Course Material 1.Overview of Process Safety 2.Compliance with Standards 3.Process Hazard Analysis...
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Transcript of Course Material 1.Overview of Process Safety 2.Compliance with Standards 3.Process Hazard Analysis...
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Course Material
1. Overview of Process Safety2. Compliance with Standards3. Process Hazard Analysis4. Standard Operating Procedures5. Safe Work Procedures6. Mechanical Integrity7. Management of Change8. Auditing Process Safety Systems9. Emergency Response Procedures
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9. Emergency Planning and Response
Process Safety Management for
Biofuels
This material was produced under grant SH-19479-09-60-F-36 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.
29 CFR 1910.119 (n)29 CFR 1910.3829 CFR 1910.120
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S.S. Grandcamp
Fire
Source: Galveston News; Galveston, TX
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S. S. Grandcamp Anchor
This file has been (or is hereby) released into the public domain by its author, Provines at the Wikipedia project. This applies worldwide.
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Emergency Planning and Response Requirements for Process Safety
Management 1910.119(n)
• The employer shall establish and implement an emergency action plan for the entire plant in accordance with the provisions of 29 CFR 1910.38 (Emergency Action Plans).
• In addition, the Emergency Action Plan shall include procedures for handling small releases.
• Employers covered under this standard may also be subject to the hazardous waste and emergency response provisions contained in 29 CFR 1910.120 (a), (p) and (q).
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Emergency Action Plans under 1910.38
• An Emergency Action Plan must be:– In writing– Kept in the workplace– Available to all employees for review
• An employer who has ten (10) or fewer employees can communicate the plan orally to the employees, but it is recommended to have it in writing.
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Minimum Elements of an Emergency Action Plan
1910.38
1. Procedures for reporting a fire or other emergency
2. Procedures for emergency evacuation
3. Emergency shutdown procedures
4. Procedures to account for all workers
5. Procedures to be followed by employees performing rescue or medical duties
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Minimum Elements of an Emergency Action Plan
1910.38
6. The name or job title of every employee who has duties under the plan
7. An employee alarm system
8. Training
9. Review with each employees
10. Practice drills
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Hazardous Waste Operations and Emergency Response –
1910.120
The following operations are covered by 1910.120:1.Clean-up operations required by a governmental
body.2.Corrective actions involving clean-up operations
at sites covered by the Resource Conservation and Recovery Act of 1976 (RCRA).
3.Voluntary clean-up at uncontrolled hazardous waste sites.
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Examples of Hazardous Waste Streams for Biofuels
• Strong acids or bases.
• Wash water wastes not discharged to an approved wastewater treatment plant.
• Methanol waste that is not reclaimed.
• Materials from the transesterification process, such as sulfuric acid.
• Glycerin (that cannot be reclaimed for further use or is sent off-site).
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Emergency Response Plan Requirements under 1910.120
• Not all biofuel sites will be covered under this regulation.
• For addition information on the specific requirements of Hazardous Waste Operations and Emergency Response – 1910.1201910.120, and to determine if your site is covered, please visit the OSHA website @ www.osha.gov and open the link for regulation 1910.120.
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Emergency Plan Manager
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Emergency Response Checklist
Texas Emergency Action Plan Checklist
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Incident Commander
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Incident command structure
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Emergency Response Equipment
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Fires Extinguisher Training
P.A.S.S.http://www.osha.gov/SLTC/etools/evacuation/portable_use.html
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Fires Extinguisher Training
P = Pull
A = Aim
S = Squeeze
S = Sweephttp://www.esd.uga.edu/fire/pub/pfextinguisher.ppt
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1. Reporting the Emergency
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Building alarm system
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Employee Alarm
Evacuation Fire
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Employee Alarm
Evacuation Fire
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2. Evacuation
Emergency evacuation escape routes
Designated assembly areas
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Telephones
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Exit the building
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Evacuation andWind Direction
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Evacuation andWind Direction
Wind DirectionE
vacuation Direction
Your LocationX
Release point
Release
XWind Dire
ction
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3. Emergency Shutdown
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4. Assembly Location
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4. Employee Accounting
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5. Rescue Duties
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Medical Aid
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6. Sheltering in Place
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6. Sheltering in Place
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Disable HVAC
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7. Severe Weather
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8. Re-entry
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9. Training
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Review Plan
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10. Practice Drills
Fire/Evacuation Drills• At least annually
• In coordination with local police and fire departments
• Post response evaluation
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Completion of Course Material
1. Overview of Process Safety
2. Compliance with Standards
3. Process Hazard Analysis
4. Standard Operating Procedures
5. Safe Work Procedures
6. Mechanical Integrity
7. Management of Change
8. Auditing Process Safety systems
9. Emergency Response Procedures
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Summary of Course Material
1. Overview of Process Safety2. Compliance with Standards3. Process Hazard Analysis4. Standard Operating Procedures5. Safe Work Procedures6. Mechanical Integrity7. Management of Change8. Auditing Process Safety systems9. Emergency Response Procedures
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Summary of Course Material
1. Overview of Process Safety2. Compliance with Standards3. Process Hazard Analysis4. Standard Operating Procedures5. Safe Work Procedures6. Mechanical Integrity7. Management of Change8. Auditing Process Safety systems9. Emergency Response Procedures