2016A Division of Pacific Research Laboratories, Inc. WWW.SAWBONES.COM

CRANIO ANDMAXILLOFACIALSURGICAL CATALOG

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Our name “Sawbones” is synonymous with the generic name of “hands on” workshop bones used for Orthopedic Surgical training over the years. Developed over 35 years ago by Pacific Research, Sawbones supplies a worldwide market in medical training models. Today, Sawbones offerings go well beyond workshop bones.

SAWBONES is;ORTHOPAEDIC WORKSHOP BONES | PRODUCT DISPLAYS | SURGICAL SIMULATIONS

PATIENT DEMONSTRATION PIECES | INTERNAL MEDICINE MODELS | DENTAL MODELS ADVANCED TISSUE MODELS | CADAVERIC SUPPLIES/HOLDERS | CUSTOM SOLUTIONS

BIOMECHANICAL TESTING MATERIALS | INJECTION TRAINERS | ARTHROSCOPIC TRAINERS | OEM PRODUCTIONS | CLEAR BONE MODELS

The Sawbones Advantage

Sawbones has thousands of anatomical models to choose from - workshop “bones”, clear bone models, training models and systems.

Innovation Sawbones invented “hands-on” training models over 35 years ago.

Market Leader Sawbones is the market leader, and is the largest manufacturer and provider of orthopaedic and anatomical models for medical education, new product demonstration, sales training and patient awareness in the world.

Capabilities Sawbones develops over 300 customer-requested products each year with full onsite engineering design capabilities including CAD, 4-axis milling, 3-D printing and rapid prototyping.

Reliability Sawbones has a 99% on-time-delivery track record.

Customer Satisfaction Customer Service and a Satisfaction Guarantee on all products and services.

SAWBONES CAN OFFER YOU:

• High quality workshop bones.

• Display models with or without the installation of your implants.

• Biomechanical test material for pre-testing and validation of yourimplants.

• Digital CAD files.

• Customized models upon request.

GENERAL INFORMATION

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SAWBONES MATERIAL

SOLID FOAM*• Workshop bone.• Rigid foam

throughout.• Most commonly used

for external fixation.

FOAM CORTICAL SHELL WITH CANCELLOUS*• Workshop bone.• Rigid foam cortical

wall with innercancellous materialin proximal and distalends.

• Most commonly usedfor :- Total joint replacement- Internal fixation.

BIOMECHANICAL TEST MATERIAL• Composite blocks.• Alternative test medium

to cadaver bone.• Most commonly used:

- When actual strength properties of real bone

are required.- For testing, comparing

or designing implantsand other devices.

SOLID CLEAR• Demonstration bone.• Clear plastic.• Very durable.• Most commonly used

for product display ofimplants.

SOLID WHITE PLASTIC*• Demonstration bone.• White plastic.• Very durable.• Most commonly used

for:- Product display of

external fixationimplants.

- Patient education.

*Can be converted to high resolution.Refer to page 11 for more information.

We can alter the foam densities of our mandible/maxilla models from hard to soft.

Call us!

#1345-4-1

#1345

#1345-3

SKULL

FULL SKULL

#1344 — SKULL — Solid foam. Without mandible. With vice attachment block. $49.00

#1344-16 — SKULL — Solid white plastic. Without mandible. With vice attachment block. $213.75

#1344-46 — SKULL — Solid foam. Without mandible. No block. $58.00

#1345 — SKULL — Solid foam. With mandible. With vice attachment block. $67.00

#1345-3 — SKULL — Solid white plastic. With mandible. With vice attachment block. $254.00

#1345-4-1 — SKULL — Solid Clear. With mandible. No block. $322.75

#1345-25 — SKULL WITH MUSCLES — Solid foam. With mandible. With facial muscles and vice attachment block. $150.00 #1345-34 — SKULL — Solid white plastic. With mandible. No block. $254.00

#1345-35 — SKULL — Solid foam. With mandible. High resolution. $124.25

#5114 — SKULL — Solid white plastic. With mandible. Three-part removable pieces. $119.00

PARTIAL SKULL

#1339-5-1 — SKULL — Left lateral half. Solid foam. 50 pcf density. $65.75

#1339-10 — SKULL — Right lateral half. Solid foam. With maxilla. With vice attachment block. $31.00

#1339-10-1 — SKULL — Left lateral half. Solid foam. With maxilla. With vice attachment block. $31.00

#1345-35

#1344-16

#1344

#1345-25

#1339-10

#1344-46

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#1339-5-1#5144

FRACTURED/PATHOLOGY

#1344-7 — FULL SKULL — Solid foam. Without mandible. With three free-floating fractures segments; one pure frontal bone fracture, one orbital rim and roof fracture, one sinus fracture and medial canthal segment fracture. $168.25

#1345-10 — FULL SKULL — Solid foam. With mandible. With LeForte I, II, and III fractures and transverse fracture on both sides of mandible between the first and second molar. Reattached with latex bands. Includes bone wafer #1521-6. $147.25

#1345-13 — FULL SKULL — Solid foam. With mandible. With zygomatic arch fracture, frontal arch fracture, LeForte I fracture and transverse fracture on mandible, one side only. $147.25

#1345-14 — FULL SKULL — Solid foam. With foam cortical shell mandible. With naso-ethmoid and LeForte II fractures on the left side, zygomatic arch fracture, sagittal fracture of the mandible. $174.75

#1345-15 — FULL SKULL — Solid white plastic. With foam cortical shell mandible. With Leforte I fracture of maxilla. Without Pterygoid plates. Sagittal split on both sides of mandible with horizontal genioplasty. $146.00

#1345-18 — FULL SKULL — Solid foam. With nasal orbital and zygomatic fracture scored, solid mandible with angle fracture on left side and 2 scored on right side behind last molar and premolar. Holes between teeth. $142.00

#1345-18-1 — FULL SKULL WITH SKIN — Solid foam. With nasal orbital and zygomatic fracture scored, solid mandible with angle fracture on left side and 2 scored on right side behind last molar and premolar. Holes between teeth. $191.50

#1345-20 — FULL SKULL — Solid foam. Includes foam cortical shell mandible. Has facial nasal fracture, two orbital and zygomatic fractures, and mandible fracture bilaterally, sagittally split, and a genioplasty fracture of the chin. $220.00

#1345-28 — FULL SKULL — Solid foam. With mandible. With LeForte I fracture, bilateral zygomatic arch fracture, and transverse mandibular body fracture. $153.50

#1339-6 — PARTIAL SKULL — Left half. Solid foam. With standard LeForte I, II, III fracture. With vice attachment block. $50.75

#1339-18 — PARTIAL SKULL — Right half. Solid foam. With two frontal teeth and one molar tooth missing. With knife ridge defect. With vice attachment block. $46.75

SKULL

#1345-15

#1344-7 #1345-13

#1345-14

#1345-18 #1345-18-1

#1345-28

#1339-18

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More fractured models can be made upon request.

#1345-20

#1337-1 & #1337-3

#1338 & #1338-2 #5114-1

#1348-6

#1337-9

#1338 & #1348-2

#1337-22

MANDIBLE/MAXILLA

MANDIBLE

#1336-5 — MANDIBLE — Solid foam. With mucosa. $29.25

#1337-1 — MANDIBLE — Large. Solid foam. With teeth. $13.50

#1337-3— MANDIBLE — Large. Foam cortical shell with cancellous. With teeth. $21.50

#1337-9— MANDIBLE — Large. Solid white plastic. With teeth. $32.50

#1337-22— MANDIBLE — Large. Solid clear. With teeth. $33.50

#1338— MANDIBLE — Large. Foam cortical shell with cancellous. With teeth. Can be used with maxilla holders #1348-2 & 11. $19.50

#1338-2— MANDIBLE — Large. Solid foam. With teeth. Can be used with maxilla holders #1348-2 & 11.$15.25

#1345-30— MANDIBLE/MAXILLA — Solid foam. $50.00

#5114-1 — MANDIBLE — Medium. Solid white plastic. With teeth. $53.50

MAXILLA

#1348-2 — MAXILLA WITH HANDLE — Large. Solid foam. Can be used as permanent mandible holder for mandibles: #1336-1, #1338-2, #1338, #1338-5, #1338-6, #1338-7, #1338-8, #1338-11. $42.00

#1348-6 — MAXILLA — Large. Solid foam. With mucosa. $46.25

#1348 — MAXILLA — Large. Solid foam. Edentulous Maxilla. $16.50

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#1336-5

#1348-6

#1348#1348

#1338-7

#1338-11

#1336-4

#1338-6

#1336 #1336-1

#1338-5

#1343

#1338-9

MANDIBLE/MAXILLA

FRACTURED/PATHOLOGY

#1336 — MANDIBLE — Large. Solid foam. With plateau deformity. $13.50

#1336-1— MANDIBLE — Large. Foam cortical shell with cancellous. Edentulous pathology with transverse fracture of the horizontal region on the right lateral side. Can be used with maxilla holders #1348-2 & 11.$29.00

#1336-4 — MANDIBLE — Foam cortical shell. Endentulous with knife ridge. $29.00

#1337 — MANDIBLE— Large. Solid foam. With teeth indentations. $13.50

#1338-5 — MANDIBLE — Large. Foam cortical shell with cancellous and solid teeth. Includes fracture between last two molars on right lateral side. Can be used with maxilla holders #1348-2 & 11. $30.00 #1338-6 — MANDIBLE — Large. Foam cortical shell with cancellous and solid teeth. Includes fracture between the canine and premolars in front of the foramen on right lateral side. Can be used with maxilla holders #1348-2 & 11. $29.75

#1338-7 — MANDIBLE — Large. Foam cortical shell with cancellous and solid teeth. Includes fracture through left side and mandibular angle and right side superior fragment fracture scored inferiorly. Can be used with maxilla holders #1348-2 & 11. $40.00

#1338-9 — MANDIBLE — Solid foam. Partially edentulous. $30.75

#1338-10 — MANDIBLE — Conductive. Foam cortical shell. Includes 10-2 wire insert and latex compound with socket depression on right lateral side. $76.75

#1338-11 — MANDIBLE — Large. Foam cortical shell with cancellous and solid teeth. Includes sagittal fracture between anterior incisors. Can be used with maxilla holders #1348-2 & 11. $30.00

#1343 — MANDIBLE— Large. Solid foam. With ridge deformity. $13.00

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#1348-11

#1337

#1338-10

PEDIATRICSKULL#1339-21 — PARTIAL SKULL — Left lateral half. Solid foam. With maxilla region. With vice attachment block. $45.25

#1339-22 — PARTIAL SKULL — Right lateral half. Solid foam. With maxilla region. With vice attachment block. $45.25

#1344-18 — SKULL — Solid foam. Without mandible. With vice attachment block. $109.00

#1345-23 — SKULL — Solid foam. With mandible. With vice attachment block. $150.75

MANDIBLE

#1337-21 — MANDIBLE — Solid foam. $20.50

FRACTURED/PATHOLOGY

#1337-7 — MANDIBLE — Solid foam. With hemifacial microsomia of the right side. $17.25

#1337-8 — MANDIBLE — Solid foam. Nagers syndrome bilaterally. $19.25

#1337-11 — MANDIBLE — Solid foam. Deformed.$19.75

#1345-23

#1339-21

#1337-11#1337-8

#1344-18

#1339-22

#1337-21 #1337-7

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Biomechanical Test Materials are primarily used in testing of orthopaedic implants, instruments, and instrumentation as an alternative testing medium to human

cadaver bone. Our Biomechanical Test Materials offer uniform and consistent physical properties that eliminate the variability encountered when testing with human cadaver bone.

DENSITY COMPRESSIVE TENSILE SHEAR Strength Modulus Strength Modulus Strength Modulus (pcf ) (g/cc) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa) 5* 0.08 0.60 16 1.0 32 0.59 7.1 8 0.13 1.5 38 1.3 56 1.2 13.7 10* 0.16 2.2 58 2.1 86 1.6 19 12* 0.19 3.2 81 2.5 112 2.1 24 15* 0.24 4.9 123 3.7 173 2.8 33 20* 0.32 8.4 210 5.6 284 4.3 49 30* 0.48 18 445 12 592 7.6 87 40* 0.64 31 759 19 1,000 11 130 50* 0.80 48 1,148 27 1,469 16 178

SOLID RIGID POLYURETHANE FOAM BLOCKBlock size: 13 cm x 18 cm x 4 cm

#1522-23 5 pcf #1522-536 8 pcf #1522-01 10 pcf #1522-48 12 pcf #1522-02 15 pcf #1522-03 20 pcf #1522-04 30 pcf #1522-05 40 pcf #1522-27 50 pcf

SOLID RIGID POLYURETHANE FOAM SHEET

Sheet size: 13 cm x 18 cm x 2 mm Sheet size: 13 cm x 18 cm x 3 mm

SOLID RIGID POLYURETHANE FOAM

CELLULAR RIGID POLYURETHANE FOAM BLOCK Block size: 13 cm x 18 cm x 4 cm

#1522-09 7.5 pcf #1522-10 10 pcf #1522-11 12.5 pcf #1522-11-3 15 pcf #1522-12 20 pcf

DENSITY CELL COMPRESSIVE COMPRESSIVE Size Strength Modulus (pcf ) (g/cc) (mm) (MPa) (MPa) 7.5 0.12 0.5-2.5 1.4 12.4 10 0.16 0.5-2.0 2.3 23.0 12.5 0.20 0.5-1.5 3.9 47.5 15 0.24 0.5-1.0 4.1 68.4 20* 0.32* 0.5-1.0 5.4 137.0

CELLULAR RIGID POLYURETHANE FOAM Cellular rigid polyurethane foam is used as an alternative test medium for human bone.

DESCRIPTION: The Cellular rigid polyurethane foam resembles that of cadaveric cancellous bone, however, the cell structure is 95% closed as compared to the open cell structure of cancellous bone. Our foam is available in a range of sizes and densities, from 0.12 to 0.32 g per cubic cm (7.5 to 20 lbs per cubic ft) and cell sizes ranging from 0.5 to 2.0 mm. *Contains e-glass fibers.

#1522-19 10 pcf#1522-15 15 pcf #1522-18 20 pcf#1522-20 30 pcf#1522-16 40 pcf#1522-24 50 pcf

#1522-13 15 pcf#1522-14 20 pcf#1522-06 30 pcf#1522-07 40 pcf#1522-08 50 pcfSheet size: 13 cm x 18 cm x 1 mm#1522-50 20 pcf#1522-102 30 pcf#1522-103 40 pcf

Solid rigid polyurethane foam is used as an alternative test medium for human cancellous bone. It does not replicate the structure of human bone, however, it does provide consistent material with properties in the range of human cancellous bone. Relevant mechanical properties for comparison to human cancellous bone depend on the test method. The ASTM F-1839-08 “Standard Specification for Rigid Polyurethane Foam for Use as a Standard Material for Testing Orthopaedic Devices and Instruments” states that “The uniformity and consistent properties of rigid polyurethane foam make it an ideal material for comparative testing of bone screws and other medical devices and instruments”.

$10.50$12.00 $12.50$14.50 $15.50$17.75$27.25$37.50$57.50

$7.50$7.50$7.75$10.75$14.00$21.25

$7.50$7.75$10.75$16.25$21.50

$54.00$41.75$41.75$41.75$58.50

$6.00$11.25$14.50

Note: Properties parallel to direction of rise.

BIOMECHANICALTEST MATERIALS

DESCRIPTION: Solid rigid polyurethane foam has a closed cell content ranging from 96.0 to 99.9%. Our foam is available in a range of sizes and densities, from 0.08 to 0.80 grams per cubic centimeter (5 to 50 pounds per cubic foot). *Foam meets ASTM F1839-08.

Epoxy Sheets Tolerances:

Density +/-2.5%

Length and Width

+/-2mm

Thickness +/-0.3mm

*1mm and 2mm are +/-0.2mm (3401-07, 3401-01)

Foam Sheets Tolerances:

Density +/-10%

Length and Width

+/-2mm

Thickness +/-0.3mm

Solid Foam Block Tolerances:

Foam density +/- 10%

Block dimensions +/-2mm

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DESCRIPTION: The structure of Open Cell Rigid Foam resembles that of human cancellous bone. The cell structure is over 95% open and the cell size is 1.5 to 2.5 mm. Suitable for a variety of applications that require an open celled structure, such as dynamic testing or cement injection.

OPEN CELL RIGID FOAM

CUSTOMAny of the materials used to model cancellous or cortical bone can be combined in various configurations to make uniform test blocks. Additional charges will apply. Custom shapes, including cylinders, half cylinders and prisms are also available with additional charges. Please contact us for pricing information when ordering foam in custom sizes and densities.

SHORT FIBER FILLED EPOXY SHEETShort fiber filled epoxy sheets are primarily used as an alternative testing medium to human cortical bone.

SHORT FIBER FILLED EPOXY SHEET: 13 cm x 18 cm

#3401-07 1 mm3 x 18 cm#3401-01 2 mm #3401-02 3 mm #3401-03 4 mm #3401-04 6 mm #3401-05 8 mm #3401-06 10 mm

LAMINATED TEST BLOCKLaminated test blocks are primarily used as an alternative test medium for human cancellous and cortical bone.

DESCRIPTION: Laminated test blocks are manufactured to your specifications using any combination of solid rigid polyurethane foam, cellular rigid polyurethane foam and/or short fiber filled epoxy sheets. Standard laminated test blocks are 12 cm x 17 cm with a thickness based on your specified combination of block and sheet sizes. All blocks and sheets are laminated together with 0.64g/cc (40pcf) solid rigid polyurethane foam unless otherwise advised. Individual block tolerances apply.

DENSITY COMPRESSIVE TENSILE Strength Modulus Strength Modulus Strain

(pcf ) (g/cc) (MPa) (GPa) (MPa) (GPa) (%)

102 1.64 157 16.7 106 16.0 0.80

Transverse Tensile (MPa) (GPa) 93 10.0

Note: Material property data based on ASTM D-638 and D-695 testing methods. Poisson ratio = 0.26

$44.50$44.50$44.50$52.50$52.50$61.50$69.75

Include a per side lamination fee.

#1385-25

PART # DENSITY COMPRESSIVE COMPRESSIVE Strength Modulus (pcf ) (g/cc) (MPa) (MPa) #1522-505 5.5 0.09 0.11 6.2 #1522-507 7.5 0.12 0.28 18.6#1522-524 15.0 0.24 0.67 53.0 #1522-525 30.0 0.48 3.20 270.0

OPEN CELL RIGID FOAM

Block size: 13 cm x 18 cm x 4 cm

#1522-505 5.5 pcf#1522-507 7.5 pcf#1522-524 15 pcf#1522-525 30 pcf

$45.75$84.50$97.75$114.25

BIOMECHANICALTEST MATERIALS

DESCRIPTION: Short fiber filled epoxy sheets are a mixture of short glass fibers and epoxy resin that has been pressure molded into a thin sheet. Our sheets are reddish in color and come in 1 to 10 mm thickness.

SHORT FIBER FILLED EPOXY SHEET: 13 cm x 18 cm

#3401-07 1 mm3 x 18 cm#3401-01 2 mm #3401-02 3 mm #3401-03 4 mm #3401-04 6 mm #3401-05 8 mm #3401-06 10 mm

HIGH RESOLUTION/DIGITAL CAD FILES

HIGH RESOLUTION IMAGINGStandard Sawbones models produce a realistic and user friendly image in x-ray or fluoroscopy environments.

For an even higher contrast in detail, most Sawbones models can be made with the high resolution option on outer cortical wall. The high resolution option provides a brighter and more refined image.

DIGITAL/CAD FILES

• Usage: - CNC machining. - Finite element modeling. - Product information guides. - CAD software applications.• File formats: - IGES - Stl - Parasolid - Step - Sldprt

HIGH RESOLUTION*

*Example pictures showing foam cortical shell with cancellous material.

STANDARD RESOLUTION*

Compared with:

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High resolution is available in different materials. Please contact us to discuss the best option for you.

Most of our bones can be scanned. Please contact us for further information and availability.

SawboneS CuStomer Commitment and ProduCt Guarantee

At Sawbones, we are committed to providing the highest level of service and product quality. If you are less than completely satisfied with the performance of our

products for any reason, we will gladly honor a full refund or replacement.

Contact us anytime with suggestions on how we can improve our products or service.

Please give the part number, description, and quantity for each item requested. Indicate precise shipping instructions, if different than the billing address, and purchase order number when applicable. Most major credit cards accepted. Please call customer service.

Ordering infOrmatiOn

Sawbones Corporate HeadquartersServicing North America, South America, Asia and Australia

10221 SW 188th Street, PO Box 409Vashon, Washington 98070, USA

E-mail: info@sawbones.comTel: (206) 463-5551Fax: (206) 463-2526

Sawbones Europe AB Servicing Europe, Middle East and Africa

Krossverksgatan 3, 216 16 MalmöSweden

E-mail: info@sawbones.seTel: (+46) 40 650 70 00Fax: (+46) 40 650 70 01