C.P. Bourg Dual-Mode Sheet Feeder (BSFEx) · • For the Xerox Color 800/1000 Press, Xerox...
Transcript of C.P. Bourg Dual-Mode Sheet Feeder (BSFEx) · • For the Xerox Color 800/1000 Press, Xerox...
October 2013 Revision 1-M
Xerox® Dual-Mode Sheet Feeder (BSFEx) Finishing Solutions Planning Guide
Supported Printers
Xerox Nuvera® 100/120/144/157 EA Production System Xerox Nuvera® 200/288/314 EA Perfecting Production System Xerox iGen3® Digital Press Xerox iGen4® Digital Press Xerox iGen4® Diamond Edition Digital Press Xerox iGen150® Digital Press Xerox® Color 800/1000 Press (v2.2 system software release) Xerox® Color 8250 Production Printer
ii Finishing Solutions Planning Guide
©2013 Xerox Corporation. All rights reserved. Xerox and the sphere of connectivity design and all product names mentioned in this publication are trademarks of Xerox Corporation in the United States and/or other counties.
Copyright protection claimed includes all forms and matters of copyrightable material and information now allowed by statutory judicial law or hereinafter granted, including without limitation, material generated from the software programs displayed on the screen such as icons, screen displays, or looks.
Other company trademarks are also acknowledged.
Printed in the United States of America.
Changes are periodically made to this document. Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions.
Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content within this document:
Document Version: Revision 1-M (October 28, 2013).
Finishing Solutions Planning Guide iii
Table of Contents
1 Introduction ............................................................................................... 1-1 About this Guide ................................................................................................................................ 1-1 Contents ................................................................................................................................................ 1-1 Professional Support Services ....................................................................................................... 1-2
2 Product Overview ..................................................................................... 2-1 Install Planning ................................................................................................................................... 2-2
Device Configurations ........................................................................................................ 2-2 Space Requirements ............................................................................................................ 2-4 Electrical Requirements ...................................................................................................... 2-5 Environmental Requirements .......................................................................................... 2-5 Install and Customer Training ......................................................................................... 2-6 Optional Equipment ............................................................................................................. 2-6 Ordering Parts ......................................................................................................................... 2-6 Floor Load ................................................................................................................................. 2-6 Floor Level ................................................................................................................................ 2-6
Performance Specifications .......................................................................................................... 2-7 Compatibility ....................................................................................................................................... 2-7 Limitations ............................................................................................................................................ 2-8 Productivity .......................................................................................................................................... 2-8 System Dependencies and Prerequisites................................................................................. 2-9
Software Requirements ...................................................................................................... 2-9 Printer Stacker Carts ............................................................................................................. 2-9
Configuration Guide...................................................................................................................... 2-10
3 Customer Agreement ............................................................................. 3-1 Devices ....................................................................................................................................... 3-1 Primary Customer Applications....................................................................................... 3-1 Special Considerations/Limitations ............................................................................... 3-1
4 Appendix A Floor Loading Certification .......................................... 4-1
Table of Contents Xerox® Dual-Mode Sheet Feeder (BSFEx)
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Finishing Solutions Planning Guide 1-1
1 1 Introduction The purpose of this document is to describe the features and operation of the Xerox® Dual-Mode Sheet Feeder (BSFEx) by C.P. Bourg. It also provides information for planning the installation of the Xerox® Dual-Mode Sheet Feeder (BSFEx).
About this Guide This guide will provide the Analyst and the Customer with common Xerox® Dual-Mode Sheet Feeder (BSFEx) specifications and pre-installation tasks.
Contents This section lists the contents of this guide:
• Introduction - provides information about the use of this guide. • Product Overview - provides a Product Overview, Performance Specifications, and
Installation Planning information including Space, Electrical, Environmental Requirements, Installation Time, and Operating Supplies.
• Customer Agreement - contains the Customer Agreement form. • Appendix A - contains the Floor Loading Certification form.
Introduction Xerox® Dual-Mode Sheet Feeder (BSFEx)
1-2 Finishing Solutions Planning Guide
Professional Support Services Xerox offers a rich set of value-added services designed to help you plan, implement, and operate your solution, migrate and build your key applications, and analyze and redesign your workflow. Your local sales representative and analyst can show you how these billable services can make your business more effective.
Finishing Solutions Planning Guide 2-1
2 2 Product Overview
The Xerox® Dual-Mode Sheet Feeder (BSFEx) transports media from up to two stack locations (or via a bypass transport) to a downstream finishing device. The media is acquired from one of three different sources:
• Top Tray Feeder • High Pile Feeder • Bypass
Media is delivered center-registered to a downstream device.
The BSFEx operates in the following three modes:
• In-line: Physically connected to the paper path. Transports sheets generated from the Nuvera, iGen, and Color Press printers to a downstream device.
• Off-line - Attached: Physically connected to the paper path. Uses the High Pile Feeder and Top Tray Feeder to feed sheets to a downstream device.
• Off-line - Unattached: Physically disconnected from the paper path. Uses the High Pile Feeder and Top Tray Feeder to feed sheets to a downstream device.
Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)
2-2 Finishing Solutions Planning Guide
Install Planning This Install Planning section will help you prepare for the installation of the Xerox® Dual-Mode Sheet Feeder (BSFEx).
Device Configurations
The BSFEx consists of the following three parts:
• Top Tray Feeder • High Pile Feeder • Bypass Transport
An optional Barcode Scanner can be located in the Top Tray Feeder and/or in the High Pile Feeder.
An optional Purge/Manual Feed Tray (IFB) is available (mandatory with BCMEx).
The BSFEx can be used in the following configurations:
• In-line Mode • Off-line Mode - Attached • Off-line Mode - Unattached
Each of these modes are described on the pages that follow.
In-line Mode
In-line Mode
Downstream Finishing *
BSFEx
Xerox® Dual-Mode Sheet Feeder (BSFEx) Product Overview
Finishing Solutions Planning Guide 2-3
Off-line Mode - Attached The printer’s stacker cart is used to transport the stack to the BSFEx and slides into the BSFEx to allow the stack to be transferred. See 2-9 for a complete list of supported Printer Stacker Cart Kits.
Off-line Mode - Unattached The printer’s stacker cart is used to transport the stack to the BSFEx and slides into the BSFEx to allow the stack to be transferred. See 2-9 for a complete list of supported Printer Stacker Cart Kits.
Off-line Mode - Attached
Off-line Mode - Unattached
Downstream Finishing *
Downstream Finishing *
BSFEx
BSFEx
Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)
2-4 Finishing Solutions Planning Guide
Space Requirements The space requirements for the Xerox® Dual-Mode (BSFEx) are shown below.
Xerox® Dual-Mode BSFEx Specification
Width x Depth x Height 52.4" x 35.94" x 51.81" (1330mm x 913mm x 1316mm)
Weight 1036 lbs. without paper (470 Kg without paper).
Shipping Weight 1146 lbs. (520 Kg)
Xerox® Dual-Mode BSFEx with Purge/Manual Feed Tray (IFB) Specification
Width x Depth x Height 74" x 35.94" x 51.81" (1876mm x 913mm x 1316mm)
= Power Cord Location
Xerox® Dual-Mode Sheet Feeder (BSFEx) Product Overview
Finishing Solutions Planning Guide 2-5
Electrical Requirements Value
Nominal Line Voltage
120/230 VAC - single phase (+6% / -10%) 50/60 Hz
Nominal Line Current
10.5A @ 120 VAC 6.5A @ 230 VAC
Nominal Line Frequency
60 Hz US 50Hz Europe
Power Consumption
Running: 760 W - 2580 BTU/hr. - 1023 VA Standby: 160W - 546 BTU/hr. - 200 VA
Line Cord and Plug • US:
UL Listed, minimum length 1.5m, maximum length 4.5m, 3-conductor 16 AWG rated minimum 300V, 105 °C, Type SJT or SJTO or SJTOO or SJTOW flexible cord. One end terminates in parallel-blade NEMA 5-15P grounding-type attachment plug, the other end in an IEC60320 C13 molded on grounding type appliance coupler.
• Europe: Harmonized "HAR" Continental European 10 Amp flexible cord, Type H05VV-F, 3 conductor minimum 1 mm2.
Environmental Requirements Environment BSFEx
Temperature 50 – 90° F (10 – 35°C)
Humidity 40 – 85% RH
Heat Emission Standby – 546 BTU/hr Run – 2580 BTU/hr
Sound Emission Standby – 55 db Run – 75 db
Altitude 0 – 6000 ft (1830m)
Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)
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Install and Customer Training
The BSFEx installation is performed by a C.P. Bourg service technician and takes four hours. Customer training takes an additional four hours.
Optional Equipment The following additional options are available for the BSFEx:
• Purge/Manual Feed Tray (IFB): This option diverts good sheets from the BSFEx to the purge tray when the system detects a problem (like a jam) downstream, so that those sheets could still be used. It also allows single-sheet feeding to the downstream device. The Purge/Manual Feed Tray (IFB) is mandatory when connecting a BSFEx to a BCMEx.
• Docking Plates including Jacks • Internal Barcode Scanners • Hand-held Barcode Scanner enabling IntegratedPLUS Finishing Solution for
Booklets workflow to be utilized both in-line and off-line (Xerox Color 800/1000 Press v2.2 System Software release only)
• Printer Stacker Carts
Ordering Parts
Contacts for part orders in North America: C.P. Bourg Customer Service Phone: 1-508-998-2171 E-mail: http://www.cpbourg.com
Contacts for part orders in Europe C.P. Bourg Export Department Phone: +32 10 622211 E-mail: [email protected]
Floor Load The assumed caster loading for each of the off-line elevator device casters should be 25% of the total weight of the Xerox® Dual-Mode BSFEx.
Floor Level The floor must be level to within 2 degrees.
Xerox® Dual-Mode Sheet Feeder (BSFEx) Product Overview
Finishing Solutions Planning Guide 2-7
Performance Specifications BSFEx
Tray BSFEx Bypass
Transport
BSFEx Pallet
Nuvera iGen
Sheet Length – Process Direction
Min: 7” (177.8mm) Max: 26” (660mm)
Min: 7” (177.8mm) Max: 26” (660.0mm)
Min: 8” (203.2mm) Max: 26” (660mm)
Min: 5.5” (139.7mm) Max: 19.3” (491.0mm)
Min: 7” (177.8mm) Max: 26” (660mm)
Sheet Length – Cross Process Direction
Min: 4.73” (120.0mm) Max: 14.33” (364.0mm)
Min: 4.73” (120.0mm) Max: 14.33” (364.0mm)
Min: 7” (178.0mm) Max: 14.33” (364.0mm)
Min: 7” (178.0mm) Max: 12.6” (320.0mm)
Min: 7” (178.0mm) Max: 14.33” (364.0mm)
Paper Path Registration Centered Centered Centered Centered Edge
Substrate Curl 0.78” (20 mm) 0.78” (20 mm) 0.78” (20 mm) +/- 0.47”
(+/- 12 mm) +/- 0.59”
(+/- 15 mm)
Paper Weight
Min: 60 gsm Max: 350 gsm
Min: 60 gsm Max: 350 gsm
Min: 60 gsm Max: 350 gsm
Min: 56 gsm Max: 280 gsm
Min: 56 gsm Max: 350 gsm
Paper Capacity
5.5” / 140 mm (650 sheets of 80lb. paper)
N/A 19.7” / 500 mm (3180 sheets of
20lb. paper) N/A N/A
Compatibility Carts from the following printers are compatible with the BSFEx:
• iGen • Nuvera (DS3500) • Nuvera Production Stacker and Media Cart • DS5000 • DC7000/8000/8080 Gradco HCS • 4112/4127 Copier/Printer • 700i/700/770 Digital Color Press • Color 800/1000 Press • D110/D125 Copier/Printer • Color 8250 Production Printer
All Xerox and non-Xerox carts can be used interchangeably with the BSFEx.
Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)
2-8 Finishing Solutions Planning Guide
Limitations • If the customer wants to use the kit to stack to the iGen cart and then put the
iGen cart into the BSFEx, two iGen Stacker NVM items, 11531 Stacker Height Range Check, and 12464 Elevator Recalibration Flag, need to be changed when the operator switches between carts with the kit and carts without the kit. This procedure only takes 5 minutes but needs to be done manually.
• With non-Bourg Devices downstream, the GUI on the BSFEx is needed. With Bourg devices downstream of the BSFEx, the GUI on the BSFEx is not needed and the operator must be familiar with the procedure for disabling the GUI. (The GUI downstream becomes the master GUI). The procedure to enable or disable the GUI only takes 15 minutes but must be done to avoid command problems.
• Barcodes can be scanned only on the trail edge of the sheet when using the optional internal Barcode Scanner in the High Pile Feeder. However, barcodes can be scanned on the lead edge, trail edge, or middle of the sheet when using the optional internal Barcode Scanner in the Top Tray Feeder.
• For the Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer, Xerox 700/700i/770 Digital Color Press, or the Xerox D110/D125 Copier/Printer carts, the operator is required to select a button on the User Interface every time the cart is inserted into the Feeder to notify the Feeder of the type of cart being used. This action is not required for other cart types.
• The 26” Stacker Cart is not compatible with a 22.5” iGen Stacker. • The iGen4 Stacker Cart Module/ Wedge Kit used to enable Large Paper Printing is
not supported. • Problems may occur when running covers with cutouts. Any cover stock that
includes cutouts must be tested to validate the potential for successful output.
Productivity Paper Manual Mode or OMR LE
A4 LEF (210 mm) 12192 sheets/hour (at 1280 mm/sec)
A4 SEF (297 mm) 9911 sheets/hour (at 1280 mm/sec)
A3 7837 sheets/hour (at 1280 mm/sec)
SRA3 7457 sheets/hour (at 1280 mm/sec)
Xerox® Dual-Mode Sheet Feeder (BSFEx) Product Overview
Finishing Solutions Planning Guide 2-9
System Dependencies and Prerequisites The BSFEx for iGen can be re-installed on a Nuvera if required at a future date. A BSFEx configured for Nuvera can be re-installed on an iGen if desired at a future date, using an optional Jacks kit.
Software Requirements For the BSFEx – version no earlier than:
For the iGen4: Print Engine: AP 3.2 DFE: FFPS SW version: iGen4 8.0 SP-1 (81.B2.63.86) Color Version 4.1.9
Printer Stacker Carts Kits are required in order for the Printer Stacker Cart to work with the BSFEx. The following kits are available:
• DS5000 Cart Upgrade Kit • DS3500 Cart Upgrade Kit • BSFEx Upgrade Kit for DC7xxx/8xxx plus Modified Cart for DC7xxx/8xxx • Modified Cart for DC7xxx/8xxx • BSFEx Upgrade Kit for iGen 20.5” plus iGen 20.5” Cart Upgrade Kit • iGen 20.5” Cart Upgrade Kit • BSFEx Upgrade Kit for iGen 26” HCS plus iGen 26” HCS Cart Upgrade Kit • iGen 26” HCS Cart Upgrade Kit • BSFEx Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer,
Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/Printer plus Cart Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/Printer
• Cart Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/Printer, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/Printer
BSFEx GUI SW Version Date WFM-e 01.06.11 06/07/2012 UI-e 05.06.86 06/07/2012 BSF-e 01.13.00 06/11/2012 BBox 00.10.24 06/21/2012
Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)
2-10 Finishing Solutions Planning Guide
Configuration Guide The Configuration Guide contains diagrams of the various finishing solutions that are currently supported.
System Configurations (In-line BSFEx) Nuvera
Printer DS3500/XPS BSFEx BDFEx
Nuvera
Printer DS3500/XPS BSFEx Watkiss PS224
Nuvera
Printer DS3500/XPS BSFEx CEM DocuCutt* BPRF Book
Factory
Nuvera
Printer DS3500/XPS BSFEx Purge/Manual
Feed Tray (IFB)
BPRF Book Factory
Nuvera
Printer DS3500/XPS BSFEx BCMEx * BMEx
iGen
Printer iGen or XXL
Stacker BSFEx BCMEx * BMEx
iGen
Printer iGen or XXL
Stacker BSFEx BCMEx * BDFEx* SquareEdge Module*
iGen
Printer iGen or XXL
Stacker BSR* BSFEx BCMEx* BDFEx* SquareEdge Module*
iGen
Printer iGen or XXL
Stacker BSFEx Watkiss PS224
iGen
Printer iGen or XXL
Stacker BSFEx Rollem JetSlit
iGen
Printer iGen or XXL
Stacker BSFEx Epic CTi -635
iGen 4
Printer iGen or XXL
Stacker BSFEx Epic CTi -635
Buffering Stacker
Conveyor
DC-58 Die Cutter
* Optional
Xerox® Dual-Mode Sheet Feeder (BSFEx) Product Overview
Finishing Solutions Planning Guide 2-11
Configuration Guide, continued
System Configurations (In-line BSFEx) Color 8250
Prod. Printer
Stacker BSFEx BCMEx * BMEx
Color 8250
Prod. Printer
Stacker BSFEx Rollem JetSlit
Color 8250
Prod. Printer
Stacker BSFEx Epic CTi -635
Color 8250
Prod. Printer
Stacker BSFEx BCMEx* BDFEx* SquareEdge Module*
Color 8250
Prod. Printer
Stacker BSR* BSFEx BCMEx* BDFEx* SquareEdge Module*
Color 8250
Prod. Printer
Stacker BSFEx Watkiss PS224
Color
800/1000 Press
Standard Finisher
Plus BSFEx BCMEx * BDFEx
* Optional
Product Overview Xerox® Dual-Mode Sheet Feeder (BSFEx)
2-12 Finishing Solutions Planning Guide
Configuration Guide, continued
System Configurations (Off-line)
BSFEx BCMEx * BDFEx SquareEdge
Module*
BSFEx BDFx
BSFEx BDFNx
BSFEx Rollem JetSlit
BSFEx BCMEx * BMEx
BSFEx Watkiss PS224
BSFEx Epic CTi -635
Multigraf Stacker *
BSFEx Book Factory CMT-330
BSFEx BPRF Book
Factory CMT-330
BSFEx Duplo SCC Module
Duplo DBM-5001
SquareEdge Module
* Optional
Finishing Solutions Planning Guide (Revision 1-M ) 3-1
3 3 Customer Agreement As a final step in the install planning you must complete the Customer Agreement form.
Devices Check off the modules that will be part of this install:
• Xerox® Dual-Mode BSFEx • Barcode Scanner(s) • Handheld Scanner • Purge/Manual Feed Tray (IFB) • Docking Plate including Jacks • Bourg Box • GUI Kit • Stacker Cart / Stacker Cart Kit • BSFEx Upgrade Kits
Primary Customer Applications
Record the primary customer applications:
Special Considerations/Limitations Record any special considerations and/or limitations identified by Xerox and agreed to by the customer:
I have reviewed the solution expectations and understand the specifications and limitations for each of the modules that will be installed: (Signature and Date) Customer Name:
Company: Date:________________________
Signature
Print Name
Phone Number
For installations made in the US and Canada, a copy of the signed Customer Agreement must be attached to the XOA/Customer purchase order and faxed to SPA: 1-800-407-8430.
Customer Agreement Xerox® Dual-Mode Sheet Feeder (BSFEx)
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Finishing Solutions Planning Guide 4-1
4 4 Appendix A Floor Loading Certification Floor loading certification and authorization for delivery
Dear Customer,
It is critical that the installation site and delivery route within the customer building are capable of supporting the weight of the Xerox iGen Press and any additional feeders, stackers and Xerox or third party in-line finishers that will be attached to the press. Refer to the Solutions Planning Guide supplied by your local Xerox Sales Analyst for the weight and size specifications of those in-line finishing devices included with the Xerox iGen Press. For the floor loading specifications of the individual Xerox iGen Press modules, refer to Table B-1, Module Floor Loading, in Appendix B of the Installation Planning Guide. Xerox strongly suggests a structural engineer conduct an on-site inspection to certify that the floor load bearing range will safely support the Xerox iGen Press, its modules, and any in-line finishing devices (both the delivery route and the installation site.) In addition, we require the owner of the building in which the Xerox iGen Press installation will occur to sign this document in order to signify that the disclaimer of liability set forth below is acceptable to such building owner.
Disclaimer of Liability: Xerox Corporation and/or parties associated with the delivery and installation of the Xerox iGen Press, shall not be liable and do not assume any responsibility for any type of damage to tangible property occurring during the delivery or installation of the Xerox iGen Press system which is caused by the inability of your floors to support the weight of such equipment.
Customer Company Name (Print)
Customer Contact Name (Print)
Customer Contact Phone Number
Building Owner Name (Print)
Disclaimer of Liability is acceptable to Owner: Signature of Owner Required
Building Owner Address
Building Owner Phone Number
Name of CBU Analyst (Print)
Signature of CBU Analyst