www.tal.co.in

CORPORATE PRESENTATION

AEROCOMPONENT & ASSEMBLY

TAL MANUFACTURING SOLUTIONS

LIMITED

Corporate Presentation 2015

TAL is a 100% subsidiary of TATA Motors

IT & Comm. Services Power Engineering Consumer

Products Chemicals Materials

TATA Motors

VOLTAS

TATA Auto comp

Systems

TATA

Projects

TATA Advanced

Material

TATA Steel

TATA Power

TATA BP

Solar India

Rallis India

TATA

Chemicals

TATA

Pigments

Indian Hotels

(TAJ)

TATA Investment

Corporation

TATA Financial

Services

TATA Asset

Mgmt

TATA AIG

TQMS

TATA Strategic

Mgmt Group

TATA Services

TATA Tea

TITAN

TRENT

TATA McGraw

Hill Publishing Co

Infinity

Retail

TATA

Ceramics

TCS

TATA Sky

TATA Elxsi

VSNL

Nelco

TATA

Technologies

TATA Interactive

Systems

TATA

Teleservices

As a part of one of India’s largest and most respected business

conglomerates - the TATA Group - Our practices and processes are aligned

with and benchmarked against the best in the industry..

2

TASL

TAL locations…

Nagpur

Pune

• 78,000 sq. m area in Chinchwad, Pune since 1967.

• Fully integrated design office

• Modern Tool Room

• Well connected by Rail, Road & Air

• Manpower - 349 Nos

• 1,21,408 sq. m area in Nagpur specifically for

Airborne components and assemblies since

2012

• State of art dedicated manufacturing facility

for Boeing 787 Dreamliner floor beam.

• Generic facility for other aerospace

programs

• Manpower - 321 Nos.

3

Aerospace Business Unit

•Aero Structures Components & Assemblies

•Precision Aero Engine and Welded components

•Aero Tooling

•Ground Support Equipment

Industrials Business Unit

•Robotics and Automation

•Jigs, Fixtures and Tooling

•Machine Tools

•Integrated Manufacturing Systems

•Fluid Power Solutions

TAL offers end-to-end manufacturing solutions and has commenced

delivery of precision components in the Aerospace segment…

4

Robotics and Automation

Machine Tools

Fluid System (Hydraulic

Units)

Aerospace Parts &

Assemblies

Product Segments

Currently TAL operates in 5 product segments and across several customer

segments. It operates through business units structured along the product

segments

Customer Segments

Aerospace

Power Equipment

Auto & Ancillaries

Tyres

Railway

Farm & Construction Equipment

TAL provides manufacturing solutions in the product areas

5

Integrated Manufacturing Systems

Jigs & Fixtures Painting and Material Handling System

Aerospace Business Unit (ABU) – Airborne Metallic Parts and

Assemblies for Aero-structures and Aero-engines…

1. Welding and precision machining of

Titanium, Aluminium & other exotic materials

2. Advanced inspection & quality

control equipment

3. Surface treatment & surface

enhancement facilities including

robotic shot peening & Laser Beam

welding & vacuum furnaces..

4. Sheet metal fabrication facilities

5. Capability for proto-typing and

high rate product ionisation

including logistics for exports.

6

1. Robotic MIG / TIG welding cells

2. Robotic de-burring cells

3. Robotic handling / pick & place solutions

4. Robotic laser cutting cells

5. BIW integrated robotic welding lines

7

Robotic…

First in-house built proto Robots

9

Machine Tool Division (MTD) offers VMC, HMC & SPMs…

With 3R – Rigid , Reliable & Rapid

1. Tooled up machining lines & turn key machining solutions

2. CNC / Conventional Special Purpose machines

3. CNC Vertical Turning Lathes with Maus technology

4. 5-Axes CNC Machines with Exechon technology

5. Refurbishing of used machines

9

1. Passenger car welding & assembly fixtures

2. Aerostructres assembly fixtures

3. Railway wagon, coaches and bogies welding, machining and assembly fixtures

4. Excavators & Earthmoving machinery fabrication tooling

5. Bus body assembly tooling

10

Auto, Railways and Construction equipment's welding and assembly

Tooling supplied by TAL

Aero-Structure Assembly Tooling supplied by TAL

11

Integrated Manufacturing Solutions (IMS) – Material Handling …

1. Conveyers

2. Integrated handling systems

3. Automatic storing and retrieval systems

4. Integrated drop lifts

5. In-line inversion mechanisms

6. Assembly lines

12

Unique Projects completed by TAL

Robotic welding cell for a stainless steel railway wagon body panel

Complete plant for the assembly of truck chassis

Complete plant inclusive of Paint shop consisting PT, CED and assembly of truck chassis

13

14

Assembly Lines

Unique Projects completed by TAL

Dynamometer

3 axis Gantry for Arc Welding EMS for Prototype shop

Integrated Manufacturing Solutions (IMS) – Paint Systems …

1. Surface coating

2. Pre-treatment / CED

3. Primer coat

4. Top coat

5. Powder coating

6. Paint baking ovens

7. Sanding booths

8. Integrated paint shops with conveyers

15

Fluid Power Solutions (FPS) – Tipper Hydraulic Assemblies…

1. Telescopic Cylinder

2. Under body tippers and

front end cylinders

3. Axial piston pump

4. Manual Control valves

5. Integrated tipping kits

6. Hydraulic accessories

16

Infrastructure at Pune….

1. Waldrich Coburg: Sideway grinding

machines

2. Dixi: Jig boring machine

3. Studer: Cylindrical grinding machine

4. Waldrich Coburg: Plano machining center

5. Skoda: Horizontal boring machine

6. SIP: Jig boring machine

7. MAS: Jig boring machine

8. Fortuna: Grinding machine

9. Deckle: Precision milling machine

and many more tool room machines….

17

Ply Cutting AGFM OLT

C - SCAN Autoclave

CCA

Unique manufacturing capabilities for Aerospace Component…

Chiron M/c - SPM

HDF

18

LBM Jobs 5 Axis

Tank Line

Bending Press Trimming Press

Shearing Routing & Drilling Fluid Cell forming Mechanical /Hydraulic Press Hydraulic Press Brake Roll Forming Heat Treatment Furnace for Solution Heat Treatment,

Annealing and Accelerated Ageing Miscellaneous – Bench Drill, De-burring, Fly-press, Hand

Shear, Square-up Table, Eckold Forming, etc

Roll Forming

Profile Stretch Wrapping

Routing Machine

Fluid Cell Forming

The following Sheet Metal Capabilities are proposed for set up

19

Existing sheet metal capabilities

Shearing Machine

Generic facility – for sheet metal and precision engine component

under commissioning…

QA Infrastructure at Pune & Nagpur….

1. Trimos: Digital height gauges

2. Zeiss: Bridge type CMMs

3. Faro: Portable CMM and laser trackers

4. Leica: Laser trackers

5. API: Laser trackers

6. Metronor: Digital photo geometry

machine

7. Ultrasonic Scanning machine

and many more precision measuring

equipments….

20

Quality Management System certifications won by TAL - ISO-9001 :2008, AS 9100 Rev C

Approvals & Certifications - Process Boeing Approvals

21

Accreditations for Aerospace & other business are in place.

Human Resources at Pune & Nagpur….

Function Design / ME Material Quality Business

Development

Mfg , Assembly & Projects

Support Functions

Customer Support

Total

Nagpur 9 7 40 5 245 9 6 321

Pune 30 22 15 18 65+140* 26 33 349

Grand Total 39 29 55 23 450 35 39 670

Over 87% of staff are engineers engaged in Technical Functions creating

Engineering Excellence.

22

* Operatives

Some of our clients….

23

Our endeavor…

Accountability

Customer Centricity

Excellence

Speed

Vision

To become a world class engineering

products & integrated manufacturing solutions company most admired by its customers and stakeholders.

24

25

Thank you