Crushing Single

24
CRUSHING MATERIAL SIZING SOLUTIONS

description

Equipment for mineral processing

Transcript of Crushing Single

Page 1: Crushing Single

CRUSHINGMATERIAL SIZING SOLUTIONS

Page 2: Crushing Single

TABLE OF CONTENTS

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VANGUARD JAW . . . . . . . . . . . . . . . . . . . . . . . . 3LEGENDARY JAW. . . . . . . . . . . . . . . . . . . . . . . . 5KODIAK® CONE . . . . . . . . . . . . . . . . . . . . . . . . 7LS CONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9ANDREAS HSI . . . . . . . . . . . . . . . . . . . . . . . . 11NEW HOLLAND HSI . . . . . . . . . . . . . . . . . . . . 13VSI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15PLANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19TOTAL SOLUTION . . . . . . . . . . . . . . . . . . . . . . 21

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ROCK ON

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KPI-JCI isYourOneSourceforacomplete

lineof dependable, productiveand

innovativecrushingequipment. From

initial plantdesign through theentire

operational life of yourequipment,

KPI-JCI standswith youandensures

youroperation is alwaysrunningat its

best. TrustKPI-JCI todeliversolutions

whichmeet yourexactneeds inany

application fromhardrock torecycling.

Ready forseriouscrushing results?

KPI-JCI is rock-solid. RockOn.

2.

RELIABLE AND PRODUCTIVE

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PRODUCTION CAP

CAPABILITIES

3.

EASY TO USE RETENTION SYSTEM SPEEDS UPJAW DIE REPLACEMENT

INNOVATIVE CRUSHER DESIGN PRODUCESUNMATCHED CAPACITY

FLY WHEEL DESIGN REDUCES HORSEPOWERREQUIREMENTS, INCREASES PROFITS

HYDRAULIC DUAL WEDGE SYSTEM DELIVERSQUICK CLOSED SIDE SETTING ADJUSTMENTS

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VANGUARD

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Ournewgenerationof jawcrushers,

theVanguardSeriesprovides innovative,

time-saving anduser-friendly features

tomeet thedemanding productivity

of the crushing industry. Replaceable

wear tips protect the crusher base

andpitmanwhile dynamically-balanced

flywheels deliver smooth, consistent

operation. Changeproduct size in no

timewith our hydraulic dual-wedge

PACITIES UP TO 816 TPH

4.

closedside setting adjustment.

TheVanguardSeries offers you

a feedopening up to44” x50” in size.

Lighter, stronger andever-more

productive, VanguardSeries Jaw

Crushers never quit. Ready to get

serious about crushing?Get

KPI-JCI andRockOnwith

rock-solid productivity.

Forged Eccentric ShaftSelf-Aligning Spherical

Roller Bearings

Barrel Protector Plate

Hydraulic DualWedge System Side Base Wear Liners

Lower Retaining Lips

Toggle Seats

Jaw Die Retention Wedge

Single Side PlateBase Construction

Provides a full 1 ½ inchesof stroke-increasing productivity.

Welded and machined for truealignment and long life.

Provides quicker CSSadjustmentby eliminatingcumbersome shims.

Machined to ensure proper fit andalignment reducing excessive wear.

Unique, efficient bearing assemblyprovides added strength and reliable,

long-term service.

Guards against costlypitman damage

Simply retains the stationaryjaw die without the use

of problematic keyand heal plates.

Three piece design allowsfor replacement of high

wear liners separately.

Replaceable manganeseretention bars protect thepitman and crusher base

from costly damage.

Model JawOpening Weight CapacityUpTo

(in/mm) (lbs/kg) (tph/mtph)2640 26/660 29,500 /13,393 240/218

2650 26/660 32,000 /14,528 282/256

3055 30/762 50,000 /22,700 528/479

3144 31/787 44,520 /20,194 426/386

3165 31/787 56,000 /25,402 692/628

3352 33/838 85,500 /29,555 553/502

4450 44/1118 101,900 /46,221 816/740

Basedonmaterial weighing2,700 lbs per cubic yard. Capacitymay varywith thematerialcharacteristics.Larger settingsmaybeobtainedwith other than standard toggle plate–consult factory.

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STRONG SIMPLE DESIGN DELIVERSMAXIMUM DURABILITY AND LONG LIFE

EXCELS IN A WIDE RANGE OF APPLICATIONS

INDUSTRY’S LARGEST ECCENTRIC SHAFTBEARINGS PROVIDE RELIABLE PERFORMANCE

MULTIPLE STYLES OF JAW DIES ARE AVAILABLEFOR EACH MODEL

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CAPABILITIES

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PRODUCTION CAPLEGENDARY

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Provenperformers, LegendarySeries

JawCrushers haveset the standard

of durabilitysincethe1930s.

Extraordinarybearing life ensures

yearsof reliable operation, delivering

consistent performancewith reduced

downtimeand lowmaintenancecosts.

Theentry-level size of15” x24” is

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PACITIES UP TO 875 TPH

perfect for smaller jobs, but the

LegendarySeries can handle all

crushing needswithmodels up to

42” x48”. For durable, consistent

performanceandyieldsupto875TPH,

LegendarySeries JawCrusherswill

never let you down. Ready to get

serious about crushing?GetKPI-JCI

andRockOnwith rock-solid durability.

Spherical Roller BearingsUnique,efficient bearingassembly provides addedstrength and reliable,long-term service.

ForgedEccentric ShaftPrecision machined,our forgedsteel eccentric shafts providean exact fit producingextended bearing andshaft life.

Barrel Protector PlateGuards against costly pitman damage.

ReversibleJawDies

Maximizing life,decreasing costs

and increasingprofitability.

Toggle SeatsMachined to ensure proper fit and

alignment,reducing excessive wear.

Single Side PlateBase ConstructionWelded and machined for truealignment and long life.

Toggle PlateAvailable in multiple sizes for applicationversatility. Machined to ensure maximum life.

Model JawOpening Weight

1047 10/254 16,940 /7,700 89/811524 15/381 11,500 /5,221 72/651536 15/381 17,500 /7,945 136/123

3546 35/889 75,500 /34,277 522/473

1654 16/406 30,690 /13,933 204/1852036 20/508 21,000 /9,525 187/1712148 21/533 32,000 /14,528 248/2482436 24/610 29,500 /13,393 273/2252854 28/711 51,000 /23,154 282/2563042 30/762 43,500 /19,749 357/324

4248 42/1067 102,000 /46,266 875/794

(in/mm) (lbs/kg) (tph/mpth)

Basedonmaterial weighing2,700 lbs. per cubic yard. Capacitymay varywith thematerialcharacteristics.Larger settingsmaybeobtainedwith other than standard toggle plate–consult factory.

CapacityUpTo

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MEETS COARSE AND FINE CRUSHINGAPPLICATION REQUIREMENTS

HIGHER CRUSHING EFFICIENCY WHICHREDUCES RECIRCULATING LOADS

ROBUST STATE-OF-THE-ART DESIGN FORLONGEVITY AND REDUCED OWNERSHIP COSTS.

ON-THE-FLY ADJUSTABILITY FOR EASYOPERATION

CAPABILITIES

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PRODUCTION CAPA�

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KODIAK

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Using the latest technology andan

advancedcrushing chamber, Kodiak

SeriesConeCrushersoffer the

most innovative performance

features todate, delivering highly

efficient crushing in secondary to

finish stages.Our patented features,

such asour internally located

counterweights and remote-adjust

CSSmotors, provide easeof

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ACITIES UP TO 625 TPH

operationwithout sacrificing

production. Equippedwith our

advanced tramp-ironreliefsystem,

dual-actingcylindersprovide

increasedprotectionwithout the

need foraccumulators.For innovative

performancewithyieldsupto625TPH,

KodiakSeriesConeCrushers lead

thepack. Ready to get serious about

conecrushing?GetKPI-JCI andRock

Onwith rock-solid efficiency.

Internal CounterweightsAre fully protected whicheliminates the need to replaceworn counterweights whilemaintaining true balancefor life.

Tramp Iron Relief SystemEliminates all maintenance costsassociated with accumulatorsthrough pressure relief valves thatact as a latch and generateminimal back pressure build-upduring an event.

Brass Thread InsertsSegmented threads are field

replaceable. Resists galling andwelding for reduced downtime and

increased profitability.

Thread Locking Ring360 degree ring replaces

individual cylinders and actsas a single piston,providing

a low maintenance,leak-freeoperation while preventing

bowl creep.

Cone BrakeThe anti-spin feature reducesmanganese wear cost whileminimizing projectiles forimproved safety.

Roller BearingsA precision design that

generates higher efficiencies,reducing re-circulating loadsand operating temperatures.

Highly tolerant of climate andtemperature fluctuations.

Model HeadDiameter Weight CapacityUpTo

K200 40/1016 33,500 /15,196 385/349

K300 45/1143 45,500 /20,639 460/417

K400 54/1372 58,600 /26,580 625/567

(in/mm) (lbs/kg) (tph/mtph)

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PROVEN DESIGN REFINED OVER THREEDECADES ENSURES RELIABILITY AND LONGEVITY

ANTI-FRICTION BEARINGS HOLD TOLERANCES FORRELIABLE PERFORMANCE THROUGH THEIR LIFE

TWO-PIECE CONE HEAD DESIGN WITH HIGHSTRENGTH SHAFTING

QUICK AND EASY LOW COST MANUALCSS ADJUSTMENT

CAPABILITIES

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PRODUCTION CAPALS

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LSSeries roller-bearing cone

crushers arewell-proven todeliver

reliable performance formost any

aggregate andmining application.

Fromsandandgravel to shot rock, LS

Seriesconecrushersoffer secondary,

tertiary andquaternary reduction

performance in both stationary and

portable configurations.Noother

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ACITIES UP TO 480 TPH

crusher compares to the LSSeries’

reputation earnedby yearsof reliable

production. For reducedoperating

costs, extended life and unmatched

reliability, JCI LSSeriesCone

Crushers are thedependable choice.

Ready to get serious about crushing?

GetKPI-JCI andRockOnwith

rock-solid reliability.

Two-Piece ConeOur design resists stresses and

cracking for long service life.

Tramp Iron Relief SystemEntire beam supports all relief

cylinders and accumulators andcan be lifted off in a single piece

for reduced downtimeduring maintenance.

Frame DesignUtilizing a shrink-fit design,our built-in center section design resists stresses and cracking for a longer service life.

Closed Side Setting AdjustmentThe simple shim designreduces maintenance costsand provides a secureadjustment.

Cone BrakeThe anti-spin feature reducesmanganese wear cost whileminimizing projectiles forimproved safety.

Roller BearingsA precision design that

generates higher efficiencies,reducing re-circulating loadsand operating temperatures.

Highly tolerant of climate andtemperature fluctuations.

Model HeadDiameter Weight CapacityUpTo

1200LS 45/1143 30,850 /13,993 385/349

1400LS 54/1372 43,765 /19,852 480/435

(in/mm) (lbs/kg) (tph/mtph)

LSSeriesRoller-BearingCone

Crushers arewell-proven todeliver

reliable performance formost any

aggregate andmining application.

Fromsandandgravel to shot rock, LS

SeriesConeCrushersoffer

secondary, tertiary andquaternary

reduction performance in both

stationary andportable

configurations.Noother cone

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DUAL APRONS ADJUST INDEPENDENTLY TOPROVIDE MAXIMUM APPLICATION FLEXIBILITY

INNOVATIVE, MAXIMUM PRODUCTIONROTOR (MPR) DESIGN

REPLACEABLE LINERS PROTECT ENTIRECRUSHING CHAMBER

BLOW BAR OPTIONS TO MEET SPECIFICAPPLICATION REQUIREMENTS

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CAPABILITIES

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ANDREASPRODUCTION CAPA

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Accommodating two, threeor four

blowbarconfigurations,AndreasSeries

HSICrushersoffer the adaptability

required tomeet the fast-changing

aggregatemarkets. Equippedwith

ourMaximumPerformanceRotor,

operators gain the flexibility of an open

configurationwith themassof a solid

design. Andwith theeasy-access

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ACITIES UP TO 450 TPH

crusher chamber,maintenance is a

snap. For effective impact crushing in

numerousapplicationsandproduction

rates up to450TPH,AndreasSeries

HSICrushersmeet your needs.

Ready to get serious about impact

crushing?GetKPI-JCI andRockOn

with rock-solid adaptability.

Model WeightRotor (Diameter-Width) CapacityUpTo

4233 23,300 /10,569 200/181

4240 24,500 /11,113 250/227

4250 28,200 /12,792 300/272

5260 39,000 /17,591 450/40852 /1320 -60 /1523

42/1069 -33 /828

42/1069 -40 /1016

42/1069 -50 /1269

Feed OpeningProvides optimal materialtransition and is well-suitedfor aggregate andrecycling applications.

MPR RotorOur Maximum PerformanceRotor provides the ruggedperformance characteristicsof a solid rotor with theaccessibility of asegmented rotor.

Apron Wear TipsThese replacement bars

extend the life of the apronby offering increased

protection.Less down time.

Dual ApronsAdjust independently

from each other providingmaximum application

flexibility.

Crusher HousingHydraulically opens overcenter for safe and easymaintenance access.

Wear LinersBolt-on design eliminates costly

downtime associated with damagecaused by unprotected surfaces.

(in/mm) (lbs/kg) (tph/mtph)

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SOLID ROTOR PROVIDES RELIABLE,LONG-TERM PERFORMANCE

EASILY ADJUSTABLE IMPACT BARS PROVIDEQUICK SETTING CHANGES

BUILT TO EXCEL IN MULTIPLE AGGREGATEAND RECYCLE APPLICATIONS

BLOW BAR OPTIONS TO MEET SPECIFICAPPLICATION REQUIREMENTS

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PRODUCTION CAPNEW HOLLAND

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Withover40yearsof field-proven

results,NewHollandSeriesHSI

Crushersconsistently provide

profitable impact performance in

modelswith feedopenings ranging

from38” x50” to60” x64”. The solid

rotor designmakesquickworkof any

hardrockapplication,butalsoperforms

with equal perfection in asphalt and

concrete recycling operations.

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PACITIES UP TO 1019 TPH

Available in either stationary or

portable configurations,NewHolland

SeriesHSICrusherseasily fit right

in to your operation. For solid

performance that increases your

profit, NewHollandSeriesHSI

Crushers have you covered. Ready to

get serious about impact crushing?

GetKPI-JCI andRockOnwith

rock-solid profitability.

Impact Bar SleevesWear-resistant manganesesleeves offer protectionagainst abrasive wearproviding less downtime.

Wear LinersBolt-on design eliminates

costly downtime associatedwith damage caused by

unprotected surfaces.

Adjustable Impact BarA highly adjustable designthat provides optimumflexibility in producingmultiple material sizes.

Shear AssemblyProtects the rotor assemblyand crusher from damagewhen an uncrushable entersthe chamber.

Feed LipFully replaceable

it protects the unitfrom feed materialwear and damage.

Feed ReleaseHydraulically relieves

bridge-overs whilecrusher is operating.

Model WeightRotor (Diameter-Width) CapacityUpTo

3850 40,900 /18,552 450/408

4654 50,950 /23,110 750/680

6064 88,600 /40,188 1019/924

38/965 -50 /1270

46/1168 -54 /1372

64/1626 -60 /1524

(in/mm) (lbs/kg) (tph/mtph)

,

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AUTOGENOUS CONFIGURATION PRODUCESMORE SPEC MATERIAL IN A SINGLE PASS

EFFICIENT DESIGN DECREASES HORSEPOWERREQUIREMENTS

REVERSIBLE, REPLACEABLE AND ADJUSTABLEWEAR PARTS REDUCE OPERATING COSTS

MULTIPLE SHOE TABLE AND ROTORCONFIGURATIONS ARE EASILYINTERCHANGEABLE

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CAPABILITIES

PRODUCTION CAPIMPACT

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For precision-demanding applications,

KPI-JCI VSICrushers deliver a highly

consistent endproduct through its

efficient and versatile crushing design.

Capable of running in standard,

semi-autogenousand fully autogenous

configurations, ourmodels1500,

2500,4500,82and120VSICrushers

deliver productsmeeting themost

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PACITIES UP TO 500 TPH

Feed TubeExternally adjustable,our

heavy-duty tube compensates forexcessive wear normally experienced

by other non adjustable systems.

Crushing ConfigurationsMultiple configurations areavailable to meet all yourabrasive and non-abrasiveapplication needs.Standard,Semi-Autogenousand Fully Autogenousconfigurations with quickand easy anvil replacement.

Wear LinersEliminates costlydowntime associatedwith damage caused byunprotected surfaces.Bolts on and requiresno balancing.

Crusher Access LidOptional hydra-arm

lifts the crusher lid for360 degrees of safe

and efficient crushermaintenance,reducingdowntime,maximizing

profitability.

Lube SystemThe oil flow and

temperature is monitoredfor fail safe operation

utilizing common dieselengine oil

Table/RotorThe accelerator is bolted directly to the flywheeland is interchangeable within the same crusher.

Tub/Main FrameWelded steel mainframe and tub assemblies provide

proper internal clearances,pedal support andintegral drive tunnel.

Standard Fully-Autogenous

-

stringentmaterial specs.With

production rates up to500TPH,

KPI-JCI VSICrushers areavailable in

both stationary andportable

configurations,with several power

options to fit your exact need. Ready to

get serious about impact crushing?

GetKPI-JCI andRockOnwith

rock-solid versatility.

Model FeedTubeDiameter Weight CapacityUpTo

1500 8 .5 /216 13,200 /6,000 150/136

2500 11 .4 /290 18,000 /8,182 300/27282 14/356 24,000 /11,000 400/3634500 16/406 29,600 /13,320 500/453

120 18/457 32,100/14,595 500/453

(in/mm) (lbs/kg) (tph/mtph)

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CAPABILITIES

17.

ROCK ON

MULTIPLE PORTABLE AND STATIONARYCONFIGURATIONS AVAILABLE FOR MOST UNITS

PLANTS ARE DESIGNED TO MEET YOUR EXACTSPECIFICATIONS

QUALITY IS GUARANTEED WITH AN INDUSTRYLEADING WARRANTY PROGRAM FROM KPI-JCI

ALL NECESSARY COMPONENTS AND RESOURCESPROVIDED THROUGH YOUR ONE SOURCE DEALER

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KPI-JCI is YourOneSource for

complete crushing flexibility. Froma

largestationary primary, to portable

quaternary, KPI-JCI Crushersexcel

inmost any application. For extreme

portableperformance,therevolutionary

FastPack®Rapid-Deployment

Crushing andScreeningSystems

candeliverupto500TPHof immediate

aggregate production.

With plants available in bothopenand

closed-circuit configurations, aswell

as several track-mountedoptions,

our crushing solutions can improve

theefficiency of any rockor recycling

operation. KPI-JCI can design, build

anderect a complete turnkey system

tomeet your precise application

needs,with factory-trained local

technicians toensuresatisfaction for

the life of your plant. Ready to get

serious crushing results?GetKPI-JCI

andRockOnwith rock-solid flexibility.

18.

PORTABLE AND STATIONARY CONFIGURATIONS

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CAPABILITIES

19.

LOCAL SERVICE SUPPORT 24/7

LOCAL APPLICATION SUPPORT 24/7

LOCAL OFF-THE-SHELF PARTS SUPPORT 24/7

LOCAL EQUIPMENT INVENTORIES FORRENT AND PURCHASE

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ROCK ON

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KPI-JCI crushing equipment is

supportedbyYourOneSource local

KPI-JCI Crushing&ScreeningDealer.

Equippedwith factory-trained

technicians, aggregate specialists

andoff-the-shelf parts support,

your local dealer is prepared to help

youmaximize your capability. RockOn

with increaseduptimeanddecreased

costs—contact your local KPI-JCI

dealer today, or visitwww.kpijci.com

to find thedealer nearest you!

20.

LOCAL, AVAILABLE AND KNOWLEDGEABLE

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21.

YOUR ONE SOURCE

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KPI-JCI continues to lead the industry

with tomorrow’s technology...delivering

the right equipment andsystems today

tomeet your application andproduction

needsof tomorrow.

Fromconcept to production, weoffer

you themost experienced team in the

industry, ready tomake your buying

decision simple andeasy.

With aworldwide product support

group, YourOneSourcedealer offers

you “after-the-sale” support that’s

available anddependable. Fromparts to

repair, you can count on fast response

by trained technicians. From innovative

products toworld -class support,

KPI-JCI and its distributorsoffer you

simple andprofitable solutions that

meet all your objectives...PROFITABLY!

MEETING YOUR EVERY NEED

22.

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NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 2 12/6/07

Because KOLBERG-PIONEER, INC., and JCI may use in its catalog & literature, field photographs of its products which may have been modified by the owners, products furnished byKOLBERG-PIONEER, INC., and JCI may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change withoutnotice. All sales of the products of KOLBERG-PIONEER, INC., and JCI are subject to the provisions of its standard warranty. KOLBERG-PIONEER, INC., and JCI does not warrant orrepresent that its products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety pollution,electrical, wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put bythe user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal posi-tion. Placement of guards and other safety equipment is often dependent upon the area and the use to which the product is put. A safety study should be made by the user of the ap-plication, and, if required, additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products.