Cross-Section after Shock Report - dyfenco.com · Cross-Section after Shock Report Company...

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Cross-Section after Shock Report Company Dyfenco Electronic Chemical Corp. Sample Name SCS-7/ NAP-100/ E9650 Model Name PCBA Date Received May. 17, 2011 Date Tested May. 17, 2011~ Jun. 01, 2011 Report No. LF-11-0102 TESTING LABORATORY IS ACCREDITED BY: ISO 9001 certificate is approved by TUV CERT certification body of TUV NORD Cert GmbH WE HEREBY CERTIFY THAT: The test(s) shown in the attachment were conducted according to the indicating procedures. We assume full responsibility for the accuracy and completeness of these tests and vouch for the qualifications of all personnel performing them. Name Date Test Engineer King 05/31/2011 Approval Yu 06/01/2011 +Note1. This report will be invalid if reproduced in whole or in part. 2. This report refers only to the specimen(s) submitted to test, and is invalid if used separately.

Transcript of Cross-Section after Shock Report - dyfenco.com · Cross-Section after Shock Report Company...

Cross-Section after Shock Report

Company :Dyfenco Electronic Chemical Corp.

Sample Name :SCS-7/ NAP-100/ E9650

Model Name :PCBA

Date Received :May. 17, 2011

Date Tested :May. 17, 2011~ Jun. 01, 2011

Report No. :LF-11-0102

TESTING LABORATORY IS ACCREDITED BY:

ISO 9001 certificate is approved by TUV CERT certification body of TUV NORD Cert GmbH

WE HEREBY CERTIFY THAT:

The test(s) shown in the attachment were conducted according to the indicating

procedures. We assume full responsibility for the accuracy and completeness of these

tests and vouch for the qualifications of all personnel performing them.

Name Date

Test Engineer King 05/31/2011

Approval Yu 06/01/2011

+Note:

1. This report will be invalid if reproduced in whole or in part.

2. This report refers only to the specimen(s) submitted to test, and is invalid if used separately.

Integrated Service Technology Inc. Report No.:LF-11-0102

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TABLE OF CONTENTS

1. Customer Background Information ............................ 2

2. Methods & Equipments ............................................... 3

3. Testing Device Analysis .............................................. 4

4. Analysis Results .......................................................... 11

5. Image Index .................................................................. 20

5.1 Inspection for Defective Representative Object ................................ 20

5.2 Inspection for Abnormal Representative Object ................................ 20

5.3 Inspection for Good Representative Object ...................................... 67

Integrated Service Technology Inc. Report No.:LF-11-0102

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1. Customer Background Information

Customer: Dyfenco Electronic Chemical Corp.

Model Name: PCBA

Inspection Level: PCBA Level

Inspection Purpose: Check the solder joint quality. Inspection Flow:

Testing Device & Sample No.: As illustrated in Testing Board Basic Information Table

** Testing Board Basic Information**

Item ID Remark Q'ty

1 SCS-7 After Shock 1

2 NAP-100 After Shock 1

3 E9650 After Shock 1

Sample Collection

Visual Inspection and Image Recording

Cross Section

Report Collection

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2. Methods & Equipments

2.1 Polishing Machine

Equipment Spec.: ALLIED High Tech SBT SBT-900-1864 Inspection Condition: ALLIED High Tech SBT SBT-900-1864

(WATERPROOF PAPER 220 ~4000)

2.2 Optical Microscope

Equipment Spec.: Olympus DP20

Olympus STM-UM:X100 ~ X1000

Inspection Condition: Olympus DP20

Olympus STM-UM:X100~X1000

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3. Testing Device Analysis

Inspection Object

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C11 Picture

Cross Section Picture

Cross Section Line

C11-1 C11-2

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NAP-100 Picture

Cross Section Picture

Cross Section Line

D1-1 D1-2

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D31 Picture

Cross Section Picture

Cross Section Line

D31-1 D31-2 D31-3

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IC1 Picture

Cross Section Picture

Cross Section Line

IC1-1 IC1-2

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RTN Picture

Cross Section Picture

Cross Section Line

RTN-1

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VOUT Picture

Cross Section Picture

Cross Section Line

VOUT-1

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4. Analysis Results Analysis Criteria: IPC-A-610E

ID Component Location Result Remark

SCS-7

C11 1 Process Indicator Refer to page 20

2 Process Indicator Refer to page 21

D1 1 Acceptable Refer to page 67

2 Acceptable Refer to page 69

D31

1 Process Indicator Refer to page 22

2 Process Indicator Refer to page 25

3 Process Indicator Refer to page 27

IC1 1 Process Indicator Refer to page 28

2 Process Indicator Refer to page 29

RTN 1 Process Indicator Refer to page 30

VOUT 1 Process Indicator Refer to page 32

NAP-100

C11 1 Process Indicator Refer to page 33

2 Process Indicator Refer to page 34

D1 1 Process Indicator Refer to page 36

2 Process Indicator Refer to page 38

D31

1 Process Indicator Refer to page 40

2 Process Indicator Refer to page 42

3 Process Indicator Refer to page 44

IC1 1 Process Indicator Refer to page 45

2 Process Indicator Refer to page 46

RTN 1 Process Indicator Refer to page 47

VOUT 1 Process Indicator Refer to page 49

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ID Component Location Result Remark

E9650

C11 1 Process Indicator Refer to page 50

2 Process Indicator Refer to page 51

D1 1 Process Indicator Refer to page 53

2 Process Indicator Refer to page 55

D31

1 Process Indicator Refer to page 56

2 Process Indicator Refer to page 58

3 Process Indicator Refer to page 60

IC1 1 Process Indicator Refer to page 61

2 Process Indicator Refer to page 62

RTN 1 Process Indicator Refer to page 63

VOUT 1 Process Indicator Refer to page 65

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Summary of Analysis Results Abnormal Representative Object

Item ID Component Location Image Inspection Result

1 SCS-7 C11 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

2 SCS-7 C11 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

3 SCS-7 D31 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

4 SCS-7 D31 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

5 SCS-7 D31 3

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

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Item ID Component Location Image Inspection Result

6 SCS-7 IC1 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

7 SCS-7 IC1 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

8 SCS-7 RTN 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

9 SCS-7 VOUT 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

10 NAP-100 C11 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

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Item ID Component Location Image Inspection Result

11 NAP-100 C11 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

12 NAP-100 D1 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

13 NAP-100 D1 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

14 NAP-100 D31 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

15 NAP-100 D31 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

Integrated Service Technology Inc. Report No.:LF-11-0102

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Item ID Component Location Image Inspection Result

16 NAP-100 D31 3

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

17 NAP-100 IC1 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

18 NAP-100 IC1 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

19 NAP-100 RTN 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

20 NAP-100 VOUT 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

Integrated Service Technology Inc. Report No.:LF-11-0102

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Item ID Component Location Image Inspection Result

21 E9650 C11 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

22 E9650 C11 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

23 E9650 D1 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

24 E9650 D1 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

25 E9650 D31 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

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Item ID Component Location Image Inspection Result

26 E9650 D31 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

27 E9650 D31 3

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

28 E9650 IC1 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

29 E9650 IC1 2

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

30 E9650 RTN 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

Integrated Service Technology Inc. Report No.:LF-11-0102

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Item ID Component Location Image Inspection Result

31 E9650 VOUT 1

Void IPC-A-610E 5.2.2 blowholes, pinholes, voids, etc., providing the solder connection meets all other requirements Process Indicator

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5. Image Index

5.1 Inspection for Defective Representative Object

No defective objects are found on visual inspection operation.

5.2 Inspection for Abnormal Representative Object

ID:SCS-7 Abnormal Images

C11-1 (50X)

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C11-1 (100X)

C11-2 (50X)

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C11-2 (100X)

D31-1 (50X)

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D31-1 (100X)

D31-1 (100X)

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D31-1 (500X)

Lead free hot tears or shrink hole.

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D31-2 (50X)

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D31-2 (100X)

D31-2 (100X)

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D31-3 (50X)

D31-3 (100X)

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D31-3 (100X)

IC1-1 (50X)

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IC1-1 (100X)

IC1-2 (50X)

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IC1-2 (100X)

RTN-1 (50X)

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RTN-1 (100X)

RTN-1 (100X)

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VOUT-1 (50X)

VOUT-1 (100X)

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VOUT-1 (100X)

ID: NAP-100 Abnormal Images

C11-1 (50X)

Lead free hot tears or shrink hole.

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C11-1 (100X)

C11-2 (50X)

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C11-2 (100X)

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D1-1 (50X)

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D1-1 (100X)

D1-1 (100X)

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D1-2 (50X)

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D1-2 (100X)

D1-2 (100X)

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D31-1 (50X)

D31-1 (100X)

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D31-1 (100X)

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D31-2 (50X)

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D31-2 (100X)

D31-2 (100X)

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D31-3 (50X)

D31-3 (100X)

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D31-3 (100X)

IC1-1 (50X)

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IC1-1 (100X)

IC1-2 (50X)

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IC1-2 (100X)

RTN-1 (50X)

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RTN-1 (100X)

RTN-1 (100X)

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VOUT-1 (50X)

VOUT-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 50 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

VOUT-1 (100X)

ID:E9650 Abnormal Images

C11-1 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 51 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

C11-1 (100X)

C11-2 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 52 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

C11-2 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 53 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-1 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 54 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-1 (100X)

D1-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 55 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-2 (50X)

D1-2 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 56 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-2 (100X)

D31-1 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 57 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D31-1 (100X)

D31-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 58 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D31-2 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 59 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D31-2 (100X)

D31-2 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 60 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D31-3 (50X)

D31-3 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 61 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D31-3 (100X)

IC1-1 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 62 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

IC1-1 (100X)

IC1-2 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 63 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

IC1-2 (100X)

RTN-1 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 64 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

RTN-1 (100X)

RTN-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 65 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

VOUT-1 (50X)

VOUT-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 66 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

VOUT-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 67 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

5.3 Inspection for Good Representative Object

ID:SCS-7 Good Images

D1-1 (50X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 68 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-1 (100X)

D1-1 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 69 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-2 (50X)

D1-2 (100X)

Integrated Service Technology Inc. Report No.:LF-11-0102

Product Analysis Engineering Division Page 70 of 70

1F, No.19, Pu-ding Rd., Hsin - chu City, Taiwan, R.O.C.

Tel: 886-3-578-2266, Fax: 886-3-577-0988

http://www.istgroup.com

D1-2 (100X)