Creating a Safety Culture at Suncor Energy Inc. 2005... · Process Safety and Loss Management...

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Process Safety and Loss Management Creating a Safety Culture at Suncor Energy Inc. Presented by: Bill Bain, P.Eng., Ph.D. Corporate Manager Environment Health & Safety Suncor Energy Inc.

Transcript of Creating a Safety Culture at Suncor Energy Inc. 2005... · Process Safety and Loss Management...

Page 1: Creating a Safety Culture at Suncor Energy Inc. 2005... · Process Safety and Loss Management Creating a Safety Culture at Suncor Energy Inc. ... DuPont’s Future State Visioning

Process Safety and Loss Management

Creating a Safety Cultureat Suncor Energy Inc.

Presented by:Bill Bain, P.Eng., Ph.D. Corporate Manager Environment Health & SafetySuncor Energy Inc.

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Outline

Setting the ContextWhat is Suncor’s “Journey to Zero”Culture Change InterventionsMoving from Awareness to Engagement to Changed BehavioursNext Step: Institutionalizing New Safety Behaviours

Process Safety ManagementImpact on Safety Performance

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Setting the Context: “Culture”

“Corporate culture is the pattern of shared beliefs and values that give the members of an institution meaning, and provide them with the rules for behavior in their organization.” (Stanley Davis, 1984)

Safety culture is the facet of culture that directly relates to safety activities

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Culture and Corporate Effectiveness

ConsensusConsistency Clarity

We will get better safety performance if our safety culture has appropriate consensus, consistency & clarity

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EH&S Maturity Roadmap - excerptP

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Organizational Learning

Adapted from BHP Billiton

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Impact of Sub-Cultures

There are numerous sub-cultures in organizationsConsensus, consistency and clarity most evident at subculture levelHow does existence of sub-cultures impact safety culture change efforts?

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Sub-Cultures and Culture Change

Worker CultureManagerial Culture

Engineering Culture Overarching Culture

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Engineering Sub-Culture

To what extent does it view safety systems as:“Clockwork” or mechanical

Structures and processes are definedOrganization & individuals behave in predictable & controllable ways

“Clockwork plus human”System components have social and technical facetsRecognizes role of culture Values, beliefs, attitudes can be determined by senior management and instilled in every employee

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Impact of Sub-Cultures

“Employer’s actions to change the safety culture may have much less impact on employees’ perceptions than the signals given out by day-to-day management decisions and attitudes which may appear to have little to do with safety and health.” IOSH, 1994

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Setting the Context: Suncor Energy Inc.

Integrated oil company - upstream, refining, pipelines & marketing (Sunoco in Ontario)Market capitalization $30 billion Strategically focused on the Athabasca oil sandsProduction capacity of more than 260,000 BOE/dayPart of a growing renewable energy industryApproximately 5,000 employees

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Suncor Energy Inc

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Safety Context in 2002: Equity AppreciationSafety Context in 2002: Equity AppreciationBased on C$100 invested March 31, 1992Based on C$100 invested March 31, 1992

Suncor Energy

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Safety Context in 2002: Employee SafetySafety Context in 2002: Employee SafetyLost Time Injury Frequencies(Injuries per 100 Employees per Year)Lost Time Injury Frequencies(Injuries per 100 Employees per Year)

Suncor Oil Sands

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Safety Context in 2002: Employee SafetySafety Context in 2002: Employee SafetyLost Time Injury Frequencies(Injuries per 100 Employees per Year)Lost Time Injury Frequencies(Injuries per 100 Employees per Year)

Suncor Oil Sands

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History: How Journey to Zero Began

Vision set by Rick George CEO and the Suncor Corporate Committee in mid-2002

Not happy with the current safety performanceSaw need to align our organization with an operational excellence focus where superior safety is key

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“Journey to Zero” is Suncor Energy’s vision for a workplace that is free of all occupational injuries and illnesses

Current focus on safety: “zero injuries”

“Journey to Zero” is … a culture change

Journey to Zero: What does it mean...

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DuPont’s Future State Visioning Process• Our first key intervention

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DuPont’s Future State Visioning Process• Our first key intervention

Present StateAn Honest Assessment Of

Where We Stand Today

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DuPont’s Future State Visioning Process• Our first key intervention

Present StateAn Honest Assessment Of

Where We Stand Today

Future State VisionWhat We Could Be &

Want To BeFuture Environment

StakeholdersPresent State

An Honest Assessment Of

• Our first key intervention

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DuPont’s Future State Visioning Process• Our first key intervention

Present StateAn Honest Assessment Of

Where We Stand Today

Future State VisionWhat We Could Be &

Want To BeFuture Environment

StakeholdersPresent State

An Honest Assessment Of

• Our first key intervention

ValuesBeliefs, Principles

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Outcome of Future State Visioning Process

AwarenessWe are not doing well - therefore a business case for changeSenior management is sincere and seriousValue drivenCulture change

EngagementPart of the Problem & Part of the SolutionHigh level action plans

( Changed Behaviours )

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“Bridging the Barriers” Workshops

27 two-day sessions for Suncor employeesLed by Suncor senior managementFacilitated by DuPont

Over 3,000 participants

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“Bridging the Barriers” Workshops

Day 1 - Engaging the mindsComparison with world class benchmarkingHonest reflectionDescribe desired future state & present state

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“Bridging the Barriers” Workshops

Day 2 - Engaging the heartsInjured worker presentationReview story with embedded conflictAsk for personal commitmentClarify expectations - accountability

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Outcome of “Bridging the Barriers”

AwarenessWe are not doing wellSenior management is sincere and seriousValue drivenCulture change

EngagementPart of the Problem & Part of the SolutionSome specific action plans

Changed Behaviours

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Current Focus: “Sustain/Institutionalize New Safety Behaviours”

Objective: ensure a critical mass is modeling new behaviours so that new safety culture is institutionalized:

Supported by updated policies, procedures, expectations / consequences, active co-worker intervention

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Process Safety Management

Concurrent focus on:Process and tools, for example:

Management of ChangePre-startup Safety ReviewMaintenance and inspection process Process Hazard Analysis Incident investigation – Root Cause Analysis

Culture required to move from compliance to commitment

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Progress to Date: Three Years into Suncor’s Journey to ZeroProgress to Date: Three Years into Suncor’s Journey to Zero

Recordable Injury Frequency

0.00.51.01.52.02.53.0

1999 2000 2001 2002 2003 2004 Q1 & Q22005

Employee

Contractor

CombinedJourney to Zero starts

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Progress to Date: Three Years into Suncor’s Journey to ZeroProgress to Date: Three Years into Suncor’s Journey to ZeroOther indicators also show encouraging progress

Lost Time Injury Frequency

0.00

0.10

0.20

0.30

0.40

0.50

1999 2000 2001 2002 2003 2004 Q1 & Q22005

Employee

Contractor

Combined

Journey to Zero starts

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Summary

Building a Safety Culture requires:LeadershipVision of the future / Business caseMoving people through various stages:

Awareness – Engagement – Behaviour Change Institutionalizing new behaviours

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Any Questions?

Contact information:Bill [email protected]