Cracking of Alkanes (Paraffins)

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    CRACKING ALKANES

    This page describes what cracking is, and the differences between

    catalytic cracking and thermal cracking used in the petrochemical

    industry.

    Cracking

    What is cracking?

    Cracking is the name given to breaking up large hydrocarbon

    molecules into smaller and more useful bits. This is achieved by

    using high pressures and temperatures without a catalyst, or lower

    temperatures and pressures in the presence of a catalyst.

    The source of the large hydrocarbon molecules is often the

    naphtha fraction or the gas oil fraction from the fractional distillation

    of crude oil (petroleum). These fractions are obtained from the

    distillation process as liquids, but are re-vaporised before cracking.

    There isn't any single unique reaction happening in the cracker.

    The hydrocarbon molecules are broken up in a fairly random way to

    produce mixtures of smaller hydrocarbons, some of which have

    carbon-carbon double bonds. One possible reaction involving the

    hydrocarbon C15H32might be:

    Or, showing more clearly what happens to the various atoms and

    bonds:

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    This is only one way in which this particular molecule might break

    up. The ethene and propene are important materials for making

    plastics or producing other organic chemicals. The octane is one of

    the molecules found in petrol (gasoline).

    Catalytic cracking

    Modern cracking useszeolitesas the catalyst. These are complex

    aluminosilicates, and are large lattices of aluminium, silicon and

    oxygen atoms carrying a negative charge. They are, of course,associated with positive ions such as sodium ions. You may have

    come across a zeolite if you know about ion exchange resins used

    in water softeners.

    The alkane is brought into contact with the catalyst at a

    temperature of about 500C and moderately low pressures.

    The zeolites used in catalytic cracking are chosen to give high

    percentages of hydrocarbons with between 5 and 10 carbon atoms

    - particularly useful for petrol (gasoline). It also produces high

    proportions of branched alkanes and aromatic hydrocarbons like

    benzene.

    For UK A level (and equivalent) purposes, you aren't expected to

    know how the catalyst works, but you may be expected to know

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    that it involves an ionic intermediate.

    Note:You should check yoursyllabusto find out exactly what

    you need to know. If you are studying a UK-based syllabus

    and haven't got one, follow this link.

    Use the BACK button on your browser to return quickly to this

    page.

    The zeolite catalyst has sites which can remove a hydrogen from

    an alkane together with the two electrons which bound it to thecarbon. That leaves the carbon atom with a positive charge. Ions

    like this are called carbonium ions (or carbocations).

    Reorganisation of these leads to the various products of the

    reaction.

    Note:If you are interested in other examples ofcatalysis in

    the petrochemical industry, you should follow this link. It will

    lead you to information on reforming and isomerisation (as

    well as a repeat of what you have just read about catalytic

    cracking).

    Use the BACK button on your browser if you want to return

    quickly to this page.

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    Thermal cracking

    In thermal cracking, high temperatures (typically in the range of

    450C to 750C) and pressures (up to about 70 atmospheres) are

    used to break the large hydrocarbons into smaller ones. Thermal

    cracking gives mixtures of products containing high proportions of

    hydrocarbons with double bonds - alkenes.

    Warning!This is a gross oversimplification, and is written to

    satisfy the needs of one of the UK A level Exam Boards

    (AQA). In fact, there are several versions of thermal cracking

    designed to produce different mixtures of products. These use

    completely different sets of conditions.

    If you need to know about thermal cracking in detail, a Google

    search onthermal crackingwill throw up lots of useful leads.

    Be careful to go to industry (or similarly reliable) sources.

    Thermal cracking doesn't go via ionic intermediates like catalytic

    cracking. Instead, carbon-carbon bonds are broken so that eachcarbon atom ends up with a single electron. In other words, free

    radicals are formed.

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    Reactions of the free radicals lead to the various products.