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CRUSHINGMATERIAL SIZING SOLUTIONS
TABLE OF CONTENTS
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VANGUARD JAW . . . . . . . . . . . . . . . . . . . . . . . . 3LEGENDARY JAW. . . . . . . . . . . . . . . . . . . . . . . . 5KODIAK® CONE . . . . . . . . . . . . . . . . . . . . . . . . 7LS CONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9ANDREAS HSI . . . . . . . . . . . . . . . . . . . . . . . . 11NEW HOLLAND HSI . . . . . . . . . . . . . . . . . . . . 13VSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PLANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19TOTAL SOLUTION . . . . . . . . . . . . . . . . . . . . . . 21
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ROCK ON
KPI-JCI isYourOneSourceforacomplete
lineof dependable, productiveand
innovativecrushingequipment. From
initial plantdesign through theentire
operational life of yourequipment,
KPI-JCI standswith youandensures
youroperation is alwaysrunningat its
best. TrustKPI-JCI todeliversolutions
whichmeet yourexactneeds inany
application fromhardrock torecycling.
Ready forseriouscrushing results?
KPI-JCI is rock-solid. RockOn.
2.
RELIABLE AND PRODUCTIVE
PRODUCTION CAP
CAPABILITIES
3.
EASY TO USE RETENTION SYSTEM SPEEDS UPJAW DIE REPLACEMENT
INNOVATIVE CRUSHER DESIGN PRODUCESUNMATCHED CAPACITY
FLY WHEEL DESIGN REDUCES HORSEPOWERREQUIREMENTS, INCREASES PROFITS
HYDRAULIC DUAL WEDGE SYSTEM DELIVERSQUICK CLOSED SIDE SETTING ADJUSTMENTS
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VANGUARD
Ournewgenerationof jawcrushers,
theVanguardSeriesprovides innovative,
time-saving anduser-friendly features
tomeet thedemanding productivity
of the crushing industry. Replaceable
wear tips protect the crusher base
andpitmanwhile dynamically-balanced
flywheels deliver smooth, consistent
operation. Changeproduct size in no
timewith our hydraulic dual-wedge
PACITIES UP TO 816 TPH
4.
closedside setting adjustment.
TheVanguardSeries offers you
a feedopening up to44” x50” in size.
Lighter, stronger andever-more
productive, VanguardSeries Jaw
Crushers never quit. Ready to get
serious about crushing?Get
KPI-JCI andRockOnwith
rock-solid productivity.
Forged Eccentric ShaftSelf-Aligning Spherical
Roller Bearings
Barrel Protector Plate
Hydraulic DualWedge System Side Base Wear Liners
Lower Retaining Lips
Toggle Seats
Jaw Die Retention Wedge
Single Side PlateBase Construction
Provides a full 1 ½ inchesof stroke-increasing productivity.
Welded and machined for truealignment and long life.
Provides quicker CSSadjustmentby eliminatingcumbersome shims.
Machined to ensure proper fit andalignment reducing excessive wear.
Unique, efficient bearing assemblyprovides added strength and reliable,
long-term service.
Guards against costlypitman damage
Simply retains the stationaryjaw die without the use
of problematic keyand heal plates.
Three piece design allowsfor replacement of high
wear liners separately.
Replaceable manganeseretention bars protect thepitman and crusher base
from costly damage.
Model JawOpening Weight CapacityUpTo
(in/mm) (lbs/kg) (tph/mtph)2640 26/660 29,500 /13,393 240/218
2650 26/660 32,000 /14,528 282/256
3055 30/762 50,000 /22,700 528/479
3144 31/787 44,520 /20,194 426/386
3165 31/787 56,000 /25,402 692/628
3352 33/838 85,500 /29,555 553/502
4450 44/1118 101,900 /46,221 816/740
Basedonmaterial weighing2,700 lbs per cubic yard. Capacitymay varywith thematerialcharacteristics.Larger settingsmaybeobtainedwith other than standard toggle plate–consult factory.
STRONG SIMPLE DESIGN DELIVERSMAXIMUM DURABILITY AND LONG LIFE
EXCELS IN A WIDE RANGE OF APPLICATIONS
INDUSTRY’S LARGEST ECCENTRIC SHAFTBEARINGS PROVIDE RELIABLE PERFORMANCE
MULTIPLE STYLES OF JAW DIES ARE AVAILABLEFOR EACH MODEL
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CAPABILITIES
5.
PRODUCTION CAPLEGENDARY
Provenperformers, LegendarySeries
JawCrushers haveset the standard
of durabilitysincethe1930s.
Extraordinarybearing life ensures
yearsof reliable operation, delivering
consistent performancewith reduced
downtimeand lowmaintenancecosts.
Theentry-level size of15” x24” is
6.
PACITIES UP TO 875 TPH
perfect for smaller jobs, but the
LegendarySeries can handle all
crushing needswithmodels up to
42” x48”. For durable, consistent
performanceandyieldsupto875TPH,
LegendarySeries JawCrusherswill
never let you down. Ready to get
serious about crushing?GetKPI-JCI
andRockOnwith rock-solid durability.
Spherical Roller BearingsUnique,efficient bearingassembly provides addedstrength and reliable,long-term service.
ForgedEccentric ShaftPrecision machined,our forgedsteel eccentric shafts providean exact fit producingextended bearing andshaft life.
Barrel Protector PlateGuards against costly pitman damage.
ReversibleJawDies
Maximizing life,decreasing costs
and increasingprofitability.
Toggle SeatsMachined to ensure proper fit and
alignment,reducing excessive wear.
Single Side PlateBase ConstructionWelded and machined for truealignment and long life.
Toggle PlateAvailable in multiple sizes for applicationversatility. Machined to ensure maximum life.
Model JawOpening Weight
1047 10/254 16,940 /7,700 89/811524 15/381 11,500 /5,221 72/651536 15/381 17,500 /7,945 136/123
3546 35/889 75,500 /34,277 522/473
1654 16/406 30,690 /13,933 204/1852036 20/508 21,000 /9,525 187/1712148 21/533 32,000 /14,528 248/2482436 24/610 29,500 /13,393 273/2252854 28/711 51,000 /23,154 282/2563042 30/762 43,500 /19,749 357/324
4248 42/1067 102,000 /46,266 875/794
(in/mm) (lbs/kg) (tph/mpth)
Basedonmaterial weighing2,700 lbs. per cubic yard. Capacitymay varywith thematerialcharacteristics.Larger settingsmaybeobtainedwith other than standard toggle plate–consult factory.
CapacityUpTo
MEETS COARSE AND FINE CRUSHINGAPPLICATION REQUIREMENTS
HIGHER CRUSHING EFFICIENCY WHICHREDUCES RECIRCULATING LOADS
ROBUST STATE-OF-THE-ART DESIGN FORLONGEVITY AND REDUCED OWNERSHIP COSTS.
ON-THE-FLY ADJUSTABILITY FOR EASYOPERATION
CAPABILITIES
7.
PRODUCTION CAPA�
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KODIAK
Using the latest technology andan
advancedcrushing chamber, Kodiak
SeriesConeCrushersoffer the
most innovative performance
features todate, delivering highly
efficient crushing in secondary to
finish stages.Our patented features,
such asour internally located
counterweights and remote-adjust
CSSmotors, provide easeof
8.
ACITIES UP TO 625 TPH
operationwithout sacrificing
production. Equippedwith our
advanced tramp-ironreliefsystem,
dual-actingcylindersprovide
increasedprotectionwithout the
need foraccumulators.For innovative
performancewithyieldsupto625TPH,
KodiakSeriesConeCrushers lead
thepack. Ready to get serious about
conecrushing?GetKPI-JCI andRock
Onwith rock-solid efficiency.
Internal CounterweightsAre fully protected whicheliminates the need to replaceworn counterweights whilemaintaining true balancefor life.
Tramp Iron Relief SystemEliminates all maintenance costsassociated with accumulatorsthrough pressure relief valves thatact as a latch and generateminimal back pressure build-upduring an event.
Brass Thread InsertsSegmented threads are field
replaceable. Resists galling andwelding for reduced downtime and
increased profitability.
Thread Locking Ring360 degree ring replaces
individual cylinders and actsas a single piston,providing
a low maintenance,leak-freeoperation while preventing
bowl creep.
Cone BrakeThe anti-spin feature reducesmanganese wear cost whileminimizing projectiles forimproved safety.
Roller BearingsA precision design that
generates higher efficiencies,reducing re-circulating loadsand operating temperatures.
Highly tolerant of climate andtemperature fluctuations.
Model HeadDiameter Weight CapacityUpTo
K200 40/1016 33,500 /15,196 385/349
K300 45/1143 45,500 /20,639 460/417
K400 54/1372 58,600 /26,580 625/567
(in/mm) (lbs/kg) (tph/mtph)
PROVEN DESIGN REFINED OVER THREEDECADES ENSURES RELIABILITY AND LONGEVITY
ANTI-FRICTION BEARINGS HOLD TOLERANCES FORRELIABLE PERFORMANCE THROUGH THEIR LIFE
TWO-PIECE CONE HEAD DESIGN WITH HIGHSTRENGTH SHAFTING
QUICK AND EASY LOW COST MANUALCSS ADJUSTMENT
CAPABILITIES
9.
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PRODUCTION CAPALS
LSSeries roller-bearing cone
crushers arewell-proven todeliver
reliable performance formost any
aggregate andmining application.
Fromsandandgravel to shot rock, LS
Seriesconecrushersoffer secondary,
tertiary andquaternary reduction
performance in both stationary and
portable configurations.Noother
10.
ACITIES UP TO 480 TPH
crusher compares to the LSSeries’
reputation earnedby yearsof reliable
production. For reducedoperating
costs, extended life and unmatched
reliability, JCI LSSeriesCone
Crushers are thedependable choice.
Ready to get serious about crushing?
GetKPI-JCI andRockOnwith
rock-solid reliability.
Two-Piece ConeOur design resists stresses and
cracking for long service life.
Tramp Iron Relief SystemEntire beam supports all relief
cylinders and accumulators andcan be lifted off in a single piece
for reduced downtimeduring maintenance.
Frame DesignUtilizing a shrink-fit design,our built-in center section design resists stresses and cracking for a longer service life.
Closed Side Setting AdjustmentThe simple shim designreduces maintenance costsand provides a secureadjustment.
Cone BrakeThe anti-spin feature reducesmanganese wear cost whileminimizing projectiles forimproved safety.
Roller BearingsA precision design that
generates higher efficiencies,reducing re-circulating loadsand operating temperatures.
Highly tolerant of climate andtemperature fluctuations.
Model HeadDiameter Weight CapacityUpTo
1200LS 45/1143 30,850 /13,993 385/349
1400LS 54/1372 43,765 /19,852 480/435
(in/mm) (lbs/kg) (tph/mtph)
LSSeriesRoller-BearingCone
Crushers arewell-proven todeliver
reliable performance formost any
aggregate andmining application.
Fromsandandgravel to shot rock, LS
SeriesConeCrushersoffer
secondary, tertiary andquaternary
reduction performance in both
stationary andportable
configurations.Noother cone
DUAL APRONS ADJUST INDEPENDENTLY TOPROVIDE MAXIMUM APPLICATION FLEXIBILITY
INNOVATIVE, MAXIMUM PRODUCTIONROTOR (MPR) DESIGN
REPLACEABLE LINERS PROTECT ENTIRECRUSHING CHAMBER
BLOW BAR OPTIONS TO MEET SPECIFICAPPLICATION REQUIREMENTS
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CAPABILITIES
11.
ANDREASPRODUCTION CAPA
Accommodating two, threeor four
blowbarconfigurations,AndreasSeries
HSICrushersoffer the adaptability
required tomeet the fast-changing
aggregatemarkets. Equippedwith
ourMaximumPerformanceRotor,
operators gain the flexibility of an open
configurationwith themassof a solid
design. Andwith theeasy-access
12.
ACITIES UP TO 450 TPH
crusher chamber,maintenance is a
snap. For effective impact crushing in
numerousapplicationsandproduction
rates up to450TPH,AndreasSeries
HSICrushersmeet your needs.
Ready to get serious about impact
crushing?GetKPI-JCI andRockOn
with rock-solid adaptability.
Model WeightRotor (Diameter-Width) CapacityUpTo
4233 23,300 /10,569 200/181
4240 24,500 /11,113 250/227
4250 28,200 /12,792 300/272
5260 39,000 /17,591 450/40852 /1320 -60 /1523
42/1069 -33 /828
42/1069 -40 /1016
42/1069 -50 /1269
Feed OpeningProvides optimal materialtransition and is well-suitedfor aggregate andrecycling applications.
MPR RotorOur Maximum PerformanceRotor provides the ruggedperformance characteristicsof a solid rotor with theaccessibility of asegmented rotor.
Apron Wear TipsThese replacement bars
extend the life of the apronby offering increased
protection.Less down time.
Dual ApronsAdjust independently
from each other providingmaximum application
flexibility.
Crusher HousingHydraulically opens overcenter for safe and easymaintenance access.
Wear LinersBolt-on design eliminates costly
downtime associated with damagecaused by unprotected surfaces.
(in/mm) (lbs/kg) (tph/mtph)
SOLID ROTOR PROVIDES RELIABLE,LONG-TERM PERFORMANCE
EASILY ADJUSTABLE IMPACT BARS PROVIDEQUICK SETTING CHANGES
BUILT TO EXCEL IN MULTIPLE AGGREGATEAND RECYCLE APPLICATIONS
BLOW BAR OPTIONS TO MEET SPECIFICAPPLICATION REQUIREMENTS
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CAPABILITIES
13.
PRODUCTION CAPNEW HOLLAND
Withover40yearsof field-proven
results,NewHollandSeriesHSI
Crushersconsistently provide
profitable impact performance in
modelswith feedopenings ranging
from38” x50” to60” x64”. The solid
rotor designmakesquickworkof any
hardrockapplication,butalsoperforms
with equal perfection in asphalt and
concrete recycling operations.
14.
PACITIES UP TO 1019 TPH
Available in either stationary or
portable configurations,NewHolland
SeriesHSICrusherseasily fit right
in to your operation. For solid
performance that increases your
profit, NewHollandSeriesHSI
Crushers have you covered. Ready to
get serious about impact crushing?
GetKPI-JCI andRockOnwith
rock-solid profitability.
Impact Bar SleevesWear-resistant manganesesleeves offer protectionagainst abrasive wearproviding less downtime.
Wear LinersBolt-on design eliminates
costly downtime associatedwith damage caused by
unprotected surfaces.
Adjustable Impact BarA highly adjustable designthat provides optimumflexibility in producingmultiple material sizes.
Shear AssemblyProtects the rotor assemblyand crusher from damagewhen an uncrushable entersthe chamber.
Feed LipFully replaceable
it protects the unitfrom feed materialwear and damage.
Feed ReleaseHydraulically relieves
bridge-overs whilecrusher is operating.
Model WeightRotor (Diameter-Width) CapacityUpTo
3850 40,900 /18,552 450/408
4654 50,950 /23,110 750/680
6064 88,600 /40,188 1019/924
38/965 -50 /1270
46/1168 -54 /1372
64/1626 -60 /1524
(in/mm) (lbs/kg) (tph/mtph)
,
15.
AUTOGENOUS CONFIGURATION PRODUCESMORE SPEC MATERIAL IN A SINGLE PASS
EFFICIENT DESIGN DECREASES HORSEPOWERREQUIREMENTS
REVERSIBLE, REPLACEABLE AND ADJUSTABLEWEAR PARTS REDUCE OPERATING COSTS
MULTIPLE SHOE TABLE AND ROTORCONFIGURATIONS ARE EASILYINTERCHANGEABLE
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CAPABILITIES
PRODUCTION CAPIMPACT
For precision-demanding applications,
KPI-JCI VSICrushers deliver a highly
consistent endproduct through its
efficient and versatile crushing design.
Capable of running in standard,
semi-autogenousand fully autogenous
configurations, ourmodels1500,
2500,4500,82and120VSICrushers
deliver productsmeeting themost
16.
PACITIES UP TO 500 TPH
Feed TubeExternally adjustable,our
heavy-duty tube compensates forexcessive wear normally experienced
by other non adjustable systems.
Crushing ConfigurationsMultiple configurations areavailable to meet all yourabrasive and non-abrasiveapplication needs.Standard,Semi-Autogenousand Fully Autogenousconfigurations with quickand easy anvil replacement.
Wear LinersEliminates costlydowntime associatedwith damage caused byunprotected surfaces.Bolts on and requiresno balancing.
Crusher Access LidOptional hydra-arm
lifts the crusher lid for360 degrees of safe
and efficient crushermaintenance,reducingdowntime,maximizing
profitability.
Lube SystemThe oil flow and
temperature is monitoredfor fail safe operation
utilizing common dieselengine oil
Table/RotorThe accelerator is bolted directly to the flywheeland is interchangeable within the same crusher.
Tub/Main FrameWelded steel mainframe and tub assemblies provide
proper internal clearances,pedal support andintegral drive tunnel.
Standard Fully-Autogenous
-
stringentmaterial specs.With
production rates up to500TPH,
KPI-JCI VSICrushers areavailable in
both stationary andportable
configurations,with several power
options to fit your exact need. Ready to
get serious about impact crushing?
GetKPI-JCI andRockOnwith
rock-solid versatility.
Model FeedTubeDiameter Weight CapacityUpTo
1500 8 .5 /216 13,200 /6,000 150/136
2500 11 .4 /290 18,000 /8,182 300/27282 14/356 24,000 /11,000 400/3634500 16/406 29,600 /13,320 500/453
120 18/457 32,100/14,595 500/453
(in/mm) (lbs/kg) (tph/mtph)
CAPABILITIES
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17.
ROCK ON
MULTIPLE PORTABLE AND STATIONARYCONFIGURATIONS AVAILABLE FOR MOST UNITS
PLANTS ARE DESIGNED TO MEET YOUR EXACTSPECIFICATIONS
QUALITY IS GUARANTEED WITH AN INDUSTRYLEADING WARRANTY PROGRAM FROM KPI-JCI
ALL NECESSARY COMPONENTS AND RESOURCESPROVIDED THROUGH YOUR ONE SOURCE DEALER
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KPI-JCI is YourOneSource for
complete crushing flexibility. Froma
largestationary primary, to portable
quaternary, KPI-JCI Crushersexcel
inmost any application. For extreme
portableperformance,therevolutionary
FastPack®Rapid-Deployment
Crushing andScreeningSystems
candeliverupto500TPHof immediate
aggregate production.
With plants available in bothopenand
closed-circuit configurations, aswell
as several track-mountedoptions,
our crushing solutions can improve
theefficiency of any rockor recycling
operation. KPI-JCI can design, build
anderect a complete turnkey system
tomeet your precise application
needs,with factory-trained local
technicians toensuresatisfaction for
the life of your plant. Ready to get
serious crushing results?GetKPI-JCI
andRockOnwith rock-solid flexibility.
18.
PORTABLE AND STATIONARY CONFIGURATIONS
CAPABILITIES
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19.
LOCAL SERVICE SUPPORT 24/7
LOCAL APPLICATION SUPPORT 24/7
LOCAL OFF-THE-SHELF PARTS SUPPORT 24/7
LOCAL EQUIPMENT INVENTORIES FORRENT AND PURCHASE
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ROCK ON
KPI-JCI crushing equipment is
supportedbyYourOneSource local
KPI-JCI Crushing&ScreeningDealer.
Equippedwith factory-trained
technicians, aggregate specialists
andoff-the-shelf parts support,
your local dealer is prepared to help
youmaximize your capability. RockOn
with increaseduptimeanddecreased
costs—contact your local KPI-JCI
dealer today, or visitwww.kpijci.com
to find thedealer nearest you!
20.
LOCAL, AVAILABLE AND KNOWLEDGEABLE
21.
YOUR ONE SOURCE
KPI-JCI continues to lead the industry
with tomorrow’s technology...delivering
the right equipment andsystems today
tomeet your application andproduction
needsof tomorrow.
Fromconcept to production, weoffer
you themost experienced team in the
industry, ready tomake your buying
decision simple andeasy.
With aworldwide product support
group, YourOneSourcedealer offers
you “after-the-sale” support that’s
available anddependable. Fromparts to
repair, you can count on fast response
by trained technicians. From innovative
products toworld -class support,
KPI-JCI and its distributorsoffer you
simple andprofitable solutions that
meet all your objectives...PROFITABLY!
MEETING YOUR EVERY NEED
22.
NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 2 12/6/07
Because KOLBERG-PIONEER, INC., and JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished byKOLBERG-PIONEER, INC., and JCI may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change withoutnotice. All sales of the products of KOLBERG-PIONEER, INC., and JCI are subject to the provisions of its standard warranty. KOLBERG-PIONEER, INC., and JCI does not warrant orrepresent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety pollution,electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put bythe user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal posi-tion. Placement of guards and other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the ap-plication, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products.