................................33 Drive (performance of the LED) ......................................................................................33 Temp (Temperature) .......................................................................................................33

Activating/deactivating key lock ..........................................................................................34 Modes and menus ..............................................................................................................34

Power Up menu ..............................................................................................................34 Measuring Menu .............................................................................................................36 Measuring menu (CS13xx) .............................................................................................38

Overview of menu structure................................................................................................42 Menu CS 12xx (ISO 4406:1999 and SAE)......................................................................42 Menu CS 13xx (ISO 4406:1987 and NAS)......................................................................43

Using switching output........................................................................................................45 Mode M1: Continuous measurement..................................................................................45 Mode M2: Continuous measurement and switching...........................................................45 Mode M3: Filter to cleanliness class and stop ....................................................................45 Mode M4: Filter to continuously monitor cleanliness class.................................................45 "SINGLE" measurement mode ...........................................................................................45 Setting limit values..............................................................................................................46

Analog Output (ANAOUT)....................................................................................................48 SAE classes acc. to AS 4059 .............................................................................................49

SAE A-D (SAeMAX) .........................................................................................................50 SAE Klassen A / B / C / D (SAE) .....................................................................................51 SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D).................................52 SAE + T (SAE+T) ............................................................................................................52 HDA.SAE Analog signal SAE to the HDA 5500 ...........................................................53

ISO Code acc. to 4406:1999 ..............................................................................................56 ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14) ....................................................58 ISO code (ISO), 3-digit ...................................................................................................58 ISO + T (ISO+T)..............................................................................................................59 HDA.SAE Analog signal ISO to HDA 5500 ..................................................................60

ISO code signal acc. to 4406:1987 (CS 13xx only) ............................................................63 ISO 2 / ISO 5 / ISO 15 (ISO 2 / ISO 5 / ISO 15) .................................................65 ISO code (ISO), 3-digit ...................................................................................................65



ISO + T (ISO+T)..............................................................................................................66 HDA.ISO Analog signal ISO to HDA 5500 ...................................................................67

NAS 1638 - National Aerospace Standard (Only CS 13xx)................................................70 NAS Maximum (NAsMAX) ...............................................................................................71 NAS classes (2 / 5 / 15 / 25) (NAS) .................................................................................72 NAS 2 / NAS 5 / NAS 15 / NAS 25 (NAS 2/NAS 5/NAS 15/NAS 25) .........................73 NAS + T (NAS+T) ............................................................................................................73 HDA.NAS Analog Signal NAS to HDA 5500 ................................................................74

Fluid temperature (TEMP) ..................................................................................................77 Status messages ..................................................................................................................79

Status LED / display ...........................................................................................................79 Error....................................................................................................................................79 Exception errors..................................................................................................................80 Analog output error signals.................................................................................................82

Analog signal for HDA 5500............................................................................................83 Connecting CSI-D-5 (Condition Sensor Interface) ............................................................84

CSI-D-5 Connection overview ............................................................................................84 CS1000 in RS-485 bus..........................................................................................................85 Taking the CS1000 out of operation ...................................................................................86

Disposing of CS1000 ..........................................................................................................86 Spare parts and accessories...............................................................................................87 Cleanliness classes - brief overview..................................................................................88

Cleanliness class - ISO 4406:1999.....................................................................................88 Table - ISO 4406.............................................................................................................88 Overview of modifications - ISO4406:1987 vs. ISO4406:1999 .......................................89

Cleanliness class - SAE AS 4059.......................................................................................90 Table - SAE AS 4059 ......................................................................................................90 Definition acc. to SAE .....................................................................................................91

Cleanliness Class - NAS 1638............................................................................................92 Checking/resetting factory default settings ......................................................................93

Power Up menu..................................................................................................................93 Measuring menu .................................................................................................................93

Technical data ......................................................................................................................94 Recalibration.........................................................................................................................95 Customer service .................................................................................................................95 Model code............................................................................................................................96

ContaminationSensor CS1000 Preface


Preface

We have compiled the most important instructions for the operation and maintenance of our product for you, its user, in this documentation.

It will acquaint you with the product and assist you in using it as intended in an optimal manner.

Keep it in the vicinity of the product so it is always available.

Note that the information on the unit's engineering contained in the documentation was that available at the time of publication. There may be deviations in technical details, figures, and dimensions as a result.

If you discover errors while reading the documentation or have additional suggestions or notes, contact us at:

HYDAC Filtertechnik GmbH SVFI, Technical Documentation Department Postfach 12 51 66273 Sulzbach / Saar, Germany

Fax: ++49 (0) 6897 509 846 E-mail: [email protected]

The editorial board would welcome your contributions.

Putting experience into practice



Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, always include the model/type designation, serial no. and part-no. of the product:

Fax: ++49 (0) 6897 509 846 Email: [email protected]

Product modification We would like to point out that changes to the product (e.g. purchasing additional options, etc.) may mean that the information in the operating instructions is no longer applicable or adequate.

After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician.

Report any modifications carried out on the product by you or a third party immediately.

Warranty Our warranty applies in accordance with the general terms and conditions of sale and delivery of HYDAC Filtertechnik GmbH.

Refer to these at www.hydac.com General terms and conditions.



Using the documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

WHAT do I want to know? I assign the information I require to a subject area.

WHERE can I find the information Im looking for? The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.

The documentation no. with index is used for identifying and reordering the instructions. The index is incremented by one after each revision / modification.

Product description / Chapter heading

Page number

Edition date

Document language Documentation no.with index/

file name

ContaminationSensor CS1000 General safety guidelines


General safety guidelines These operating instructions contain the most important notes for operating the CS safely.

Obligations and liability The basic prerequisite for the safe handling and trouble-free operation of the CS is knowledge of the basic safety guidelines and regulations.

These operating instructions in general, and the safety precautions in particular, are to be observed by all those who work with the CS.

In addition to this, all local accident prevention instructions and regulations must be observed.

The safety guidelines listed here are restricted to use of the CS.

The CS has been designed and constructed in accordance with the current state of the art and recognized safety regulations. Nonetheless, its use may pose risks to life and limb of the user or to third parties or damage to the unit or other equipment and property.

The CS is only to be used as follows:

Solely for its intended use Only when in safe, perfect condition Faults or malfunctions which may affect safety adversely must be remedied

immediately.

Our General Terms and Conditions apply. They are provided to the owner upon conclusion of purchase of the unit at the latest. Any and all warranty and liability claims for personal injuries and damage to property shall be excluded in the event they are attributable to one or more of the following causes:

improper use of the CS or use deviating from its intended use Improper assembly/installation, start up, operation and maintenance of the CS modifications to the CS made by the user or purchaser improper monitoring of unit components subject to wear and tear improperly performed repair work

Explanation of symbols and warnings The following designations and symbols are used for hazards and warnings in this manual:



Basic symbols

DANGER DANGER denotes situations which can lead to death if safety precautions are not observed.

WARNING WARNING denotes situations which can lead to death if safety precautions are not observed.

CAUTION CAUTION denotes situations which can lead to severe injuries if safety precautions are not observed.

NOTICE NOTICE denotes situations which can lead to property damage if safety precautions are not observed.

Intended use The ContaminationSensor (CS) was developed for the continuous monitoring of particulate contamination in hydraulic systems.

By determining the type, size and quantity of contamination, quality standards can be verified and documented, and the required optimization measures can be implemented.

Any other use shall be deemed not in keeping with the product's intended use. The manufacturer is not liable for any damage resulting from this use.

Intended use of the product also includes:

Permanent monitoring of solid particle contamination in hydraulic and lubrication systems

Maintaining adherence to all the instructions contained herein.

Improper use Improper use may result in hazard to life and limb.

Examples of improper use:

Improper connection of the CS voltage and sensor cables. Operation with non-approved fluids.



Informal safety precautions In addition to the operating instructions, the general and local regulations on accident prevention and environmental protection are to be made available and observed.

All safety guidelines and hazard warnings on the CS must be maintained in legible condition and replaced as required.

Check the:

- Connectors for leakage daily

- Electrical supply lines monthly

Any loose connections or damaged cables are to be replaced immediately.

WARNING Hydraulic systems are under pressure

Bodily injury

The hydraulic system must be depressurized before any work is performed on it.



Training and instruction of personnel The CS may only be operated by properly trained and instructed personnel.

Clearly determine which personnel are responsible for what.

Trainees may only use the CS when supervised by an experienced individual.

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Activity

Packing Transport X X X

Start-up X X X

Operation X X X X

Troubleshooting X X X

Remedying faults Mechanical

X X

Remedying faults Electrical X X

Maintenance X X X X

Repair work X

Decommissioning / Storage

X X X X

ContaminationSensor CS1000 New features instruction modifications


New features instruction modifications The index is noted on the cover sheet of the operating and maintenance instructions and in the lower left corner after the part number on each page.

Index "m" from firmware version V 2.20 - Display range limited to ISO 9/8/7 ISO 25/24/23 - Change in the switching behavior of the switching output (open /

conductive) - Change of status / error messages (

ContaminationSensor CS1000 Interpreting the type label


Interpreting the type label For ContaminationSensor identification details; see the type label. This is located on the top of the unit and contains the exact product description and the serial number.

6 00083230C

1 2 3 xxx xxxx

Row Definition Description

1 Model code CS1220-C-0-0-0-0/-000

Model code per data sheet

2 Serial no. Always list complete serial no.

3 Max. INLET press.: Max. operating pressure in bar / psi

ContaminationSensor CS1000 Checking the scope of delivery


Checking the scope of delivery The ContaminationSensor CS1000 comes packed and factory-assembled, ready for operation. Before starting up the CS, check that the content of the package is complete.

The following items are included:

Qty Designation

1 ContaminationSensor, CS1000 Series (Model in acc. with the order - see type designation code).

2 O-rings (optional only with connection type flange = type designation code: CS1xxx-x-x-x-x-1/-xxx)

1 CD with: - Software CoCoS 1000 - Operating instructions CoCoS 1000 - Operating and maintenance instructions CoCoS 1000 (this document)

1 "Getting started" guide

1 Calibration certificate

ContaminationSensor CS1000 CS1000 Features


CS1000 Features The CS1000 Series ContaminationSensor is a stationary measurement unit for the continuous monitoring of solid particle contamination in hydraulic and lubrication systems.

The CS is designed to be used in low- or high-pressure hydraulic and lubrication circuits and test benches where a small amount of oil (between 30 ml/min and 300 ml/min) is diverted for measurement purposes.

The ContaminationSensor is approved for a maximum operating pressure (see specification on type label) and viscosity of up to 1000 mm/s.

The particulate contamination is recorded by an optical measurement cell.

The sensor is available with the following options:

with or without 6-digit display and keypad (can be rotated by 270) with a 4 - 20 mA or 0 - 10 V analog output results are output as a cleanliness code according to:

ISO 4406:1999 and SAE AS 4059(D) or ISO 4406:1987 and SAE AS 4059(D) or NAS

pipe / hose installation or flange installation All models feature an analog output and an RS485 interface for outputting the measured cleanliness class. They also have a switch output set to switch at either increasing or decreasing cleanliness.

CS1000 Restrictions on use

NOTICE Prohibited operating fluids

The CS will be destroyed.

Operate the CS1000 only in conjunction with the permitted operating fluids.

CS 1xx0 is suitable for operation with petroleum or petroleum-based refinates.

The CS 1xx1 is suitable for phosphate esters. Observe the maximum operating pressure on the CS 1000 type label.



CS1x1x dimensions (without display)

1210

6,5

10083

ca. 1

70

25

ISO 228G1/4

49,2

30

A B

All dimensions in mm.

CS1x2x dimensions (with display)

ca. 1

70

106,

512

102

8325

ISO 228G1/4

54,2

30

A B




Hydraulic connection types The direction of flow through the CS has to be from bottom to top. Use one port, A B or DC as the INLET and the other port as the OUTLET.

Pipe or hose connection (Type CS1xxx-x-x-x-x-0/-xxx) Hydraulic connection is done via ports A and B. Connection thread: G1/4 according to ISO 228

The direction of flow has to be from bottom (A) to top (B).

A

B

Flange connection type (Type CS1xxx-x-x-x-x-1/-xxx) Hydraulic connection is done via ports C and D. Two O-rings are used to form a seal between the CS and a flange, connecting plate or manifold mount. Four M6 threads are prepared for fixing the CS1000. Ports A and B are sealed off with screw plugs [1]. Sealing with the manifold block or mounting plate is done via two O-rings [2] (4.48 x 1.78 FPM, see Chapter "Spare Parts + Accessories").

[1] [2]

[1]

C

A

BD

C D

25

1520

100

4060

12/164xM6 [2]

View from below. All dimensions in mm.



Fastening / mounting the CS1000 When attaching the CS make sure that the direction of flow is from bottom to top. Use the one (lower) port as the INLET and the other (upper) port as the OUTLET.

When selecting the installation site, take ambient factors like the temperature, dust, water, etc. into account.

The CS is designed for IP67 according to DIN 40050 / EN 60529 / IEC 529 / VDE 0470.

Depending on the design, the CS1000 can be attached as follows:

1. Wall mounting: using 2 cylindrical screws with an M8 hexagonal socket, minimum length: 40 mm, according to ISO4762.

2. Console mounting: using 4 cylindrical screws with an M6 hexagonal socket according to ISO4762.

A B

10060

12/164xM6

1520

Bottom view




3. Connecting plate or valve manifold mounting: using 4 cylindrical screws with an M6 hexagonal socket according to ISO4762.

Display rotatable/Adjustable As Needed The CS1000 display can be continuously rotated by a total of 270; 180 counterclockwise and 90 clockwise.

To rotate the display, manually turn the cover plate required direction.

Do not use tools to rotate the display.



CS1000 hydraulic installation The direction of flow through the CS has to be from bottom to top. Use one connection port as the INLET and the other as the OUTLET.

Depending on your order, the CS features the following hydraulic connection types: (also see Chapter "Hydraulic connection types"):

Pipe/hose connection: The CS is connected to the hydraulic system via ports A and B using a pipe or hose.

Flange connection - The CS is screwed to a flange, connecting plate, manifold mount or control block, with flow through the unit via ports C and D on the bottom. Ports A and B exist but are sealed with a screw plug.

Specify the operating pressure of the hydraulic system so the permissible flow for the CS inlet is achieved.

NOTICE Working overpressure


Observe the maximum operating pressure on the CS 1000 type label.



Selecting the measurement point Proceed carefully when selecting a suitable measuring point in order to obtain cleanliness values that are continuous and coherent in real time.

A

B

2

A

B

1

3

A

2

1

B

INCORRECT INCORRECT OK

1 The test point has to be selected so that the measured volume is taken from a turbulent flow area, e.g. a pipe bend.

2 The CS has to be installed in the vicinity of the test point in order to obtain precision-timed results.

3 While installing the measurement line, avoid creating a "siphon" trap for sedimentation (particle deposits in the line).



Flow rate, differential pressure p and viscosity characteristics Differential pressure p and viscosity characteristics. All the values indicated in the figures below apply regardless whether the direction of flow is A->B or B->A.

The permissible measured volumetric flow must be between 30 ml and 300 ml/min.

If you are unable to achieve these flow values, we carry various ConditioningModules in our extensive line of accessories.

20

Qmin = 30 ml/min100 ml/min160 ml/min

Qmax = 300 ml/m

in

0 10 20 30 40 50 60 70 80 90 100

110

120

130

140

150

160

170

180

190

200

181614121086420

p[b

ar]

[mm /s] 21 bar

46 mm /s2

50

Qmin = 30 ml/min

100 ml/min

Qmax = 300

ml/min

200

300

400

500

600

700 80

090

010

00

4540353025201510

50

160 ml/minp[b

ar]

[mm /s] 2

For example:

You are using a fluid with a viscosity of 46 mm/s at a differential pressure p of 1 bar, so that you achieve a flow rate of approx. 100 ml/min.

The flow rate depends on the viscosity of the medium and the differential pressure p via the sensor.



Hydraulic connection of the CS1000

NOTICE Working overpressure


Observe the maximum operating pressure on the CS 1000 type label.

Observe the following sequence when connecting the CS1000 to the hydraulic system:

1. First, connect the return line to the OUTLET port of the CS. Connection thread: G1/4 ISO 228, recommended diameter of line: 4 mm.

2. Now connect the other end of the return line to the system tank, for example.

3. Check the pressure at the test point. It has to be within the permissible range.

4. Now connect the measurement line to the INLET of the CS. Connection thread: G1/4 ISO 228, recommended diameter of line 4 mm (to prevent particle sedimentation).

If there are particles larger than 400 m in the hydraulic system, or this is to be expected, a strainer has to be installed upstream of the CS1000 (e.g. CM-S).

5. Now connect the other end of the measurement line to the test point.

Oil starts to flow through the sensor as soon as it is connected to the pressure line. That is why it is necessary to connect in the sequence specified above.

6. The hydraulic installation of the CS is now complete.



Electrical connection of the CS1000 Pin assignment

Pin Assignment

1 Supply voltage 9 36 V DC

2 Analog output +

3 GND for supply voltage

4 GND for analog and switch outputs

5 HSI (HYDAC Sensor Interface)

6 RS485 +

7 RS485 -

8 Switching output (n.c.)

The analog output is an active source of 4 - 20 mA or 0 - 10 V DC. The switch output is a passive n-switching Power MOSFET.

The output switch is normally dead, closed. There is contact between the plug housing and the CS housing.



Connection cable - Assignment / Color coding Our accessories list includes connection cables of various lengths with one connection plug (8-pole, M12x1, according to DIN VDE 0627) and an open end.

HYDAC accessory cable color coding is listed in the table below.

Pin Color Connection to

1 White Supply voltage 9 36 V DC

2 Brown Analog output + (active)

3 Green GND supply voltage

4 Yellow GND ANALOG / SWITCH OUTPUTS

5 Gray HSI (HYDAC Sensor Interface)

6 Pink RS485 +

7 Blue RS485 -

8 Red Switch output (passive, n.c.)

Case - Screen



Connecting cable ends - Examples

HSI

RS-485 +

RS-485 -

250

1

2

3

4

5

6

7

8

Shield

24 V DC

5 V DC

SPS EingangPLC InputSPS Entre

white

green

pink

blue

grey

brown

yellow

red

USB

RS-485Converter

=

=

1

7

65

4

3

2SchirmShieldBlindage

8

Circuit diagram: with two separate power supplies. (e.g. 24 V DC and 5 V DC)

1

2

3

4

5

6

7

8

Shield

24 V DC

white

green

pink RS-485 +

RS-485 -blue

grey

brown

yellow

red

USB

RS-485Converter

HSI

=

250

1

7

65

4

3

28

SPS EingangPLC InputSPS Entre

SchirmShieldBlindage

Circuit diagram: with one power supply. (e.g. 24 V DC).

To prevent a ground loop, connect the shield of the connector cable if and only if the CS1000 is not grounded or not sufficiently connected to the PE conductor.

ContaminationSensor CS1000 CS measurement modes


CS measurement modes After powering up, the CS1000 automatically runs in the measuring mode that has been set.

Mode M1: Continuous measurement Application: Stand-alone sensor

Data output: Display & RS485 & analog output

Purpose: Measurement only

Function: Continuous measurement of cleanliness class, without switching functions

Mode M2: Continuous measurement and switching Application: Stand-alone sensor with alarm standby display

Data output: Display & RS485 & analog output & switching output

Purpose: Continuous measurement and controlling of signal lamps etc.

Function: Continuous measurement of solid contamination, continuous monitoring of programmable limit values; switching output is activated to switch on the monitor display or an alarm on site

Mode M3: Filter to cleanliness class and stop Application: Controlling a filter unit


Purpose: For cleaning up a hydraulic reservoir

Function: Controlling a filter unit, continuous measurement of solid contamination. If pre-programmed cleanliness level is achieved 5 times in sequence, the pump is stopped.

Mode M4: Filter to continuously monitor cleanliness class Application: Control of stationary offline filtration unit


Purpose: Establish continuous monitoring of cleanliness class between min/max limit values

Function: Controlling a filter unit, continuous measurement of solid contamination. If min/max limit values are pre-programmed, the CS switches the pump on/off to keep cleanliness within the limit value range

Mode "SINGLE" individual measurement

ContaminationSensor CS1000 CS measurement modes


Application: Stand-alone sensor

Data output: Display & RS485 & analog output

Purpose: Perform a single measurement and "stop" the result

Function: Single measurement of solid contamination, without any switching functions

When Single mode is selected in the Power Up menu, the display jumps directly to the following message after switching to the Measuring menu or after switching the CS on:

START?

The CS begins with individual measurement after the message has been confirmed by

pressing o.k.

.

Use the Esc

button to return the sensor one level higher in the menu structure.

ContaminationSensor CS1000 Operating the CS1000 per keyboard (Only CS1x2x)


Operating the CS1000 per keyboard (Only CS1x2x) After the CS1000 is switched on, "HYDAC CS1000" is displayed in moving letters, then the firmware version is displayed for 2 seconds.

This is followed by a countdown: WAIT99 to WAIT0. The duration of the countdown corresponds to the set measurement time (factory setting = 60 sec), which means that the countdown runs from 99 - 0 within the set measurement time.

B

D

F E

A

C

Item LED Description

A Status ContaminationSensor status display

B Display A 6-digit display that shows the selected values.

C Measurement category

Display of the respective measurement category in the display, i.e.: ISO / SAE / NAS

D Additional variable Indicates the additional variable of the display value, i.e.: Flow / Out / Drive / Temp

E Switch point 1 Indicates the status of the switching output. When lit, the switching output is activated (closed).

F Switch point 2 Reserved for future use



The keypad consists of six keys. These keys are used to operate the CS and to navigate through the menus (hierarchically structured).

Keypad Description

o.k.

- One level lower - Confirmation of changed value (lowest level) - Confirms that changes are to be saved or cancelled

(top level)

Esc

- One level higher - No value change

+

- Change value at the lowest level (indicated by blinking display)

- Scroll through display

- Scroll through menu

- Select numbers



Measurement categories The measurement variables provide the user information about the cleanliness (or contamination) of the oil in his facility. The measurement variables are calibrated and indicate a measured value with an accuracy of +/- 1/2 ISO codes in the calibrated range.

ISO (Cleanliness class) Display Description

2=1(15

Display ISO code measurement category

SAE (Cleanliness class) Display Description

A &1

Display SAE code measurement category

NAS (Cleanliness Class - only CS 13xx) Display Description

15 12

SAE/NAS

Display NAS code measurement category



Service categories The service categories enable users to retrieve information on the current status in the ContaminationSensor. The service categories are not calibrated. They represent an approximate value for installing the sensor in the hydraulic system.

Flow (flow rate) Display Description

120

Flow rate display (e.g. 120 ml/min)

Out (Analog output) Display Description

18

Display of the current or voltage output at the analog output. (example: 13.8 mA)

Drive (performance of the LED) Display Description

60

Display of the efficiency (1-100%) with which the LED currently works in the CS. (example: 60%)

Temp (Temperature) Display Description

2)5C

Display of the temperature in the sensor. (example: 29.5 C or 84.2 F)



Activating/deactivating key lock The keypad can be locked to prevent entries.

To enable or disable the key lock, press both keys simultaneously:

Buttons Display (1 sec) Description

+

LOCK

Key lock is enabled

+

UNLOCK

Key lock is disabled

The display returns to the default display after 1 second.

Modes and menus The sensor features two operating modes, with corresponding menus:

Menu Mode Description

Power Up menu Power Up mode For basic settings

Measuring menu Measure mode

Starts automatically after powering up

Continuous display of measured values

Power Up menu The basic settings are made in the Power Up menu.

Selection To do

Start Power Up menu Press any button and hold it down while switching on the supply voltage

Exit the Power Up menu without saving

Scroll to CANCEL and press o.k. Or automatically after 30 s without any action

Exit Power Up menu and save Scroll to SAVE and press

o.k.

Power Up Menu: Description

MODE Select measuring mode mTIME Set measuring period pPRTCT Set time for pump protection ADRESS Set bus address



DFAULT Reset to factory settings CANCEL Discard changes and exit SAVE Save changes and exit CODE For internal use only

mTIME Set measuring period + Description

60 Set measuring period in seconds (10 300)

ADRESS Set bus address + Description

HECOM A Set address

(a,b, ... z) IP NO SET MODBUS NO SET

DFAULT Reset to factory settings

Factory settings see "Factory settings"section

CALIB Calibration selection Available for model CS 13xx only! ISOSAE ISO4406:1999 / SAE ISONAS ISO4406:1987 / NAS

CANCEL Discard changes and exit

SAVE Save changes and exit

CODE Enables service menu

For internal use only



Measuring Menu The Measuring menu allows you to change settings during operation.

Selection To do

Start Measuring menu Press o.k. button.

Exit without saving Scroll to CANCEL and press o.k.

Or automatically after 30 s without any action

Exit and save changes Scroll to SAVE and press o.k.

Measuring menu: Description

DSPLAY Select display SWtOUT Set switching output ANaOUT Select measurement category

for analog output CANCEL Discard changes and exit SAVE Save changes and exit

Display Select display after switching on the sensor

DSPLAY Select display + Description

ISO 3-digit ISO code SAE A SAE class A SAE B SAE class B SAE C SAE class C SAE D SAE class D SAeMAX SAE A-D FLOW Flow rate [in ml/min] ANaOUT Analog output [in mA] DRIVE LED current [in %] TEMP C Fluid temperature in C

(Celsius) TEMP F Fluid temperature in F

(Fahrenheit)



ANA.OUT The measurement category selected here is output at the analog output (see also section 0)

ANaOUT Select measurement category for analog output

+ Description

SAeMAX SAE A-D SAE SAE class A/B/C/D (coded) SAE+T SAE class + temp. (Code) TEMP Fluid temperature HDaISO ISO for HDA 5500 HDaSAE SAE for HDA 5500 ISO 4 ISO 4 code ISO 6 ISO 6 code ISO 14 ISO 14 code

ISO ISO 3-digit (Code) ISO+T ISO 3-digit + temp. (Code) SAE A SAE class A SAE B SAE class B SAE C SAE class C SAE D SAE class D



Measuring menu (CS13xx) The Measuring menu allows you to change settings during operation.

Selection To do

Start Measuring menu Press button o.k. .

Exit without saving Scroll to CANCEL and press o.k.

Or automatically after 30 s without any action

Exit menu and save changes Scroll to SAVE and press o.k.

Measuring menu: Description

DSPLAY Select display SWtOUT Set switching output ANaOUT Select measurement category

for analog output CANCEL Discard changes and exit SAVE Save changes and exit

Display Select displayed measurement category after switching on the sensor

DSPLAY Select display + Description

ISO 3-digit ISO code NAS 2 NAS class 2 NAS 5 NAS class 5 NAS 15 NAS class 15 NAS 25 NAS class 25 NASMAX NAS maximum FLOW Flow rate [in ml/min] ANaOUT Analog output [in mA] DRIVE LED current [in %] TEMP C Fluid temperature in C

(Celsius) TEMP F Fluid temperature in F

(Fahrenheit)



MODE Configure measuring mode Setting the switching output selected in the Power Up menu. (Only the mode selected in the Power Up menu can be set here.)

SWtOUT Set switching output o.k. Description

M1 Continuous measurement M2 Continuous measurement and

switching M3 Filter to cleanliness class and

stop M4 Filter to continuously monitor

cleanliness class SINGLE Start single measurement +

stop

M1 Continuous measurement

o.k.

NO SET

M2 Continuous measurement and switching

o.k. +

RELAY1 Test channel MEAsCH NASMAX NAS ISO 2 ISO 5 ISO 15 ISO TEMP NAS 2 NAS 5 NAS 15 NAS 25 SwFNCT Switching

function OFF BEYOND BELOW WITHIN OUTSDE LIMITS Limit values LOWER



UPPER

M3 Filter to cleanliness class and stop

o.k. + Description

MEAsCH ISO ISO code NAS NAS class TARGET Target

cleanliness class

M4 Filter to continuously monitor cleanliness class

+ Description

MEAsCH ISO ISO code NAS NAS class TARGET Target

cleanliness class

RSTART Resume

filtration from this class

CYCLE 60 Set test cycle

time 1 - 1440 minutes

SINGLE Start single measurement + stop

o.k.

NO SET



ANA.OUT The measurement category selected here is output at the analog output (see Chapter 0)

ANaOUT Select measurement category for analog output

+ Description

NASMAX NAS maximum NAS NAS class 2/5/15/25 (coded) NAS+T NAS class+temp. (coded) TEMP Fluid temperature HDaISO ISO for HDA 5500 HDaNAS NAS or SAE for HDA 5500 ISO 2 ISO 2 code ISO 5 ISO 5 code ISO 15 ISO 15 code

ISO ISO 3-digit (coded) ISO+T ISO 3-digit + temp. (coded) NAS 2 NAS class 2 NAS 5 NAS class 5 NAS 15 NAS class 15 NAS 25 NAS class 25

ContaminationSensor CS1000 Overview of menu structure


Overview of menu structure

Menu CS 12xx (ISO 4406:1999 and SAE) Power Up Menu

Measuring mode (MODE)

Mode 1 (M1) Mode 2 (M2) Mode 3 (M3) Mode 4 (M4) Mode Single (SINGLE) Measuring time (mTIME) Set value (60) Pump protection (pPRTCT) Set value (0) Bus address (ADRESS) HECOM3b address (HECOM) Set value (A) (IP) reserved for future use (MODBUS) reserved for future use Factory defaults (DFAULT) Cancel (CANCEL) Save changes, leave Power Up Menu (SAVE) For internal use (CODE) Measuring menu Display (DSPLAY) ISO-Code (ISO) SAE-class A (SAE A) SAE-class B (SAE B) SAE-class C (SAE C) SAE-class D (SAE D) SAE A-D (SAeMAX) Flow rate (FLOW) Analog output (ANaOUT) Measuring cell LED current (DRIVE) Temperature (TEMP C) Temperature (TEMP F) Switching output (SWtOUT) Mode 1 (M1) No settings necessary (NO SET) Mode 2 (M2) Switching point (SP1) Measuring channel (MEAsCH) SAE A-D (SAeMAX) SAE class A/B/C/D (SAE) ISO-class 4m (ISO 4) ISO-class 6m (ISO 6) ISO-class 14m (ISO 14) ISO Code (ISO) Temperature (TEMP) SAE-class A (SAE A) SAE-class B (SAE B) SAE-class C (SAE C) SAE-class D (SAE D) Switching function (SwFNCT) Beyond limit (BEYOND) Below limit (BELOW) Within band (WITHIN) Outside band (OUTSDE) No switch (OFF) Limits (LIMITS) Lower limit (LOWER) Mode 3 (M3) Upper limit (RSTART) Measuring channel (MEAsCH) Target cleanliness (TARGET) ISO (ISO) Mode 4 (M4) SAE (SAE) Measuring channel (MEAsCH) Target cleanliness (TARGET) ISO (ISO) Upper limit (RSTART) SAE (SAE) Test cycle time (CYCLE) Mode Single (SINGLE) Set value (60)



Analog output (ANaOUT) SAE A-D (SAeMAX) SAE class A/B/C/D (SAE) SAE class A/B/C/D + Temperature (SAE+T) Temperature (TEMP) HDA+ISO (HDaISO) HDA+SAE (HDaSAE) ISO-class 4m (ISO 4) ISO-class 6m (ISO 6) ISO-class 14m (ISO 14) ISO Code (ISO) ISO Code + Temperature (ISO+T) SAE A (SAE A) SAE B (SAE B) SAE C (SAE C) SAE D (SAE D) Restart measurement, discard changes (CANCEL) Restart measurement, save changes (SAVE)

Menu CS 13xx (ISO 4406:1987 and NAS) Power Up Menu

Measuring mode (MODE)

Mode 1 (M1) Mode 2 (M2) Mode 3 (M3) Mode 4 (M4) Mode Single (SINGLE) Measuring time (mTIME) Set value (60) Pump protection (pPRTCT) Set value (0) Bus address (ADRESS) HECOM3b address (HECOM) Set value (A) (IP) reserved for future use (MODBUS) reserved for future use Factory defaults (DFAULT) Calibration selection (CALIB) ISO99/SAE (ISoSAE) ISO87/NAS (ISoNAS) Cancel (CANCEL) Save changes, leave Power Up Menu (SAVE) For internal use (CODE) Measuring menu Display (DSPLAY) ISO-Code (ISO) NAS-class 2 (NAS 2) NAS-class 5 (NAS 5) NAS-class 15 (NAS 15) NAS-class 25 (NAS 25) NAS Maximum (NAsMAX) Flow rate (FLOW) Analog output (ANaOUT) Measuring cell LED current (DRIVE) Temperature (TEMP C) Temperature (TEMP F)



Switching output (SWtOUT) Mode 1 (M1) No settings necessary (NO SET) Mode 2 (M2) Switching point (SP1) Measuring channel (MEAsCH) NAS Maximum (NAsMAX) NAS (NAS) ISO-class 2m (ISO 2) ISO-class 5m (ISO 5) ISO-class 15m (ISO 15) ISO Code (ISO) Temperature (TEMP) NAS-class 2 (NAS 2) NAS-class 5 (NAS 5) NAS-class 15 (NAS 15) NAS-class 25 (NAS 25) Switching function (SwFNCT) Beyond limit (BEYOND) Below limit (BELOW) Within band (WITHIN) Outside band (OUTSDE) No switch (OFF) Limits (LIMITS) Lower limit (LOWER) Mode 3 (M3) Upper limit (RSTART) Measuring channel (MEAsCH) Target cleanliness (TARGET) ISO (ISO) Mode 4 (M4) NAS (NAS) Measuring channel (MEAsCH) Target cleanliness (TARGET) ISO (ISO) Upper limit (RSTART) NAS (NAS) Test cycle time (CYCLE) Mode Single (SINGLE) Set value (60) Analog output (ANaOUT) NAS Maximum (NAsMAX) NAS (NAS) NAS + Temperature (NAS+T) Temperature (TEMP) HDA+ISO (HDaISO) HDA+SAE / HDA+NAS (HDaSAE HDaNAS) ISO-class 2m (ISO 2) ISO-class 5m (ISO 5) ISO-class 15m (ISO 15) ISO Code (ISO) ISO Code + Temperature (ISO+T) NAS-class 2 (NAS 2) NAS-class 5 (NAS 5) NAS-class 15 (NAS 15) NAS-class 25 (NAS 25) Restart measurement, discard changes (CANCEL) Restart measurement, save changes (SAVE)

ContaminationSensor CS1000 Using switching output


Using switching output A description is provided below as to how the switch output behaves in the various modes and thus how it can be operated by the user.

For a further description of the measurement modes, see also Chapter "CS Measurement modes".

Mode M1: Continuous measurement Purpose: Measurement only

Function: measurement of solid contamination, without without any switching functions

Mode M2: Continuous measurement and switching Purpose:

Continuous measurement and controlling of signal lamps etc.

Function: Continuous measurement of solid contamination, continuous monitoring of programmed limit values; the switching output is enabled and switches on the monitoring display or alarm on site

Mode M3: Filter to cleanliness class and stop Purpose: Clean up hydraulic reservoir

Function: Control of a filter unit, continuous measurement of solid contamination; if pre-programmed cleanliness level is reached 5 times in sequence, the pump is stopped.

Mode M4: Filter to continuously monitor cleanliness class Purpose:

Establish continuous monitoring of cleanliness class between min/max limit values

Function: If min/max limit values are pre-programmed, the CS switches the filter unit on/off to keep cleanliness within the limit value range

"SINGLE" measurement mode Purpose:

Perform a single measurement and "stop" the result.

Function: Single measurement of solid contamination without switching functions



Setting limit values The voltage supply to the CS1000 makes the switching output (SP1) conductive. This condition is maintained for the initial measurement period (WAIT period). Depending on the measurement mode, the switching output can be used as a Device ready function.

Mode 1 (M1) Switching output OPEN Switching output CONDUCTIVE

- Device ready function Always CONDUCTIVE except in the event of an error


BEYOND

Above limit

upper limit After switching on or starting a test. Becomes conductive again when all values respective lower limit

BELOW

Below limit

lower limit value After switching on or starting a test. Becomes conductive again when a value respective upper limit

WITHIN

Within limit values

Lower limit measured value upper limit

After switching on or starting a test. Becomes conductive again, when a value < respective lower limit or a value > respective upper limit

OUTSDE

Outside limit values

Measured value lower limit or Measured value upper limit

After switching on or starting a test. Becomes conductive again when the respective lower limit < all values < respective upper limit

OFF

Off

- Always CONDUCTIVE except in the event of an error

Mode 2 (M2) 3-digit ISO code

Switching output OPEN Switching output CONDUCTIVE

BEYOND

Above limit

A value respective upper limit After switching on or starting a test. Becomes conductive again when all values respective lower limit

BELOW

Below limit

All values respective lower limit After switching on or starting a test. Becomes conductive again when a value respective upper limit

WITHIN Respective lower limit all values respective upper limit

After switching on or starting a test.



Within limits Becomes conductive again, when a value < respective lower limit or a value > respective upper limit

OUTSDE

Outside of limits

A value respective lower limit or a value respective upper limit

After switching on or starting a test. Becomes conductive again when the respective lower limit < all values < respective upper limit

OFF

No switching function

- Always CONDUCTIVE except in the event of an error


5 consecutive tests limit value or measurement stopped

Test is currently in progress and one or more of the last 5 measured values > limit


Start or result of check measurement after test cycle time: a value upper limit

For max. 5 consecutive tests: all values respective lower limit or testt stopped

Test is in progress and during one or more of the last 5 measurements: a value > respective lower limit

When test cycle time elapsed, for the duration of a check measurement

Is open again when all values < respective upper limit Restart test cycle time

Test cycle time has elapsed

Single mode

SINGLE

Switching output OPEN Switching output CONDUCTIVE

- Device ready function Always CONDUCTIVE except in the event of an error

ContaminationSensor CS1000 Analog Output (ANAOUT)


Analog Output (ANAOUT) Depending on CS model, the analog output is available as a 4 20 mA or 0 10 V signal.

The CS model code allows you to detect the analog output.

CS Model code Analog output

CS 1 x x x - A x x x x /-xxx 4 - 20 mA

CS 1 x x x - B x x x x /-xxx 0 10 V

The electrical design of the analog output must have already been taken into consideration in the order. It is no longer possible to internally change the analog output over later.

The following signals can be selected in the measurement menu:

SAE classes acc. to AS 4059 ISO Code acc. to 4406:1999 ISO Code acc. to 4406:1987 NAS class 1638 Fluid temperature



SAE classes acc. to AS 4059 The following SAE values can be output via the analog output:

SAE A-D (SAEMAX) Only a single value is output.

SAE A / B / C / D All values are sequentially time-coded before output.

SAE A / SAE B / SAE C / SAE D Only one value is output.

SAE+T All values are sequentially time-coded before output.

HDA.SAE All values are sequentially time-coded before output. Primarily this signal was planned for the HDA 5500 (HYDAC digital display Unit), however, this can use in other applications.

The I=4.8 - 19.2 mA or voltage U=2.4 - 9.6 V DC current range depends on the contamination class according to SAE=0.0 - 14.0 (resolution 0.1 class).

Current I SAE class / error Voltage U I



Current I SAE class / error Voltage U 19.2 mA < I < 19.8 mA Not defined 9.60 V < U < 9.90 V 19.8 mA < I < 20 mA No measured value 9.90 V < U < 10 V

If the contamination class is given acc. to SAE, the current I or voltage U can be calculated:

I = 4.8 mA + SAE class x (19.2 mA - 4.8 mA) / 14 U = 2.4 V + SAE class x (9.6 V - 2.4 V) / 14

The SAE class can be calculated for a given current I or voltage U as follows: SAE class = (I - 4.8 mA) x (14/14.4 mA)

SAE class = (U - 2.4 V) x (14/7.2 V)

SAE A-D (SAeMAX)

The SAeMAX value is the highest of the four SAE A-D classes (equals >4 m(c),>6 m(c),>14 m(c),>21 m(c)).

The signal is updated after the measuring period has elapsed (the measuring period is set in the Power Up menu, factory setting = 60 s).

The SAeMAX signal is output depending on the maximum SAE class.

Example:

SAE classes SAeMAX (SAE A-D)

SAE 6.1A / 5.7B / 6.0C / 5.5D 6.1

For basic information about cleanliness classes, see Chapter 0.

The SAE classification contains integer values only. Quicker change / trend recognition is due to a resolution of 0.1 contamination classes.

Decimal values are converted to integers by rounding up.

For example, a readout of SAE 10.7 is rounded up to SAE 11.



SAE Klassen A / B / C / D (SAE) The SAE class A/B/C/D signal consists of 4 measured values transmitted with the following time-coded time slices:

4,0

I (mA) U (V)

t (ms)

4,8Low

20,0

19,2High High

Low

4,54,34,1

19,719,5

3003000

1 3 5 7 1

2 4 6 8

2,02,05

2,25

2,4

9,859,75

2,15

9,6

0,0

19,810,09,9

Tim

e Signal Size Signal duration per pulse

in ms

Current (I) / Voltage (U)

1 Identifier SAE A 300 High / Low

2 Measured value

SAE A 3000 Current/Voltage for measured value

3 Identifier SAE B 300 High / Low / High / Low

4 Measured value

SAE B 3000 Current/Voltage for measured value

5 Identifier SAE C 300 High / Low / High / Low / High / Low

6 Measured value

SAE C 3000 Current/Voltage for measured value

7 Identifier SAE D 300 High / Low / High / Low / High / Low / High / Low

8 Measured value

SAE D 3000 Current/Voltage for measured value



SAE A / SAE B / SAE C / SAE D (SAE A/SAE B/SAE C/SAE D) The SAE x setting enables the value of a class to be continuously output via the analog output.

SAE + T (SAE+T) The SAE+T signal consists of 5 measured values which are transmitted time-coded with the following time slices:

4,0 2,0

I (mA)

1

2 4 6 8 10

3 5 7 9U (V)

time (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

3000

2,252,4

9,6

4,5

9,7519,59,9

10,09,8519,7

0,0

19,8

Tim

e

Signal Size Signal duration per pulse

in ms


1 Identifier SAE A 300 High / Low

2 Measured value

SAE A 3000 Current/Voltage for measured value

3 Identifier SAE B 300 High / Low / High / Low

4 Measured value

SAE B 3000 Current/Voltage for measured value

5 Identifier SAE C 300 High / Low / High / Low / High / Low

6 Measured value

SAE C 3000 Current/Voltage for measured value

7 Identifier SAE D 300 High / Low / High / Low / High / Low / High / Low

8 Measured value

SAE D 3000 Current/Voltage for measured value

9 Identifier Temperature 300 High / Low / High / Low / High / Low / High / Low / High / Low

10 Measured value

Temperature 3000 Current/Voltage for measured value



HDA.SAE Analog signal SAE to the HDA 5500 The HDA.SAE signal consists of 6 values (START / SAE A / SAE B / SAE C / SAE D / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.

The signal output is as follows:

Time Measurement

category Signal duration

in s Current/Voltage

Start signal 0 -- 2 20 mA / 10 V

Pause 2 4 mA / 2 V

Signal 1 SAE A 2 Current/Voltage for signal

Pause 2 4 mA / 2 V

Signal 2 SAE B 2 Current/Voltage for signal

Pause 2 4 mA / 2 V

Signal 3 SAE C 2 Current/Voltage for signal

Pause 2 4 mA / 2 V

Signal 4 SAE D 2 Current/Voltage for signal

Pause 2 4 mA / 2 V

Signal 5 Status 2 Current/Voltage for signal

Pause 30 4 mA / 2 V



HDA.SAE Signal 1/2/3/4 The current or voltage range is dependent on the contamination class according to SAE=0.0 14.0 (resolution 0.1 class).

Current I SAE class / error Voltage U I < 4.00 mA Cable break U< 2.00 V I = 4.00 mA SAE 0 U = 2.00 V I = 4.11 mA SAE 0.1 U = 2.06 V I = 4.23 mA SAE 0.2 U = 2.11 V

... ... ... I = 5.14 mA SAE 1 U = 2.57 V I = 6.29 mA SAE 2 U = 3.14 V I = 7.43 mA SAE 3 U = 3.71 V I = 8.57 mA SAE 4 U = 4.29 V I = 9.71 mA SAE 5 U = 4.86 V

I = 10.86 mA SAE 6 U = 5.43 V I = 12.00 mA SAE 7 U = 6.00 V I = 13.14 mA SAE 8 U = 6.57 V I = 14.29 mA SAE 9 U = 7.14 V I = 15.43 mA SAE 10 U = 7.71 V I = 16.57 mA SAE 11 U = 8.29 V I = 17.71 mA SAE 12 U = 8.86 V I = 18.86 mA SAE 13 U = 9.43 V

... ... ... I = 19.77 mA SAE 13.8 U = 9.89 V I = 19.89 mA SAE 13.9 U = 9.94 V I = 20.00 mA SAE 14.0 U = 10.00 V


I = 4 mA + SAE class x (20 mA - 4 mA) / 14 U = 2 V + SAE class x (10 V - 2 V) / 14


SAE class = (I - 4 mA) x (14/16 mA) SAE class = (U - 2 V) x (14/8 V)



HDA Status Signal 5 The current or voltage of the output signal (5) is dependent on the status of the CS1000 as shown in the table below:

Current I Status Voltage U

I = 5.0 mA CS is functioning correctly U = 2.5 V

I = 6.0 mA Device error / CS not ready U = 3.0 V

I = 7.0 mA Flow insufficient (Flow 2 low) U = 3.5 V

I = 8.0 mA SAE < 0 U = 4.0 V

I = 9.0 mA No measured value (flow not defined)

U = 4.5 V

If the status signal is 6.0 mA or 3.0 V, signals 1 to 4 are output with 20 mA or 10 V. Example: I (mA) U (V)

t (s)

4 26 3

9 4,5

10,0

75

3,52,5

8 4

20

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 230

1 102 23 34 45 50



ISO Code acc. to 4406:1999 The following ISO values can be output via the analog output:

ISO 4 / ISO 6 / ISO 14 Only one value is output.

ISO-Code, 3-digit (>4 m(c) / >6 m(c) / >14 m(c)) All values are sequentially time-coded before output.

ISO+T All values are sequentially time-coded before output.

HDA.ISO All values are sequentially time-coded before output. Primarily this signal was planned for the HDA 5500 (HYDAC digital display Unit), however, this can use in other applications.

The current 4.8 - 19.2 mA or voltage 2.4 - 9.6 V of the output signal is dependent on the ISO contamination class 0.0 - 24.28 (resolution 1 class) or an error as shown in the table below:

Current I ISO contamination class / error Voltage U I < 4.0 mA Cable break U< 2.0 V

4.0 mA < I < 4.1 mA Device error, device not ready 2.0 V < U < 2.05 V 4.1 mA < I < 4.3 mA Not defined 2.05 V < U < 2.15 V 4.3 mA < I < 4.5 mA Flow error (flow insufficient) 2.15 V < U < 2.25 V 4.5 mA < I < 4.8 mA Not defined 2.25 V < U < 2.4 V

I = 4.80 mA ISO 0 U = 2.40 V I = 5.37 mA ISO 1 U = 2.69 V I = 5.94 mA ISO 2 U = 2.97 V I = 6.51 mA ISO 3 U = 3.26 V I = 7.08 mA ISO 4 U = 3.54 V I = 7.65 mA ISO 5 U = 3.83 V I = 8.22 mA ISO 6 U = 4.11 V I = 8.79 mA ISO 7 U = 4.40 V I = 9.36 mA ISO 8 U = 4.68 V I = 9.93 mA ISO 9 U = 4.97 V

I = 10.50 mA ISO 10 U = 5.25 V I = 11.07 mA ISO 11 U = 5.54 V I = 11.64 mA ISO 12 U = 5.82 V I = 12.21 mA ISO 13 U = 6.11 V I = 12.77 mA ISO 14 U = 6.39 V I = 13.34 mA ISO 15 U = 6.67 V I = 13.91 mA ISO 16 U = 6.96 V I = 14.48 mA ISO 17 U = 7.24 V I = 15.05 mA ISO 18 U = 7.53 V I = 15.62 mA ISO 19 U = 7.81 V I = 16.19 mA ISO 20 U = 8.10 V I = 16.76 mA ISO 21 U = 8.38 V I = 17.33 mA ISO 22 U = 8.67 V



Current I ISO contamination class / error Voltage U I = 17.90 mA ISO 23 U = 8.95 V I = 18.47 mA ISO 24 U = 9.24 V I = 19.20 mA ISO 24.28 U = 9.60 V

19.2 mA < I < 19.8 mA Not defined 9.60 V < U < 9.90 V 19.8 mA < I < 20 mA No measured value 9.90 V < U < 10 V

The current (I) or voltage (U) can be calculated for a given ISO contamination class as follows:

I = 4.8 mA + ISO code x (19.2 mA - 4.8 mA) / 24.28 U = 2.4 V + ISO Code x (9.6 V - 2.4 V) / 24.28

The ISO contamination class can be calculated for a given current I or voltage U as follows

ISO code = (I - 4.8 mA) x (24.28 / 14.4 mA) ISO code = (U - 2.4 V) x (24.28 / 7.2 V)



ISO 4 / ISO 6 / ISO 14 (ISO 4 / ISO 6 / ISO 14) The ISO x setting enables the value of a class to be continuously output via the analog output.

ISO code (ISO), 3-digit The ISO code signal consists of 3 measured values (>4m(c) / >6m(c) / >14m(c) ) and is time-coded with the following time slices.

4,04,1

I (mA)

1 3

2 4 6 2

5 1

U (V)

t (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

9,7519,5

2,152,052,0

9,8519,7

0,0

19,8 9,9

Tim

e Size Signal duration per pulse

in ms


1 Identifier > 4 m(c) 300 High / Low

2 Measured value

> 4 m(c) 3000 Current/Voltage for measured value

3 Identifier > 6 m(c) 300 High / Low / High / Low

4 Measured value


5 Identifier > 14 m(c) 300 High / Low / High / Low / High / Low

6 Measured value




ISO + T (ISO+T) The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices:

4,0 2,04,1 2,05

I (mA) U (V)

time (ms)

4,8 2,4

19,2High High

Low Low

9,6

300

3000

3000

3000

1

2 4 6 8

3 5 7

19,59,85

4,3 2,15

19,79,75

0,0

19,8 9,9

Tim


in ms


1 Identifier > 4 m(c) 300 High / Low

2 Measured value > 4 m(c) 3000 Current/Voltage for measured value

3 Identifier > 6 m(c) 300 High / Low / High / Low


5 Identifier > 14 m(c) 300 High / Low / High / Low / High / Low



8 Measured value Temperature 3000 Current/Voltage for measured value



HDA.SAE Analog signal ISO to HDA 5500 The HDA.ISO signal consists of 6 measured values (START / ISO 6 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.


Time Measurement category

Signal duration in s

Current/Voltage


Pause 2 4 mA / 2 V

Signal 1 ISO 4 2 Current/Voltage for signal

Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V

Signal 5 Status 2 Current/Voltage for signal

Pause 30 4 mA / 2 V



HDA.ISO Signal 1/2/3/4 The current 4 - -20 mA or voltage 2 - 10 V of the output signal is dependent on the ISO contamination class 0.0 - 24.4 (resolution 1 class) as shown in the table below:

Current I ISO code Voltage U I




Current I Status Voltage U

I = 5.0 mA CS is functioning correctly U = 2.5 V

I = 6.0 mA Device error / CS not ready U = 3.0 V

I = 7.0 mA Flow insufficient (Flow 2 low) U = 3.5 V

I = 8.0 mA ISO



ISO code signal acc. to 4406:1987 (CS 13xx only) The following ISO values can be output via the analog output:

ISO 2 / ISO 5 / ISO 15 Only one value is output.

ISO-Code, 3-digit (>2 m / >5 m / >15 m) All values are sequentially time-coded before output.

ISO+T All values are sequentially time-coded before output.

HDA.ISO All values are sequentially time-coded before output. Primarily this signal was planned for the HDA 5500 (HYDAC digital display Unit), however, this can use in other applications.

The current 4.8 - -19.2 mA or voltage 2.4 - 9.6 V of the output signal is dependent on the ISO Contamination Class 0.0 - 24.28 (Resolution 1 Class) or an error as shown in the table below.

Current I ISO contamination class / error Voltage U I



Current I ISO contamination class / error Voltage U I = 17.33 mA ISO 22 U = 8.67 V I = 17.90 mA ISO 23 U = 8.95 V I = 18.47 mA ISO 24 U = 9.24 V I = 19.20 mA ISO 24.28 U = 9.60 V

19.2 mA < I < 19.8 mA Not defined 9.60 V < U < 9.90 V 19.8 mA < I < 20 mA No measured value 9.90 V < U < 10 V


I = 4.8 mA + ISO code x (19.2 mA - 4.8 mA) / 24.28 U = 2.4 V + ISO Code x (9.6 V - 2.4 V) / 24.28

The ISO contamination class can be calculated for a given current I or voltage U as follows:

ISO code = (I - 4.8 mA) x (24.28 / 14.4 mA) ISO code = (U - 2.4 V) x (24.28 / 7.2 V)



ISO 2 / ISO 5 / ISO 15 (ISO 2 / ISO 5 / ISO 15) The ISO x setting enables the value of a class to be continuously output via the analog output.

ISO code (ISO), 3-digit The ISO code signal consists of 3 measured values (>2 m / >5 m / >15 m) which are copied time-coded as shown below.

4,04,1

I (mA)

1 3

2 4 6 2

5 1

U (V)

t (ms)

4,8

19,2High High

Low Low

300

3000

3000

3000

9,7519,5

2,152,052,0

9,8519,7

0,0

19,8 9,9

Tim


in ms


1 Identifier > 2 m 300 High / Low

2 Measured value > 2 m 3000 Current/Voltage for measured value

3 Identifier > 5 m 300 High / Low / High / Low


5 Identifier > 15 m 300 High / Low / High / Low / High / Low




ISO + T (ISO+T) The ISO+T signal consists of 4 measured values which are transmitted time-coded with the following time slices:

4,0 2,04,1 2,05

I (mA) U (V)

time (ms)

4,8 2,4

19,2High High

Low Low

9,6

300

3000

3000

3000

1

2 4 6 8

3 5 7

19,59,85

4,3 2,15

19,79,75

0,0

19,8 9,9

Tim


in ms


1 Identifier > 2 m 300 High / Low

2 Measured value

> 2 m 3000 Current/Voltage for measured value

3 Identifier > 5 m 300 High / Low / High / Low

4 Measured value


5 Identifier > 15 m 300 High / Low / High / Low / High / Low

6 Measured value



8 Measured value

Temperature 3000 Current/Voltage for measured value



HDA.ISO Analog signal ISO to HDA 5500 The HDA.ISO signal consists of 4 measured values (ISO 4 / ISO 6 / ISO 14 / ISO 21 / Status) which are output sequentially. Synchronization with the downstream control unit is a prerequisite.


Time Measurement category

Signal duration in s

Current/Voltage


Pause 2 4 mA / 2 V

Signal 1 > 4 m 2 Current/Voltage for signal

Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V


Pause 2 4 mA / 2 V

Signal 5 Status 2 Current/voltage for signal

Pause 30 4 mA / 2 V



HDA.ISO Signal 1/2/3/4 The current 4 - -20 mA or voltage 2 - 10 V of the output signal is dependent on the ISO contamination class 0.0 - 24.4 (resolution 1 class) as shown in the table below:

Current I ISO code Voltage U I < 4.00 mA Cable break U < 2.00 V I = 4.00 mA ISO 0 U = 2.00 V I = 4.39 mA ISO 1 U = 2.20 V I = 5.20 mA ISO 2 U = 2.60 V I = 5.92 mA ISO 3 U = 2.96 V I = 6.61 mA ISO 4 U = 3.30 V I = 7.28 mA ISO 5 U = 3.64 V I = 7.95 mA ISO 6 U = 3.97 V I = 8.63 mA ISO 7 U = 4.18 V I = 9.25 mA ISO 8 U = 4.62 V I = 9.91 mA ISO 9 U = 4.95 V

I = 10.57 mA ISO 10 U = 5.28 V I = 11.23 mA ISO 11 U = 5.61 V I = 11.89 mA ISO 12 U = 5.94 V I = 12.55 mA ISO 13 U = 6.27 V I = 13.20 mA ISO 14 U = 6.60 V I = 13.86 mA ISO 15 U = 6.93 V I = 14.52 mA ISO 16 U = 7.26 V I = 15.20 mA ISO 17 U = 7.60 V I = 15.82 mA ISO 18 U = 7.91V I = 16.48 mA ISO 19 U = 8.24 V I = 17.13 mA ISO 20 U = 8.56 V I = 17.79 mA ISO 21 U = 8.90 V I = 18.45 mA ISO 22 U = 8.23 V I = 19.11 mA ISO 23 U = 9.56 V I = 19.82 mA ISO 24 U = 9.90 V I = 20.00 mA ISO 24.28 U = 10.0 V


I = 4 mA + ISO code x (20 mA - 4 mA) / 24.28 U = 2 V + ISO Code x (10 V - 2 V) / 24.28

The ISO contamination class can be calculated for a given current I or voltage U as follows

ISO code = (I - 4 mA) x (24.28 / 16 mA) ISO code = (U - 2 V) x (24.28 / 8 V)




Current I Status Voltage U I = 5.0 mA CS is functioning correctly U = 2.5 V I = 6.0 mA Device error / CS not ready U = 3.0 V I = 7.0 mA Flow insufficient (Flow 2 low) U = 3.5 V I = 8.0 mA ISO



NAS 1638 - National Aerospace Standard (Only CS 13xx) The following NAS values can be output via the analog output:

NAS Max

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