Crushing & Screening equipment - Superior...

48
Crushing & Screening equipment PRODUCT HANDBOOK

Transcript of Crushing & Screening equipment - Superior...

Page 1: Crushing & Screening equipment - Superior Industriessuperior-ind.com/.../06/Crushing-and-Screening-Equipment-Handbook... · Crushing & Screening equipment PRODUCT HANDBOOK. ... Guardian™

P/1Superior Industries

Crushing & Screening equipmentPRODUCT HANDBOOK

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P/2 Superior Industries

CRUSHING EQUIPMENTLiberty™ Jaw CrusherPatriot® Cone CrusherValor™ Vertical Shaft Impactor

VIBRATORY EQUIPMENTGuardian™ Horzontal ScreenAnthem™ Inclined ScreenIntrepid™ Vibrating Grizzly Feeder

AFTERMARKETService & Support / Aftermarket Parts

PORTABLE PLANTSPortable Feed HopperGuardian™ Screen PlantGuardian™ Tandem Screen PlantClosed Circuit PlantPatriot® Cone Plant (rear discharge)Patriot® Cone Plant (rear feed, rear dischargeLiberty™ Jaw Crusher PlantValor™ VSI PlantPortable RAP Plant

P/3P/7

P/15

P/22P/24P/26

P/29P/31P/33P/35P/37P/39P/41P/43P/45

P/28

superior Crushing & Screening equipment

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P/3Superior Industries

Rugged, fabricated crusher frame and pitman assembly for a long life in the harshest applications. n

Reversible, 18% manganese quarry jaw dies with integrated lifting points to improve safety. n

Hydraulic tension rod and wedge adjustments eliminate manual labor, plus improve safety and uptime. n

Industry-leading two-year warranty backed by an experienced and motivated customer service team. n

1836 / 2036 / 2054 / 2442 / 3244 / 3048 / 3254 / 3648

Liberty™ Jaw CrusherYEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/4 Superior Industries

Liberty Jaw Key Advantages

PITMAN TOE PROTECTION

¾ Insurance policy if neglected wearing occurs in pitman fabrication.

¾ Replaceable component eliminates the need for any downtime causing remachining.

NIP ANGLE

¾ Geometry of crusher chamber creates aggressive nip angle throughout entire life of dies.

¾ Allows jaw to consistently grab and process material for high-level efficiency.

FRAME MOUNTED MOTOR

¾ Reduces crusher footprint and frees up valuable deck space.

¾ Allows for much smaller drive belt and easier access for maintenance.

HYDRAULIC TENSION SYSTEM

¾ Simply engage the hydraulic button for quick and safe toggle tension adjustments.

¾ Eliminates labor intensive manual adjustments.

HYDRAULIC WEDGE ADJUST

¾ Single push button hydraulically allows operators access to adjust closed side settings.

¾ Eliminate need for labor intensive shim adjustment.

HEAVY DUTY WELDED FRAME

¾ Fully-fabricated base frame for strength and longevity.

¾ Stress relieved components ensure accuracy and improve durability.

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P/5Superior Industries

Specs, Features, and WarrantyLIBERTY JAW GENERAL SPECIFICATIONS

LIBERTY JAW FEATURES

Liberty 1836 Liberty 2036 Liberty 2054 Liberty 2442 Liberty 3244 Liberty 3048 Liberty 3254 Liberty 3648

Recommended Horsepower 75 75 100 100 150 150 250 200

Height (with Flywheels) 70" 76" 86" 86" 101.5" 63" 107" 121"

Width (with Flywheels) 75" 81" 99" 88" 89" 99" 105" 99"

Length 65" 72" 76" 81" 96" 108" 108" 114"

Nominal Feed Opening (Tip to Tip) 18" X 36" 20" X 36" 20" X 54" 24" X 42" 32"X 44" 30" X 48" 32" X 54" 36" X 48"

Length of Fixed Jaw 36" 41" 47.25" 47.25" 60" 61" 61" 72.5"

Crusher Weight (without Motors) 19,500 lbs. 22,000 lbs. 42,000 lbs 38,000 lbs. 56,000 lbs 58,000 lbs. 80,000 lbs. 85,000 lbs.

Setting Range 1.5" - 6" 2" - 7" 1.5" - 6" 3" - 10" 3" - 12" 3" - 10" 4" - 16" 3.5" - 16"

Capacity Range (STPH) 50 - 190 75 - 260 90 - 310 136 - 460 160 - 610 155 - 510 265 -1000 250 - 900

Operating Rpm @ 1200 rpm 275 235 235 235 230 230 225 210

Liberty 1836 Liberty 2036 Liberty 2054 Liberty 2442 Liberty 3244 Liberty 3048 Liberty 3254 Liberty 3648

Bearings

Side 140mm 200mm 200mm 200mm 240mm 280mm 280mm 280mm

Eccentric 180mm 240mm 240mm 240mm 280mm 340mm 340mm 340mm

Adjustment

Standard Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge Hyd. Wedge

Optional Shim Shim Shim Shim Shim Shim Shim Shim

Frame Style Welded Welded Welded Welded Welded Welded Welded Welded

Stroke 1.25" 1.25" 1.25" 1.25" 1.5" 1.5" 1.5" 1.5"

Flywheel Diameter 48" 48" 48" 48" 60" 60" 60" 60"

Jaw Die Retention Device (Both Dies) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt) Wedge (bolt)

Cheek Plate Retention Device Bolted Bolted Bolted Bolted Bolted Bolted Bolted Bolted

Lubrication System Grease Grease Grease Grease Grease Grease Grease Grease

Barrel Protection Yes Yes Yes Yes Yes Yes Yes Yes

Standard Jaw Die Manganese % 18% 18% 18% 18% 18% 18% 18% 18%

Warranty Duration 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years 2 Years

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P/6 Superior Industries

¾ Large inventory increases parts availability and reduces wait time.

¾ Centrally-located warehouse for quick deliveries in North America.

¾ Critical third party parts are inspected for integrity.

¾ High quality factory parts are backed by fitup assurance.

¾ 1-Year Parts Warranty:

9 Covers new parts against defects in material or workmanship.

9 Excludes normal wear and tear.

¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.

World-Class Service and Support

quick delivered parts

warranty

¾ Strive for a 2 hour response time from service agents.

¾ US-based support staff limits wait time for North American customers.

¾ Commitment to getting crusher operating as expected.

¾ Investment in smart, hard-working and industry experienced service team.

¾ Direct line to technical supprt group, 24-hours a day at +1 (320) 589-7485.

SPLT1141ENPR-01

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/7Superior Industries

We take your uptime very seriously and have an experienced team of passionate support agents eager to serve. n

Crushing equipment is backed by the industry’s only two-year standard warranty and one-year parts warranty. n

Major components cast of high-grade steel, exceeding industry standards in structural integrity. n

P200 / P300 / P400 / P500HD

Patriot®

Cone CrusherYEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/8 Superior Industries

Patriot Cone Key Advantages

RAISED CONE HEAD SEATING SURFACE

¾ Provide the ability to recondition the head seating surface up to 3 times without welding on the casting.

URETHANE “U” AND “T” SEALS

¾ Easily replaceable counterweight seals.

¾ Reduced maintenance costs and downtime.

TRAMP RELIEF SYSTEM W/ FEW ACCUMULATORS

¾ If an accumulator fails, the internal relief valve provides instantaneous relief.

¾ Prevents costly damage to the crushing chamber.

¾ Fewer accumulators mean minimized maintenance and opportunity for failure.

ROBUST ECCENTRIC AND CLAMP RING

¾ Takes advantage of higher strength to weight ratio ductile iron contains.

¾ Ductile iron has higher tensile and fatigue strength than grey iron.

¾ Ductile iron is less brittle and resists fracturing better than gray iron.

¾ Ductile iron is more impact resistant.

INVERTED TRAMP RELEASE CYLINDERS

¾ Inverted design where hydraulic cylinder rod seal is not exposed during operation.

¾ Greatly reduces chances of contamination and failure.

SPIRAL BEVEL GEARS

¾ Spiral tooth gearing engages more gradually giving an efficient transfer of horsepower.

¾ Proven to perform at higher speeds with less noise and vibration.

COUNTERCLOCKWISE COUNTER-SHAFT ROTATION

¾ With loss of pressure, the crusher opens.

¾ Reduces potential of catastrophic failure.

HEAVY DUTY ADJUSTMENT RING & BASE FRAME

¾ Robustly designed adjustment ring built to withstand tough applications.

¾ Increased flange thickness at mounting point to base frame.

¾ Able to withstand tough applications.

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P/9Superior Industries

P200 Specifications

Setting inch(mm)

Min Capacity TPH(MTPH)

Max Capacity TPH(MTPH)

5/16" (8.0) 75 (68) 100 (91)

3/8" (10.0) 95 (86) 135 (123)

1/2" (13.0) 130 (118) 170 (154)

5/8" (16.0) 145 (132) 215 (195)

3/4" (19.0) 170 (154) 220 (200)

7/8" (22.0) 180 (163) 230 (209)

1" (25.0) 190 (172) 245 (222)

1-1/4" (32.0) 205 (186) 265 (240)

1-1/2" (38.0) 220 (200) 285 (259)

1-3/4" (45.0) 250 (227) 310 (281)

2" (51.0) 270 (245) 340 (308)

CAPACITY CHART

8

9

6

11

12

13

14

15

21

18

24

16

22

1917

23

20

1

2

3

4

10

5

7

79.52”W (2,019 mm) | 68.98”H (1,752 mm) | 19,484 LBS. (8,838 kg) | 200 HP

Features1/ Hopper Assembly

2/ Bowl

3/ Adjustment Cap

4/ Drive Ring

5/ Feed Plate Assembly

6/ Head Assembly

7/ Torch Ring

8/ Mantle

9/ Bowl Liner

10/ Socket Liner

11/ Adjustment Ring

12/ Clamping Cylinder

13/ Main Frame

14/ Main Frame Liner

15/ Main Frame Seat Liner

16/ Tramp Release Cylinder

17/ Main Shaft

18/ Eccentric

19/ Counterweight

20/ Gear

21/ Countershaft

22/ Pinion

23/ Wedge

24/ Arm Guard

*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.

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P/10 Superior Industries

p300 Specifications

Setting inch(mm)

Min Capacity TPH(MTPH)

Max Capacity TPH(MTPH)

3/8" (10.0) 135 (123) 180 (163)

1/2" (13.0) 160 (145) 220 (200)

5/8" (16.0) 190 (172) 260 (236)

3/4" (19.0) 210 (191) 300 (272)

7/8" (22.0) 230 (209) 335 (304)

1" (25.0) 245 (222) 365 (331)

1-1/4" (32.0) 265 (240) 400 (363)

1-1/2" (38.0) 320 (290) 445 (404)

1-3/4" (45.0) 365 (331) 500 (454)

2" (51.0) 400 (363) 540 (490)

CAPACITY CHART

8

9

6

11

12

13

14

15

21

18

24

16

22

1917

23

20

12

3

4

10

5

7

101.02”W (2,565 mm) | 86.60”H (2,199 mm) | 35,340 LBS. (16,030 kg) | 300 HP

Features1/ Hopper Assembly

2/ Bowl

3/ Adjustment Cap

4/ Drive Ring

5/ Feed Plate Assembly

6/ Head Assembly

7/ Torch Ring

8/ Mantle

9/ Bowl Liner

10/ Socket Liner

11/ Adjustment Ring

12/ Clamping Cylinder

13/ Main Frame

14/ Main Frame Liner

15/ Main Frame Seat Liner

16/ Tramp Release Cylinder

17/ Main Shaft

18/ Eccentric

19/ Counterweight

20/ Gear

21/ Countershaft

22/ Pinion

23/ Wedge

24/ Countershaft Box Guard

*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.

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P/11Superior Industries

p400 Specifications

Setting inch(mm)

Min Capacity TPH(MTPH)

Max Capacity TPH(MTPH)

3/8" (10.0) 140 (127) 200 (181)

1/2" (13.0) 195 (177) 250 (227)

5/8" (16.0) 235 (213) 300 (272)

3/4" (19.0) 265 (240) 340 (308)

7/8" (22.0) 290 (263) 375 (340)

1" (25.0) 310 (281) 415 (377)

1-1/4" (32.0) 340 (309) 465 (422)

1-1/2" (38.0) 375 (340) 525 (476)

1-3/4" (45.0) 430 (390) 580 (526)

2" (51.0) 480 (436) 640 (581)

CAPACITY CHART

8

9

6

11

12

13

14

15

21

18

24

16

22

19

17

23

20

1

2

3

4

10

5

7

112.43”W (2,855 mm) | 89.44”H (2,271 mm) | 51,787 LBS. (23,490 kg) | 400 HP

Features1/ Hopper Assembly

2/ Bowl

3/ Adjustment Cap

4/ Drive Ring

5/ Feed Plate Assembly

6/ Head Assembly

7/ Torch Ring

8/ Mantle

9/ Bowl Liner

10/ Socket Liner

11/ Adjustment Ring

12/ Clamping Cylinder

13/ Main Frame

14/ Main Frame Liner

15/ Main Frame Seat Liner

16/ Tramp Release Cylinder

17/ Main Shaft

18/ Eccentric

19/ Counterweight

20/ Gear

21/ Countershaft

22/ Pinion

23/ Wedge

24/ Countershaft Box Guard

*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.

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P/12 Superior Industries

p500HD Specifications

Features

Setting inch(mm)

Min Capacity TPH(MTPH)

Max Capacity TPH(MTPH)

3/8" (10.0) 215 (195) 300 (272)

1/2" (13.0) 280 (254) 355 (322)

5/8" (16.0) 340 (308) 420 (381)

3/4" (19.0) 390 (354) 480 (436)

7/8" (22.0) 415 (377) 520 (472)

1" (25.0) 450 (408) 560 (508)

1-1/4" (32.0) 500 (454) 610 (553)

1-1/2" (38.0) 560 (508) 675 (612)

1-3/4" (45.0) 640 (581) 805 (730)

2" (51.0) 690 (626) 820 (744)

CAPACITY CHART*

1/ Hopper Assembly

2/ Bowl

3/ Adjustment Cap

4/ Drive Ring

5/ Feed Plate Assembly

6/ Head Assembly

7/ Torch Ring

8/ Mantle

9/ Bowl Liner

10/ Socket Liner

11/ Adjustment Ring

12/ Clamping Cylinder

13/ Main Frame

14/ Main Frame Liner

15/ Main Frame Seat Liner

16/ Tramp Release Cylinder

17/ Main Shaft

18/ Eccentric

19/ Counterweight

20/ Gear

21/ Countershaft

22/ Pinion

23/ Wedge

24/ Countershaft Box Guard

8

9

6

11

12

13

14

15

21

18

24

16

22

1917

23

20

1

2

3

4

10

5

7

146.65”W (3,724 mm) | 112.36”H (2,853 mm) | 112,685 LBS. (51,113 kg) | 500 HP

*All capacities are based on a bulk density of 100 lbs. per cu. ft. and a work index of 13.

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P/13Superior Industries

¾ Large inventory increases parts availability and reduces wait time.

¾ Centrally-located warehouse for quick deliveries in North America.

¾ Critical third party parts are inspected for integrity.

¾ High quality factory parts are backed by fitup assurance.

¾ 1-Year Parts Warranty:

9 Covers new parts against defects in material or workmanship.

9 Excludes normal wear and tear.

¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.

World-Class Service and Support

quick delivered parts

warranty

¾ Strive for a 2 hour response time from service agents.

¾ US-based support staff limits wait time for North American customers.

¾ Commitment to getting crusher operating as expected.

¾ Investment in smart, hard-working and industry experienced service team.

¾ Direct line to technical supprt group, 24-hours a day at +1 (320) 589-7485.

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/14 Superior Industries

WWW.SUPERIOR-IND.COM

Cone Crusher Product Distribution(PERCENT PASSING) FOR A GIVEN CLOSED SIDE SETTING - AVERAGE FEED MATERIAL (12-14wi)

Product Sizeinch (mm)

3/8”(10 mm)

1/2”(13 mm)

5/8”(16 mm)

3/4”(19 mm)

7/8”(22 mm)

1”(25 mm)

1-1/4”(31 mm)

1-1/2”(38 mm)

2”(50 mm)

5” (125.0)

4” (100.0) 100.0

3” (75.0) 100.0 96.0

2-1/2” (63.0) 100.0 97.0 89.0

2” (50.0) 100.0 98.0 90.0 71.0

1-3/4” (45.0) 100.0 99.0 95.0 83.0 60.0

1-1/2” (38.0) 100.0 99.0 96.0 88.0 72.0 49.0

1-1/4” (31.0) 100.0 99.0 96.0 90.0 74.0 55.0 39.0

1” (25.0) 100.0 99.0 95.0 86.0 76.0 56.0 41.0 30.0

7/8” (22.0) 100.0 99.0 96.0 89.0 78.0 66.0 46.0 35.0 26.0

3/4” (19.0) 99.0 96.0 90.0 79.0 68.0 57.0 38.0 30.0 22.0

5/8” (16.0) 97.0 91.0 80.0 69.0 56.0 46.0 31.0 25.0 18.0

1/2” (13.0) 92.0 81.0 69.0 57.0 45.0 36.0 26.0 20.0 15.0

3/8” (10.0) 81.0 66.0 54.0 45.0 34.0 28.0 20.0 15.0 11.5

1/4” (6.0) 58.0 45.0 36.0 30.0 24.0 19.0 14.0 11.0 8.0

4M (5.0) 45.0 35.0 28.0 23.0 18.0 15.0 11.0 9.0 6.0

6M (3.0) 33.0 26.0 21.0 17.0 13.0 11.0 8.0 6.0 4.0

8M (2.0) 26.0 20.0 16.0 13.0 10.0 8.0 5.0 4.0 2.0

Values will vary depending on feed distibution, cavity level, feed gradation, crushing chamber, moisture, and material density.

SPLT1089ENPR-02

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P/15Superior Industries

Proudly made in America at Superior’s new Pekin, Illinois plant. n

Stronger, safer and more convenient design incorporates the voice of customers. n

Backed by a service and support team committed to exceeding customer expectations. n

Substantial inventory of parts for immediate, lightning fast deliveries. n

V250 / V400 / V600 / V800

Valor™ VSI CrusherYEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/16 Superior Industries

Valor VSI Key Advantages

SPIRAL BEVEL GEARS

¾ Spiral tooth gearing engages more gradually giving an efficient transfer of horsepower.

¾ Proven to perform at higher speeds with less noise and vibration.

PEDESTAL / BEARING CARTRIDGE

¾ Greaseless and maintenance free upper seal

¾ High capacity upper and lower cylindrical roller bearing

¾ Dedicated thrust bearing

BYPASS FEED (ROTOR CONFIGURATIONS ONLY)

¾ Decreases HP usage while increasing crusher throughput

¾ Capable of bypassing up to 50% feed directly into crushing chamber

INSPECTION DOOR

¾ Provides inspection access to crushing chamber

¾ Provides quick and safe access to the crushing chamber and reduces downtime

RIGHT ANGLE PINION GEAR BOX

¾ Cartridge style for easy removal and maintenance

¾ Simplifies drive motor arrangement (deck mount)

¾ Safe and simple access to drive components

HYDRAULIC LID LIFTER

¾ Safe and easy access to crushing chamber

¾ Automatic and manual safety interlocks

¾ Simple hydraulic controls

¾ Manual worm gear driven lid swing mechanism

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P/17Superior Industries

Crushing chamber configurations

Rotor designs

Rock box hybrid Rock box

ROCK ON ROCK ROCK ON ANVIL (HYBRID ROCKBOX) SHOE AND ANVIL*

SYMMETRY™ ROTOR 4/6 PORT ROTOR OPEN SHOE TABLE

* Requires different lid assembly

Anvil Ring

¾ Enclosed rotor and rock shelf

¾ Feed sizes to 2”

¾ High abrasion materials

¾ Rotor is completely symmetrical in design

¾ Allows for operation in both rotation directions

¾ Simple electrical controls

¾ Enclosed rotor and anvils

¾ Feed sizes to 3”

¾ Medium to high abrasion materials

¾ Designed with the fewest parts possible

¾ Parts interchange between top and bottom

¾ No hardfacing required

¾ Open shoe table and anvil

¾ Feed sizes to up 8”

¾ Low to medium abrasion materials

¾ 4, 5, and 6 shoes available

¾ 28% chrome and ceramic available

¾ Designed for easy maintenance

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P/18 Superior Industries

Features1/ Bypass Feed Inlet

2/ Adjustable Bypass Feed Doors

3/ Positive Lid Lock Safety Wedges

4/ Upper Edge Liners

5/ Rotor Crown Ring

6/ Autogenous Rock Box

11/ Single Piece Rolled AR Tub Liner

12/ Astralloy™ Main Shaft

13/ 3 Bearing Pedestal

14/ Vibration Isolation Mounts

15/ Cartridge Style, Removable Gear Box

16/ Tachometer Sensor

17/ 4340 Pinion Shaft

18/ Return Oil Sump

19/ Center Feed Plate

20/ Rotor Flywheel

21/ Greaseless Upper Main Seal

22/ Integral Dust and Debris Seal

23/ Cylindrical Roller Upper Bearing

24/ Pedestal Shield

25/ Cylindrical Roller Lower Bearing

26/ Dedicated Thrust Ball Bearing

27/ Spiral Bevel Pedestal Gear

28/ Tachometer Gear

29/ Outboard Pinion Bearing

30/ Inboard Pinion Bearing

31/ Spiral Bevel Pinion Gear

32/ Keyless Gear Bushing

7/ Standard Hydraulic Lid Lifter (not shown)

8/ 4 Port Autogenous Rotor

9/ Side Access Door

10/ Lower Edge Liner

24

26

28 30

25

2931

32

1

2

3

4 5

8 9

1112

20

17

23

27

21 22

19

10

GEAR BOX (DETAIL)

6

13

14

15

16

18

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P/19Superior Industries

SpecificationsVALOR VSI

B GC

56-1/2”

mounting surface

F

AH

4-1/2”11-3/8”

D

23-7/8”

SpecificationsVALOR VSI

V250 V400 V600 V800

A 78" (1,981) 82-1/2" (2,096) 85-1/4” (2,165) 88” (2,235)

B 27" (1,232) 43" (1,092) 52-1/2” (1,334) 57” (1,448)

C 36" (2,134) 76" (1,930) 88” (2,235) 97” (2,464)

D 32" (1,295) 49" (1,245) 52-1/4” (1,327) 53-1/2” (1,359)

E 32" (1,930) 68" (1,727) 80” (2,032) 89” (2,261)

F 42" (1,194) 43" (1,092) 49” (1,245) 53-1/2” (1,359)

G 36" (2,261) 81" (2,057) 93” (2,362) 102” (2,591)

H 36" (2,248) 84" (2,134) 91-1/4” (2,318) 94” (2,388)

MODELS Configuration Max. Feed Size Inch (mm)

Table/ Rotor Dia.Inch (mm)

Est. Max. Throughput*STPH (MTPH) Typical HP Range

V250

Impeller Table and Anvils 2” (50.8) 28” (711.2) 150 (135) 125-250

Rotor and Anvil 1” (25.4) 27" (685.8) 125 (115) 125-250

Rotor and Rockbox 1-1/2” (38.1) 27" (685.8) *125 (115) 200-250

V400

Impeller Table and Anvils 4" (101.6) 36" (914.4) 250 (230) 200-400

Rotor and Anvil 3" (76.2) 32" (812.8) 275 (250) 300-400

Rotor and Rockbox 2-1/2" (63.5) 32" (812.8) *275 (250) 300-400

V600

Impeller Table and Anvils 4" (101.6) 42" (1066.8) 400 (360) 400-600

Rotor and Anvil 3" (76.2) 36" (914.4) 350 (320) 350-600

Rotor and Rockbox 2-1/2" (63.5) 36" (914.4) *350 (320) 350-600

V800

Impeller Table and Anvils 8" (203.2) 46" (1168.4) 600 (550) 600-800

Rotor and Anvil 3" (76.2) 40" (1016) 500 (450) 400-800

Rotor and Rockbox 2-1/2" (63.5) 40" (1016) *500 (450) 400-800

*No bypass feed

V600

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P/20 Superior IndustriesSPLT1130ENPR-01

¾ Large inventory increases parts availability and reduces wait time.

¾ Centrally-located warehouse for quick deliveries in North America.

¾ Critical third party parts are inspected for integrity.

¾ High quality factory parts are backed by fitup assurance.

¾ 1-Year Parts Warranty:

9 Covers new parts against defects in material or workmanship.

9 Excludes normal wear and tear.

¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.

World-Class Service and Support

quick delivered parts

warranty

¾ Strive for a 2 hour response time from service agents.

¾ US-based support staff limits wait time for North American customers.

¾ Commitment to getting crusher operating as expected.

¾ Investment in smart, hard-working and industry experienced service team.

¾ Direct line to technical supprt group, 24-hours a day at +1 (320) 589-7485.

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/21Superior Industries

Patent pending bottle jack lifting points create safer setting for spring replacement. n

Never misplace hinged access doors, which seal access holes from material spillage. n

Spray bar knockouts eliminate cutting into valuable side plate when converting to wet plant. n

Industry-leading two-year equipment warranty and one-year parts warranty. n

Guardian® Horizontal Screen / Anthem™ Inclined Screen / Intrepid™ Feeder

Vibratory EquipmentYEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/22 Superior Industries

Guardian® Horizontal Screen Features

CORNER SUPPORT*

¾ Bottle jack lifting point for 1.5” lift

¾ Safer and simpler spring replacement

SPRAY BAR KNOCKOUTS

¾ Easily cut thin 1/8” cover

¾ Quickly convert to wet plant

INTEGRATED BELT TENSIONER*

¾ Convenient for easy, quick access

¾ Rubber suspension vs spring tension

SEGMENTED BELT GUARD

¾ Multiple pieces for one person job

¾ Fully enclosed for safer operation

SIDE LINERS ON DISCHARGE LIPS

¾ Standard feature for wear protection

¾ 1/4” AR steel bolt in liners

BOLT-LOCKING HINGED ACCESS DOOR

¾ Convenient inspection and maintenance

¾ Hinge prevents misplacing cover

* Patent Pending

* Patent Pending

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P/23Superior Industries

Guardian® Horizontal Screen Specifications

DIMENSIONS - INCHES (MM)

24.00”

12.25”

A

D

E

BC

F

G

H

I

Adj. Stroke 5/8” and 3/4”

Rcmd. Speed Range 675 - 875 RPM

Max. Feed Size 10.0” (254mm)

Max. Top Deck Opening 5.0” (127mm)

Max. Feed Drop 18” (457mm)

Timing Angle 30˚ - 60˚

Side Plate Thickness 5/16” (7mm)

Reiforcing Plate Thick. 1/4” (6mm)

Feed Box Liners* 1/4” (6mm)

Discharge Lip Liner Thick.* 1/4” (6mm)

5’ and 6’ Screen Bearing Size 160mm

7’ and 8’ Screen Bearing Size 190mm

Take-Up Rails** 4’ standard

Angle Horizontal or 2.5˚

Max. Media Weight 8 lb/ft2 (383 pascal)

* AR Plates** Optional 5-ft. take-up rails on 20-ft. screen

Model A B C D E F G H I

5162-TH32 61.50 (1,550) 74.00 (1,880) 34.63 (880) 192.75 (4,895) 58.94 (1,500) 5.19 (130) 35.19 (895) N/A 46.69 (1,185)

5163-TH32 61.50 (1,550) 74.00 (1,880) 34.63 (880) 192.75 (4,895) 75.44 (1,915) 5.75 (145) 35.75 (910) 51.75 (1,315) 63.25 (1,605)

6202-TH32 76.00 (1,930) 88.50 (2,247) 37.18 (944) 240.75 (6,115) 59.44 (1,510) 5.75 (145) 35.75 (910) N/A 47.19 (1,200)

6202-TS32 76.00 (1,930) 88.50 (2,247) 37.18 (944) 240.75 (6,115) 69.63 (1,770) 4.19 (105) 34.19 (870) N/A 45.75 (1,160)

6203-TH32 76.00 (1,930) 88.50 (2,247) 37.18 (944) 240.75 (6,115) 75.25 (1,910) 5.56 (140) 35.56 (905) 51.56 (1,310) 63.00 (1,600)

6203-TS32 76.00 (1,930) 88.50 (2,247) 37.18 (944) 240.75 (6,115) 85.38 (2,170) 4.00 (100) 34.00 (865) 49.94 (1,270) 61.56 (1,565)

7203-TH38 88.00 (2,235) 100.50 (2,550) 40.44 (1,025) 240.75 (6,115) 80.88 (2,055) 5.44 (140) 38.44 (975) 57.19 (1,450) 68.63 (1,745)

8203-TH38 100.00 (2,540) 112.50 (2,855) 40.44 (1,025) 240.75 (6,115) 80.69 (2,050) 5.31 (135) 38.31 (975) 57.06 (1,450) 68.50 (1,740)

NOTE: Vertical dimensions (discharge heights) are from top of baseframe.

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P/24 Superior Industries

Anthem™ Inclined Screen Features

CORNER SUPPORT*

¾ Bottle jack lifting point for 1.5” lift

¾ Safer and simpler spring replacement

DRIVE WEIGHTS

¾ Exclusive bolt on shaft weights

¾ Adjust stroke 1/4” up or down

STRAIGHT SHAFT

¾ One shaft applicable to all models

¾ Bolt weights create eccentric offset

SEGMENTED BELT GUARD

¾ Easier for one person to access

¾ Quick access to sheave and flywheel without completely removing guard

DISCHARGE LIP SIDE LINER

¾ Standard feature for wear protection

¾ 1/4” AR steel bolt in liners

ACCESS DOOR

¾ Convenient inspection and maintenance

¾ Hinge prevents misplacing cover* Patent Pending

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P/25Superior Industries

Single shaft or two shaft drive based on application.

Anthem™ Inclined Screen Models

Model Double Deck Triple Deck Quad Deck

5x16 X X

6x16 X X

6x20 X X

7x20 X X

8x20 X X X

8x24 X X X

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P/26 Superior Industries

Intrepid™ Vibrating Grizzly Feeder Features

CORNER SUPPORT*

¾ Bottle jack lifting point for 1.5” lift

¾ Safer and simpler spring replacement

MULTIPLE SPRING ARRANGEMENTS

¾ Inboard for heavy loads, rock boxes and stationary applications

¾ Lighter duty and portable plant applications

BOLT IN GRIZZLY CARTRIDGES

¾ One set of bars for flat or 5° slope

¾ In-house, quality grizzly fabrication

ROBUST PAN SECTION

¾ I-Beam supports on 16” centers

¾ Improves impact resistance and durability

CUSTOM OPTIONS

¾ Retrofittable replacement designs

¾ Custom widths, grizzly, punch plate and finger deck

FULL-LENGTH LINER

¾ Standard liner for horizontal

¾ Sloped liner for 5° incline* Patent Pending

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P/27Superior Industries

Model Size Drive Size HP Speed Grizzly Pan Thickness Pan Liner

3617VGF 36"x17' 90 MM 20 650-800 5ft single 3/4” 1/2”

4220VGF 42"x20' 110 MM 25 650-800 5ft sgl 3/4" 1/2"

4820VGF 48"x20' 110 MM 30 650-800 5ft sgl 3/4” 1/2”

4824VGF 48"x24' 130 MM 40 650-800 5ft sgl & dbl 3/4” 1/2”

5420VGF 54"x20' 130 MM 50 650-800 5ft sgl 3/4” 1/2”

5424VGF 54"x24' 130 MM 50 650-800 5ft sgl & dbl 3/4” 1/2”

6024VGF 60"x24' 130 MM 50 650-800 5ft sgl & dbl 3/4” 3/4”

VIBRATING GRIZZLY FEEDERS

Pan Width Horizontal 5º Decline

36 (914) 340 475

42 (1,067) 520 730

48 (1,219) 720 1000

54 (1,372) 880 1200

60 (1,524) 1020 1400

ESTIMATED CAPACITY (TPH) - INCHES (MM)

*Based on 100lbs/per cu. ft. free flowing material

Intrepid™ Vibrating Grizzly Feeder Specifications

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P/28 Superior Industries

¾ 24/7/365 parts ordering at +1 (320) 589-7547

¾ Fully stocked warehouses for quick deliveries

¾ Critical spare parts stocked by distributors

¾ Custom, retrofit parts for competitive equipment

¾ We offer the industry’s only 2-year product and 1-year parts’ warranties, confirming our commitment to you.

Service & Support

Aftermarket Parts

warranty

¾ 24/7/365 live support at +1 (320) 589-7485

¾ 2-Year equipment warranty

¾ 1-year aftermarket parts warranty

¾ Onsite repair technicians from dealer or factory

¾ Preventative maintenance activities

¾ Detailed equipment inspection

¾ Optimization report from application specialist

SPLT1139ENPR-02

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2

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P/29Superior Industries

Portable Feed Hopper8’ x 16’

Consistent, reliable feed to crushing, screening and washing plants. n

Adjustable, non-binding grizzly bars easily remove oversized material. n

Designed for efficient setup and take down to quickly move from site to site. n

Tried-and-true Superior components including idlers, pulleys and belt cleaners. n

YEARWARRANTYSTRUCTURAL5

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P/30 Superior Industries

¾ REINFORCED 8’ X 16’ TOP OPENING

¾ 10 CUBIC YARD CAPACITY

¾ CAPACITY UP TO 850 TPH

¾ 36” X 18’ BELT FEEDER

¾ MANUAL OR HYDRAULIC DUMP BARS

¾ PLACE UNIT AND ADJUST CONVEYOR HEIGHT FOR SETUP

¾ FIFTH WHEEL HITCH, BRAKES, LIGHTS AND MUD FLAPS

photo gallery

features

PORTABLE FEED HOPPER

FEED HOPPER WITHOUT DISCHARGE CONVEYOR

SKID-MOUNTED FEED HOPPER

HYDRAULICALLY CONTROLLED DUMPING BARS

FEEDING WASH PLANT

VARIABLE HEIGHT DISCHARGE

SPLT1093ENPR-01

Page 31: Crushing & Screening equipment - Superior Industriessuperior-ind.com/.../06/Crushing-and-Screening-Equipment-Handbook... · Crushing & Screening equipment PRODUCT HANDBOOK. ... Guardian™

Guardian® Screen Plantstandard model

CARRIER CHASSIS » Superior paint scheme » Tandem axle » Air brake system » Mud flaps » Travel lights w/ brake

and directional signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing

legs » Tool box » King pin supports » Diamond plate walkway

w/ drainage holes » Access ladders » Safety guarding » Overhead safety tie-off » Cribbing storage

CENTERING HOPPER » Heavy duty wear liner » Fold downs for transport

GUARDIAN SCREEN » 0 or 2.5 degree » Adjustable motor base » Right hand drive

CHUTES AND HOPPERS » 3/8” AR fines hopper » Roll-away discharge

chute » Blending gates on each

deck » Blending bottom to

middle deck

CONVEYORS » 2 - 24” reversing and roll-

out cross-conveyors » 60” horizontal fines

conveyor » Class 2 drives » Chevron® Wing pulley on

fines conveyor » Exterra® Primary

Belt Cleaner on fines conveyor

» CEMA idlers with Spinguard® seal system

Standard Features

» Level Assist (patent pending)

» Tilt up motor base (6x16, 6x20 models)

» Left hand drive » 0 or 2.5 degree » Reject conveyor » Run on jacks with

counterbalance valves

» Run on jacks with mechanical pin locks

» Control panel » Inclined fines

conveyor » Hydraulic or manual

folding walkways (7x20, 8x20 models)

Options

Exclusive to Superior Industries

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SPSS1052EN-02 Superior Industries 1-800-321-1558 www.superior-ind.com

Transport Dimensions

A - Overall Height B - Overall Length C - Overall Width Cross-Conveyors Fines Conveyors

5x16 214 (5,435) 495 (12,575) 130 (3,300) (2) 24” x 11’ 60” x 30’

6x20 181 (4,600) 472 (12,000) 149 (3,785) (2) 24" x 11' 60" x 30'

6x24 162 (4,115) 507 (12,880) 156 (3,960) (2) 30" x 11' 60" x 32'

7x20 192 (4,880) 469 (11,910) 162 (4,115) (2) 30" x 11' 60" x 30'

8x20 208 (5,280) 453 (11,505) 187 (4,750) (2) 30" x 11' 60" x30'

A - Overall Height B - Overall Length C - Overall Width Kingpin Weigth Axle Weight

5x16 161 (4,090) 495 (12,575) 130 (3,300) 14,500 (6,580) 37,500 (17,010)

6x20 161 (4,090) 472 (12,000) 149 (3,785) 20,000 (9,070) 30,000 (13,610)

6x24 162 (4,115) 507 (12,880) 144 (3,660) 27,500 (12,470) 39,000 (17,690)

7x20 172 (4,370) 469 (11,910) 149 (3,785) 21,500 (9,750) 32,500 (14,740)

8x20 179 (4,545) 453 (11,505) 143 (3,630) 25,000 (11,340) 37,000 (16,780)

Operating Dimensions

OPERATION MODE DIMENSIONS - INCHES (MM)

TRAVEL MODE DIMENSIONS - INCHES (MM) WEIGHTS - LBS. (KG)

C

C

D

B

B

A

A

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7x20 Guardian® Tandem Screen Plant

CARRIER CHASSIS » Wide flange main frame

beams

» Spring type suspension with (4) axles and (16) 11x22.5 radial tires

» (8) welded blocking support legs

» (2) swing-down kingpin support legs with screw jack leveling

» Complete air brake system

» Mud flaps

» Travel lights w/ brake and directional signals

» Fifth wheel hitch

» Common grease points, 1-2 locations to grease entire plant

» Safety guarding*

» Walkway

9 Tread plate walkway on (3) sides of each screen

9 Walkways include handrail, center rail and toe boar

9 Walkway access on both sides of the chassis with steep angle stair access

9 Hydraulic folding walkway on non-drive side

7203 GUARDIAN HORIZONTAL VIBRATING SCREEN

» (2) Superior 7’ x 20’, 3 deck screens

» (2) 50 HP, 1200 PRM, TEFC motors (WEG)

» Extended top deck discharge lips to feed onto cross-conveyor

» (1) right hand drive

» (1) left hand drive

SCREEN DISCHARGE LIPS » Top deck discharge lips

9 Included with the horizontal vibrating screens

9 Each top deck chute has a four-section blending gate which directs material into the middle deck discharge chute

9 Extend to direct top deck oversize material onto 48” wide cross conveyor

9 1/4” AR weld-in liner in wear areas

» Middle deck discharge chutes

9 Discharges oversize ma-terials from second deck onto the respective cross conveyor

9 Each second deck chute has a four-section blending gate which directs materials into

the bottom deck discharge chute

9 1/4” AR weld-in liner in wear areas

» Bottom deck discharge chute

9 Discharge oversize materials from bottom deck on the cross conveyor

9 Each third deck chute has a four-section blending gate which directs materials onto the fines conveyor

9 1/4” AR weld-in liner in wear areas

PRIMARY SCREEN FINES CONVEYOR

» (2) 30” conveyor to discharge screen fines to the rear of the plant

» 15 HP, 1800 PRM, TEFC motors, Dodge reducers, V-belt drives, drive guards (WEG)

» Exterra® SFL Primary Belt Cleaner

» Flop gate to direct fines material to one conveyor or the other

SECONDARY SCREEN FINES CONVEYOR

» (1) 60” conveyor to discharge screen fines to the rear of the plant

» Exterra® SFL Primary Belt Cleaner

CROSS CONVEYORS » (3) 42” x 12’ rolling and

reversing - receive material from the top, middle and bottom decks, respectively, of both screens

» Designed to slide 18” - 20” to discharge material to the outside of either side of the plant

» 7.5 HP 1800 PRM TEFC drive motor, Dodge TXT3 reducer, V-belt drive, drive guard

» Exterra® Belt Scrapers

HYDRAULIC “RUN-ON” JACKS

» (8) hydraulic run-on jack legs with 18” stroke, HSS tubing design fully enclosed and protects hydraulic cylinders

» Cylinders are fitted with a “Cylindrical Lock” and no mechanical pinning is required

» Individual control valves for each leg

» 13 HP Honda motor gasoline over hydraulic, enclosed cabinet

» Level assist

ELECTRICAL » Required power is 480 V, 3 HP,

60 Hz

* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.

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Transport Dimensions

Operating Dimensions

SPSS1137EN-02 Superior Industries1-800-321-1558 www.superior-ind.com

A B C D E F G H I J K L M

190 (4,825) 827 (21,005) 158 (4,015) 191 (4,850) 176 (4,470) 53.5 (1,360) 44 (1,115) 49.75 (1,265) 49 (1,245) 391 (9,930) 124 (3,150) 65 (1,650) 60 (1,525)

N O P Q R S T U V W X

150 (3,810) 821.5 (20,865) 173.75 (4,415) 53.5 (1,360) 44 (1,115) 49.75 (1,265) 49 (1,245) 391 (9,930) 124 (3,150) 62.5 (1,585) 60 (1,525)

TRAVEL DIMENSIONS - INCHES (MM)

OPERATION DIMENSIONS - INCHES (MM)

L

W

CA

N

F

Q

G

R

H

S

H

S

I

T

K

V

M

X

J

U

E

P

B

O

D

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Features

* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.

CARRIER CHASSIS » Superior paint scheme » Triple axle with a single

axle booster or a quad axle

» Air brake system » Mud flaps » Travel lights w/ brake

and directional signals » Fifth wheel hitch » Fixed structural cribbing

legs » Tool box » King pin supports » Diamond plate walkway

w/ drainage holes » Access ladders » Safety guarding* » 1-2 common grease

points » Hydraulic leveling jacks

(optional)

PATRIOT CONE CRUSHER » 300HP » Crusher drive motor and

base » Countershaft blower

GUARDIAN™ SCREEN » 6x20 triple deck

horizontal screen » 40 HP 1800 RPM, TEFC

screen drive motor » Right hand drive

HOPPERS AND CHUTES » Under-crusher gathering

hopper constructed of 3/8” AR400 steel

» Directs material onto rear discharge conveyor

» Adjustable rubber flashing full length of hopper

» Bolted clean out door

CONVEYORS » 42” feed conveyor » 42” screen feed conveyor » 36” crusher discharge

conveyor » 36” closed circuit cross

conveyor » (1) 18” rolling cross

conveyor » (1) 24” rolling cross

conveyors » 60” screen fines

discharge conveyor » Class II drives » Dodge shaft mount

reducer and bearings » Exterra® Primary

Belt Cleaner on fines conveyor

» CEMA idlers with Spinguard® Seal System

POWER SUPPLY » 480 v / 3 HP / 60 Hz » Control panel with

starters 9 (1) 300 HP crusher drive

9 (1) 40 HP screen drive 9 (1) 15 HP screen fines conveyor drive

9 (2) 5 HP cross conveyor drive

9 (1) 10 HP screen feed conveyor drive

9 (1) 25 HP feed convey-or drive

9 (1) 15 HP crusher dis-charge conveyor drive

9 (1) 10 HP crusher lube pump motor

9 (1) 10 HP crusher hy-draulic pump motor

Closed Circuit PlantPatriot

®

P300 crusher / Guardian™ 6203 Screen

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2YEAR

WARRANTYSTRUCTURAL5

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Operating Dimensions

Transport Dimensions

SPSS1138EN-02 Superior Industries1-800-321-1558 www.superior-ind.com

A B C D E F G H I J

196 (4,965) 820 (20,820) 204 (5,180) 100 (2,545) 97 (2,465) 62 (1,565) 61 (1,550) 500 (12,700) 39 (990) 60 (1,525)

TRAVEL DIMENSIONS - INCHES (MM)

K L M N O P

150 (3,810) 806 (20,470) 174 (4,420) 765 (19,430) 39 (990) 60 (1,525)

OPERATION DIMENSIONS - INCHES (MM)

A

K

B

L

E F GG I

O

H

N

C

M

J

P

D

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Patriot®

Cone PlantRear Discharge

PATRIOT CONE CRUSHER » Crusher drive motor and

base » Countershaft blower

CARRIER CHASSIS » Superior paint scheme » Tridem axle » Air brake system » Mud flaps » Travel lights w/ brake

and directional signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing

legs » Tool box » King pin supports

» Diamond plate walkway w/ drainage holes

» Access ladders » Elevated observation

platform » Safety guarding* » Grease package

HOPPERS AND CHUTES » Overflow chute » Under flow chute » Adjustable rubber

flashing

42” REAR DISCHARGE CONVEYOR

» Structural channel frame » Class II drive » Dodge bearings

» Chevron® Pulley » Sealing System » CEMA idlers with

SpinGuard® Seals » Exterra™ Primary Belt

Cleaner » Vulcanized belt

Standard Features

» Level Assist (patent pending)

» Feed conveyor cartridge

» Vantage™ Automation System

» Run on jacks with counterbalance valves

» Run on jacks with mechanical pin locks

» Control panel 9 System start/stop sequencing

9 Interlocking controls

9 Lubrication system

Options

* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.

Exclusive to Superior Industries

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2YEAR

WARRANTYSTRUCTURAL5

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Operating Dimensions

Transport Dimensions

SPSS1084EN-02 Superior Industries 1-800-321-1558 www.superior-ind.com

A B C D E F G H

P400 698 (17,730) 94 (2,390) 58 (1,475) 51 (1,295) 516 (13,110) 144 (3,655) 185 (4,700) 159 (4,040)

OPERATING DIMENSIONS - INCH (MM)

I J K L M N O P

P400 698 (17,730) 94 (2,390) 58 (1,475) 51 (1,295) 516 (13,110) 144 (3,655) 170 (4,320) 144 (3,655)

TRANSPORT DIMENSIONS - INCH (MM)

WEIGHTS - POUNDS (KG)

Axle Shipping Weight Kingpin Shipping Weight

58,500 (26,535) 48,750 (22,1125)

B

G

C D D F H

E

A

J

O

K L L N P

M

I

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Patriot®

Cone PlantRear Feed, Rear Discharge (nS/wS)

PATRIOT CONE CRUSHER » Crusher drive motor and

base » Countershaft blower

CARRIER CHASSIS » Superior paint scheme » Tridem axle » Air brake system » Mud flaps » Travel lights w/ brake

and directional signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing

legs » Tool box » King pin supports » Diamond plate walkway

w/ drainage holes » Access ladders

» Elevated observation platform

» Safety guarding* » Grease package

HOPPERS AND CHUTES » Overflow chute » Under flow chute » Adjustable rubber

flashing

42”REAR FEED CONVEYOR » Structural channel frame » Hydraulic raise/lower » Fold for transport » Rear telescoping swing

tail support » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with

SpinGuard® Seals » Vulcanized belt

42” REAR DISCHARGE CONVEYOR

» Structural channel frame » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with

SpinGuard® Seals » Exterra™ Primary Belt

Cleaner » Vulcanized belt

MODEL SHOWN: P200 RFRD PATRIOT CONE CRUSHER PLANT

Standard Features

» Level Assist (patent pending)

» Fully removable feed conveyor cartridge

» Vantage™ Automation System

» Run on jacks with counterbalance valves

» Run on jacks with mechanical pin locks

» Control panel » Interlocking controls » Lubrication system

Options

* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.

Exclusive to Superior Industries

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2YEAR

WARRANTYSTRUCTURAL5

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Operating Dimensions

Transport Dimensions

SPSS1091EN-02 Superior Industries 1-800-321-1558 www.superior-ind.com

G H I J K L M

P200 141 (3,595) 159 (4,040) 178 (4,520) 51 (1,295) 49 (1,245) 376 (9,550) 727 (18,465)

P300 141 (3,595) 162 (4,115) 161 (4,095) 62 (1,585) 73 (1,855) 373 (9,475) 761 (19,335)

P400 144 (3,655) 167 (4,255) 137 (3,490) 45 (1,145) 73 (1,855) 397 (10,085) 752 (19,115)

TRAVEL DIMENSIONS - INCHES (MM)

A B C D E F

P200 262 (6,655) 131 (3,325) 141 (3,595) 178 (4,520) 69 (1,750) 635 (16,130)

P300 300 (7,625) 134 (3,405) 141 (3,595) 208 (5,285) 67 (1,710) 728 (18,505)

P400 266 (6,770) 134 (3,405) 144 (3,655) 199 (5,055) 68 (1,730) 728 (18,505)

OPERATION DIMENSIONS - INCHES (MM)

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3244 Liberty™ Jaw Crusher Plant

Standard Features

* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.** 20 HP starter for hydraulic tilting grizzly, would only be in the panel if the hydraulic tilting grizzly option was chosen.

CARRIER CHASSIS » Superior paint scheme » Triple axle with a single axle

booster » Air brake system » Mud flaps » Travel lights w/ brake and

directional signals » Fifth wheel hitch » King pin supports » Lower maintenance walkways/

platforms » Operator’s platform » Step assemblies and ladders » Main drive motor » Safety guarding* » 1-2 common grease points » Hydraulic leveling jacks

LIBERTY™ JAW CRUSHER » 32x44 » Drive motor with sheave, v-belts

and guards

INTREPID™ FEEDER » 42x20

HOPPERS AND CHUTES » Ledge lip rock box crusher

hopper » Crusher discharge chute » Grizzly fines chute

48” DISCHARGE CONVEYOR » Patented Superior hydraulic

powerfold » Impact bed » CEMA Idlers with SpinGuard®

Seals

» Chevron® Pulley » Exterra® Primary Belt Cleaner » Vulcanized belt

POWER SUPPLY » 480 v / 3 HP / 60 Hz » Control panel with starters

(optional) 9 (1) 150 HP crusher drive motor 9 (1) 30 HP feeder drive motor with VFD

9 (1) 20 HP Front discharge con-veyor drive motor**

9 (1) 15 HP motor for electric hy-draulic system for tilt grizzly

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2YEAR

WARRANTYSTRUCTURAL5

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Operating Dimensions

Transport Dimensions

SPSS1143EN-01 Superior Industries1-800-321-1558 www.superior-ind.com

A B C D E F G H I J

143 (3,630) 807 (20,495) 210 (5,335) 172.00 (4,370) 63 (1,600) 61 (1,550) 420 (10,670) 201 (5,105) 16 (405) 176 (4,470)

OPERATING DIMENSIONS - INCHES (MM)

K L M N O P Q

118 (2,945) 649 (16,485) 168 (4,265) 180 (4,575) 12 (305) 55 (305) 48 (1,220)

TRAVEL DIMENSIONS - INCHES (MM)

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VALOR™ VSI PlantV600 / Rear Feed / Rear Discharge

VALOR VSI CRUSHER » Crusher drive motor and base » Pinion drive

CARRIER CHASSIS » Superior paint scheme » Tridem axle » Air brake system » Mud flaps » Travel lights w/ brake and directional

signals » Fifth wheel hitch » Hydraulic leveling legs » Fixed structural cribbing legs » Tool box » King pin supports » Diamond plate walkway w/ drainage

holes » Access ladders » Elevated observation platform » Safety guarding* » Grease package

HOPPERS AND CHUTES » Crusher discharge chute » Adjustable rubber flashing

36”REAR FEED CONVEYOR » Structural channel frame » Hydraulic raise/lower » Fold for transport » Rear telescoping swing tail support » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with SpinGuard® Seals » Vulcanized belt

36” REAR DISCHARGE CONVEYOR » Structural channel frame » Class II drive » Dodge bearings » Chevron® Pulley » Sealing System » CEMA Idlers with SpinGuard® Seals » Exterra™ Primary Belt Cleaner » Vulcanized belt

POWER SUPPLY » 480 v / 3 HP / 60 Hz

Standard Features

» Level Assist (patent pending)

» Feed conveyor cartridge

» Run on jacks with counterbalance valves

» Run on jacks with mechanical pin locks

» Control panel 9 System start/stop sequencing

9 Interlocking controls

» Variable frequency drive controls for main crusher motors

» Vertical motor mount

Options

* Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.

Exclusive to Superior Industries

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2YEAR

WARRANTYSTRUCTURAL5

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Operating Dimensions

Transport Dimensions

SPSS1129EN-01 Superior Industries 1-800-321-1558 www.superior-ind.com

F G H I J K L

V600 144 (3,655) 168 (4,265) 159 (4,040) 56 (1,420) 73 (1,855) 380 (9,650) 741 (18,820)

TRAVEL DIMENSIONS - INCHES (MM)

A B C D E

V600 302 (7,670) 151 (3,835) 184 (4,675) 60 (1,525) 747 (18,975)

OPERATION DIMENSIONS - INCHES (MM)

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Portable RAP Plant

CARRIER CHASSIS » HD wide flange structural beams

» W beam block legs placed accordingly along the frame

9 Four (4) “sets” (8 legs total) of Holland Mark V landing gear

» Screen Box and Feed Hopper Access

9 Two (2) access ladders

9 All hand railing includes necessary kick plates

9 Walkway surfaces covered with diamond grip checker platehoppers and chutes

» 3/8” Bolster king pin. All brakes, tail & marker lights, flashing amber led strobe lights, reflectors and mud flaps as required. Over-dimensional flag pipes in all 4 corners fitted with corresponding flag

» Tandom axle suspension

9 Eight (8) 11r22.5.5 tires on steel budd wheels

9 25,000 Lb rated x 77.5” Track axle assemblies fitted with service pots (to assist with pit portability) and automatic slack adjusters

» Replaceable 60 durometer skirt board rubber including clamp bars where required

» Grease package consisting of one (1) – two (2) locations on the chassis where head and tail pulley

» All necessary guards (frame, v-belt and pinch area)

» Colors are Superior Industries styling

» Hydraulic package consists of the following:

9 Supplyand installation of 12 vdc electric over hydraulic power unit. Power unit fitted with 10’ – 12’ long “booster cables” to allow hook-up to customer supplied 12vdc. C/W hd “cat style” master switch to easily allow turning “on & off ”. Master switch eliminates the “sparking” that typically occurs when hooking up booster cables.

9 Necessary hydraulic cylinders to hydraulic fold screen discharge conveyor for operation and transportation requirements.

9 All hydraulic valves, hoses, and fittings. Unit comes completely plumbed, filled with oil, tested and ready for immediate operation

3X8 2 DECK SCREEN » Shim adjustable counterweights (for

amplitude efficiency)

» Screen box sub-frame

» Screen is installed to operate in inclined position

» 7.5 HP electric motor

8’ X 16 FEED HOPPER » Feed hopper fitted with a manual

tilt grizzly

9 Hinges provided on both sides

9 Grizzly adjustable at 2” increments to 4”, 6” or 8” opening. Standard factory setting of 6” between bars

9 Bars are of a triangular construction, 3/4” x 4”flat bars on top with 3/8” x 4” flat bar sides

» Re-inforced sides and all necessary leg supports where required.

» Exterior sides of feed hopper fitted with “removable panels”

9 These panels act as “guarding” to prevent access to conveyor and also assist in keeping debris or foreign material from entering the area during operation

» Manual adjustable gates

» Manual folding end wings for additional capacity

CONVEYORS » 36” belt under hopper

» 24” screen feed conveyor

» 24” screen discharge conveyor

» Electrical package

9 Cable sets four (4) motors

9 Electrical junction box for motor feed cables

9 Electrical junction box for multi-conductor wire/cable

9 Additional receptacle installed in empty cavity in receptacle housing

9 Speed encoder for 36” under hopper conveyor

9 Multipin connections for encoder and torspec control system

9 Connection for torspec control card to plc and existing control system

9 Belt scale system wiring

9 Complete drawing package

9 Labor and commissioning

9 PLC programming

» Hydraulic “lift-only” leveling jacks package

9 Supply and installation of four (4) 6” x 22” stroke hydraulic leveling cylinders. Cylinders C/W a ¾” thick “oscillating” base plate measuring approximately 10” x 10”. The swivel pad design helps with uneven footings.

9 All hydraulic valves, hoses, and fittings. Unit comes completely plumbed, filled with oil, tested and ready for immediate operation

» Electric bin vibrator package

9 One (1) electric vibrator unit supplied and installed on 8’ x 16’ hopper

Options

Guarding for all pulley and v-belt drives. Guards may not meet all local codes; customer is responsible to have guarding inspected.

YEARWARRANTYOEM PARTS1YEAR

WARRANTYEQUIPMENT2YEAR

WARRANTYSTRUCTURAL5

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Operating Dimensions

Transport Dimensions

SPSS1136EN-01 Superior Industries 1-800-321-1558 www.superior-ind.com

A B C D E F G H I J K L

118 (2,995) 115 (2,920) 196 (4,980) 240 (6,095) 263 (6,680) 78 (1,980) 61 (1,550) 539 (13,690) 18 (455) 163 (4,140) 1004 (25,500) 696 (17,680)

OPERATION DIMENSIONS - INCHES (MM)

M N O P Q R S

118 (2,995) 162 (4,115) 118 (2,995) 581 (14,755) 96 (2,440) 18 (455) 795 (20,190)

TRAVEL DIMENSIONS - INCHES (MM)

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P/1Superior Industries

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P/2 Superior Industries

SUPERIOR-IND.COM SPHB1024ENPR-01