Creating a Sustainable Competitive Advantage from a Global R&D Capability Bangkok, January 10, 2014.
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Transcript of Creating a Sustainable Competitive Advantage from a Global R&D Capability Bangkok, January 10, 2014.
Creating a Sustainable Competitive Advantage from a Global R&D CapabilityBangkok, January 10, 2014
2 IVL CONFIDENTIAL
IVL Business Model for Sustainable Growth
Commodities Specialties
Volume
Overheads
Vulnerabilityto Volatility
Business Sustainability
Model 1 Model 2
R&D
IVLPosition
• Significant Asian capacity serving globally
• Expansion in Indonesia, Thailand and China
• Leverage synergies from global assets to reduce
vulnerability to business volatility
• R&D capability through FiberVisions,
Trevira, Wellman, Auriga, IPI R, IPI N
• Flexibility to swing existing assets to
growing segments
HighLow
3 IVL CONFIDENTIAL
Leveraging Business Model for Product Development
Technology Transfer
Globalization
Smart LocalizationEnhanced Development
Site Technical Leadership
Key Technical Resources
Domain Specific Development
Application specific
Region specific
Customer specific
Effective decision-making and execution supported by a collaboration structure
4 IVL CONFIDENTIAL
Resin R&D Structure
5 IVL CONFIDENTIAL
Fibers R&D Collaboration Structure
IVL Fiber R&D Group Leadership
R&D Leadership Team (RDLT)
Innovation Council: Mr. Uday Gill, Chairman
Steering Committee Steering Committee
Staple Fibers Filaments
Centers of ExcellenceCoE CoE CoE CoE
Polymer Staple Nonwoven Filament Spartanburg Bobingen Covington Rayong Rayong NPT Purwakarta Mullagh
Allan HastieJörg
DahringerPrashant
DesaiDinesh Bet R. Raturi S. Munshi Atul Jain
JamesCampbell
Technical StaffKnowledge Management Tools
6 IVL CONFIDENTIAL
Fiber Product Development and Supply Chain Infrastructure
R&D and Technology Platform
• R&D and Application Development Centers in IPI Rayong, IPI NPT, FiberVisions, Trevira, Auriga
• Polymer pilot lines in IPI NPT, Auriga, Trevira
• Pilot Fiber Lines in IPI Rayong (Filament), FiberVisions, Trevira
• Access to leading polymer technologies
Supply Chain and Production Infrastructure
• 7 Fiber CP lines in the Group
• Batch Polymer Lines IPI NPT, Auriga, Trevira
• 26 Staple Fiber Lines + 2 world scale lines under commissioning
• 9 Bi-component Fiber Lines + 1 under commissioning
7 IVL CONFIDENTIAL
Resins R&D Global Technology Platforms
Technology Platform New Products and Technologies Markets/CustomersExamples
Gas Barrier Enhanced Polyester
OxyClear® Resin, OxyClear® Shield Resin Food Packaging--Nestle, Berry Plastics, Graham, Amcor
High Melt Strength Polyester PolyClear EBM 5505, Foamable PET, PET for melt blown films
Tropicana, Coca-Cola, M&Q Plastics
High Impact Strength Polyester
In development—Extrusion Grade PET with improved impact performance, P120F thermoplastic elastomer, improved shrink film resins
Packaging resins, medical plastics, film and sheet, “stretch” nonwovens
High Heat Resistant Polyester
NDC Co-polyester resin grades for microwaveable, clear thermoforms and dishwasher-safe, re-usable bottles
Absolute Plastics, Thermofisher Scientific
Sustainability Non-Sb catalyst options for commodity PET resins; 100% renewably resourced (“bio-based”) packaging resins
Commodity packaging resins
8 IVL CONFIDENTIAL
Fibers/Filaments R&D Global Technology Platforms Sampling
Technology Platform New Products and Technologies Markets
Bi-shrink yarns FINE and INOV bi-shrink yarns Apparel
Polyester staple fibers for nonwovens
Fine fibers for spunlaced wipes; Acquisition layer fibers for absorbent hygiene products
Wipes; Diapers; Femcare; Cured-in-place pipes
Shaped PP fibers Fine trilobal full dull fibers; Hollow PP fibers
Baby wipes; Diapers; Femcare
Bicomponent Fibers Fine bico fibers for hygiene absorbent products; Bicomponent binders for flexible composites & papers
Diapers; Femcare; Air filtration (HVAC); Insulation
Binder Fibers PP binder fibers for lightweight automotive composites;
Automotive panels
Sustainability Recycled PET fibers and filaments; PLA-based fibers; Renewably resourced (“bio-based”) resins
Apparel; Diapers; Tea bags
9 IVL CONFIDENTIAL
Integrated approach to Innovation
SMART PRODUCT DEVELOPMENT
R&
D
Mar
ket
Dev
elo
pm
ent
Manufacturing
Key imperatives
•Customer focused product development
•Product management organization
•Focus on Vitality Index