PUSH FIT JOINTING

SOLVENT WELDING IN HOT WEATHER CONDITIONS :

During hot weather conditions of 35°C and above, special consideration should be given to the process of

solvent Welding of UPVC pipes and fittings to ensure a leak proof joint.

Solvent cements contain high strength chemical solvent which evaporate faster at elevated temperatures

and in windy conditions.

When PVC pipes are stored in open areas or under direct sunlight, the pipe surface temperature will be

around 15°C higher than the ambient temperature. The solvent cement attacks the hot surface faster and

deeper. Therefore, it is very important to avoid using excess cement during the jointing process to avoid

creating pools of cement inside the fitting and pipe sockets. Excess solvent cement should be wiped off

the joined surface quickly.

Recommedations for the solvent welding during hot weather confitions:

1. Solvent cement and cleaners should be stored in a cool or shady areas.

2. Pipes and Fittings should be stored in a shady area before solvent welding

3. The surfaces to be joined should be cooled by wiping with a wet cloth. The surfaces should be dry

before applying the solvent cement.

4. Solvent welding is recommended to be done during the cooler morining hours.

5. The two surface should be joined quickly while they are still wet with cement.

6. Shake or stir the solvent cement well before use.

7. Allow at least 24 hours for the joints to cure before pressurizing the system. For sizes above 8” you

should allow at least 48 hours.

5

6

7

8

10

11

12

* Produced upon request only.

BS 5255 - mUPVC and ABS Waste Pipes

Normal Size (mm)

Normal Size (mm)

Normal Size (mm)

50 mm

75 mm

50.00

75.00

50.20

75.30

DIN19531 - 10; uPVC Pipes for Drainage Systems Inside Buildings

40

Drainage Pipes for Above Ground Drainage

13

**

*

*

*

*

**

*

**

*

**

*

**

*

* Available in UPVC and ABS

14

*

*

* Available in UPVC and ABS

40

43

50

56

75

82

110

160

200

75

50

75

50

89

77

88

95

100

*

*

15

40 70

160 mm

16

50 mm seal depth

Material : ABS

17

18

19

40

40

40 40

40 40

4040

40 113

164130

137

174

440

75 50 212110 75 276

164174

215

560

183

238

660

125

170

430

20

191

236

40 110110

131

50

110 75

40

110 75 50 171110 75 40 171

50

75

110

131

124143

175

21

40

43

50

56

75

82

110

160

200

75

50

75

50

89

77

88

95

100

4050

75

7556

22

113125133

130137174146

50 50 5040 40

56 56

50 5056 56

40 40

56

40

Note : 40mm, 50mm, 75mm & 82mm sizes according to BSEN1329 can be produced in orange colour.

Material.

7540

U D

Fittings

23

164

183

203

238

212

276

174

169

215191

188

236

5056

5056

50

50

75

8256110108

131

5056

5040

75110

75 50

50

7550

40

56

40 110 110

131

115

50 40 124

82 56 11075 50 143

175

275

370

24

50

56

40 75

75

50

89

77

88

95

100

4850

40505675

25

101

137

86

106

125

52

50

50

50

50

50

26

7575 50

75 86

50

27

Long P Trap Solvent

240 276 466

28

Straight Offset WC Connector

F(mm)2040128110110

DD

F

HH

F

D1D1

29

30

COSMOPLAST UPVC INSPECTION CHAMBERSInspection chambers are necessary in every drainage installation for inspection, testing

and removal of solids from the drainage system. Cosmoplast Inspection Chamber

provides access to the drainage system allowing rodding in both directions.

DEPTH ADJUSTMENT:The chamber depth can easily be accommodated by installing the chamber risers one over the other to achieve the desired height. The last chamber riser can be trimmed to suit the finished ground level.

COMPONENTS :

31

a) Perforated Pipes

Perforated & Slotted Pipes

Cosmoplast produces wide range of perforated uPVC pipes for Sub-soil drainage applications.The below sketches show the general configurations which may vary depending on size andclass of pipe to be perforated.

Straight rows

t

d

40°40°

40°

a

D

n:4

Staggered rows

n:4

p

pp

Parameters Limits of Variation

Outside diameter D 32mm to 630mm instandard sizes

Wall thickness t In accordance with the classof pipes selected

Longitudinalpitch of holes p

30mm to 200mm dependingon size and class of pipe

Hole Diameter d 3mm to 10mm dependingon size and class of pipe

Number of rows n 1 to 4

Angular pitchof holes

a 40 degrees for 3 or 4 rows40, 80 or 120 degrees for 2 rows

33

32

b) Slotted pipesCosmoplast produces wide range of SLOTTED uPVC pipes for Sub-soil and Land drain

Cosmoplast uPVC slotted pipes have two rows of circumferential slots which are machinecut and staggered, the slots are cut at an angle of 45° to give a large open area free to carrywater. Pipes are slotted to give maximum infiltration as detailed below.

Nom

inal

Dia

45°

2

120

A

75 75 75 75 75

ASLOT WIDTH 2 TO 4mm

Slot Length

This Licence

remains th

e property

of The Brit

ish Standar

ds Institutio

n and shall

be returne

d immediate

ly upon req

uest.

To check it

s validity tel

ephone +44

(0)845 080

9000

Information

and contac

t: BSI, Kite

mark Court

, Davy Ave

nue, Know

lhill, Milton

Keynes MK5

8PP. Tel: +

44 845 080

9000.

BSI Assura

nce UK Lim

ited, regist

ered in Eng

land under

number 78

05321, at 3

89 Chiswick

High Road

, London, W

4 4AL, UK.

A member

of the BSI

Group of C

ompanies.

No. KM 59

0422

First Issued

: 19/08/2

014

Latest Issu

e: 12/11/

2014 Page 1

of 5

Kitemark

™ Licence

This Licence

remains th

e property

of The Brit

ish Standar

ds Institutio

n and shall

be returne

d immediate

ly upon req

uest.

To check it

s validity tel

ephone +44

(0)845 080

9000

Information

and contac

t: BSI, Kite

mark Court

, Davy Ave

nue, Know

lhill, Milton

Keynes MK5

8PP. Tel: +

44 845 080

9000.

BSI Assura

nce UK Lim

ited, regist

ered in Eng

land under

number 78

05321, at 3

89 Chiswick

High Road

, London, W

4 4AL, UK.

A member

of the BSI

Group of C

ompanies.

This is to c

ertify that:

Cosmoplas

t Industria

l Co LLC

Branch of A

bu Dhabi 1

ICAD

Abu Dhabi

United Ara

b Emirates

Holds Kitem

ark Licence

Number:

KM 59042

2

In respect o

f:

BS EN 1329

-1

Plastic pip

ing system

s for soil a

nd waste

discharge

(low and h

igh temper

ature) wit

hin the

building s

tructure -

unplastic

ized poly(

vinyl chlo

ride) (PVC

-U)

This

issues the

right and L

icence to u

se the Kite

mark in ac

cordance w

ith the Kite

mark Terms

and Condi

tions

governing

the use of

the Kitem

ark, as m

ay be upda

ted from

time to tim

e by BSI A

ssurance U

K Ltd (the

"Conditions

"). All defin

ed terms in

this Licence

shall have

the same m

eaning as i

n the Cond

itions.

The use of

the Kitema

rk is author

ized in resp

ect of the P

roduct(s) d

etailed on

this Licence

provided a

t or from th

e

above addr

ess.

For and on

behalf of B

SI:

First Issued

: 19/08/20

14

Latest Issu

e: 12/11/

2014

Page 1 o

f 5

Gary Fento

n, Global As

surance Dir

ector

This Licence

remains th

e property

of The Brit

ish Standar

ds Institutio

n and shall

be returne

d immediate

ly upon req

uest.

To check it

s validity tel

ephone +44

(0)845 080

9000

Information

and contac

t: BSI, Kite

mark Court

, Davy Ave

nue, Know

lhill, Milton

Keynes MK5

8PP. Tel: +

44 845 080

9000.

BSI Assura

nce UK Lim

ited, regist

ered in Eng

land under

number 78

05321, at 3

89 Chiswick

High Road

, London, W

4 4AL, UK.

A member

of the BSI

Group of C

ompanies.

No. KM 59

0422

First Issued

: 19/08/2

014

Latest Issu

e: 12/11/

2014 Page 2

of 5

BS EN 1329

-1:2000 -

Plastics pi

ping syste

ms for soil

and wast

e discharg

e (low and

high temp

erature)

within the

building s

tructure -

unplastic

ized poly(

vinyl chlo

ride) (PVC

-U).

Pipes

36mm, 43m

m, 56mm,

82 mm, 90 m

m, 100 mm

, 110 mm,

125 mm, 14

0 mm, 160

mm, 200m

m, 250mm

and 315 mm

diameter so

cketed pipe

s.

For use in

application

areas B and

BD.

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.

To check its validity telephone +44 (0)845 080 9000

Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.

BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.

A member of the BSI Group of Companies.

No. KM 590423

First Issued: 19/08/2014

Latest Issue: 12/11/2014

Page 1 of 4

Kitemark ™ Licence

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.

To check its validity telephone +44 (0)845 080 9000

Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.

BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.

A member of the BSI Group of Companies.

This is to certify that:

Cosmoplast Industrial Co LLC

Branch of Abu Dhabi 1ICADAbu DhabiUnited Arab EmiratesHolds Kitemark Licence Number:

KM 590423

In respect of:BS EN 1401-1Plastics piping systems for non-pressure underground drainage and sewerage -

Unplasticized poly(vinyl chloride)(PVC-U)

This issues the right and Licence to use the Kitemark in accordance with the Kitemark Terms and Conditions

governing the use of the Kitemark, as may be updated from time to time by BSI Assurance UK Ltd (the

"Conditions"). All defined terms in this Licence shall have the same meaning as in the Conditions.

The use of the Kitemark is authorized in respect of the Product(s) detailed on this Licence provided at or from the

above address.

For and on behalf of BSI:

First Issued: 19/08/2014

Latest Issue: 12/11/2014

Page 1 of 4

Gary Fenton, Global Assurance Director

This Licence remains the property of The British Standards Institution and shall be returned immediately upon request.

To check its validity telephone +44 (0)845 080 9000

Information and contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: +44 845 080 9000.

BSI Assurance UK Limited, registered in England under number 7805321, at 389 Chiswick High Road, London, W4 4AL, UK.

A member of the BSI Group of Companies.

No. KM 590423

First Issued: 19/08/2014

Latest Issue: 12/11/2014

Page 2 of 4

BS EN 1401-1:2009 - Plastic piping systems for non-pressure underground drainage and sewerage.

Unplasticized poly(vinyl chloride) (PVC-U).

Pipes

110mm, 160mm, 200mm, 250mm, 315mm and 400mm diameter socketed pipes.

All pipes are designated SN 4/SDR 41 for use in application areas U and UD.

Pipes manufactured from Interplast Co Ltd material T3(m).

Certificate of RegistrationQUALITY MANAGEMENT SYSTEM - ISO 9001:2008

This is to certify that: Cosmoplast Industrial Co LLCIndustrial Area No 1Sharjah6032United Arab Emirates

Holds Certificate No: FM 75767

and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for thefollowing scope:

Development, Manufacture and Sale of Pipeline System Products covering:Polyvinyl Chloride (PVC) Pipes and FittingsPolyethylene (PE) Pipes and FittingsCross linked Polyethylene (PEX) Pipes and FittingsPoly Propylene (PP) Pipes and FittingsPre Insulated Pipes and FittingsGlass Reinforced Plastic (GRP) Pipes and Fittings

For and on behalf of BSI:Frank Lee, EMEA Compliance & Risk Director

Original Registration Date: 04/06/2003 Effective Date: 26/05/2015

Latest Revision Date: 20/05/2015 Expiry Date: 26/05/2018

Page: 1 of 2

This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.An electronic certificate can be authenticated online.Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.

Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000

BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.

Cosmoplast Industrial Co LLCIndustrial Area No 1Sharjah6032United Arab Emirates

Development, Manufacture and Sale of Pipeline SystemProducts covering:Polyvinyl Chloride (PVC) Pipes and FittingsPolyethylene (PE) Pipes and Fittings

Cosmoplast Industrial Co LLCBranch of Abu Dhabi 1ICADAbu DhabiUnited Arab Emirates

Development, Manufacture and Sale of Pipeline SystemProducts covering:Polyvinyl Chloride (PVC) Pipes and FittingsPolyethylene (PE) Pipes and FittingsCross linked Polyethylene (PEX) Pipes and FittingsPoly Propylene (PP) Pipes and FittingsPre Insulated Pipes and FittingsGlass Reinforced Plastic (GRP) Pipes and Fittings

Certificate No: FM 75767

Location Registered Activities

Original Registration Date: 04/06/2003 Effective Date: 26/05/2015

Latest Revision Date: 20/05/2015 Expiry Date: 26/05/2018

Page: 2 of 2This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.An electronic certificate can be authenticated online.Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.

Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000

BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.

34

Vers

ion

1 / I

ssue

10

/ Nov

embe

r 201

5

uPVC Drainage NEW LRuPVC Drainage NEW 2 LR