PRODUCTION AIDS & CONSULTANTS (PVT) LTD

CORPORATE OFFICE:

FA-18, FIRST FLOOR, CROWN PLAZA, SECTOR 15 A

DELHI MATHURA ROAD, FARIDABAD, HARYANA

INDIA-121007

TEL-+91-0129-4001626, 4169516

FAX- 91-0129-4001627

Email- info@pacindia.net

www.pacindia.net

PRODUCTION AIDS & CONSULTANTS (PVT) LTD

MANUFACTURING DIVISION

Website: www.pacindia.in

PLANT -1

PLOT No.s 120, 121, 130 & 131

HUDA INDUSTRIAL ESTATE (PART II), SECTOR 59

FARIDABAD (HARYANA) -121007

Email: pacfbd59@pacindia.net

Tel: 0129-4041552

PLANT -2

PLOT No. 307, SECTOR -8

I.M.T, MANESAR (HARYANA)

Tel: +91-0124-4039044

INTRODUCTION Production Aids & Consultants (Pvt) Ltd is an ISO

9001:2000 (SMR) Company with Head Office at Faridabad at Sector 15, Crown Plaza on NH-2.

It is providing technical solutions to the manufacturing industry since 1992.

The company is headed by Mr Rohit Rai, a Mechanical Engg graduate form MNREC, Allahabad and has an impeccable reputation in the Engg Sector in North India.

It has a Machine Tool Trading and a Manufacturing Division.

The Manufacturing Division of PAC has two Centres, one each in Faridabad and Manesar, Haryana, India.

To be a Technically Superior Engineering Company with comprehensive ancillary support to our valued clientele with focus to provide timely delivery of products whose pricing, performance and appearance are in accordance with our tradition of high manufacturing standards. 

MISSION

CORE BUSINESS

SALES & SERVICE OF CNC

MACHINES FROM INDIAN

AND OVERSEAS MAKERS.

STOCK & SALE OF

CONVENTIONAL MACHINES INCL

IMPORTS

SELLING OF COMPLETELY TOOLED UP MACHINING

LINES TO VARIOUS OE’S.

MANUFACTURING ARM WITH PDC & 50 +

CNCs

MANUFACTURING DIVISION•This presentation covers the Manufacturing

Capabilities of the Company•This Div is headed by Lt Col (Retd) Shobhit Rai, who is a Mechanical Engineer and PG from IIT Chennai and has served 22 years in Indian Army in the Corps of EME

PAC MANUFACTURING DIVISION (PLANT -1)

Located 300m off NH-2, Sec 59 Faridabad.

Comprehensive Infrastructure in terms of 1500 sqm of prefab shed

Specializing in high pressure Aluminum Die Casting and Machining of Components

ADEQUATE INFRASTRUCTURE

FACILITIES ESTABLISHED

Die casting/Misc

Cold Chamber 300 T machine – 1 Cold Chamber 400 T & 650 T in planning – 1 Each Diesel Furnaces (300 kg/hr Melting Capacity) -1 Electric Furnaces (500kg Holding Capacity) -2 Tool Room Consisting of Centre Lathe, Shaper, Pillar Drill,

Bench Grinder Vices, Tables, Fixtures, Measuring Instruments, gauges DG Sets -300 KVA -1, 200 KVA-1 Overhead Crane (15 Ton)-1 Cooling Plant 150 BTU Air compressors- Two ETP & APCM as per Govt Norms under fabrication Fire Fighting Measures

FACILITIES ESTABLISHED

Machining Centre/Testing

VMC-11 Turning Centres -5 Centre Less Grinder-1 Tool & Cutter Machine-1 Lathe - 1 CMM -1 Profile Projector-1 QA Tools

Machine Type/Model Make Specification Nos.

CNC Turning (DX-150 &100) Jyoti /Tongtai Turning Length – 300mm 03

Turning Dia – 150/100mm

CNC Turning (STC– 200) Jyoti Turning Length – 400 mm 02

Turning Dia - 200 mm

VMC (850) Jyoti/Tongtai X Axis Travel – 850 mm 03

(With four Axis Rotary Table) Y Axis Travel – 500 mm

Z Axis Travel – 500 mm

VMC (720 A) Tongtai X Axis Travel – 720 mm 01

(With four Axis Rotary Table) Y Axis Travel – 500 mm

Z Axis Travel – 500 mm

VMCs (Misc) Jyoti/Tongtai Misc 07

CMM Brown & Sharpe X Axis Travel – 1000 mm 01

Y Axis Travel – 700 mm

Z Axis Travel – 700 mm

Profile Projector 01

PLANT & MACHINERY: PLANT 1

TECHNICAL TEAMDesignation Qualification

M Tech B.E.. M.Com/ B. Com

Diploma

ITI Matric Total

General Manager 1 1

Manager Manufacturing

2 2

Executive Production 4 4

Jr. Executive Production

4 1 5

Executive Q.A. 1 2 3

Jr. Executive Q.A. 1 1

Jr. Executive Store 2 2

Executive Commercial 2 2

Die Casting Operators 2 5 7

CNC Operator (Skilled)

22 6 28

CNC Operator (Semi Skilled)

14 14

Helpers 8 8

Total 1 3 2 8 26 35 80

PROCESS FLOW CHARTALUMINIUM

INGOTS (RAW MTRL)

MELTING IN FURNACE

DEGASSING

PRESSURE DIE

CASTING

FETTLING

SHOT BLASTING

MACHINING ON CNC

FINAL INSPECTION

PACKING & DELIVERY

COLD CHAMBER HPDC

Fully automated systems including Auto Ladle,

Auto Sprayer & Auto Extractor being used.

MACHINING

QA systems followed to obtain accuracy & precision

INSPECTION FACILITIES

CMMProfile Projector

FINISHED COMPONENTS

Shot Weights of up to 2 Kgs & Castings up to 675g machined weight have been casted, fettled, shot blasted, machined & packed after due checks at each stage for complete client satisfaction

VALUED CLIENTS: PLANT 1

M/s Global Auto Limited M/s SPM Auto Palwal M/s Presco Mac

PAC MANUFACTURING DIVISION (PLANT -2)

Estd in 2005, it is located near Maruti Suzuki & Subros at IMT, Manesar.

The plant has good manufacturing, inspection & infrastructure facilities including state of the art CNC turning, machining centers and a standard room.

It has a standby Power backup through 250 KVA silent D.G set.

Machine Type/Model Make Specification Nos.

CNC Turning Automatic

Loader (Double spindle) Takamaz (Japan) Turning Length – 120mm 01

Turning Dia – 210 mm

CNC Turning (DX – 200) Jyoti Turning Length – 500 mm 18

Turning Dia - 350 mm

CNC Turning (DX-100) Jyoti Turning Length – 120 mm 02

Turning Dia – 220 mm

CNC Turning (DX-250) Jyoti Turning Length - 1000mm 01

Turning Dia – 500 mm

VMC (850) Jyoti X Axis Travel – 850 mm 05

(With four Axis Rotary Table) Y Axis Travel – 500 mm

Z Axis Travel – 500 mm

Broach Machine (10 Ton Three Station ) 01

Broach Machine (6 Ton Two Station ) 01

Profile Projector

Contour Tester (Zeiss ) 01

PLANT & MACHINERY: PLANT 2

EQPT MAKE RATING QTY

D.G. Set Caterpillar 250 kVA 01

D.G. Set Sudhir 85kVA 01

Compressor ELGI 12 gf/cm2 02

Compressor kaeser 12Kgf/cm2 01

UTILITIES: PLANT 2 (MANESAR)

TECHNICAL TEAM: PLANT 2

Designation Qualification

B.E.. M.Com Diploma ITI Matric Total

Manager Manufacturing

1 1

Executive Production

4 4

Jr. Executive Production

4 1 5

Executive Q.A. 1 2 3

Jr. Executive Q.A. 1 1

Jr. Executive Store 2 2

Executive Commercial

2 2

CNC Operator (Skilled)

48 6 54

CNC Operator (Semi Skilled)

14 14

Helpers 8 8

Total 2 2 10 50 30 94

PROCESS FLOW CHART: PLANT 2

STUDY COMPONENT

PROCESS DESIGN & TOOLING

RECEIVE RAW MTRL: ALLOY

STEEL & FORGINGS

MACHINING ON CNC

QUALITY INSPECTION

PACKING & DELIVERY

MACHINING

Turning Centres in action at PAC, IMT Manesar

INSPECTION FACILITIES

Zeiss Contour Tester

FINISHED COMPONENTS

High precision & accuracy is the hallmark of components machined by us for the Tier I - O.E. suppliers

VALUED CLIENTS: PLANT 2

Hi Tech Gear Ltd Manesar

Sona Okegawa Precision forging Ltd

Talbros

Alicon Cast Alloy

To Fulfill Customer Requirement

Fast Product Development Cycle

Just in time delivery

Latest Quality Techniques & Equipments

Operator Quality Assurance System

Competitive Cost

OUR COMMITMENT

THANK YOUContact Persons :

MD : Mr Rohit Rai

+91-9810125881

rohitrai@pacindia.net

GM : Lt Col (Retd) Shobhit Rai

+91-8527593403

s.rai@pacindia.net