Corporate Overview - Yokogawa Electriccdn1.us.yokogawa.com/document_13231.pdf · 3 The acute angle...
Transcript of Corporate Overview - Yokogawa Electriccdn1.us.yokogawa.com/document_13231.pdf · 3 The acute angle...
Corporate OverviewYokogawa Corporation of America
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The acute angle and sharp straight edges of the top half of the diamond symbol represent Yokogawa's cutting-edge technology while the gentle
curvature of the bottom half represents the warm-hearted nature of Yokogawa's people. By balancing these two elements, Yokogawa aims to
contribute toward the realization of a thriving global society in much the same way as the sun. This property is reflected in the bright yellow of the diamond.
CORPORATE DATA
Corporate Name
President and CEO
HISTORY
1915 1920 1925 1930 1935 1940 1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010
1933Started research and manu -facture of aircraft instru -ments and flow, temperature, and pressure controllers
1948Made public offering of the Company’s stock
1974Established Yokogawa Electric Singapore Pte. Ltd. as Singapore plantEstablished Yokogawa Electric (Europe) B.V. as European sales office1975Released CENTUM, the world’s first distributed process control system
1983Formed Yokogawa Hokushin Electric Corp. through merger with Hokushin Electric Works, Ltd.1986Established Xiyi Yokogawa Co., Ltd. in Xian, China, jointly with Xian Instruments FactoryChanged the Company name to Yokogawa Electric Corporation1988Entered the high-frequency measuring instruments business
1950Developed Japan’s first elec -tronic recorder1955Signed a technical assistance agreement for industrial instru -ments with Foxboro, USA1957Established Yokogawa Electric Works, Inc. as North American sales office1964Made a full-scale entry into the industrial analyzer market1966Developed and started manu -facture and sale of vortex flowmeters
1990Established Yokogawa Middle East E.C. in Bahrain1996Released confocal scanner and entered biotechnology business
2002Acquired all the shares of Ando Electric Co., Ltd.2005Established Yokogawa Electric International Pte. Ltd. in Singapore to oversee global industrial automation business2010Transferred the measuring instruments business to Yokogawa Meters & Instruments Corporation2011Announced Evolution 2015 mid-term business plan2013Formed Yokogawa Solution Service Corporation to handle sales, engineering, and services for the Japan industrial automation business
Yokogawa Electric Corporation
Takashi Nishijima
2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan
September 1, 1915
December 1, 1920
43,410 million yen*
19,601 (consolidated) 2,871 (non-consolidated)*
73 Overseas*
14 Japan*
* As of March 31, 2015
Number of Employees
Subsidiaries and Affiliates
THE YOKOGAWA PHILOSOPHYAs a company, our goal is to contribute to society through broad-ranging activities in the areas of measurement, control, and information. Individually, we aim to combine good citizenship with the courage to innovate.
Since its founding in 1915, Yokogawa Electric Corporation has contributed to society by supplying industry with cutting-edge products based onits measurement, control, and information technologies. Always sensitive to changing customer needs, Yokogawa has continued to transform itself and has become a leading company in the global industrial automation and control field. While striving to enhance our corporate value, we remain committed to doing our part as a trustworthy industry partner to realize a more prosperous society.
1915 Tamisuke Yokogawa, Doctor of Architectural Engineering, established an electric meter research institute in Shibuya, Tokyo, with Ichiro Yokogawa and Shin Aoki1917 First to produce and sell electric meters in Japan
1920 Incorporated as Yokogawa Electric Works Ltd.
Headquarters
Founded
Incorporated
Paid-in Capital
Yokogawa Electric CorporationYokogawa’s International Business Headquarters
egional Support fficeR O
Yokogawa Electric CorporationYokogawa Corporation of AmericaYokogawa Middle East & Africa
B.S.C.(c)
Yokogawa Europe B.V.
Yokogawa Electric International Pte. Ltd.
Yokogawa Engineering Asia Pte. Ltd.
Yokogawa China Co., Ltd.
4 5
Yokogawa Electric Corporation
Together facing a brighter tomorrow
At Yokogawa, we believe the sky’s the limit.
And to reach beyond today’s horizons, we work
step-by-step with you to make the unimagined
a reality. That’s how we move forward, through
the synergy of co-innovation partnership. Join hands
with us, and together we can sustain a brighter future.
Yokogawa: Building a better tomorrow with you today.
www.yokogawa.com
Create ValueWe create value together with customers providing superior performance and developing customer loyalty.
CollaborationWe collaborate with our stakeholders to achieve mutual objectives.
Respect for IndividualsWe respect and trust each individual.
IntegrityOur business practices are fair and open.
GratitudeWe show appreciation and recognize effort.
Corporate Social ResponsibilityThe Yokogawa Philosophy, which states, “As a company, our goal is to contribute to society through broad-ranging activities in the areas of measurement, control, and information,” provides the underlying basis for our efforts to fulfill our Corporate Social Responsibility (CSR). Yokogawa has established a department at its head office that oversees CSR activities throughout the Yokogawa Group. At the same time, Yokogawa companies around the world are promoting CSR initiatives that take into consideration the unique attributes of each country and region. Through these means, we are making every effort to contribute to the sustainable development of local communities. Yokogawa has also established the compliance guidelines, which provide employees with a roadmap for conduct in such areas as human rights, legal compliance, and occupational safety and health.
Yokogawa Core Values
6 7
Yokogawa Global 09 Worldwide Business Operations
10 Yokogawa North America
11 Market Leadership
12 Segment Sales Trends
Sales by Business Segment
13 Global DCS Market Share Breakdown of Yokogawa by Business Breakdown of Yokogawa by Market
Capabilities and Solutions 15 Engineering, Solutions, Services & Training
16 Control, Safety & Engineering Solutions
18 Main Automation Contractor (MAC)
20 Lifecycle Services & Support
22 Integration Capabilities
Products, Services & Solutions 28 Distributed Control Solutions
30 History of Reliability
31 Safety Solutions
32 Supervisory Control & Data Acquisition
33 Process Information Management Solutions
34 Simulation & Training
35 Analyzer Systems
36 Field Instrumentation
37 Environmental & Analytical Monitoring
38 Data Acquisitions & Controllers
39 Test & Measurement
Table of Contents
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United States
Newnan, GAField Instruments
Panel MetersTest & Measurement
Analytical Instruments
Sugar Land, TXAnalyzer Systems
VigilantPlant® Solutions
Clear Lake, TXAdvanced Analytical
Coldspring, TXFreeport, TX
Analyzer Services
Dallas, TXSoftware Development
BrazilMeasuring Instruments
GermanyField Instruments
NetherlandsAnalytical Instruments
IndiaControl Systems
Singapore/IndonesiaControl Systems
China (Sichuan)Field Instruments
China (Xian)Control Panels
China (Suzhou)Field Instruments
Recorders
China (Shanghai)Field Instruments
Yokogawa Corporationof America(Newnan, GA USA)
Yokogawa Corporationof America Headquarters
(Sugar Land, TX USA)
Yokogawa de Mexico(Mexico City)
Yokogawa Europe (Netherlands)
Yokogawa Middle East(Bahrain)
Yokogawa Russia(Moscow)
Yokogawa China(China)
Yokogawa World Headquarters(Tokyo, Japan)
Yokogawa Electric Korea (Seoul)
Yokogawa Canada(Calgary)
Yokogawa Engineering Asia
(Singapore)
Worldwide Business Operations
Global Network Supporting Business Growth
■ 14 subsidiaries and affiliates in Japan
■ 73 subsidiaries and affiliates outside Japan
Manufacturing Organizations
Our 25 manufacturing facilities span 10 countries
KanazawaLife Science-
related Equipment
KofuField Instruments
Measuring Instruments
Analytical Instruments
Controllers
SagamiharaOptical Communications Equipment
KomineSemiconductor Testers Analytical Instruments Control Systems
Main Factories in Japan
North American Network 800+ Employees 250 Independent
Manufacturers Representatives
10 11
Yokogawa North America
Yokogawa Canada(Calgary)
Market Leadership
2008
1957 Yokogawa Electric Works, Inc. is established in New York as Yokogawa's origin of business in North America, becoming Yokogawa's first overseas affiliate
1975The company is renamed Yokogawa Corporation of America
1980Yokogawa Corporation of America opens its first regional manufacturing facility in Newnan, Georgia
2002Measurementation, an engineering, consulting, and fabrication company specializing in all aspects of analyzer system integration, becomes fully integrated with Yokogawa Corporation of America
2005Yokogawa Corporation of America opens the Systems Operations Center in Houston, Texas
2006Yokogawa Canada, Inc. is established in Calgary, Alberta
2007Yokogawa de Mexico is established in Mexico City
2008Establishes a Laser Analytical Division and acquires Analytical Specialties Inc. (ASI)
2009The headquarters of Yokogawa Corporation of America is relocated to Houston, Texas
2012Yokogawa Corporation of America expands Analytical Solutions Systems facility in Coldsprings, Texas
2014Yokogawa Corporation of America expands manufacturing for fast ship
2015Yokogawa Global Centennial
Yokogawa Corporation of America(Newnan, GA USA)
Yokogawa Corporation of AmericaUSA Headquarters(Sugar Land, TX USA)
Yokogawa de Mexico(Mexico City)
This year’s Control Readers Choice Awards represent un-precedented levels of both breadth and detail.
The most ambitious effort to date, our 17th annual ef-fort represents the expressed brand preferences of more than 1,000 process automation professionals. Those sur-veyed include the print magazine’s U.S.-centric read-
ership as well as subscribers to our increasingly inter-national digital media outlets anchored at our website, ControlGlobal.com.
And, while the results certainly still reflect a North American bias (more than 90% of respondents hail from the 50 U.S.), the increased participation of industry profes-
Control Readers Report Their Solution Provider Preferences in More than 100 Process Automation Technology Categories
Chemicals Manufacturing
Electric Power Generation
Food & Beverage Manufacturing
Metals, Minerals & Mining
Oil & Gas Extraction
Petroleum Refining
Pharmaceuticals & Life Sciences
Plastics & Rubber Manufacturing
Pulp & Paper Manufacturing
Water & Wastewater Processing
Continuous Regulatory Control
Emerson Process Management
Emerson Process Management
Rockwell Automation
Rockwell Automation
Emerson Process Management
Honeywell Emerson Process Management
Emerson Process Management
Emerson Process Management
Rockwell Automation
Batch Process Automation
Emerson Process Management
Rockwell Automation
Rockwell Automation
Rockwell Automation
Emerson Process Management
Emerson Process Management
Emerson Process Management
Rockwell Automation
Rockwell Automation
Emerson Process Management
Continuous Sheet/Web Monitoring & Control
Honeywell - - Rockwell Automation
- - - Honeywell ABB -
Safety/Emergency Shutdown
Invensys Process Systems
Invensys Process Systems
Rockwell Automation
Siemens Invensys Process Systems
Invensys Process Systems
Rockwell Automation
Rockwell Automation
Invensys Process Systems Rockwell Automation
Sequential Logic Control Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Rockwell Automation
Table II. “Best in Control” Readers Choice Awards by Process Automation Discipline and Industry
Our 19th Survey!Control Readers Pick Their Preferences
in More than 100 Process Automation
Technologies.
Welcome to the Annual Control Readers’ Choice Awards, our 19th edition. We’ve surveyed our readers, and we asked them, in a series of unaided (that means no preselected choices in dropdown boxes) surveys for their selections among all the solution providers they regularly work with. As we have for the past several years, we surveyed not only the print magazine’s readers, but also subscrib-ers to our digital media outlets: email newsletters, webinars, pod-casts and all of the other media you can find at ControlGlobal.com. This year’s awards represent the collective opinion of over 1000 automation professionals.
The results still reflect a North Amer-ican bias. However, each year we see more responses from automation pro-fessionals from outside the United States. This has made some clear changes in the standings.
The question isn’t who won,but rather why do they winand how do they do it.
by Keith Larson and Walt Boyes
Welcome to the 20th Annual Control Readers’ Choice Awards. It seems to us to be fascinating that we’ve made it with this award survey for 20 years. We are pleased with the response of readers and vendors, and we know how impor-tant this survey has become because we get the phone calls. We’ve surveyed our readers and we are pleased to present the collective opinion of over 1000 automation professionals on over 100 process automation technologies.
The survey continues to have, as we noted last year, a North American bias, but the number of responses from out-side North America continues to grow. As we have for the past several years, we surveyed not only the print magazine’s readers, but also subscribers to our digital media outlets: email newsletters, webinars, podcasts and all of the other media you can find at ControlGlobal.com.
Why is this survey important?This survey and the resulting Readers’ Choice Awards are the only completely unaided brand preference survey in the process automation industries.
As always, we pulled a random sample of end users from our databases, and we asked them, in a series of unaided (they have to write in the names—no preselected choices in
dropdown boxes) surveys for their selections among all the solution providers they regularly work with.
This means that Control’s staff has to make sure that all the various ways to name an ABB or a Rockwell or an Em-erson product are counted correctly. This is time consum-ing and requires significant knowledge of the history of the industry. Did you know that there are over 17 different ways to list what is now an ABB product, for example? One of the things this indicates is the persistence of original brands in the minds of the end users, even after name-changes, acqui-sitions, and the passage of time.
Since this is a private survey, we have control over the re-sponses, and we take great care to make sure that the survey is reasonable and accurate.
What You’re Going to SeeFor the fourth year, we’ve broken out control platform awards by discipline, and also by industry vertical. Each category represents end-user selections in the six basic process con-trol disciplines (see Table 1: “Overall ‘Best in Control’ Win-ners by Application Type”): Continuous Regulatory Control, Batch Process Automation, Safety/Emergency Shutdown, Sequential Logic, Continuous Sheet/Web Monitoring and
The UsualSuspects Win the
Readers’ChoiceAwards!
VPN System HarnessesCow Power
Control Talk: Inspiring Future Engineers
Readers Fete
Technology Leadership
in our 22nd Annual
Readers Choice Awards
25 Years of Trying to Connect the Enterprise
Béla Lipták Tells How to Select an Analyzer
THE DCS: FROM DISTRIBUTED TO CENTRALIZED TO NETWORK-CENTRIC
USE INFERENTIAL MEASUREMENTS TO FILL IN THE BLANKS IN PROCESS ANALYSIS
NO FIELDBUS LOVE CHILD FOR HART AND FOUNDATION
ARC and Control Name the Top 50 Suppliers in Process Automation.
TopDogs
JAN
UA
RY
20
13
PLCs’ Excellent Adventures
A New Fashion in Enclosures?
ON THE WEBEnterprise System
Connectivity — Are We There Yet?
NiceIceReaders pick the gems among automation products and suppliers.
12 13
36%Chemical
Industrial Automation Business continues to sustain Yokogawa’s overall growth
290US$ MILLION
4,000
3,000
2,000
1,000
0FY03 FY04 FY05 FY06 FY07
868905
757
691 605
408401
437466492
1908 20312223
2717
FY08
700
473
3280
2831
FY09
347
420
3066
FY10 FY11
446
438338
3132
3509
248
FY12 FY13 FY14
307
3144
238
268
3268
212
212
3157
Segment Sales Trend Leading Supplier of DCS Systems to Petrochemical Market
Breakdown of Yokogawa by Business in North America
Breakdown of Yokogawa by Market in North America
20%Systems & Engineering
39%Measurement & Control
13%Test & Measurement
10%Advanced Solutions & Services
18%Advanced Analytical Solutions
13%Downstream
7%Upstream
6%Power
38%Others
*AVIATION & OTHERS MEASUREMENT INDUSTRIAL AUTOMATION & CONTROL
Measurement5.9%
Measurement5.9%
Aviation &Others5.9%
Industrial Automation & Control88.2%
Industrial Automation & Control $3,157Measurement $212New & Others $212
*Formerly known as the "Other Businesses" segment change took effect at the beginning of fiscal year 2015
*AVIATION & OTHERS MEASUREMENT INDUSTRIAL AUTOMATION & CONTROL
FY14 Sales by Segment (US$ million)
Advanced Solutions& Services
10%
Systems &Engineering
20%
AdvancedAnalyticalSolutions
18%
Measurement & Control
39%
Test &Measurement
13%
Downstream13%
Upstream7%
Chemical36%
Power6%
Others38%
Sales by Business Segment
2013 - 1,219 Million US Dollars
Market Shares in %
Yokogawa
Honeywell
Emerson Process Management
ABB
Invensys
Rockwell Automation
39.1%
16.9%
16.6 %
11.2%
4.7%
3.5%0 10 20 30 40
14 15
EngineeringMain Automation Contractor
Project Management
Agile Project Execution
Systems Configuration
Instrumentation
Control Room Design
Commissioning
Information Technology
Consulting Services
Plant Audits
SIL Assessment
Energy Efficiency
ServicesPreventative Maintenance
Maintenance Agreements
Bench Repair Service
Spares Management
Remote Maintenance Service
Complete Maintenance Outsourcing
Software/Hardware Update Service
Engineering Software Support
Emergency Breakdown 24 Hour Service
Instrument Calibration
Products & SolutionsMeasuring Instruments
Analytical Systems
Distributed Control Systems
SCADA Systems
Safety Systems
Network Control Systems
Programmable Logic Controllers
Advanced Operations Applications
Advanced Control
MES and IT Applications
TrainingEngineering Systems
Maintenance Methods
Plant and Equipment Operations
Advanced Process Applications
Plant Simulation Training
Operator Training Simulator
Analyzer Training
Yokogawa Capabilities & Solutions
Maximizing ValueDelivering ValueCreating Value
16 17
Design Consultants FEED, MAC
System Architects Network design and security; MES/ERP integration
Application Specialists Model based control design, optimisation & APC
DCS/PCS/PIMSConfiguration & System Engineers
Site, Installation & Commissioning Engineers
Design Consultants FEED, MAC
System Architects Network design and security; PIMS/ERP integration
Application Specialists Pipeline control & management Terminal control & management O+G Gas Production Communication Systems
Configuration & System Engineers
Site, Installation & Commissioning Engineers
Design Consultants HAZOPs, SIL Selection, SIS Safety Assessment and Verification
IEC 61508/61511 Compliant Functional Safety Management System Traceable to TÜV certified FSM system in parent company
Dedicated Safety System Engineering Team Specialists in safety system engineering and applications- BPS/TPS/ESD/FGS
External certification TUV FS Eng certified Safety Specialists
SIS Systems/Configuration Engineers SIF design, verification and validation
Site, Installation & Commissioning Engineers
Yokogawa Corporation of America's project and program managers who are certified by the Project Management Institute, demonstrate the experience, education and competency to successfully lead and execute direct projects.
Control, Safety & Engineering Solutions
DCS/PIMS Engineering Resources
SIS/ESD/F&G Engineering Resources
SCADA Engineering Resources
PMP Certified
Yokogawa Corporation of America operates to ISO9001:2008 under an accredited LRQA independent assurance of management systems.
Major Industries served by Yokogawa Corporation of AmericaChemicals and Polymers
Specialty Chemical (Batch)
Strong Brownsfield & Offshore Experience
Oil and Gas■ Upstream■ Downstream■ Midstream
LNG, GTL, NGL
Energy - Fossil, Renewable & Nuclear
Over 22,000 DCS Projects
Services Project Management Cost & Schedule Control FEED & Detail Engineering Procurement Support Vendor Package Interfaces System Integration & Programming Construction Support Commissioning Support Training Operations Support
Deliverables Process Control & SCADA Systems Process & Emergency Shutdown Systems Fire & Gas Detection Information Systems Communication Systems Selected Instrumentation Transmitters Control Valves Level Instruments Selected Packages Metering Skids Instrument Buildings Training Simulator Historian/MES Capital Spare Parts
Agile Project Execution
MAC Project Organization
Main Automation Contractor (MAC)
Yokogawa paves way for a new engineering paradigm for the next-generation. It is not uncommon for a project to experience backsliding and significant rework, all of which affects the TCO (Total Cost of Ownership). Yokogawa's smart engineering and Agile Project Execution model prevents these inefficiencies and ensures our customers reap maximum benefits and cost-savings throughout a plant's lifecycle.
Yokogawa provides highly-qualified and well-resourced control systems specialists to engineer, supply/procure and manage instrumentation, control systems, safety instrumented systems, and associated interfaces for all project components and facilities.
18 19
IntegrationEngineer
DCS LeadEngineer
Safety LeadEngineer
Hardware Lead
Engineer
SubsystemEngineering
DCSEngineering
ESDEngineering
GraphicsEngineering
F&GEngineering
Hardware Engineering
IntegrationEngineer
DCS LeadEngineer
Safety LeadEngineer
Hardware Lead
Engineer
SubsystemEngineering
DCSEngineering
ESDEngineering
GraphicsEngineering
F&GEngineering
Hardware Engineering
Project specific scope determined uniquely for each project
Operations & Maintenance
Installation &Commissioning
Feed & Engineering
Visualize & optimize future performance
Intelligent Operation
Integrated engineering enviroment
SmartEngineering
Flexibility, adaptability and extensibility
for business needs
System Agility
• Improved system performance• Enhanced system reliability• Lifecycle performance care service
Sustainable Platform
20 21
Lifecycle Services & Support Lifecycle Services & Support
Service & Support 24/7 response 3rd party equipment support On-site resident support Single point contact for all customer service
needs
Maintenance Management Vigorous maintenance plans & support for
automation & plant network system needs Pinpoint identification of problems Condition Based Maintenance
Operator Effectiveness Wide range of training courses to meet
all needs
Inventory Management Parts stocking for emergencies Minimize capital investment by parts
management program Operate your plant(s) and equipment with
the latest hardware and software using Technology Refresh program
Migration Support Minimize the threat of diminishing resources
and parts obsolesence Reduce the risk of operating older control
systems with the proven Migration Roadmap
Safety Improvement Rationalize Plant Alarms via Comprehensive
Alarm Management solutions Assure that the systems are well protected
by Yokogawa network service consultation &
solutions
Productivity Improvement Standardization of instruments & controls Improve asset performance, enhance
operational efficiency and maximize productivity throughout the lifecycle of the plant Track improvement performance Optimizing decision support
Consulting | Training | Predictive | Preventative | Emergency
Support services sustain and enhance existing automation assets to ensure reliability, increase availability, and provide the path to the next generation of platform and solutions.
Lifecycle Service AgreementsEvolution PlanningUpgrades, Additions, and ExpansionsRemote Systems Health MonitoringCybersecurity and Endpoint SecurityComparative Effective Analysis - BenchmarkingParts ManagementAsset ManagementTechnical Assistance and Global Support
Yokogawa Integration Capabilities
22 23
Manufacturing CapabilitiesMachining SMT Injection Molding Engineering Laser Engraving Pad Printing Assembly Testing/Calibration Flow Facility
OEM and Subassembly Manufacturer Process control instrumentation, Meters, and Environmental products (Contract Mfg.)
170,000 sq. ft. manufacturing facility and 50,000 sq. ft. warehouse
Machine shop: milling, turning, welding, and painting
SMT: through hole, surface mount and testing
Injection molding: specializing in clear materials and secondary processes.
Laser engraving and pad printing on all materials, plus assembly
Assembly team senior staff trained to build quality into every unit, on time, every time
Flow facility to test any flow meter to NIST standards
Large engineering staffMeter Production Line
Flow Test Facility
Pick and Place Machine
Color Pad Printer
Enclosure Design and AssemblyLet Yokogawa Integrated Solutions design an enclosure to meet your needs, be it indoor, outdoor or hazardous areas. We have the expertise to provide you with exactly what you need.
Yokogawa Integrated SolutionsA turnkey operation for both mechanical and electrical products, Integrated Solutions can produce your products, parts or assemble them with the highest quality at a competitive price. We can deliver directly to you or your customer anywhere in the world.
Seventeen CNC and manual machining centers
Flow test facility
Three surface mount machines
Four semi-automatic insertion machines
Six injection molding machines
Two laser engraving machines and pad printing
Professional assembly staff
Design and manufacturing support
ISO9001 certified
Instrument Manufacturing, Modification and Calibration We support our North American
instrumentation customers through
our manufacturing facility near Atlanta,
Georgia, where we employ more than
300 employees. This facility provides a
broad range of capabilities including
complete product manufacturing, product
modification, product customization and
full-service calibration.
Yokogawa Integration Capabilities Yokogawa Integration Capabilities
24 25
Customized Solutions for Environmental MeasurementsThe Measurementation division of Yokogawa has been providing on-line analytical measurement solutions for over 40 years to the process industries. Decades of experience in complete system design make Measurementation the perfect one-stop solution provider for all of your on-line analytical measurement needs.
Services available from Measurementation cover the entire spectrum of analytical system design, equipment selection, and system manufacture. With extensive experience in the analytical products from other manufacturers, each system can be tailored with the optimum selection of equipment to provide the most cost-effective solution.
Products and services available from Advanced Analytical Measurementation Division include:
Gas Chromatographs
Tunable Diode Laser Spectroscope (TDLS) to measure O2, CO, CH4, CO2, H20, NH3, etc
Field audits of installation site
Selection of analyzer types to perform the measurements
Complete sample system and automated calibration design
Packaging of the analyzer system in cabinets or shelters
Data acquisition systems to automatically gather and report the data needed for both federal and state agencies
Mandated Compliance MonitoringSince the 1970’s, the Environmental Protection Agency (EPA) has been establishing and enforcing environmental protection standards in the United States. An important part of these standards is the mandated monitoring requirements to verify the standards are being met; especially for emissions into the atmosphere. So for many industrial plants, Continuous Emission Monitoring Systems (CEMS) are a key component of a plant’s compliance responsibilities.
In addition to federal mandates, state and local environmental regulations may exist that cover a number of emissions ranging from the measurement of Highly Reactive Volatile Organic Compounds (HRVOCs) to the monitoring of sulfur emissions. To assist plants in meeting these diverse mandated measurements, Yokogawa Corporation has the expertise to customize analytical measurement solutions for nearly any requirement.
anyProcessanyAnalyzer
anyWhere
O2
O2
O2
CO2
H2O
H2O
H2O
CH4
CO
CO
CEMS Cabinet
TDLS8000
TDLS220
Advanced Analytical Laser Analyzer Division
Products and Solutions
26 27
Analytical Gas Density Analyzer and Detector Zirconia Oxygen Analyzers and Detectors Process Gas Chromatograph Tunable Diode Laser Spectroscopy Analyzer Liquid Analyzers and Sensors
Field Solutions RotaMASS Coriolis Flowmeters digitalYEWFLO Vortex Flowmeters AXF Magnetic Flowmeters EJA and EJX Pressure Transmitters YTA Temperature Transmitters FieldMate
Meters & Instruments Analog Panel Meters Digital Panel Meters Portable Power Monitors Portable Test Instruments
Data Acquisition Panel Mount
Data Acquisition Display Station
Controllers and Indicators ISO Wireless Fiber Optic Sensors
Test & Measurement Digital Oscilloscopes ScopeCorders Data Acquisition Power Analyzers Optical Instruments
Training Center Over 45 different classes Training conducted in our
factory or on your site CEUs issued with Yokogawa
Corporation of America classes Web Based Training for
CENTUM VP Operator benchmarking
Lifecycle Services Opportunity Identification Services Solution Implementation Services Lifecycle Effectiveness Services
MAC Project Services Project Management Cost & Schedule Control FEED & Detail Engineering Procurement Support Vendor Package Interfaces System Integration & Programming Construction Support Commissioning Support Training Operation’s Support
VigilantPlant® Solutions STARDOM CENTUM VP ProSafe PRM FastTools
28 29
Yokogawa Distributed Control
Release 6
Unified Architecture for Systems Integration
■ Integration of diagnostic data from intelligent field devices
■ Integration of subsystems
■ Integration of operational information
Distrubuted Control Systems■ High Performance 99.99999% (seven 9s) Availability
■ 40 years of Progressive Compatibility
■ Intuitive & Integrated Operator
30 31
History of Control Systems Reliability Yokogawa Safety Solutions
ProSafe RS
Safety Instrumented Systems [SIS]
TÜV Certified according to IEC61508 and IEC61511 for:
Emergency Shutdown Systems [ESD] Fire & Gas Systems [F&G] Burner Management Systems [BMS]
SAFETY & AVAILABILITY
SAFETY: Single SIL3
SIL3 achieved in single Input-CPU-Output module
configuration.
AVAILABILITY: Redundant Module Option
Low false Trip achieved by Versatile Modular Redundancy [VMR] based on proven “Pair & Spare” technology. Safety functionality [SIL3] is maintained even when an internal failure is diagnosed.
Integration: Tight integration with CENTUM
Separation of functions; integration of operator interface with CENTUM with no engineering. Shared or separate networking.
F-Bus250 KBPS
Dual RedundantToken Pass
HF-Bus1MBPS
Dual RedundantToken Pass
V net
10 MBPSDual
RedundantToken Pass
CFCS CFCD
CPOS
1975CENTUM
1983CENTUM V
CFCS2
COPS2COPSV
CFFS
1988CENTUM-XL
CFCS EFCD
EOPS ENGS
1993CENTUM CSEWS ICS
1998CENTUM CS 3000
HIS ENG
LFCS KFCS
2001 2005CENTUM CS 3000 R3
2008CENTUM VP
2011CENTUM VP R5
2014CENTUM VP R6
FFCS
HCIS
HCIS
AVR
CFCD2
ABC
PICS FFCS-L
V net I/P
1Gbps Dual
Redundant
PFCS
FFCS-V N-IO
ENG
■ Proven Reliability
■ Dual Redundancy at all Levels
■ Scalable for any Application
■ Tight Integration of Fieldbus Systems
■ Evolution Path [Evergreen Installations]
32 33
Yokogawa Process Information Management Solutions
Plant Information Management Systems [PIMS]
■ Process Historians
■ Data Reconciliation
■ Operations Activity Management
■ Condition-Based Maintenance
■ Emissions / Environmental Monitoring
■ Energy Management
■ Performance Calculations & Monitoring
■ Inventory Management
■ Material Tracking
■ Mass/Energy Balance
■ Production Accounting
Advanced Operator Assistance [AOA]
■ Modular Procedural Automation
■ Alarm Management
■ Human Centric Operations
■ Modeling & Simulation
Advanced Process Control [APC]
■ Advanced Regulatory Control
■ Multivariable Control
■ Inferred Property Calculations
■ Process Optimization
Standards-based Integration
■ SAP / ERP Integration
■ OPC/XML
Yokogawa Supervisory Control and Data Acquisition
■ Well Field Supervision & Control
■ Pipeline Operations & Leak Detection
■ Power Management & Distribution
■ Water Treatment & Distribution
■ Infrastructure & Transportation
■ Alternative / Renewable Energy Solutions
FAST/TOOLS SCADA suite integrated with STARDOM family of intelligent RTUs
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Getting the most out of your pipeline
][ white paper Technical Advantage ][ All rights reserved © Yokogawa System Center Europe B.V.Page 1
proven reliability The magnitude of the FAST/TOOLS installed base are in critical applications, especially for oil & gas, nuclear, infrastructure and monitoring industry. For more details on the projects, delivered in the 25 years of history, please refer to our FAS/TOOLS Project Reference List. high scalability We have delivered FAST/TOOLS systems in a range from 50 I/O points to more than 1 million I/O points. Field inputs can be easily organized as unique items based on its `Installation’, `Unit’ and `Tag’ name. This allows identical tag names to reside in the same SCADA database, but with different installation areas, and/or unit areas. Each item can be `blocked’ to disable nuisance alarms when the related field equipment is on maintenance, or can be
put `off-scan’ to allow future equipment to be engineered into the SCADA system without actual scanning of the related field signals. true SCADA communication capability FAST/TOOLS has many dedicated PLC/RTU driver protocols developed for data acquisition, to enhance communication performance and reliability. FAST/TOOLS can provide direct communication links to various makes of DCS/PLC/RTU on the same SCADA server. It also has many proven communication interfaces through Fibre Optics, serial lines, radio, satellite, PSTN, etc. Furthermore FAST/TOOLS uses industry (embedded) standards such as OPC, XML, ODBC, SOAP, HTML etc. to connect to 3rd party products. Also industrial field busses are supported.
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white paper
Technical Advantage
Yokogawa’s FAST/TOOLS SCADA System which is
developed since 1978, is based on the requirements
of oil/gas gathering, transportation and
distribution. There are many advantages of using
Yokogawa SCADA solutions, and we would like to
highlight some of the key advantages as follow.
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Yokogawa Simulation & Training
Process Simulation■ High/Medium Fidelity Plant Simulators■ Process Modeling
Operator Training■ Operating Training Simulation [OTS]■ On-site/offsite classroom training■ Computer based training ■ Medium/Low Fidelity Training Simulators
Engineering Training■ Custom OAM Manuals
Operations Management■ Mentoring & Coaching■ Operator Guidance Software
Yokogawa Analyzer Systems
■ Continuous Emission Monitoring Systems [CEMS]
■ Water & Steam Analysis [Wet Racks]
■ LNG/HC Sampling Systems
■ Grab/In situ Sampling Systems
■ Pre-fabricated Analyzer Shelters
■ Analyzer Houses, Enclosures & Racks
■ Third Party Analyzer Integration
■ Project Analyzer Engineering Design & Management
■ Process Analyzer Services: Installation, Commissioning, maintenance and out sourced Lifecycle Agreements
Solutions
Creative Solutions for Power Generation Utilities & Industrial Business
Your Resource Development Partners
Training Simulation Operation Software
Education Planning Industry Environment
TechComm Simulation
36 37
Yokogawa Environmental & Analytical Monitoring
■ pH/ORP Analyzers
■ Conductivity Analyzers
■ Near Infrared Analyzers
■ Turbidity Analyzers
■ Dissolved Oxygen Analyzers
■ Chlorine Analyzers
■ Liquid Density Analyzers
■ Oxygen Analyzers
■ Stack Gas Analyzers
Yokogawa Field Instrumentation
■ Pressure, Temperature, Level & Flow
■ High Accuracy & Stability [Pressure]
■ Noise Reduction Technologies [Flow]
■ Adhesion & Blockage Detection [Flow]
■ Digital Technologies [HART, Profibus, FOUNDATION™ fieldbus]
■ Advanced/Predictive Diagnostics
■ Dual Frequency
Over 5 Million DPHarp Transmitters installed Worldwide
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Yokogawa Data Acquisition & Controllers Yokogawa Test & Measurement
■ Paper & Paperless Recording
■ Single Loop, Program Pattern & Advanced Controllers
■ Data Acquisition
■ PLC
■ Power Analyzers
■ Digital Oscilloscopes
■ High-Speed Data Aquisition
■ Optical Test Equipment
■ Communication Test Equipment
■ Panel Meters
■ Hand-Held Testers
Through “Process Co-Innovation,” Yokogawa creates new value
with our clients for a brighter future.
Yokogawa Corporation of America
12530 W. Airport Blvd., Sugar Land, TX 77478
Phone: 281-340-3800 Fax: 281-340-3838
yokogawa.com/us
Yokogawa Canada, Inc.
Bay 4, 11133 40th Street SE, Calgary, AB T2C 2Z4
Phone: 403-258-2681 Fax: 403-258-0182
yokogawa.com/ca
Yokogawa de Mexico, SA de CV
Urbina No. 18Parque Industrial NaucalpanNaucalpan de Juarez, Estado de MéxicoC.P. 53370
Phone: +52 (55) 5955-7400 Fax: +52 (55) 5955-7417
yokogawa.com/mx
The contents of this document are subject to change without prior notice. All rights reserved. Copyright © 2016 Yokogawa Corporation of America. [Ed:01] Printed in USA 2016-04-1822