Crushing and Screening Equipment Training Offering

Crushing and Screening Equipment

Training Offering

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Metso_BrandPR_White.pdf 11.5.2009 14:11:37

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Crushing and Screening Equipment (CSE)

Training strengthens business

Customer contacts • Pleaseseewww.metso.com–contactus

–yournearestMetsorepresentative.• Pleasecontactustoselecttheright

trainingforyourneeds.Wealsooffertailor-madetrainingbasedon,forexample,theprocessatyoursite.

Extranet for Metso distributors• Generaltraininginformation• Trainingdepartmentcontacts• Trainingcalendar&agendas• Registrationfortraining• eLearningcourses

Metso personnel Avenue–MACtraining• Generaltraininginformation• Trainingdepartmentcontacts• LinktoLotusNotesMMTrainingdatabaseLotus Notes–MMTrainingdatabase• Trainingcalendar&agendas• Registrationfortraining• eLearningcourses

Trainingisanincreasinglyimportantelementinstrengtheningbusinessinteractionandmotivatingpersonnel.ThecompletepackageMetsoofferstodayincludesequipmentandsophisticatedservice.Thepackageiscompletedbyknow-howthatisexpandedanddistributedbytrainedindividualswhoarekeytothesuccessofanyorganization.

TheMetsotrainingpackagewillexpandyourknowledgestepbystep,startingwithcomprehensiveeLearning coursesandleadingtoin-depthadvancedtrainingcourses.AftercompletingtheprerequisiteeLearningcourses,youcanchoosefromdifferenttrainingcoursesbasedonyourneeds.

WithProduct and Application trainingcourses,youcangetabetterunderstandingoftheproducts,applications,qualityandsafetyissues,rockandorecharacteristicsandsustainabilityinoperations.

Operation and Maintenance trainingcourseswillgiveyoucompetencyinequipmentinstallation,basicmaintenance,includingpreventiveactions,andrepairsandlifecycleissues.

Parts Product Support trainingcoursesconcentrateonwearandsparepartsandrelatedservices.

Ifindoubtaboutwhichtrainingcourseissuitableforyourrequirements,justcontactusandtogetherwecanbuildatrainingprogramtosuityourneeds. Product and Application

Operation and Maintenance

Parts Product Support

eLearning

Learningonthejobisthemostimportantwaytoenhancecompetency.Pleasetaketimebetweentrainingcoursestoincreaseyourknowledgelevel.

OuraimistoprovideyouwithcontinuoustrainingprogramstokeepyouupdatedonallofCrushingandScreeningEquipmentproductsandservices–nowandinthefuture.

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Crushing and Screening Equipment Training Offering

Table of contents

Crush

ing and Screening 2 - p. 7

Mobile

Crush

ing and Screening - p. 8

Cru

shing and Screening 3 - p

. 9

C Jaw Cru

shers

1, 2 & 3 - p

. 10

NP Impact C

rush

ers - p

. 11

HP Cone Crush

ers - p

. 12

GP Cone Crush

ers - p

. 13

Barmac V

SI - p. 1

4

Screens -

p. 15

Air Classi

�er - p. 1

6

Lokotrack

Crush

ing Plants 1 - p

. 17

Lokotrack

Mobile

Screens 1

- p. 1

8

Lokotrack

Mobile

Plants 2 - p

. 19

IC Automatio

n Systems -

p. 20

Inspectio

n Service - p

. 21

General Pro

duct Knowledge eLearn

ing- p. 5

Crush

ing and Screening 1 - p

. 6

Parts Pro

duct Support

eLearning - p

. 5

Crush

er Wears

- p. 2

2

Screening M

edia and

Conveyor S

olutions -

p. 23

Spare Parts - p

. 24eLearning

class room training course

eLearning courses with self-paced training are prerequisites to the classroom training courses, and the Crushing and Screening 1 training course must be passed before you can register for further courses. After that, you can choose the desired courses from the offering of:• Product and Application (green arrow)• Operation and Maintenance (orange arrow)• Parts Product Support (blue arrow)

For further details and the exact prerequisites, please refer to the course-specific pages. Terms and Conditions are on page 26.

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Metso eLearning

The prerequisite eLearning

Metso eLearningMetsoeLearningcomplementsourinstructor-ledtrainingprogrammes,offeringarangeofweb-based,on-demandcoursesdesignedtomaximiseyourtraininginvestment.

Metso’seLearningprogrammeisconsideredthefoundationtrainingthatsupportsalllearninganddevelopmentopportunitiesonoffer,andisaprerequisiteforMetso’sinstructor-ledtrainingcourses.TheeLearningsitecurrentlyoffersthefollowingtwoCrushingandScreeningcurricula:

• General Product Knowledge• Parts Product Support

Metso’seLearningprogrammesprovidemoreopportunitiesthaneverbeforetolearnaboutMetsoequipment,whetheryousellit,supportit,ormaintainit.

AsasubscribertoMetso’seLearningprogrammes,yourcourseswillbekeptuptodatewiththelatestproductinformation.Additionalcourseswillbeaddedastheybecomeavailable.Youwillbeabletoreviewpastcoursesanytimearefresherisneeded.

Why Metso eLearning?WithMetsoeLearning,coursesareavailablewheneverandwhereveritismostconvenient.Studentscanaccessvideopresentationsforjust-in-timetraining(rightbeforeanimportantmeeting,forexample)ortoaccessproductinformationorexecutiveupdates.• 24/7accesstoMetsoeLearningcurricula• Savetimeandmoneyontravel• Reviewandretakecoursesatanytime• Accessfromworkorhome,learnonyourschedule• Noneedtoleavetheworkplacetoattendtraining

Ensure training successWearecommittedtodevelopinglearningsolutionsthatcontributetoelevatingjobspecificcompetencies,knowledgeandskillsofourproductsandequipment.Wearecommittedtothehighestqualityandaccuracy.Ouronlinecurriculumincludes:• Up-to-dateproductinformation• Quizzestoreinforcetheinformationpresented• Equipmentcross-sectionsandpartsidentification• Linksandattachments,includingproductbrochures,instructionmanuals,posters,technicaldatasheets,andmore• Examsattheendofeachcoursewherestudentmustpasswithascoreof80%orhigher• Videos

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Learning objectivesInformationaboutMetso’scrushingandscreeningequipmentandbusinessprocesses,whichincludesgeneralinformationonhealthandsafety.

Content• AnintroductiontoMetso’sMiningandConstructionbusiness.• Plantsafety.• Differenttypesoffeedmaterial,rockcrushingmethodsandprocesses.• Informationontheproductmodelsincludingabriefhistory,thenamingconventions,installationtypes,

featuresandbenefits,identificationofkeywearparts,generalapplicationandoperationalinformation.

eLearning Courses• IntroductiontoMetso• GeneralPlantandEquipmentSafety• AggregateProcessingBasicsPart1• AggregateProcessingBasicsPart2• AggregateProcessingBasicsPart3• ScreeningTheory• BarmacVSICrusher• CSeriesJawCrusher• NPSeriesImpactCrusher

Target groupNewpersonnelinthebusiness,aswellaspersonnelwhowishtorefreshtheirknowledgeaboutcrushingandscreening.

PrerequisiteseLearningcoursestakeplaceinacertainorder.

Learning objectivesDetailedinformationaboutMetso’scrushingandscreeningproducts.

ContentEachproductspecificsupportcourseincludesadetailedhistoryoftheproduct,maincomponentsbyassembly,keyequipmentoptionsanddetailedwearpartsinformation.

eLearning Courses• SupportingtheCSeriesJawCrusher• SupportingtheNPSeriesImpactCrusher• SupportingtheHPSeriesConeCrusher• SupportingtheHPNewGenerationSeriesConeCrusher

Target groupPartssupportpersonnelresponsibleforwearandsparepartsandrelatedservices.Servicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofproducts.Otheremployeeslookingtoelevatetheirproductknowledge.

PrerequisitesGeneralProductKnowledgeeLearningCrushingandScreening1(recommended)

General Product Knowledge eLearning

Parts Product Support eLearning

• HPSeriesConeCrusher• HPNewGenerationConeCrusher• GPSeriesConeCrusher• LokotrackMobileCrushingPlants• STMobileScreens• VibratingScreensandFeeders• ProtectingMetso’sIntellectualProperty

(forMetsopersonnelanddistributorsonly)• MetsoExtranet–Overview(forMetso

distributorsonly)• MetsoExtranet–MyMachinesandeParts

(forMetsodistributorsonly)

• SupportingtheGPSeriesConeCrusher• SupportingtheBarmacVSICrusher• SupportingtheLokotrackMobileCrushingPlants• SupportingtheSTMobileScreens• SupportingtheVibratingScreensandFeeders

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Learning objectivesIntroductiontothecrushingandscreeningbusiness,andrelatedproductsandprocesses.

Course content• Reviewofe-learningcourses.• MetsoCorporation.• Constructionandminingsectorsascrushingandscreeningcustomers.• Introductiontorockasrawmaterialandaggregateasproduct.• Crushingandscreeningprocessfundamentals.• Metsoproductofferingforcrushingandscreening.• Serviceaspartofacompletecustomersolution.• Productknowledgesources,suchasbrochures.

Target groupNewpersonnelandpersonnelwhowanttorefreshtheirknowledgeaboutcrushingandscreening.

Prerequisites• eLearning:GeneralProductKnowledge

Product and Application Training

Crushing and Screening 1

Duration2 days(intendedtobeorganizedlocally)

8-25participants

Seefurtherinformation&contacts,p. 2

PleasereadTerms&conditions,p. 26

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Crushing and Screening 1Product and Application Training


Learning objectivesUponcompletingthetraining,theparticipantcandiscussthemostrelevantprocessdetailsandcandocumentacrushingandscreeningprocess.

Course content• Crushers,screensandotherproductsasprocesscomponents.• AdvantagesofMetsoproducts.• Serviceaspartofacompletesolution.• Differentrawmaterials:rock,recycledmaterialandore.Themosttypicalrocks.Themosttypicallaboratorytests.• Aggregateproducts.Productqualityandwhereproductsareused.• Selectingtherightprocessequipmentbasedoncustomerrequirementsandsiteconditions.

Usingbrochureinformationtomaketheselection.• Themostimportantproductandprocessparameters;forexample,crushersettingandscreenmeshsize.• Selectingcrusherwearparts.Introductiontoscreenmeshes.• UseofBrunoprocessengineeringsoftware.DocumentingaprocessusingBruno.• Briefintroductiontomobilesolutions.• Siteexerciseatalocalcrushingandscreeningplant.• AfactoryvisitwhenthetrainingtakesplaceataMetsomanufacturinglocation.

Target groupSales,applicationandservicepersonnel.

Prerequisites• eLearning:GeneralProductKnowledge• CrushingandScreening1(recommended)• Aminimumoftwomonths’workexperienceincrushingandscreening.

Duration5 days

8-25 participants



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Mobile Crushing and Screening

Learning objectivesUponcompletingthetraining,theparticipantisfamiliarwithMetso’spremiummobileofferingandcanselectandjustifyasuitablemobilesolution.

Course content• Metso’smobileconceptoffering:Lokotrack(LT)in-depthandNWSeriesportableplant,Lokolink(LL)andmodularplantinbrief.• Advantagesofmobilecrushingandscreeningsolutions.Selectingthelevelofmobility:astationaryplant,afullymobileplant

oracombinationthereof.• WhychooseMetso´spremiumLokotrack?• Engineeringamobileplantandavoidingthepitfallsofmobileapplicationdesign.• Economyofmobilesolutions,covering,forexample,powerusage,transporton-siteandbetweensitesandenvironmental

aspects.• Typicalmobileapplications,suchasroadaggregatesmanufacturing,gravelscreeningandrecycledmaterialprocessing.• Visittoalocalsitetolearnreal-lifemobileapplications.• AfactoryvisitwhenthetrainingtakesplaceataMetsomanufacturinglocation.


Prerequisites• eLearning:GeneralProductKnowledge• CrushingandScreening1(recommended)• CrushingandScreening2

Duration3 days

8-25participants



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Learning objectivesUponcompletingthetraining,theparticipantcanprofessionallydiscussprocesstopicsandcandesignandenhanceacrushingandscreeningprocess.

Course content• AdvantagesofMetsocrushingandscreeningapplications.• Serviceaspartofacompletesolution.• Basicgeologyanddifferentrockandoretypes.Differentmateriallaboratorytestsusedglobally.• Theinfluenceofproductandprocessparametersonproductquality.• Engineeringacrushingandscreeningprocess.Takingcareofsafety,sustainabilityandlifecyclecostaspects.• Enhancingtheprocessbyprofessionallyadjustingproductandprocessparameters.• Crushingtheory,suchastheinfluenceofstrokeonpowerconsumption.Screeningtheory,suchasacceleration

generatedbystrokeandspeed.• Crusherwearpartsdesignandmetallurgybasics.Selectingtherightscreenmeshes.• EffectiveuseofBrunoprocessengineeringsoftware.ProcessenhancementusingBruno.• AfactoryvisitwhenthetrainingtakesplaceataMetsomanufacturinglocation.

Target groupSalesandapplicationpersonnel.

Prerequisites• eLearning:GeneralProductKnowledge• CrushingandScreening1(recommended)• CrushingandScreening2• Aminimumoftwoyears’workexperienceinthecrushingandscreeningbusinessafterparticipatingin

theCrushingandScreening2trainingcourse.

Duration5 days

8-25participants



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Operation and Maintenance Training

C Jaw Crushers 1, 2 & 3

C Jaw Crushers 1 Learning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenance,changethecrushersettingandwearpartsandunderstandsthehydraulic,electricandautomationfunctionsofthecrusher.

Course content• Safety• Operationandmaintenanceandhow

tochangethesetting• Cjawapplication• Wearpartsandhowtochange• Basicsofelectrificationandautomation• BasicsofhydraulicsMainlyclassroomtraining

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofCjawcrushers.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport

(recommended)• CrushingandScreening1

(recommended)

C Jaw Crushers 2Learning objectivesUponcompletingthetraining,theparticipantcancarryoutaCjawcrusherinstallationandcommissioning,isabletoinspectandtroubleshootaCjawcrusherandisfamiliarwiththeCjawoptions.

Course content• Safety• Installationandcommissioning• Troubleshootingofcomponents• Electrificationandautomation• HydraulicSettingSystem• LubricationDevice• Intermediateplate• Spacer• CjawinspectionMainfocusisonhands-ontraining


Prerequisites• CJawCrushers1• Somefieldexperience

C Jaw Crushers 3Learning objectivesUponcompletingthetraining,theparticipantcancarryoutsiterepairs,useActiveSettingControl(ASC),andperformabearingchangeonCjawcrusher.

Course content• Safety• SiterepairsforCjaw• ActiveSettingControl(ASC)• Howtochangethebearingsofa

CseriesjawcrusherHands-ontraining


Prerequisites• CJawCrushers2• Aminimumof3years´field

serviceexperience

Duration-Course 1: 1 day,Course 2: 2 days,Course 3: 3 days.

6-12participants



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NP Impact CrushersLearning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenanceandisabletotroubleshootandunderstandtherepairofanNPimpactcrusher.ThetrainingprovidesgoodknowledgeforcommissioninganNP.

Course content• FamiliarizationwiththemaincomponentsofanNPimpactcrusherduringworkshopvisits.• Machineinstallation,suchasproperfoundations,andfeedinganddischargearrangement.• Commissioning–abasicoverview.• Basicideaofapplication/processescloselyrelatedtotheNPimpactcrusher;forexample,crusherfeedmaterial,

crushedmaterialandtypicalproblemscausedbyissuesbeyondtheNPitself.• Identifyingproblemsandtroubleshootingforcomponents.• NPimpactcrusherwearandspareparts.• Scheduledmaintenanceanduseoftheservicelogbook.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.

ThetrainingconsistsmainlyofclassroomtrainingandincludesworkshopvisitstoseetheactualcomponentsofanNPimpactcrusher.Nofulldisassembly/assemblyofanNPinpactcrusheriscarriedout.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofNPimpactcrushers.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport(recommended)• CrushingandScreening1(recommended)• Somefieldexperience

Duration1 day

6-12participants



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HP Cone CrushersLearning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenanceandisabletotroubleshootandunderstandtherepairofanHPconecrusher.ThetrainingprovidesgoodknowledgeforcommissioninganHPcone.

Course content• FamiliarizationwiththemaincomponentsofanHPconecrusher.• Indicativedimensions,suchasbushingtolerancesandclearances.• UseofandbasicsofICcontrolandautomationsystem.• Machineinstallation,suchasproperfoundations,andfeedinganddischargearrangement.• BasicoverviewofHPconecommissioning.• Basicideaofapplication/processescloselyrelatedtotheHPcone;forexample,crusherfeedmaterial,

crushedmaterialandtypicalproblemscausedbyissuesbeyondtheHPconeitself.• Problemidentificationandtroubleshootingforcomponents.• HPconewearandspareparts.• Scheduledmaintenanceanduseoftheservicelogbook.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.ThetrainingconsistsmainlyofclassroomtrainingandincludesworkshopvisitstoseetheactualcomponentsofHPconecrushers.Nofulldisassembly/assemblyofaHPconecrusheriscarriedout.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofanHPconecrusher.


Duration3 days

6-12participants



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HP Cone CrushersOperation and Maintenance Training

GP Cone CrushersLearning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenanceandisabletotroubleshootandunderstandtherepairofaGPconecrusher.ThetrainingprovidesgoodknowledgeforcommissioningaGPcone.

Course content• FamiliarizationwiththemaincomponentsofaGPconeduringdisassemblyandassembly.• Backlashadjustment(gear/pinion),indicativedimensions,suchasbushingtolerancesandclearances.Wearlimitsof

componentsandspareparts.• UseofandbasictroubleshootingforanICcontrolandautomationsystem.• Machineinstallation,suchasproperfoundations,andfeedinganddischargearrangement.• BasicoverviewofGPconecommissioning.• Basicideaofapplication/processescloselyrelatedtotheGPcone;forexample,crusherfeedmaterial,

crushedmaterialandtypicalproblemscausedbyissuesbeyondtheGPconeitself.• Problemidentificationandtroubleshootingforcomponents.• GPconewearandspareparts.• Scheduledmaintenanceanduseoftheservicelogbook.• PossiblyGPconeinmobileapplicationduringfactoryvisit.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.Thetrainingconsistsofhands-ontraininginaworkshopandclassroomtraining.Thefocusisonhands-ontraining;disassemblyandassemblyofaGPcone.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofaGPconecrusher.


Duration3 days

6-12participants


PleasereadTerms&conditions, p. 26

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Barmac VSI

Learning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenanceandisabletotroubleshootandunderstandtherepairofaBarmacverticalshaftimpactor(VSI)crusher.ThetrainingalsogivesabasicoverviewoftheinstallationandcommissioningofaBarmac.

Course content• DisassemblyandassemblyofthemaincomponentsofaBarmacVSI.• UseoftheBarmac’scontrolandautomationsystem.• Machineinstallation–basicoverview.• Commissioning–basicoverview.• Basicideaofapplication/processescloselyrelatedtotheBarmac;forexample,crusherfeedmaterial,

crushedmaterialandtypicalproblemscausedbyissuesbeyondtheBarmacitself.• Problemidentificationandtroubleshootingforcomponents.• Barmacwearandspareparts.• Scheduledmaintenanceanduseoftheservicelogbook.• Thetrainingconsistsofhands-onandclassroomtraining.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.

Thetrainingconsistsofbothclassroomandhands-onworkshoptraining.Thefocusisonhands-ontrainingwhenapplicableinordertoputtheoryintopractice.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofBarmacVSIcrushers.


Duration3 days

6-12participants



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Screens

Learning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenanceandisabletotroubleshootandunderstandtherepairofascreen.Thetrainingprovidesgoodknowledgeforcommissioningascreen.

Course content• ProductscoveredinthistrainingarescreensinMetso´soffering.ThefocusisonCVB,TSandESscreens.• Familiarizationwiththemaincomponentsofascreenduringworkshopvisits.• Machineinstallation,suchasproperfoundations,andfeedinganddischargearrangement.• Commissioning–abasicoverview.• Adjustingimportantparametersofascreen.• Basicideaofapplicationcloselyrelatedtoscreens;forexample,theinfluenceofdifficultfeedmaterials

onscreeningefficiency.• Identifyingproblemsandtroubleshootingforcomponents.• Screenmeshesandspareparts.• Scheduledmaintenanceanduseoftheservicelogbook.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.Thetrainingconsistsmainlyofclassroomtrainingandincludesworkshopvisitstoseetheactualcomponentsofscreens.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofscreens.


Duration2 days

6-12participants



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Air Classifier

Learning objectivesUponcompletingthetraining,theparticipantwillbefullyawareoftheairclassificationequipment,howtoapplyitandunderstandsitsvaluetocustomers.

Course content• AirClassifier–maincomponentsandoperatingprinciples.• Familiarizationwithmaincomponentsandconstructionduringworkshopvisits.• Airclassificationtheoryandprocess.• Commissioningoverview.Understandingoffeedsuitability.Competitorreview.• Engineeringsandproduction.Miningandmineralapplications.Pozzolanicapplications.• Visittotheairclassifierlaboratorytoseetestworkbeingperformed(whenthetrainingtakesplaceinYork,USA).• Sitevisitstoseeoperationalairclassifiers.Reviewofancillaryequipment.Servicerequirements.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.


Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport(recommended)• CrushingandScreening1(recommended) Duration 3 days

2-12participants



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Lokotrack Crushing Plants 1

Learning objectivesUponcompletingthetraining,theparticipantisfamiliarwithLokotrackmaincomponentsandoperationandcancarryoutscheduledmaintenance.

Course content• ProductscoveredinthetrainingareLT96,LT106,LT116,LT120,LT1213(S),LT200HP(S)andLT300HP(S).• LT106isusedasthefirstexample.• Lokotrackmaincomponentsandoperatingprinciples.• ThecrusherandscreenasLTcomponentsiscoveredonlybriefly,concentratingonspecialtieswhenontracks.Participation

incrusheroperationandmaintenancetrainingishighlyrecommendedtogainknowledgeinthesecomponents.• BasicsofLokotracktransportation,set-upandcommissioning.• Application/processescloselyrelatedtotheLokotrack;forexample,problemscausedbyusingthewrongoil,ambient

conditionsorchallengingfeedmaterial.• Scheduledmaintenanceanduseoftheservicelogbook.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.

Thetrainingconsistsmainlyofclassroomtrainingandincludesworkshop/machinevisitstoseetheactualcomponentsofLokotracks.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofLokotrackswithcrusher.


Duration 3 days

6-12participants

Seefurtherinformation&contacts, p. 2


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Lokotrack Mobile Screens 1

Learning objectivesUponcompletingthetraining,theparticipantisfamiliarwithLokotrackSTmaincomponentsandoperationandcancarryoutscheduledmaintenance.

Course content• ProductscoveredinthetrainingareLokotrackmobilescreens:ST2.4,ST3.5,ST3.8,ST4.8,ST272andST620.• ThemainfocusisonST2.4andST4.8.• Mobilescreenmaincomponentsandoperatingprinciples.• Basicsofmobilescreentransportation,set-upandcommissioning.• Application/processescloselyrelatedtotheLokotrackmobilescreen;forexample,problemscausedbyusingthewrong

screenmeshcombinationorstickyfeedmaterial.• Scheduledmaintenanceanduseoftheservicelogbook.• Inspectionprocedureaccordingtotheinspectionlistandwithusingpropertools.

Thetrainingconsistsmainlyofclassroomtrainingandincludesworkshop/machinevisitstoseetheactualcomponentsofLokotrackmobilescreen.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofLokotrackSTs


Duration2 days

6-12participants



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Lokotrack Mobile Plants 2

Learning objectivesUponcompletingthetraining,theparticipantcancarryoutscheduledmaintenanceandisabletotroubleshootandunderstandtherepairofLokotracks.ThetrainingalsogivesabasicoverviewofthecommissioningofLokotracks.

Course content• ProductscoveredinthetrainingareLT96,LT106,LT116,LT120,LT120E,LT1213,LT200HP,LT300HP,ST2.4andST4.8.• ThemainfocusisonLT120,LT120EandST2.4.• Uponrequestbytheparticipantswhentheyregisterforthetraining,otherLTsinthestandardofferingcanalsobe

covered.• EffectiveuseoftheICmobileseriesautomationsystem.• Findingandunderstandingofdataforprocessanalysis,adjustmentandtroubleshooting.• UnderstandingofLokotrackelectricalandhydraulicsystemsanddiagrams.• Mechanical,electricalandhydraulicproblemidentificationandtroubleshooting.• Lokotrackspareparts,forexamplesensors,andwearparts,forexampleconveyorcomponents.

Thetrainingconsistsofbothclassroomtrainingandhands-ontroubleshootingexercises.

Target groupServicepersonnel,servicemanagersandotherpersonnelresponsiblefortheoperationandmaintenanceofLokotracks.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport(recommended)• CrushingandScreening1(recommended)• LokotrackCrushingPlants1orLokotrackMobileScreens1• AminimumofoneyearfieldserviceexperienceinLokotracks.

Duration3 days

6-12participants



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IC Automation Systems For Stationary Crushers

Learning objectivesUponcompletingthetraining,theparticipantisabletoprofessionallyuseandtroubleshootforanICautomationsystem.

Course contentIC1000forCjaw,IC3000forBarmac,IC5000forGPcone,IC2000forNPimpactcrushersandIC7000forHPconecrushers.Pleaseseemoredetailedcoursebycourseinformationonline.Weightisgiventothesystem(s)preferredbytheparticipants.

• Componentsincludedintheautomationsystem.• Installationandstart-upoftheautomationsystem.• Wiringdiagramsandelectricalwiringonsite.• Connectiontotheupperlevelautomationsystem.• TroubleshootingfortheICautomationsystem.• Automation-relatedsupportdocumentationinMetsoITsystems. Usefuladditionalbasestudyisrecommended:(A)generalelectrification,suchasreadingcircuitandwiringdiagrams,(B)SiemensHW-relateddocumentationandprinciples,(C)MetsoDNA-relateddocumentationandprinciples,(D)basicinformationaboutsystemcomponentssuchassensors,(E)basicsoffieldbuses,forexampleProfibus,EthernetandCANbus,(F)basicsofcommunicationprotocolssuchasModbus/TCPandProfibus/S7.

Target groupServicepersonnel,servicemanagersandotherpersonnelwhorequireextensiveknowledgeoftheICautomationsystem.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport(recommended)• CrushingandScreening1(recommended)• OperationandMaintenancetrainingonthecrusherofwhichautomationsystemiscoveredinthetraining.

Duration3 days

3-6participants

Seefurtherinformation&contacts, p. 2


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IC Automation Systems For Stationary Crushers


Inspection Service

Learning objectivesUponcompletingthetraining,theparticipantisfamiliarwiththeinspectionserviceconceptandcanperformaproperinspectionforselectedproducts.

Course content• Product-specificmodules:Cjaw,HPcone,GPcone,NPimpactor,BarmacVSI,screens,Lokotrack.• MetsoInspectionServiceconcept.• MetsoEquipmentProtectionPlan(EPP)concept.• Inspectingselectedproductsaccordingtotheinspectionlistandbyusingpropertools.• Participantswhopassthepretestatthebeginningandtheinspectiontestattheendofthetrainingwillreceivean

inspectioncertificateandcanperformofficialinspectionsonselectedproducts.• AdditionalpartforMetsoRegionalInspectionCertificationOfficers:trainingofinspectors.• Thetrainingconsistsofbothclassroomtrainingandinspectingproductsinpractice.Thefocusisonhands-oninspection.

Target groupExperiencedservicepersonnelandexperiencedservicemanagers.ThetrainingisonlyforMetsopersonnelanddistributorsselectedbyMetsomanagement.

Prerequisites• eLearning:GeneralProductSupport• eLearning:PartsProductSupport(recommended)• OperationandMaintenancetrainingintheselectedproduct(recommended)• Aminimumof1yearfieldserviceexperienceincrushingandscreeningproducts.

NOTE:InspectionServicetrainingisapackagefromwhichtheparticipantalwayschoosestheinspectionconceptmoduleandaminimumofoneproduct-specificmodule.Thepackageisorganizedduringthesameweekandconsistsofproduct-specificmoduleschosenbytheparticipants.

Duration1-5 days

6-12participants



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Parts Product Support Training

Crusher Wears

Learning objectivesTounderstandthewearpartsselectioncriteriaandcrusherspecificwearparts.Learntotroubleshootandmeetthechallengesofcrusherwears.ProvidesjustificationforchoosingOEMMetsoparts.

Course content• Studyingtherealcrusherwearcasescollectedfromthetrainingcourseparticipants. • Wear&economyofacrushingplant. • Wearingtheoryandmaterialselection. • WhyareOEMpartsrecommended? • Metsowearsportfoliobyapplication(C,GP,HP,PG,MP,NP). • Crusherwearscaseexamples. • FoundryVisitwhenthetrainingtakesplaceataMetsofoundrylocation.• Design,metallurgyandinstallation.• Troubleshootingandcomplaints.

Target groupPersonnelwhosellandsupportwearpartstotheirmarketandwhowanttoimprovetheircompetenceleveltosupportthecustomersbetter.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport• CrushingandScreening1(recommended)• CrushingandScreening2(recommended) Duration3 days

8-25participants



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Crusher WearsParts Product Support Training

Screening Media and Conveyor Solutions

Learning objectivesThethree-daytrainingwillincreaseyourawarenessofMetsoScreeningandConveyorSolutionsproductsandapplicationareas.Youwillbeintroducedtorealcasesandtoolstosupportyourdailyworkoffindinganoptimizedsolutionforyourcustomer.

Course content• Basicscreeningprocesstheory.• ScreeningMediageneralselectionguidelines.• ScreeningMediaSystemsproductrange:modular,panel,tensionsystemandwiremedia.• WearLiningSystemsproductrangeandapplicationareas.• WearLiningsystemsgeneralselectionguidelines. • ConveyorAccessoriesproductrangeandapplicationareas.• Conveyorproblems,reasonsandsolutions.

Target groupSales,serviceorsupportpersonnel,ornewemployeesworkingwithconveyors,screeningandwearliningapplications.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport• CrushingandScreening1(recommended)• Somefieldexperience Duration3 days

8-20participants



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Spare Parts

Learning objectivesUponcompletingthetraining,theparticipanthasgainedknowledgeinhowtobettersupportcustomerneedsandcanguidethecustomertohavetherightpartintherightplaceattherighttime.

Course content• SparepartsofallcurrentCrushingandScreeningEquipmentproductsarecoveredinthistraining. • Metso’ssparepartcategorizationandhowpricingfollowsthesamecategorization. • Introductiontothe2000hcustomer-orientedpartslist(2000husageRPL),howlistsarecreatedandhowtoreadand

utilizethem. • Criticalitemsandsparepartcomponentsofdifferentproducts.Whatandwhysomeassembliesarespareparts.• Metso’sadvancedsparepartlogisticsprocessandpartsdistributionprocess. • Toolsusertrainingthroughcaseexamples.Howtofindprices,replacementinfoandavailability.

Target groupPersonnelwhosellandprovidesupportinsparepartsandwhowishtofurtherimprovetheircompetenceleveltosupportcustomers.

Prerequisites• eLearning:GeneralProductKnowledge• eLearning:PartsProductSupport• CrushingandScreening1(recommended)

Duration2-3 days

8-25participants



25


Spare Parts

Special Training Courses

Crushing and Screening Special

Are you in need of a special tailored training course?

Specialcrushingandscreeningtopicmightbeforexample:• Sales oriented introductiontoanewproduct.• Operation and Maintenance orientedintroductiontoanewproduct.• Interactivetrainingcourse.Forexample,oneparticipantatatimeintroducesanapplicationtopic,

whichisthendealtwithinsmallgroups,oracomplicatedmaintenancetaskiscarriedoutinasmallgrouptogetherwiththeinstructor.Trainingcoursecanbeheldasanonlineconference,videopresentation,orothersuitableway.

Pleaseseethelatestinformationaboutspecialtrainingcoursesonline!

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Cancellation by participantAcancellationmademorethan21daysbeforethetrainingistobeginwillnotincuracancellationfee.Acancellationwithin8to21daysbeforethetrainingwillincura50%cancellationfeeandwithin0to7daysa100%cancellationfee.Thecancellationfeeisalwayscalculatedbasedonthecustomerpriceperperson.

Cancellation by organizerTrainingcanbecancelledatthelatestoneweekbeforethetrainingiftheminimumamountofregistrationplacesisnotfilled.Metsodoesnotcompensateanycostscausedbyacancellation.

Safety issuesPropersafetyequipmentisrequiredforalltrainingcoursesthatincludeafactoryvisit,sitevisitorhands-ontraining.Theparticipantsareresponsibleforbringingtheirownsafetyshoes,workingclothesandotherpersonalsafetyequipment.Standardhelmets,high-visibilityvests,standardsafetyglasses,glovesandearprotectionwillalsobeprovidedinthetrainingcoursesbytheorganizer,whenthetrainingtakesplaceataMetsomanufacturinglocation.

Use of devicesPhotographingisnotallowedinthefactoryarea.Thetrainercanpermitphotographingwhenitsupportslearning.

Useofcommunicationdevicesisprohibitedduringthelessons.Ifalaptopisneededasalearningtool,itismentionedintheprogramandauthorizedbythetrainer.Laptopsandmobilephonescanbeusedduringbreaks.

Training materialTrainingmaterialisgiventotheparticipantsattheendofthetrainingsessioninelectronicformatand/oraspapercopiesduringthetraining.

Crushing and Screening Equipment Training

Terms & conditions

Metso World MapEurope centricGRAYRGB version

Fill – Metso Dark Gray 20% Line (if needed)– Metso Dark Gray 70%

TestsAnevaluationoftheknowledgegainediscarriedoutattheendofthetrainingcourseandmayalsobetestedatthebeginningofandduringthetraining.Theparticipantswillbegiventheirtestresultssothattheycanmonitortheirperformance.Metsoisentitledtosavetheresultsandsharethemwiththeparticipant’semployer.

PriceMetso customer price per personPleasecontactMetsoforcurrentpricelist.

Example,trainingatMetsofactoryinEurope:1daytraining 490EUR,660USD2daystraining 880EUR,1190USD3daystraining 1270EUR,1720USD4daystraining 1660EUR,2250USD5daystraining 2050EUR,2780USD

Metso distributor price per personGeneralProductKnowledgeeLearning266EUR,350USD

ProductSupporteLearning112EUR,149USD

Theannualrenewalrateis76EUR,100USD

ThepriceofaninstructorledtrainingcoursecanbepaidwithTrainingPointsaMetsodistributormighthave–pleasecontactMetsofordetails.Otherwisethecustomerpriceapplies. Metso personnel price per person eLearningcoursesandscheduledtrainingcoursesintheinternaltrainingcalendararefreeofcharge.Otherwisethecustomerpriceapplies. Price conditions for customer, Metso distributor and Metso personnel Thetrainingpriceincludesparticipationinthetraining,trainingmaterial,mealsandrefreshmentsasstatedintheschedule.Possibletrainertravelandotheradditionalcostsareinvoicedseparately.VATcanbeaddedtothetrainingpriceaccordingtothelaw.Metsoreservestherighttochangetheprices.

• yourfeedbackisgreatlyappreciated• wewanttocreateanevenbettertrainingofferingtomeetyourneeds• doyouhavedevelopmentproposalsconcerningatrainingcourseofferedinthisbrochure?• areyouinneedoftailoredtrainingforyourspecialcaseorapplication?• forcontactdetails,pleaseseepage2ofthisbrochure

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Crushing and Screening Equipment Training Offering

Documents

Transcript of Crushing and Screening Equipment Training Offering