Crankshaft Machining
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IN-IN-SITUSITU
MACHINING SOLUTIONSMACHINING SOLUTIONS(UK) LTD(UK) LTD
WORLDWIDE IN-SITU CRANKSHAFT AND JOURNALWORLDWIDE IN-SITU CRANKSHAFT AND JOURNALMACHINING SPECIALISTSMACHINING SPECIALISTS
WORKMANSHIP GUARANTEED TO MEETWORKMANSHIP GUARANTEED TO MEETTODAY'S HIGH STANDARDSTODAY'S HIGH STANDARDS
IN SITU, ON SITE CRANKSHAFT MACHININGIN SITU, ON SITE CRANKSHAFT MACHINING
In-Situ Machining Solutions (UK) Ltd offer a crankshaft repair serviceconsisting of highly trained and motivated teams of supervisors andcraftsmen in the refurbishment of crankshaft, crankpin and main journalbearings on land sites and on board sea going vessels and off-shoreanywhere in the world. The company has a full range of orbital turning, grinding, honing andsuperfinishing machines to cover all forms and sizes of crankpin (bigend/large end) and main journal bearings of any four and two stoke dieselengines.
In-place Crankshaft Grinding, Machining andPolishing by highly trained engineers from In-SituMachining Crankshaft failures occur for many reasons, poor maintenance, detachmentof balance weights, crankcase explosions, lubrication starvation etc. Very often crankshafts are very badly damaged seemingly beyond repair, In-Situ machining have the ability to machine crankpin and main bearing to20mm undersize and more removing localised induced hardening (up toHB650) and peen straightening bent shafting. Our personnel are used to the rigours of travelling and performing in allcorners of the globe in varying climatic and adverse working conditions. The teams have the most advanced design machine tools and measuringequipment in pursuit of excellence in this very exacting and precise on site
crankshaft refurbishment activity. Our company works closely with OEM’s and end user engineers andmanagers to ensure that all in-situ machining projects are managed welland that all engineering working tolerances are fully met. Examples of work by the Crankshaft Engineers of In-Situ:
Peen straightening a bent shaft End result after removing 17mm on Ø
Onsite crankshaft machining, repairs and grinding
CRANKSHAFT MACHININGCRANKSHAFT MACHININGJOURNAL MACHININGJOURNAL MACHINING
ENGINE LINE BORINGENGINE LINE BORING
LINE BORINGLINE BORING
LINER LANDING MACHININGLINER LANDING MACHINING
METAL STITCHINGMETAL STITCHING
IN-SITU PLATINGIN-SITU PLATING
LASER & OPTICALLASER & OPTICAL ALIGNMENT ALIGNMENT
OTHER SERVICESOTHER SERVICES
OUR CLIENTSOUR CLIENTS
NEWNEW CASE STUDIESCASE STUDIES
ABOUT US ABOUT US
HOMEHOME
CONTACT US NOW!CONTACT US NOW!
ONLINE ENQUIRY ONLINE ENQUIRY FORMFORM
EMAIL US:EMAIL US:[email protected] [email protected]
TEL:TEL:T: +44 (0)1788 572777T: +44 (0)1788 572777
M: +44 (0)7876M: +44 (0)7876453285453285
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Machining by tooling method (not grinding).For fast stock removal
Blackstone K Major machined back tomakers standards
Setting false ring with computerised levels at sea due todamaged fillet radii
Machining in progress on heat affected pin, distinguished by theshiny areas
Superfinishing operation in progress
Crack detection by Magnaflux Inspection using Equotip to detect hardness
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Damaged Ø and keyway of a timing gear journal Machining of journal Ø in progress
Milling of new keyway
Completed Ø and keyway
Finished journal back to standard
CRANKPIN REPAIRS
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IN-SITU MACHINING SOLUTIONS (UK) LTDTel: +44(0)1788 572777 / +44(0)7876 453285 Fax: +44(0)1788 562666
Full range of equipment for Orbital machining, superfinishing and polishing journals in the range100mm to 1075mm in diameter
Shaft straightening can also be performed using the OEM recognised method of Peene straightening
Quality in accordance with OEM tolerances, i.e. for Crankshaft Journals 0.15mm/metre straightness toshaft axis, 0.02mm roundness and parallel. Surface finish better than 0.2µm Ra
In-Situ are specialists for crankshaft machining, crankshaft polishing and crankshaftgrinding.
ON SITE MACHINING SPECIALISTS
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