Cott Feasibility Study Presentation Final Issued

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Page:1 www.wison.com | www.wison-offshore.com Pandora FLNG Wison Offshore & Marine Cott O&G representatives on the Caribbean FLNG vessel, Nantong.

description

Pandora FLNG

Transcript of Cott Feasibility Study Presentation Final Issued

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    Pandora FLNG Wison Offshore & Marine

    Cott O&G representatives on the

    Caribbean FLNG vessel, Nantong.

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    Project Background

    Wison Capability

    FLNG Solution

    Capital Cost

    Operational Expenditure

    Development Pathway

    Construction Schedule

    Financial Viability

    Contents

    Cott O&G representatives Andrew Dimsey, MD, and Alistair Jobling,

    Commercial Manager, in the Nantong fabrication yard board room.

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    Pandora FLNG Project Background Wison Offshore & Marine was asked to

    undertake high level concept study for the

    development of the Pandora gas field

    using floating LNG technology based on

    the following criteria:

    800 bcf recoverable resource of lean gas

    Production rate up to 200 mmscfd

    Acid/sour gas removal and disposal

    The study included:

    Identification of location-specific parameters for developing concept including:

    Hull design

    LNG containment system and capacity

    Pre-treatment

    Mooring and offloading

    Description of technically feasible concepts and indicative capital costs

    High level operating estimates

    Pathway for evaluation and development of preferred FLNG solution.

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    Business Segments Focusing on the Energy Industry and Hi-tech Sectors

    Using coal as feed

    stock, Wison Energy

    provides high quality

    industrial gases via

    clean coal technology.

    Wison Group

    Specializing in

    petrochemicals, coal

    chemicals and refining

    industries

    Development of

    emerging chemical and

    LNG related businesses.

    A word-class EPC

    Contactor focused

    providing solutions on

    international oil and gas

    EPC Projects.

    Clean Energy Emerging Business Offshore & Marine Engineering Services

    The Wison Group employs approximately 3,000 people worldwide

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    Wison Offshore & Marine International oil and gas EPC contractor and fabricator.

    Services cover the full life cycle of project delivery, from facility design and engineering

    to project management, construction and commissioning.

    Proven expertise with fixed platforms and modules, LNG systems, floating production

    and drilling systems, offshore support vessels and offshore lifting equipment.

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    Current Projects Caribbean FLNG

    FLNG storage and process requirements are:

    - Storage - 16,000 m3

    - Liquefaction - 0.5mmtpa

    - Alongside FLNG is 140,000 m3 LNG Floating Storage Unit (FSU)

    Gas source is Pacific Rubiales Energys (PRE) La Creciente field

    PRE will build an 18 inch pipeline to transport gas from the field to the coast (88 Km)

    Caribbean FLNG barge scheduled for operation early 2015

    Project is on schedule and budget. FLNG is to be located 4 Km

    offshore in 14m water depth

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    Wison has signed contracts for the

    development of 2 LNG regasification barges

    Newbuild barge-based

    Regasification capacity of 4.47 MTA

    750MMscf/d nominal

    1,000MMscf/d maximum

    Designed to accommodate future regasification expansion to 8.94 MTA with addition of another

    750MMscf/d module

    Storage either on board or a separate unit (FSU)

    Moored via dolphin mooring system in 20m of water

    Floating Regasification Unit Projects

    Wison - EPCIC contractor

    Overall project management

    E-P-C-I-C

    Transportation

    Start-up

    Major subcontractors:

    Regasification - Black & Veatch and Hammworthy

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    Nantong Yard

    Covers an area of 640,000m2

    Coast line of 735m Water depth 15m Peak Staffing 3,500

    Dry dock: 290m(L) x 68m(W)

    Skid way: 60T/m2: 600m x 42m

    Operational Since 2006

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    Zhoushan Yard

    Total investment $200 million US Covers an area of 1,500,000 m2

    Coast line of 2,300m Water depth 15m Facing international sea route

    Dry dock: 400m(L)x120m(W)

    Skidway: 30,000 ton

    Skidway Operational: 2013

    Under Construction

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    Partnerships and Technology Wison would be the primary EPCIC

    contractor for the fabrication and design of

    the FLNG vessel, Wisons scope:

    - FLNG Project Management, Engineering, Procurement, Construction,

    Commissioning, Transportation,

    Installation and Start-up of the Facility

    Wison will engage major subcontractors:

    - Black & Veatch: Topside LNG Equipment Design, Procurement & Commissioning

    - Liquefaction technology is Black & Veatch PRICO Single Mixed Refrigerant (SMR)

    - SPB Tank manufacturer: Cargo Tanks & Cargo Handling Systems

    EPCIC contract structure to be finalised based on ownership structure of vessel and

    key infrastructure

    LNG Storage and Handling

    System

    Infrastructure

    subcontractor

    Client/Owner

    EPCIC Contractor

    Process Design

    Potential Build Own Operators

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    PRICO SMR Liquefaction Technology

    Black & Veatchs patented PRICO Single Mixed Refrigerant technology

    is the simplest form of mixed

    refrigerant cycle.

    B&V has considerable experience in the field:

    - 30 global LNG plants in operation

    - 18 plants under engineering or construction

    Process is scalable over wide capacity range but core process

    remains the same.

    Compact layout with modular philosophy lends itself to use

    offshore.

    Simplicity of process results in relatively low cost.

    Simplified operations lead to quick startup.

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    FLNG vessel with 170,000m3 SPB tank storage to eliminate sloshing

    2 x 0.5 MTPA water-cooled liquefaction trains (Black & Veatch PRICO)

    Gas Turbine

    Heavy hydrocarbons used in Fuel Gas

    Onboard gas treatment (amine tower, mercury bed) and reinjection of sour gas stream into reservoir

    External turret mooring vessel can weathervane

    Side-by-side or turret offloading to be determined - subject to review of the metocean conditions and suitability of offloading solutions

    Accommodation and utilities

    Vessel construction estimated to take 38 months

    Concept 1 Offshore FLNG

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    Concept 2 Near Shore LNG Field production via a Buoyant Tower.

    - Dry completions on board

    - Gas pre-treatment and sour gas re-injection

    Clean gas pipeline to near-shore location (approx 160km)

    170,000m3 storage barge jetty/dolphin moored in min 14m depth or Gravity Based Structure (GBS)

    1 MTPA liquefaction capacity via 2 x 0.5 MTPA Liquefaction trains

    Side-by-side offloading

    Vessel construction estimated to take 36 months

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    Near Shore Schematic

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    Near-shore Solution Offshore field production using a Wison Horton designed Buoyant

    Tower

    Cost effective solution for the water depth and soil conditions

    - Dry-trees

    - Quick installation

    - Wison installed the BPZ BT offshore Peru in 2012

    Buoyant Tower topsides include production trees, gas pre-treatment for sour gas removal and cleanup, sour gas reinjection, and

    compression for the subsea pipeline to a near-shore location

    Sub sea pipeline will run approximately 160km to an inshore location that provides protection from harsh weather and seastates

    LNG barge will be located in shallow water (at least 14m) allowing LNG carriers to berth alongside whilst eliminating or minimising the

    amount of dredging required

    Barge can be jetty moored or part of a Gravity Based Structure

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    Horton Wison Buoyant Tower

    Current Status

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    Buoyant Tower Installation CX 15

    Topside and Hull on one Vessel

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    Advantages

    Near shore LNG barge is considerably simpler and less expensive

    Reduced infrastructure compared to traditional onshore LNG plants

    Can monetise onshore and/or offshore gas

    Easier LNG transfer conditions, reduced impact of weather windows

    Easier to develop a generic design for expansions

    Easier logistics Logistics hub can be located nearby on land

    - Support vessels should be more readily available and cheaper

    - Shared utilities

    - Accommodation

    Safety

    Located closer to local communities and businesses

    Disadvantages

    Total solution is more costly and has greater proportion of non-relocatable capex (eg pipeline)

    Increased staff costs due to dual platform. Near shore LNG barge is considerably simpler and less expensive than an onshore facility

    Advantages of a near shore solution

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    Project Capital Cost Estimates Concept 1 Offshore FLNG

    - 1 MTPA FLNG vessel, inclusive of pre-treatment, 170,000m3 SPB LNG

    storage, turret moored with tandem offloading.

    - Estimated CAPEX of $US 900 - $1,100 / tonne LNG throughput

    Concept 2 Near-shore LNG

    - 1 MTPA FLNG barge, 170,000m3 SPB LNG storage, jetty / dolphin

    moored with side-by-side offloading

    - Near-shore solution includes the cost of:

    - Buoyant Tower, estimated at $US 360M; and

    - 160km sub-sea pipeline, estimated at $US 418M

    - $US 600 -$700 / tonne of LNG throughput for LNG vessel

    - Total estimated CAPEX of $1.3 1.4Bn

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    Operating Expenses and Project Viability Operating Costs

    Deepwater solution - Higher operational expense due to the remoteness, increased staffing costs, impact of weather conditions and sea-state on

    production and offloading, gas pre-treatment and sour gas reinjection

    Liquefaction operational expense of between $1.50/ mmbtu to $2/ mmbtu

    Near shore solution Lower liquefaction operational expense, however additional costs or tariffs for the Buoyant Tower and subsea line operation

    Overall near shore LNG operational expense of between $2/ mmbtu and $2.5/ mmbtu

    Operational expenses for both scenarios include maintenance, refrigerant makeup, staff, chemicals and consumables.

    Total cost to produce LNG from the Pandora field are in the region of $6.5/ mmbtu to $8.10 /mmbtu including recent LNG carrier day rates

    Project Viability

    Based on the information analysed by Wison and the capex and opex assumptions, the Pandora FLNG project is appears technically and

    commercially viable and should progress to the next stage of development

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    Development Pathway Concept Selection

    Pre-FEED +/- 20% Capital cost estimates development cost.

    - The field development components to be included are the Buoyant

    Tower with topsides, subsea pipeline (in the case of near-shore

    development) and FLNG facility

    FEED to develop a definitive design and a +/- 10% cost estimation. This stage will result in a lump sum EPC price for the delivery of an

    FLNG vessel, Buoyant Tower and pipeline (if near-shore

    development)

    FID

    EPC Construction contract with Wison Offshore & Marine

    Installation and Commissioning

    Hand over and on going support

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    Pre-FEED The next steps are further engineering studies to develop a basis of

    design used during the pre-FEED design of the LNG barge, buoyant

    tower, sour gas reinjection and subsea pipeline

    Pre-FEED stage will determine the facilities required and identify all major technical challenges and issues

    The end result of the pre-FEED study is an initial engineering design with a cost estimate of increased accuracy to evaluate project

    economics

    Wison Offshore & Marine will provide a pre-FEED project CAPEX and OPEX with a cost accuracy of (20%) for a lump sum turnkey near-shore LNG barge and Buoyant Tower

    Environmental and government regulations and approvals to be identified by the owner and addressed will require ongoing

    engineering input in the approval processes as the project proceeds

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    Construction Schedule

    Preliminary schedule based on WOMs experience with a near-shore FLNG

    Total construction timeframe from award of EPCIC contract until first gas is approximately 36 months

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    www.wison-offshore.com

    THANK YOU

    Wison Offshore & Marine (Hong Kong) Ltd. Australian Office Level 24, Allendale Square

    77 St Georges Terrace

    Perth, WA, 6000

    Wison Offshore & Marine (USA), Inc. 1400 Broadfield Boulevard, Suite 150, Houston, Texas, USA

    Tel+1 281 676 2650 Fax: +1 281 676 2086

    Wison Offshore & Marine, Ltd. 699 Zhongke Road, Zhangjiang Hi-tech Park, Shanghai, China

    Tel+86 21 2030 6789 Fax: +86 21 5855 7211

    www.wison-offshore .com