Corrosive Fume Exhaust and Odor Control Duct

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Corrosive Fume Exhaust and Odor Control Duct Fab-Tech, Inc. A Critical Process Systems Group Company

Transcript of Corrosive Fume Exhaust and Odor Control Duct

Corrosive Fume Exhaustand Odor Control Duct

Fab-Tech, Inc.A Critical Process Systems Group Company

®PSP 's fully engineered systemof stainless steel duct/pipe andaccessories with its durable andhighly chemical resistant coatingprovides decades of worry freefume exhaust service.

What does that mean for you, yourfacility or your laboratory?

PermaShield Pipe contributes to theoverall safety of the facility as well asthe safety of the men and womenresponsible for day to day operations bypreventing fugitive fume contamination,fluid leakage, or catastrophic loss of lifeand facilities in the event of a fire.

True "Class 1" Duct Your local building®and fire code officials will be satisfied with PSP

® as a true "Class 1" product. PSP complies withNFPA 820* established by the Uniform BuildingCode which is accepted by federal, state and localauthorities. This product does not burn as certifiedin ASTM E-84 tests with "0" flame spread and asmoke generation index of less than "20". These

®tests were performed as part of PSP 's FactoryMutual FM 4922 approval with various joiningsystems and unlimited vertical height. PermaShieldFluoropolymer Barrier Coating is FM 4922 approvedfor up to 16 mils although our recommendation isthat 10 mils is more than adequate for any serviceconditions ever encountered. Installations using

®Fab-Tech's "Class 1" PSP duct can greatly reduceannual fire and business interruption insurancecosts.

*NFPA 820 is the Standard for Fire Protection in Wastewater Treatment and Collection Facilities.

Safe

®PSP with a "0" flamespread rating, does notburn, generate smokeor melt.

PermaShield Pipe

®PSP is available in a wide rangeof standard fittings from as smallas 2" ( 50mm ) diameter up to arobust 120" ( 3,045mm ) diameter.With more accessories to get thejob done than any other ductmanufacturer and the ability toform round, rectangular, or ovalduct, Fab-Tech can meet any ofyour corrosive fume exhaust andodor control duct requirements.

Fab-Tech's PermaShield Pipe® ( PSP ) is recognized around the

world as the best product forremoval of corrosive and highlyhazardous fumes. Founded inengineering, manufacturing andcustomer service expertise,Fab-Tech established a new levelof standards for cost effective,reliable, and most importantly,safe corrosive fume exhaust andodor control duct.

Estimated $1 million USD cost of firedamage to this waste water treatmentplant ( FRP duct system ).

Building loss in excess of $400 million USD,exclusive of production and downstreaminterdependency losses. A contributing factorto the spread of the fire was the use ofplastic exhaust duct.

If corrosive fumes andfire safety are a concern...

®select PSP for peaceof mind!

Don't let this happento your facility!

Environmentally Safe PermaShield Pipehas a desireable half life. Fittings can be used andreused before the end of the product's life. Unlikeplastic/FRP products which over time absorb thechemicals they were exposed to, Fab-Tech'sPermaShield coating is inert and will not absorbwater or chemicals. At life cycle end the stainlesssteel can be recycled for scrap value and thesignificant cost associated with hazardous waste

®disposal is eliminated with PSP .

® PSP is easy to install. Unlike plastic/FRP products,our systems do not require heat, chemicals, grindingor sanding which creates airborne contaminates forfacility and construction workers.

As an added benefit, PermaShield Pipe, whenapplied in conjunction with or as part of a greatersystem, may be eligible for points towards LEEDcertification in various categories.

®Installation labor savings Fab-Tech's PSPduct is easy to install - saving you valuable time andmoney while creating a safer work environment.With efficient all mechanical fasteners and easy touse PTFE gaskets, keep your projects on or aheadof schedule resulting in reduced project and laborcosts. PermaShield Pipes' bolt together Van StoneFlange joining system provides a 50% reduction ininstallation labor when compared to fiberglassreinforced plastic ( FRP ). An additional 50% laborsavings are realized when the EZ joining system isused.

PermaShield Pipe is the world'sundisputed first choice to preventexpensive unscheduled shutdown ofyour manufacturing equipment due tochemical attack.

Cost Effective

Easily Field Modified It doesn't get mucheasier when duct smaller then 30" ( 759mm ) with20ga material can be cut to length on site. Branchlines can be added with innovative saddle-tapfittings. And ports for drain lines, tool hook-up andsystem measurement can be easily installedin the field.

Eliminate Temporary Structures The costof building temporary containment due to airbornecontaminate ( a clean environment with temperatureor weather control necessary when installing FRP )

®is eliminated as PSP installs cleanly with nowelding, grinding, sanding or chemicals forassembly and installation.

Easy to install, easy to maintain, easy on the bottom line!

Reduces Fire Protection Costs Installing®PSP will potentially reduce the fire load in your

facility to the point where the numbers of firesprinklers are reduced. Fire protection sprinklersand the labor to install them inside combustible( plastic ) duct for facilities requiring "Class 1" ductare eliminated. In addition, the labor and materialsto install an oversized grey water collection system( necessary to process contaminated waterdischarged into the exhaust duct by the fireprotection system ) are greatly reduced.

Life Time Maintenance: ZERO Unlikeplastic/FRP products which are easily damaged andrequire UV protection to be routinely applied, an

®installed PSP system requires no maintenance andassociated cost. A retired system can be as easilydisassembled and stored for reuse if desired. Orthe stainless steel can be sold for scrap value. Longterm, the economic effects of chemical leaching andsubsequent hazardous waste disposal associated

®with other systems are eliminated with PSP .

On Time Delivery Fab-Tech has the bestreputation in the business for doing what you want,when you want it. Constantly aware of valuablelead time and the need for no delays, Fab-Tech iscapable of round-the-clock manufacturing andexpedited delivery when necessary. Our customers

Communication Fab-Tech customer servicestarts with communication. Communication iscritical; we work very closely with contractors,engineers and end-users to assure the finishedproduct is consistent with prints, shop drawingsand cut sheets. We communicate to you what ispossible and then make it a reality. Working closelywith our project managers and their quick responsesaves you time and money.

Engineering Expertise Our professionalengineering staff is available to evaluate yourcustom fabrication as well as provide installationtraining upon request. Many customers ask us tohelp solve their exhaust problems with specialtyfittings and accessories. Solving problems issomething our engineering department loves to do.

Quick and Reliable Information Ourextensive website enables you to quickly receiveinformation on our product: general information,chemical resistance charts, installation guides andvideos, case studies and order sheets are just afew categories covered. No more wasted timefinding simple information.

Fab-Tech is also known for itsoutstanding customer service which alsomeans cost savings for our customers.

appreciate the advantage of Fab-Tech's fully staffedand robust facility, the largest and most efficientfacility for manufacturing coated duct in the world.The added cost and stress of managing your ductsupplier is eliminated with the addition of Fab-Techto your team.

Service, Service, Service

With 3 decades of experience, we know what works!

The PermaShield barrier coating has betterpermeation resistance than any other fluoropolymercoating on the market today. Independent testing

®results show PSP has a 3 times greater permeationresistance than the next best coating found in themarketplace ( see Atlas Cell Test graph ). Theelasticity and bond to the substrate enables smallerdiameter duct to be cut to length in the field and anew flange to be turned. This provides the contractorwith the flexibility needed during installation fromunexpected changes to tool location.

Barrier Coating Fab-Tech's PermaShieldFluoropolymer Barrier Coating is so much morethan the typical powder coating. Applied using anelectrostatic resin, the coating is integrally bondedto the substrate. This process allows the coatingto be applied to virtually any fitting, regardless ofsize or configuration. PermaShield FluoropolymerBarrier Coating exhibits many beneficial attributesfor years of worry-free service.

Liquid Tight System The combination offluoropolymer coated stainless steel and PTFE jointsealant technology constitutes a liquid tight systemvirtually unaffected by a wide range of industrialchemicals.

Structurally Secure In the event of fire, the®stainless steel substrate of PSP components will

not burn or collapse. Nor will they generate largequantities of smoke, thereby protecting valuabletooling and adjacent production areas. Durableyet light weight stainless steel means economicbenefits from life-cycle savings and reducedinsurance costs.

Control Devices Fab-Tech offers a wide rangeof dampers and blastgates for your exhaust fume

®applications. All PSP dampers utilize quality steelconstruction and have been specifically designedas coated devices to provide maximum corrosionresistance. Dampers are also available as AMCAClass 1A rated devices to assure end users thatthey will function as specified.

Corrosion Resistant The PermaShield®

Fluoropolymer Barrier Coating applied to PSPproducts is the premier chemical and impactresistant coating for an under 300°F application

®available today. The PSP product line has neverhad a reported failure due to chemical attack of thecoating. Chemical compatibility data is availablefrom Fab-Tech for over 500 chemicals. Thisextensive chemical resistance chart providesinformation on numerous chemicals with theirconcentrations and maximum recommended usetemperature. Many of the chemicals and solventsthat are easily contained by PermaShieldFluoropolymer Barrier Coating can cause rapiddeterioration of other plastics and all but the mostexotic metal alloys.

The atlas cell test is an industrystandard test per IAW ASTM C 868-85 StandardTest Method for Chemical Resistance of Protective Liningsand their adhesion to steel substrates under attack ofvarious solutions at elevated temperatures.

Reliable

Field proven for no surprises!

100

200

300

400

500

600

700

800

Atlas CellPerformance Results

0Resin System

EC

TF

E 2

ET

FE

1

ET

FE

2

EC

TF

E 4

EC

TF

E 3

EC

TF

E 1

Note: The test run had a total of over 60 samples ofvarious resin systems from various manufacturers.

Barrier CoatingPermaShield

HoursUntilFailure

With three decades of provenservice handling highly corrosive vapor

® waste products, PSP is ideal for the safe andreliable removal of hazardous exhaust andfoul air fumes. Facility system engineers sleep

®well knowing PSP prevents unscheduledshutdown of their manufacturing lines orwaste water odor control facility.

4" to 84" VAN STONE

MICRO ADJUSTABLEDAMPER

ECCENTRICREDUCER

ANGLE RING TOEZ REDUCER

CONCENTRICREDUCER

HORIZONTALBLASTGATE

DOUBLETEE

STRAIGHTTEE

FIELD INSTALLEDEZ FLANGE

VERTICALBLASTGATE

ELBOW30°, 45°, 90°

FIELD INSTALLEDSADDLE TAP

GORED ELBOWS30°, 45°, 60°, 90°

CONCENTRICREDUCER

OFFSET

STRAIGHTTAP

ECCENTRICREDUCER

VAN STONE TOEZ TRANSITION

BALANCE /ISOLATIONDAMPER

CONICALTAP

HORIZONTAL RUNBLASTGATE

REDUCINGTEE

STRAIGHTTAP

LATERAL45° TAP

STRAIGHTDUCT

STRAIGHTDUCT

ENDCAP

2" & 3" EZ-CLAMP

ENDCAP

STRAIGHTDUCT

STRAIGHTDUCT

LATERAL45° TAP

LATERAL45° TAP

50" & LARGERREINFORCEDHEAVY DUTYINDUSTRIALDAMPER

CUSTOM FITTINGSQUARE TO ROUND

ECCENTRICREDUCER

CONCENTRICREDUCER

36" - 48"HEAVY DUTYINDUSTRIALDAMPER

OFFSETENDCAP

16" - 34"INDUSTRIALDAMPER

NPT MALENIPPLEADAPTER

ENDCAP

KF FLANGEADAPTER

DWYERPITOTADAPTER

SPRINKLERADAPTER

FIELD INSTALLEDFAB-TECH FLANGE

SADDLE TAPFAB-TECH FLANGE

3/8", 3/4", 2"TEST PORT

STRAIGHTDUCT

VERTICALRUNBLASTGATE

STRAIGHTDUCT

WELDEDFAB-TECHFLANGE

2" & 3" FAB-TECH FLANGE SYSTEM

HORIZONTALRUN MANUAL & ACTUATEDBLASTGATE

FIELDINSTALLEDSADDLETAP

CONICALTAP

VERTICALRUN MANUAL& ACTUATEDBLASTGATE

ELBOW30°, 45°, 90°

NPT FEMALENIPPLEADAPTER

HEAVY DUTYRECTANGULARDAMPER

SWAGELOKADAPTER

4" to 14" EZ-CLAMP

®The PSP Solution The chart below presents all the categories of standard fittings available from Fab-Tech.Specifics for each fitting type are available in our print catalog or on line at www.fabtechinc.com.

More accessories to get the job done than any other manufacturer!

NEW!

16" - 48"HIGH VALUEHEAVY DUTYINDUSTRIALDAMPER (HVD)

NEW!

NEW!

NEW!AMCA

6" - 14" INDUSTRIALISOLATION DAMPER

AVAIL.

AMCAAVAIL.

4" - 14"SHORT DAMPERISO & BALANCE

NEW!6" - 14" INDUSTRIALISO DAMPER WITHCAST IRON RINGS

NEW!

AMCA AVAIL.

FIELD INSTALLEDHOT TAP

NEW!

4"-12" WAFERISO DAMPER

NEW!

Technical information contained in this document is subject to change without notice.

solutionscritical

Innovativeneedsfor all your

480 Hercules Drive,Colchester, VT 05446 U.S.A.Tel: 802-655-8800Fax: 802-655-8804Email: [email protected]

Web: www.fabtechinc.com®

PSP is a registered trademark of Fab-Tech, Inc.,manufactured in the USA and under license inthe following locations:

TaiwanNO. 8-1 Tong-Shih Jair Liu-Fen Li, San-Hua Town,Tainan County, Taiwan

Korea1605-9 Seocho-dong Seocho-kuSeoul, Korea

ChinaBuilding 5 No 1109 Guang Tai Road,JinHui Town Fengxian DistrictShanghai 200127, P.R. China

Fab-Tech, Inc.A Critical Process Systems Group Company

process

www.cpsgrp.com

2" thru 120" round, up to 144" x 144"rectangular

Series 300 stainless steel sheet goods,20 ga thru 10 ga

PermaShield Fluoropolymer Barrier Coating

Forming any type, fully welded construction

Companion angle rings, 4" thru 120",Stainless steel or black iron

Proprietary EZ clamp 2" thru 14" diameter

Companion cast rings, stainless steel4" thru 14"

Self adhesive PTFE gasket system forApplications from -450°F to 300°F

Balance & isolation dampers 4" thru 120"Rectangular backdraft dampersAxial flow dampers 18" thru 72"Horizontal & vertical blastgates 4" thru 120"AMCA Class 1A rated dampers 6" thru 48"

®Standard PSP handles 2"-18"wg. Customsystems designed for up to 1 psi (33"wg)

"0" ( FM Approval certification ) ASTME - 84

"20" ( FM Approval certification ) ASTME - 84

Size:

Material:

Coating:

Construction:

Joining System:

Clamped Joints:

Cast Joints:

Gasket:

Air ControlDevices:

System Pressures:

Flame Spread:

Smoke Generation:

Mining, Petrochemical, Plastics Industries,Gas Refining, Power Plant, Gas Manufacturing,Life Science Building, Electronics Industries,Pharmaceutical, Sewage / Water Treatment,Pulp and Paper, Semiconductor Industries

Applications:

GlaxoSmithKline, Pfizer, Sony, Mallinckrodt,Micron, MEMC, NEC, Roche Vitamin, IBM,Intel, DuPont, AMD, Hitachi, TSMC, Merck,Bristol Myers Squibb, Global Foundries

Partial CustomerList:

®PSP GeneralSpecifications:

Or visit our associate companies below:

Fab-Tech is also a Critical Process Systems Group company:

CPS Process Solutions

Diversified Fluid Solutions

Fab-Tech Inc.

NEHP Inc.

www.cpsprocess.com

www.dfsolution.com

www.fabtechinc.com

www.nehp.com

BioPharm Engineered Systems www.bpesys.com

ENGVT, LLC www.engvt.com