Cost Effective

One-Stop-Shop

CRA SolutionsSolutions

Corrosion Resistant Alloy specialist

World’s largest supplier of CRA weld overlay

Global leader in supply of CRA Mechanically Lined Pipe (MLP)

One-Stop-Shop CRA capability: Pipe, fittings, induction bends, and spools

Manufacturing facilities in Indonesia (Batam Island), Brazil and Saudi Arabia*

Cost effective locations with excellent global logistics

Over 700 employees

Outstanding safety performance

API5LD, API5LC and ISO9001 accreditation

ABOUT US

* From late 2015

VISION and MISSION

Vision

Our Vision is to be the world’s leading

supplier of Corrosion Resistant

Alloy clad and lined products.

Mission

Our Mission is to understand our

customers needs and provide them

with cost effective and reliable CRA

solutions using innovative technology

and methods which put us at the

forefront of our industry.

SAFETY PERFORMANCE

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EXPERIENCE - SUMMARY

Total CRA Pipe Produced 285 km

Total Mechanically Lined Pipe 228 km

Total WO Clad Pipe 77 km

Total WO Clad Bends 2000+ Induction Bends

Total WO Clad Fittings 20,000+ Items

Mechanically Lined 625 25 km

Mechanically Lined 825 161 km

Mechanically Lined 316L 42 km

GLOBAL TRACK RECORD

PRODUCTS

CRA Mechanically Lined Pipe

(MLP)

CRA Weld Overlay Clad Pipe

CRA Weld Overlay Clad Fittings

Induction Bends

Seam Welded CRA Pipe

MECHANICALLY LINED CRA PIPE

The Ultimate Flow-Line Solution

Low Risk – High Reliability

Passive corrosion resistance

Fast Production time

Patented process

CS carrier pipe up to X80 for strength

Rolled and longitudinally welded CRA liner of 2.5 - 11mm thickness

Various liner options available including: 316L, 317LN, 904L,6Mo, Alloy

825, Alloy 625

Pipe diameters of 4” – 26” from current facility in 6,12 or 24m lengths

Technology tested to up to 42” diameter pipe size.

Qualified for HP/HT Lateral Buckling and Dynamic Service

Match bored weld overlaid ends for faster offshore installation

CLADTEK MLP - ADVANTAGES

Cladtek is the only supplier offering metallurgically clad ends as standard:

Hot wire GTAW/TIG overlay

Improved AUT clarity during welding

Weld overmatching for faster installation

Cladtek guarantees superior ID and OOR tolerances through machining:

+/- 0.5mm ID tolerance, rapid fit-up and superior fatigue performance

1mm maximum on OOR

Cladtek patented process uses CNC dynamic expansion control:

Operates only within elastic range of CS carrier pipe and with no change

to dimensions or mechanical properties of the carrier pipe, Superior

collapse resistance.

Suitable for SMLS, SAW, ERW, HFW, and HFI outer pipe

Only manufacturer with installed DNV F101 HFW/HFI clad pipe reference

Qualified for HP/HT Lateral Buckling Service

Qualified for Dynamic Service

CRA WELD OVERLAY CLAD PIPE

Largest weld overlay capacity in the world

Highly reliable processes and equipment

Extensive non destructive testing regime

EC, UT, RT, DP

Innovative automatic inspection technology

Laser End Measurement System

CS carrier pipe up to X80 for strength

Wide range of overlay materials available:

Alloy 625, Alloy 825, 3-400 Grade SS, Monel, Stellite

6” to beyond 60” sizes in 12m lengths

Sizes < 6” can be produced, but in lengths less than 12m.

CRA WELD OVERLAY CLAD FITTINGS

Vertical and Horizontal cladding equipment

Jigs to suit full range of sizes and fittings

Capability includes:

Elbows, Tees, Flanges, End Caps, Blinds

Special fittings and valve bodies

Barred Tee fabrication

Base material fittings can be supplied by Cladtek or Free Issue

Wide range of overlay materials available including:

Alloy 625, Alloy 825, 3-400 Grade SS, Monel, Stellite

Full machining capability to assure final dimensional tolerances and finish

API certified

INDUCTION BENDING

In-house facility in Brazil: 2” - 16” range

Batam facility being installed for 2015:

6” - 36” range

API-6A Furnace:

Full heat treatment capability

Bending service for clad and non-clad pipe

Extensive procedures available

Capability to produce 3D and 5D bends

Experience based on supply of over 2000 bends to date

SEAM WELDED CRA PIPE

Rolled and longitudinal seam welded to API5LC

Wall thickness up to 15mm

Materials

DUPLEX Stainless Steel

300 and 400 Series Stainless Steels

Alloy 625

Alloy 825

254 SMO

904L

SERVICES

Clad Pipe Spool Fabrication

Testing and Proving Services

CLAD PIPE SPOOL FABRICATION

Reduces site construction costs

Controlled environment

Maximises quality and productivity

Full services pipe spooling capability available

Fitting, Welding, Hydrotest, Painting, Packing and Crating

Highly skilled team with extensive CRA experience

Full traceability and documentation

For Onshore, Topsides, Subsea applications

Our One-Stop-Shop approach

helps our customers save

time and cost, whilst

improving quality.

TESTING and PROVING SERVICES

Purpose Build test equipment

4 Point and 2 Point Bend Testing

Lateral buckling tests

Reel lay simulations

Conventional S-Lay simulations

Hydrotest to 1400Bar by machine and

2500 Bar manual

Services available to operators, designers, and contractors

Can be used for Clad and non clad pipe

Available for proof of concept at FEED stage

Available for proof of product and/or installation method at delivery stage

FACILITIES

Batam Manufacturing Facility

Brazil Manufacturing Facility

Saudi Arabia Manufacturing

Facility*

* Under construction . Opening scheduled 2H 2015

BATAM, INDONESIA

Mechanically Lined Pipe

Weld Overlay Clad Pipe & Fittings

Testing and Simulations

Clad Pipe Spooling

Induction Bending*

Equipment Manufacture

Conveniently located to port

Over 20,000m2 state-of-the-art covered facility

19 twin head and 35 hex/quad head horizontal weld overlay machines

60+ vertical weld overlay machines

50,000m2 of pipe storage and laydown

Conveniently located near to major coating yard

* From end 2015

RIO De JANEIRO - BRAZIL

Over 5,000m2 state-of-the-art covered facility. Total 8,000m2

2 twin head and 26 single head for pipes and fittings

Strategic location close to main industries and Oil & Gas operators

Weld Overlay Clad Pipe & Fittings

Induction Bending

Heat Treatment facility

Clad Pipe Spooling

DAMMAM, SAUDI ARABIA*

Weld Overlay Clad Pipe

Weld Overlay Clad Fittings

Clad Pipe Spool Fabrication

State-of-the-art covered facility at Dammam Industrial Area 2

10 Horizontal and 20 Vertical weld overlay machines

Pipe storage and laydown

Conveniently located to port

Conveniently located near to concrete weight coating and bending facilities

* Under construction . Opening scheduled 2H 2015

QUALITY AND RELIABILITY

Quality assurance to international standards

World class quality control systems

Cutting edge technology for inspection and

verification

Automatic visual inspection

Laser scanning for discontinuities

In-house R&D team

Assured constant innovation and improvement

In-house NDE

For greater reliability and control

Cladtek: No1 in Quality and Reliability

CERTIFICATION and ACCREDITATION

Cladtek are certified to:

Quality management to ISO 9001

Safety management to ISO 18000

API Q1 – since 2010

API 5LD License 0007 - since 2008

API 5LC License 0019 – since 2010

LOGISTICS MADE EASY

Batam is a duty free zone

15km from Singapore

Major Global logistics hub

Easy inbound and outbound

materials transport

Regular shipping and airfreight

options

Flight connections to the world

Batam/Singapore ferry link

45 minutes transit time

Singapore is also a major trading hub

boasts ready availability of many services and products

WHY CRA?

Very high corrosion resistance

Well suited to CO2 and H2S presence where ordinary CS is readily corroded

Well suited to High Temperature / High Pressure applications (HTHP)

Eliminates the need for chemical injection for corrosion protection

Cleaner produced water for easier disposal

Cost effective when compared to solid products such as duplex

More reliable when compared to 13Cr materials

Highly reliable product: reduces project and operational risk

Lower whole of life cost

Minimal pigging requirements

High system cleanliness no scale or corrosion products to block filters

Cladtek: Your Partner for CRA

WHY CLADTEK

Largest capacity for CRA weld overlay in the world

Technologically superior CRA MLP product

Cost Effective CRA manufacture

Easy Logistics

Strategically located global manufacturing

capability

One-Stop-Shop CRA service

Pipe, fittings, bending, spooling

Quality and Reliability

Flexibility and friendly service

Cladtek: Your Partner for CRA

Enquiries: info@cladtek.com

THANK YOU

Appendices – Sample Projects

CLIENT/OWNER PROJECT GRADE QTY *

Tons

FLOWLINE

SIZE

TEMP

Deg C

Length

km

Santos/Clough/Subsea7 Mutineer Exeter,

Australia X65 - Alloy 316L2.5Mo 1410 12" 125 11

Pertamina / IKPT Sth Sumatra Gas,

Indonesia (Sour Gas) X52/Alloy 825 1350 4” 6” 8” 110 49

Shell / PDO Harweel, Oman

(Sour Gas + Oil) X65/ Alloy 825 3980 14” 16” 90 32

British Gas (BG) /

IntecSEA

Hasdrubal, Tunisia

(Sour Gas), DNV450 / Alloy 825 2200 18” 140 11

Hess Jambi Merang, Indonesia DNV360/316L 700 8” 10” 80 10

Medco Singa Lematang ,

Indonesia (Sour Gas) X52/825 200 6” 80 2

Tenaris Test Program X65/825, DNV450/316L 10 12” 16” N/a -

Pertamina PPGJ (Sour Gas) X60/825 1100 6” 120 29

Husky / Saipem Liwan, China DNV450 625 1000 22” 120 3

Husky / Saipem Liwan, China DNV450 316L 2500 12” 120 15

Repsol/Eni - Cardon IV Perla, Venezuela X65/316L 2200 14” 120 7

Exxon Mobil Damar, Malaysia DNV450/825 2800 16” 90 23

• Cladding only