Cristina M. Rosell (IATA-CSIC) - [email protected] - @iata.csic.esCristina M. Rosell (IATA-CSIC)...

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Temperature (C ) 20 30 40 50 60 70 80 90 G '(Pa) 10101010100 Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es Temperature (C ) 20 30 40 50 60 70 80 90 G '(Pa) 10101010100 0.025 0.050 0.075 H eating C ooling 0 500 1000 1500 2000 2500 3000 0 200 400 600 800 Time (s) Viscosity ( control HPM C Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es Prof. Cristina M. Rosell Enzymes in gluten-free bread making Enzymes in gluten-free bread making by Cristina M. Rosell is licensed under a Creative Commons Reconocimiento-CompartirIgual 4.0 Internacional License .

Transcript of Cristina M. Rosell (IATA-CSIC) - [email protected] - @iata.csic.esCristina M. Rosell (IATA-CSIC)...

Page 1: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Prof. Cristina M. Rosell

Enzymes in gluten-free bread making

Enzymes in gluten-free bread making by Cristina M. Rosell is licensed under a Creative Commons Reconocimiento-CompartirIgual 4.0 Internacional License.

Page 2: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

OUTLINE:

1. Role of enzymes in bakery

2. Gluten free products

3. Enzymes with structuring action

4. Enzymes with degrading activity

5. Enzymes for nutritionally improving gluten free breads

6. Concluding remarks

7. Acknowledgments

Page 3: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Enzymes baking

industries

Starch-degrading enzymes

NSP degrading enzymes

Protein enzymes

Lipid enzymes

Other enzymes

α-amylase β-amylase

Glucoamylase

Debranching enzymes:

Isoamylase Pullulanase

Transferases: Amylomaltase

CGTase

Most commonly used

Less commonly used

Pentosanases: Hemicellulase

Xylanase

Proteases: Exopeptidase

Endopeptidases

Transglutaminase

Asparaginase

Phytase Glucose oxidase

Lipoxygenase Laccase

Lipases Phospholipase A

Rosell & Dura (2014). Enzymes in baking industries. In: Enzymes in Food and Beverage. Ed E. Chandrasekeran. CRC Press

1. Role of enzymes in bakery

Page 4: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Enzymes Dough Bread Staling α-amylases Improve fermentation Improve volume and

crumb texture Anti-staling effect

CGT-ases Improve volume Decrease firmness

Slower staling kinetics

Pentosanases Improve handling Improve volume and crumb texture

Hemicellulases Reduce processing time Increase volume Xylanases Increase gluten strength

Improve handling and fermentative characteristics

Increase shelf-life Reduce bread-staling Increase shelf life

Proteases Easy mixing May compromise gas -holding ability

Tyrosinase

Increase hardness Decrease extensibility

Uneven crumbs and large pore size Soft texture and increase volume

Transglutaminase Decrease water absorption Increase stability Favors tiny gas cells

Increase volume and improve structure

Lipases Improve rheological properties Dough strengthener

Improve crumb structure Flavor enhancement Increase specific volume

Antistaling effect when combined with α-amylase

Phospholipase A Improve handling and suppress stickiness

Increase volume

Phytase Shorten fermentation Increase specific volume and soften crumbs Improve nutritional values

Glucose oxidase Dough strengthener Improve quality Lipoxygenase Improve visco-elasticity

Bleaching agent

Laccase Improve stabilization and machinability Dough strengthener

Soften crumb

Rosell & Dura (2014). Enzymes in baking industries. In: Enzymes in Food and Beverage. Ed E. Chandrasekeran. CRC Press

Page 5: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

H

D

Gluten forms a viscoelastic matrix necessary for holding the

CO2 released during the fermentation

1st Challenge: Design gluten free products

2. Gluten free products

VS

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Building an internal network:• Hydrocolloids • Proteins • Enzymes: GO, Laccase, PFO, TG

2. Gluten free products

Rosell (2009). Enzymatic manipulation of gluten-free bread. In: Gluten-free Food Science and Technology. Ed E. Gallagher.

Page 7: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

β-D-glucose + O2 Gluconic Acid + H2O2

Mechanism of GO

Mechanism of TG

Acyl – transfer reaction

Crosslinking reaction

Deamidation

Rosell (2009). Enzymatic manipulation of gluten-free bread. In: Gluten-free Food Science and Technology. Ed E. Gallagher.

3. Enzymes with structuring action

Page 8: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Enzyme concentration (%,w/w)

0,00 0,01 0,02 0,030,00 0,01 0,02 0,030,00 0,01 0,02 0,030,00 0,01 0,02 0,03

Sp

ec

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0,00 0,01 0,02 0,030,00 0,01 0,02 0,030,00 0,01 0,02 0,030,00 0,01 0,02 0,03C

rum

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Glucose Oxidase // Rice bread

Gujral and Rosell (2004) Food Res Technol 37, 75-81.

Rosell (2009). Enzymatic manipulation of gluten-free bread. In: Gluten-free Food Science and Technology. Ed E. Gallagher

3. Enzymes with structuring action

Page 9: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Glucose Oxidase // Corn bread

3. Enzymes with structuring action

Control GO 0.01 GO 0.020

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b ha

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Page 10: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Transglutaminase // Rice bread

Gujral, Haros, Rosell (2004) J Cereal Sci 39, 225-230

Enzyme concentration (%, w/w)

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Fre

e a

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3. Enzymes with structuring action

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Proteins: pea, soybean, albumen, casein Viscoelastic parameters

Level G΄ (Pa) G΄΄ (Pa) Tan

Overall mean 5372 663 0,176

Protein 0 6460b 719b 0,112a

1 8992c 1211c 0,145a

2 10902d 1273c 0,118a

3 382a 77a 0,205b

4 126a 33a 0,298c

TG 0 4412a 611a 0,168a

1 6333b 714a 0,183a

1 Values followed by different letters in the same column within each factor are significantly 1 different (p<0.05). 2 Protein levels: 0 (without protein isolate), 1 (pea), 2 (soybean), 3 (egg albumen), 4 (whey 3 protein). 4 TG levels: 0 (without TG), 1 (1% TG). 5

Marco and Rosell (2008) J Food Eng 84, 132-139

3. Enzymes with structuring action

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Marco, Pérez, León, Rosell (2008) Cereal Chem 85, 59-64. Marco, Rosell (2008) Eur Food Research Technol. 227, 1205-1213

3. Enzymes with structuring action

Rice-Soybean

-TG

+TGTime (min)

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SP 25%-95

SP 13%-110

SP 13%-95

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Storck et al. (2013). LWT - Food Science and Technology. 53/ 1 (2013) 346–354.

3. Enzymes with structuring action

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

4. Enzymes with degrading activity

PROTEASE (Neutrase 1.5 MG, Novozymes; PR)

buckwheat (BW)sorghum (SG)corn (CR)

Renzetti and Arendt. Journal of Cereal Science 50, (2009): 22-28

Page 15: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

4. Enzymes with degrading activityPROTEASES: - protease A and M from Aspergillus oryzae- protease P from Aspergillus melleus- thermoase PC10F from Bacillus stearothermophilus) from Amano Enzyme Inc.

(Nagoya, Japan). - Thermolysin from Bacillus thermoproteolyticus rokko (Type X) from Sigma

Aldrich

Kawamura-Konishi et al. Journal of Cereal Science 58, no. 1 (2013): 45-50.

RICE BREAD

Page 16: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

G' (

Pa

)

102

103

104

105

106

00.0250.0500.075

Heating

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

G' (

Pa

)

102

103

104

105

106

00.0250.0500.075

Heating

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HPMC

Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

4. Enzymes with degrading activityPROTEASES: - Alcalase (subtilisine) from Bacillus licheniformis- iZyme (whey protease) from Novozyme (Denmark)- Flavourzyme (aminopeptidase) from Novozyme

CORN BREAD

Page 17: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

G' (

Pa

)

102

103

104

105

106

00.0250.0500.075

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

G' (

Pa

)

102

103

104

105

106

00.0250.0500.075

Heating

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

4. Enzymes with degrading activity

PROTEASES: - iZyme (whey protease) from Novozyme

(Denmark)

CORN BREAD

Page 18: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

G' (

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)

102

103

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

G' (

Pa

)

102

103

104

105

106

00.0250.0500.075

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

4. Enzymes with degrading activity

AMYLASES: - Fungamyl from Novozyme (Denmark)- Powerfresh (Dupont)

RICE BREAD

CONTROL

GFB AM

Page 19: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

G' (

Pa

)

102

103

104

105

106

00.0250.0500.075

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

FUTURE TRENDS

Enzymes for nutritionally improving gluten free breads

Page 20: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

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Pa

)

102

103

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105

106

00.0250.0500.075

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

5. Enzymes for nutritionally improving gluten free breads

SOURDOUGHS:

- Acidification

- production of exopolysaccharides,

- activation of enzymes like proteases, amylases and phytases

- production of antimicrobial substances like propionate

Detoxification of the gluten containing cereals

Reducing antinutrients

Improving quality

Moroni, Dal Bello, Arendt. Food microbiology. 2009;26(7):676-84.

Page 21: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

5. Enzymes for nutritionally improving gluten free breads

- GERMINATION:

- Activation of enzyme activities

- amaranth, buckwheat, maize, millet, rice, sorghum and

quinoa

Reduce anti-nutrients content

Reduce eGI

Omary, Fong, Rothschild, Finney. Cereal Chemistry. 2012; 89(1):1-14Cornejo & Rosell (2014) Unpublished results.

Page 22: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

5. Enzymes for nutritionally improving gluten free breads

PROLYL ENDOPEPTIDASES from different sources.

• Produce gluten-free foods from gluten-containing

raw materials

• Produce an oral therapy for CD

Wieser, Koehler. Journal of Aoac International. 2012, 95(2):356-63.

Page 23: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

20 30 40 50 60 70 80 90

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

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102

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

FINAL REMARKS

Page 24: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Enzymes are useful processing aids in gluten free bread making. Enzymes’ action is largely dependent on raw material, thus enzyme type and level must be optimized for each gluten free recipe.

Innovation: re-defining role of enzymes from “processing aids” to “healthy aids”.

Page 25: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

ACKNOWLEDGEMENTS:- Hardeep Singh Gujral (Guru Nanak University, India)

- Cristina Marco (IATA-CSIC)

- Mª Estela Matos (IATA-CSIC)

- Marcia Arocha Gularte (Universidad de Pelotas, Brasil)

- Fabiola Cornejo (ESPOL, Ecuador)

Funding sources:• Proyect UE. CRAFT Proyect (QLK1-2002-72162), 2003-2005• Proyect (AGL2005-05192-C04-01/ALI) by Spanish Ministry of Economy

and Sustainability and CSIC.• Award from Coelic Association of Madrid in 2009• Proyect (AGL2008- 00092 ALI , AGL2011-23802) by Spanish Ministry of

Economy and Sustainability and CSIC.

Page 26: Cristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.esCristina M. Rosell (IATA-CSIC) - crosell@iata.csic.es - @iata.csic.es.

Temperature (C)

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

Temperature (C)

20 30 40 50 60 70 80 90

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Cristina M. Rosell (IATA-CSIC) - [email protected] - www.iata.csic.es

For more information: Web site: http://www.iata.csic.ese-mail: [email protected]: http://www.iata.csic.es/mcristinamolinarosell/Research ID: http://www.researcherid.com/rid/F-4888-2010

Enzymes in gluten-free bread making by Cristina M. Rosell is licensed under a Creative Commons Reconocimiento-CompartirIgual 4.0 Internacional License.