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    Job Costing & Process Costing System

    1PROJECT REPORT ON

    MARKETING STRATEGY OF ITC COMPANY

    MASTERS OF COMMERCE DEGREE

    SEMESTER- I

    ACADEMIC YEAR:2014-15

    SUBMITTED BY

    MISS. AARTI YADAV

    ROLL NO: 43

    N.E.S. RATNAM COLLEGE OF ARTS, SCIENCE AND COMMERCE,

    N.E.S. MARG, BHANDUP (WEST), MUMBAI-400078

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    Job Costing & Process Costing System

    2PROJECT REPORT ON

    MARKETING STRATEGY OF ITC COMPANY

    MASTERS OF COMMERCE DEGREE

    SEMESTER- I

    ACADEMIC YEAR:2014-15

    SUBMITTED BYIN PARTIAL FULFILLMENT OF THE REQUIREMENT FOR THE AWARD OF MASTER

    DEGREE OF COMMERCE

    MISS. AARTI YADAV

    ROLL NO: 43

    N.E.S. RATNAM COLLEGE OF ARTS, SCIENCE AND COMMERCE,

    N.E.S. MARG, BHANDUP (WEST), MUMBAI-400078

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    Job Costing & Process Costing System

    4DECLARATION

    I hereby declare that this Project Report entitled MARKETING STRATEGY OF ITC

    COMPANY submitted by me for the the award of Masters Of Commerce Degree; University

    of Mumbai is a record of Project work done by me during the year 2014-15. this is entirely my

    own work.

    NAME: AARTI YADAV ROLL NO : 43 Signature

    Place: Mumbai, Bhandup (W)

    Date:

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    5

    ACKNOWLEDGEMENT

    I owe a great many thanks to great many people who helped and supported me doing the

    writing of this book.

    My deepest thanks to lecturer,MISS JANHAVI RUO of the project for guiding and

    correcting various documents of mine with attention and care. She/ he has taken pains to go

    through my project and make necessary corrections as and when needed.

    I extend my thanks to the principal of NES Ratnam College of Arts Science and

    Commerce, Bhandup (w), for extending her support.

    My deep sense of gratitude to Principal Mrs. Rina Saha of NES Ratnam College of Art,

    Science and Commerce for support and guidance. Thanks and appreciation to the helpful people

    at NES Ratnam College of Arts, Science and Commerce , for their support.

    I would also thank my institution and faculty members without whom this project would

    have been a distant reality. I also extend my heartfelt thanks to my family and well-wishers.

    Candidate Name: AARTI YADAV

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    Job Costing & Process Costing System

    6INDEX

    SR.NO. TOPIC PAGE NO.

    1 Overview of Job-costing and Process-costingsystem

    7

    2 . Introduction of Job-costing 8-9

    3. Components of Job-costing

    10-13

    4 Steps of Job-costing 14-16

    5 Advantages of Job-costing 17

    6 . Disadvantages of Job-costing 18

    7 Introduction of Process-costing 19

    8Steps of Process-costing

    20

    9 Weighted Average Method 21-22

    10 FIFO Method 23-24

    11 Advantages of Process-costing 25

    12Example of Process-costing

    26-27

    13 Comparison of Job-costing & Process-costing 28-29

    14 Conclusion 30

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    7JOB-COSTING & PROCESS-COSTING

    SYSTEMS: AN OVERVIEW

    JOB-COSTINGSYSTEM

    In job costing system, the cost object is a unit or multiple units of a distinct product or

    service called a job. Each job generally uses different amounts of resources. The

    product or service is often a single unit, such as specialized machine made by some

    company, a job repair done at some service center or an advertising campaign for a

    client by an advertising agency.

    PROCESS-COSTINGSYSTEM

    In a process costing system, the unit cost of a product or service is obtained by

    assigning total costs to many identical or similar units. In other words unit costs are

    calculated by dividing total cost incurred by the number of units of output from the

    production process. In a manufacturing process-costing setting, each unit receives the

    same or similar amounts of direct material costs, direct manufacturing labor costs, and

    indirect manufacturing costs (manufacturing overhead).

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    9DIRECT MANUFACTURING LABOR COST- includes the compensation of all

    manufacturing labor that can be traced to the cost object in an economically feasible

    way. Examples include wages and fringe benefits paid to machine operators and

    assembly line workers who convert direct materials purchased to finished goods.

    MANUFACTURING OVERHEADS- are all manufacturing costs that are related to the

    cost object but cannot be traced to that cost object in an economically feasible way.

    Examples include supplies, indirect materials such as lubricants, indirect manufacturing

    labor such as plant maintenance and cleaning labor, plant rent, plant insurance,

    property taxes on the plant.

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    10COMPONENTS OF JOB COSTING

    There are numerous aspects to job costing, and we may use many, some or none of

    them. If we want to use job costing, we need to:

    1. Track the costs involved in the job

    2. Make sure all of the costs are invoiced to the customer

    3. Produce reports showing details of costs and revenues by job

    The fundamental components of job costing are:

    Quotesalso known as estimates, bids, or proposals

    Fixed fee jobs

    Time and materials jobs

    Revenues

    Items

    Direct costs

    Standard costs

    1.Quotes

    Quotes are non-posting transactions. They do not affect our financial statements

    or our general ledger. We prepare a quote to give our customer an estimate of projected

    costs, before a job is awarded. However, quotes also provide a means to track costs as

    the job progresses, so that costs do not get out of line, or so that cost variances can be

    identified and dealt with quickly.

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    112.Fixed fee jobs

    Fixed fee jobs are an agreement to complete a job for a customer for a set price,

    no matter what costs are incurred. While this may seem like a good deal for the

    customer, an experienced estimator will set a price high enough to cover anycontingencies, which may result in a higher price than a time and materials job.

    3. Time and materials job

    On a time and materials job, costs of labor and materials are passed on to the

    customer. A markup for overhead and profit may be built-in as a percentage of each

    item or stated as a separate line item. Time and materials jobs are often preferred by

    the seller, as any unforeseen costs may be passed on to the customer.

    4.Revenues

    Revenues are critical to the life of any business. In job costing, revenues are not

    only categorized by account, but also by customer, job and item. Think of jobs as sub-

    categories of customers and items as sub-categories of revenue/expense. This creates

    a new way of analyzing our revenues and the costs incurred to produce them.

    Expenses become revenues; as costs are incurred for a job, they are marked up

    and passed on to the customer as revenues. To be able to compare our costs to the

    revenues they produce, we should create matching categories in our revenue accounts

    and cost of goods sold accounts (COGS).

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    125.Items

    Items represent the products and services that our business sells. We may have

    many items for each of the revenue/expense account categories in our chart of

    accounts. Using items, we enter the details about what we buy and sell, then map or

    link the detailed items to the more generalized accounts in the chart of accounts. We

    can map many detailed items to a single account in our chart of accounts. This allows a

    greater level of detail in the item list while keeping the chart of accounts list concise.

    Items focus on revenues; they are the goods and services our company sells.

    Use service items for labor, and non-inventory items for materials. The non-inventory

    name just indicates that we are not tracking unit quantities or unit costs; they are still

    goods and materials that we hold in inventory.

    To track unit quantities and unit costs, use inventory items, but be forewarned; do

    not use inventory items lightly. Using inventory items means that we are tracking and

    entering unit quantities when we buy and sell as well as reconciling our accounting

    records to the physical quantities on hand in between buying and selling. This is not an

    item type for the faint-hearted!

    6.Direct costs

    Direct costs are the costs of the products and services sold. These are the costs

    involved in job costing. Direct costs can be directly associated with a job and can be

    identified as a part of the finished product. For a mason, direct costs would include the

    costs of bricks and mortar, as well as the cost of the labor to prepare the mortar and lay

    the bricks.

    Direct costs are distinguished from indirect costs, or overhead. Indirect costs are

    costs that cannot be identified in the finished product, even though they were incurred,

    indirectly, in the process of completing the job. Examples of indirect costs are rent,

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    13insurance and administrative payroll. Indirect costs are not included in job cost reports.

    Direct costs are categorized on the profit and loss report as cost of goods sold, whereas

    indirect costs are categorized as operating expenses.

    7.Standard costs

    Standard costs represent direct costs that include a calculated (or estimated)

    portion of related costs that are not billed separately to our customers. They are often

    theoretical calculations, done in a spreadsheet, that give a more accurate picture of the

    direct costs involved in a job. Examples of standard costs include:

    o For every 100 feet of electrical cable installed, on the average we use 20 staples, 6

    wire nuts and 2 electrical connectors. The staples, wire nuts and connectors are

    purchased in bulk and not individually billed to the job. The purchase price for this

    item is the cost of the electrical cable alone. The standard cost for the item includes

    the cost of the cable, staples, wire nuts and connectors.

    o For every hour of labor paid, we also incur 8.9% in payroll taxes and 5% in workers

    compensation. When creating this labor item, the purchase price is the hourly cost

    of the labor. The standard cost includes the hourly cost of the labor, plus the payroll

    taxes and workers compensation.

    While we should carefully identify our standard costs, they are used only in job

    cost reports; they are not the costs stored in the general ledger or reported in our

    financial statements.

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    14STEPS IN JOB COSTING METHOD

    STEP 1: Identify the job that is chosen cost object-

    Cost object are chosen using source documents. Source document is an original

    record (such as a labor time card on which an employees work hours are recorded) that

    supports journal entries in an accounting system.

    STEP 2: Identify the direct costs of the job-

    The direct costs identified in the job are the direct materials cost and the direct

    manufacturing labor costs.

    STEP 3: Select the cost-allocation bases to use for allocating indirect costs

    to the job-

    Indirect manufacturing costs are costs that are necessary to do a job but that

    cannot be traced to a specific job. It would be impossible to complete a job without

    incurring indirect costs such as supervision, manufacturing engineering, utilities and

    repairs. Because these costs cannot be traced to a specific job, they must be allocated

    to all jobs in a systematic way. Different jobs require different quantities of indirect

    resources. The objective is to allocate the costs of indirect resources in a systematic

    way to their related jobs.

    Companies often use multiple cost allocation bases to allocate indirect

    costs because different indirect costs have different cost drivers.

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    15STEP 4: Identify the indirect costs associated with each cost-allocation

    base-

    As we see in step 3 &4 that managers first identify cost allocation bases and then

    identify the costs related to each cost allocation base, not the other way round. Thats

    because firstly the cost driver must be understood, the reasons why costs are being

    incurred (for example, setting up machines, moving materials or designing jobs), before

    they can determine the costs associated with each cost driver. The reason for not doing

    step 4 before step 3 is that there is nothing to guide the creation of the cost pools. As a

    result, the cost pools created may not have cost allocation bases that are cost drivers of

    the costs in the cost pool.

    STEP 5: Compute the Rate per Unit of each cost allocation base used to

    allocate indirect costs to the job-

    For each cost pool, the actual indirect cost rate is calculated by dividing actual

    total indirect costs in the pool by the actual total quantity of the cost allocation base. The

    rate per unit of actual manufacturing overhead is calculated as follows:

    Actual manufacturing overhead rate= actual manufacturing overhead costs

    Actual total quantity of cost allocation base

    STEP 6: Compute the indirect costs allocated to the job-

    The indirect costs of a job are computed by multiplying the actual quantity of

    each different allocation base (one allocation base for each cost pool) associated with

    the job by the indirect cost rate of each allocation base which was computed in step 5.

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    17

    ADVANTAGES OF JOB-COSTING SYSTEM

    1. It provides detailed analysis of costswhich enable the management to determine

    the operating efficiency of the different factors of production.

    2. It helps in comparing the two set of works and hence it is of great use while

    deciding on the efficiency of the departments within an organization.

    3. Since precise order is to be completed by the company can allocate the resource

    according to orderand hence there is no chances of any spoilage and hence it saves

    lot of money for the company.

    4. Company can know precisely how much profit it madefrom the completion of the

    order immediately after completing it.

    5. It lays down the standard for future similar contacts so that company can follow

    those standards and complete the next similar jobs effectively and efficiently.

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    18

    DISADVANTAGES OF JOB-COSTING

    SYSTEM

    1. Job costing is very expensive as more clerical work is involved in identifying each

    element of cost with specific department and/or jobs.

    2. The costs are ascertained, even compiled promptly, are historical as they are

    compiled after incidence.

    3. The costs compiled under job costing system represent the cost incurred under

    actual conditions of operation. The system does not have any specific basis to indicate

    what the cost should be or should have been, unless standard costing is employed.

    4. With the increase in clerical processes, chances of errors are enhanced.

    5. In case of inflation, comparison of cost of a job for one period with that of another

    becomes meaningless. Distortion of cost occurs even when the batch quantities are

    different.

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    20STEPS IN PROCESS COSTING SYSTEM

    STEP 1: Summarize the flow of physical units- the first step of accounting

    provides a summary of all units on which some work was done in the department during

    the period. Input must equal output. This step helps in determining the lost unit during

    the process. The basic relationship may be expressed in the following equation:

    Beginning inventory + Units started in the period = Units completed and

    transferred out + Ending inventories

    STEP 2: Compute output in terms of equivalent units- In order to determine theunit costs of the product in the processing environment, it is important to measure the

    total amount of work done during an accounting period. A special problem arises in

    processingindustries in connection with how to deal with work still in process, that is,

    work partially completed at the end of the period. The partially completed units are

    measured on an equivalent whole unit basis for process costing purposes.

    Equivalent units are measured on how many whole units of production are

    represented by the units completed plus the units partially completed.

    STEP 3: Summarize total cost to be accounted for by cost categories- This

    step summarizesthe total cost assigned to the department during the period.

    Step 4: Compute the unit cost per equivalent unit-The unit cost per equivalent

    unit is computed using following formula:

    Total cost incurred during the period

    Unit Cost =

    Equivalents unit of production during the period

    Step 5: Apply total costs to units completed and transferred out and to

    units in endingwork in process

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    21Weighted Average Method

    Weighted Average method blends together units and costs from the current

    period with units and costs from the prior period. In a weighted average method the

    equivalent units of production for a department are the number of units transferred to

    the next department of finished goods plus the equivalent units in the department's

    ending work in process inventory.

    Example: Following is the data from Shaping and Milling department, one of thedepartments at Five Star Company

    Units Materials Conversion

    Work in process, May 1

    Units started in production during MayUnits completed in May and transferred to the

    next department

    Work in Process, May31

    2005,0004,800400

    55%

    100%*40%

    30%

    100%*25%

    *It is always assumed that units transferred out of a department are 100% complete with

    respect to the processing done in that department.

    Note that the May1 beginning Work in Process is 55% complete with respect to

    materials costs, and 30% complete with respect to conversion costs. This means that

    55% of the materials costs required to complete the units in the department has already

    been incurred. Likewise, 30% of the conversion cost required to complete the units has

    already been incurred.

    Shaping and Milling Department Percent Complete

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    22

    Since Five Star's work in process inventories are at different stages of completion

    in terms of amounts of materials cost and conversion cost that have been added in the

    department, two equivalent unit figure must be completed. The equivalent units

    computations are shown below.

    Shaping and Milling Department Materials Conversion

    Units transferred to the next

    department

    Work in Process, May 31

    400 units 40%400 units 25%

    Equivalent units of production

    4,800

    160

    --------4,960

    =====

    4,800

    100--------4,900=====

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    23

    FIRST-IN-FIRST-OUT (FIFO) METHOD:

    The computation of equivalent units under FIFO method differs from weighted

    average method in two ways. First the units transferred out figure are divided into two

    parts. One part consists of the units from beginning inventory that were completed and

    transferred out, and the other part consists of the units that were both started and

    completed during the current period. Second full consideration is given to the amount of

    work expended during the current period on units in the beginning work in process

    inventory as well as units in the ending inventory. Thus, under the FIFO method, it isnecessary to convert both beginning and ending inventories to an equivalent unit basis.

    For the beginning inventory, the equivalent units represent the work done to complete

    the units; for the ending inventory, the equivalent units represent the work done to bring

    the units to a stage of partial completion at the end of the period (the same as with the

    weighted average method). The formula for computing equivalent units of production is

    more complex under FIFO method than under weighted average method.

    Formula for Calculating Equivalent UnitsFIFO method:

    Equivalent Uni ts of Product ion = Equivalent uni ts to complete beginninginventory* + Uni ts started and com pleted dur ing the per iod + Equivalentuni ts inending work in process inventory

    The equivalent units of production can also be determined as follows:

    Equivalent Uni ts of Product ion = Uni ts transferred out + Equivalent uni ts in

    ending work in process inventory Equivalent units in beginning inventory.

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    24

    Example:

    To illustrate the FIFO method, refer again the data of shaping and milling department

    of Five Star Company.

    Shaping and Milling Department Materials Conversion

    Work in Process May 1:200 units (100% 55%)*200 units (100% 30%)*Units started and completed in MayWork in process, May 31:400 units 40%400 units 25%

    Equivalent Units of Production

    90

    **4,600

    160

    --------4,850

    140**4,600

    100--------4,840

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    26EXAMPLE OF AN AREA WHERE PROCESS

    COSTING IS APPLIED

    A common example of an industry where process costing may be applied is "Sugar

    Manufacturing Industry".

    The processes in this industry are

    Cane Shredding

    The cane is broken/cut into small pieces to enable easier movement through themilling machine.

    Milling

    The shredded cane is passed through rollers which crush them to extract cane

    juice. [Similar to the cane juice extracted by the vendors who sell you sugar cane

    juice.]

    Heating and Adding lime

    The extracted juice is then heated to make it a concentrate and lime is added to

    the heated juice.

    Clarification

    Muddy substance is removed from the concentrate through this process

    Evaporation

    Water is removed from the juice by evaporation.

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    28COMPARISON OF JOB-COSTING AND

    PROCESS-COSTING SYSTEM

    DIFFERENCES

    Job costing is used in industries where production is carried on according to

    specific job order while process costing is used on continuous and mass production

    industries where products are similar and of same specifications.

    1. In job costing the basis of cost allocation is work order meaning the cost of each unitin production is separately identified while in process costing the basis of cost

    allocation is on time basis meaning the total cost for production during the period is

    spread over units produced because separate identity of units is lost due to

    continuous production

    2. In job costing there may well be work in progress at the end of accounting period

    while in process costing there is always work in progress both at the beginning and at

    the end of the accounting period.

    3. In job costing one can calculate the costs and revenues after completion of the

    particular job or order while in process costing revenue and costs can be calculated

    only at the end of accounting period.

    4. In job costing there is no transfer of work from one job to another job till there is

    surplus production or when the work is completed while in process costing costs of

    one procedure are transferred to costs of next procedure until the goods are entirely

    manufactured.

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    29SIMILARITIES

    Similarities between job order and process costing systems can be summarized as

    follows.

    1. Both systems have the same basic purposes-to assign material, labor, and

    overhead costs to products and to provide mechanism for computing unit product

    cost.

    2. Both systems use the same basic manufacturing accountants, including

    manufacturing overhead, Raw materials, Work in process, and Finished Good.

    3. The flow of costs through the manufacturing accounts is basically the same in

    both systems.

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    30CONCLUSION

    In job costing the basis of cost allocation is work order meaning the cost of each unit

    in production is separately identified while in process costing the basis of costallocation is on time basis meaning the total cost for production during the period is

    spread over units produced because separate identity of units is lost due to

    continuous production In job costing there may well be work in progress at the end

    of accounting period while in process costing there is always work in progress both

    at the beginning and at the end of the accounting period. In job costing one can

    calculate the costs and revenues after completion of the particular job or order while

    in process costing revenue and costs can be calculated only at the end of

    accounting period. In job costing there is no transfer of work from one job to another

    job till there is surplus production or when the work is completed while in process

    costing costs of one procedure are transferred to costs of next procedure until the

    goods are entirely manufactured.