Corporate GEA Kestner

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Leading Evaporation & Crystallization GEA Process Engineering GEA Kestner ...over a 100 years of Innovative and Creative Solutions BrochureKestner_2.indd 3 28/04/09 17:43:46

Transcript of Corporate GEA Kestner

Page 1: Corporate GEA Kestner

Leading Evaporation & Crystallization

GEA Process Engineering GEA Kestner

...over a 100 years of Innovative and Creative Solutions

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Page 2: Corporate GEA Kestner

Air TreatmentEmission Control Farm Systems

Process EquipmentPharma Systems Refrigeration Mechanical Separation

GEA Kestner

Energy and Farm Technology

Process Technology

Thermal Engineering

Process Engineering

GEA Group

The GEA Group is a global player and the leading provider of technological solutions. With its headquarters in Bochum, Germany and some 250 companies in over 50 countries, the Group employs 20 000 people and generates a revenue of more than 5.2 billion Euro.

The GEA Group is focused on engineering’s two fundamental processes: heat and mass transfers. The GEA Group’s technologies cover the food and dairy processing, chemical and petrochemical, energy and air treatment markets, as well as pharmaceuticals and cosmetics.

Technological excellence serving industrial performance.

The GEA Group is number one in 90% of its markets and technologies

• Over 100 years of expertise in evaporation and crystallization technologies.

• More than 10 000 evaporation and crystallization plants worldwide.

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GEA Kestner

GEA Crystallization

Based in France at the Montigny le Bretonneux site (Paris area), GEA Kestner is part of GEA Process Engineering. The company, with its 170 employees mainly technicians and engineers, generates a revenue of 75 million Euro, two thirds of which come from international contracts. The comprehensive experience and expertise of our teams allow us to constantly invest in innovation in order to help you further improve the quality of your products by simultaneous reduction of your costs and environmental footprint.

Thanks to 100 years of confidence from our customers, GEA Kestner is a worldwide Technology Centre for Evaporation and Crystallization within GEA Group.

GEA Kestner benefits from the support of GEA Crystallization who combines all the know-how and expertise in concentration and crystallization applications within GEA Group. Its major strength lies in its experience and resource sharing. Strong synergies enable us to provide our customers with a complete offer in crystallization and evaporation technologies on a full range of markets and applications.

GEA Crystallization and GEA Group Evaporation & Crystallization Strategic Business Unit achieves approximate sales of 130 million Euro per year. With 355 employees and more than 100 years of experience, we are the world leader in this technology.

Key data • Over 3 000 evaporation plants worldwide • Over 1 500 crystallization plants worldwide • Famous worldwide brands: Kestner, Messo, Niro, Wiegand

Process Engineering Network

Durable synergies to serve our customers.

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DEsirED ProDuCt

unregistered product

registered product

CustomEr sPECifiCAtion

DisCussion/ExChAnGE

tAiLor mADE soLution

KEstnEr DAtAbAsE ~ 1 000 ProDuCts

LAborAtory & PiLot fACiLitiEs

GEA Kestner

stripping - Black liquor - Belgium Crystallization - Sodium Sulfate - Brazil Evaporation - Alumina - China maintenance simulation modular skid units

Expertise

Creative Solutions

Since Paul Kestner took out his patents for the climbing and falling film evaporators in 1897 and 1901 respectively, we have been continuously developing new evaporation and crystallization solutions (DTB, Oslo, forced circulation, induced circulation…).

Our philosophy is to listen attentively to our clients’ needs in order to offer them a personalized and reliable solution. We have carried out more than 1 000 tests on products or families of products of which 150 are now produced in our units around the world.

A complete process portfolio with the best suitable technologies.

14 Labscale and semi-industrial pilots available on our facility

Pilot Results year 1926

• More than 1000 referenced products

• More than 30 new products succesfully tested in our facilities yearly

• Quality control of Crystals: size, purity...

• Corrosion Tests: gravimetric method

Alkalies - Alumina - Acids - Fer t i l izers - Metallurgy - Mining - Oil & Gas - Organics - Power - Pulp & Paper - Waste water & ZLD

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GEA Kestner

stripping - Black liquor - Belgium Crystallization - Sodium Sulfate - Brazil Evaporation - Alumina - China maintenance simulation modular skid units

Expertise

Leading Technologies

• High energy savings: Mechanical vapor recompression (MVR), thermal vapor recompression (TVR), multiple-effects, Multiflash.

• Purification and Salting out

• Corrosive applications

• Environmental footprint reduction

Kestner is your most reliable worldwide partner for the best technology in comprehensive applications.

EvaporationOver the years, GEA Kestner has been developing different evaporation technologies in order to remove a product‘s solvent to increase its concentration and reduce its volume. We propose climbing film, falling film, climbing and falling film, forced circulation and flash evaporator solutions. Our commitment is to offer our customers the most suitable evaporation technology taking into account their market application and the product‘s physical properties (boiling point elevation, viscosity…) and characteristics (impurity content, fouling tendency, foaming tendency).

CrystallizationDifferent types of crystallization units can be proposed: crystallization by concentration, by cooling, by reaction or by equilibrium displacement. For each one of these processes, we are able to provide different technologies: DTB, Oslo, forced circulation, induced circulation. We deeply analyze our customers’ final product specific requirements like granulometry, purity… in order to propose the most suitable solution. GEA Kestner also offers complete packages that include solids / liquids’ separation such as centrifugation, filtration, drying.

stripping - AbsorptionOur technical skills are mostly based on binary distillation, absorption or stripping. The main chemical products for which we are able to provide these technologies are hydrochloric acid, fluorhydric acid, nitric acid and sulphuric acid...

Alkalies - Alumina - Acids - Fer t i l izers - Metallurgy - Mining - Oil & Gas - Organics - Power - Pulp & Paper - Waste water & ZLD

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GEA Kestner

stripping - Black liquor - Belgium Crystallization - Sodium Sulfate - Brazil Evaporation - Alumina - China maintenance simulation modular skid units

Expertise

Engineering & Design

top Level teamOur project team includes senior engineers in comprehensive disciplines such as: process, mechanic, projects, R&D, instrumentation and control, erection, commissioning, 2D and 3D design.

DesignReliability, ergonomics, maintenance approach from design, sustainable development..., these represent the cornerstones for lasting performance. Our experienced engineers and the best calculation and forecasting tools allow us to face up to all your challenges.

Project managementWe ensure that our customers benefit from efficient planning and contract execution. Each day, our teams build plants around the world, with a full commitment to quality and a strong coordination with our clients’ teams.

supply ChainWe have a worldwide supply chain with qualified subcontractors and a long-term relationship which are both essential to ensure your entire satisfaction.

site servicesWe place high importance on supervision during the assembly and commissioning. Performance tests are carried out on site.

hygiene & safetyHygiene and Safety are fundamental issues for us. We are committed to your objective of zero accident.

trainingWe give our customers the skills to take the best benefit from and to enjoy the maximum performance of our plants.

Bringing our customers‘ ideas to life, by combining our experience, our know-how and our ability to listen and dialogue.

• In-house global expertise

• State-of-the art design practices

• Mastery of different calculation codes (ASME, EN, AS, BS, TEMA, GB, CODAP…)

• Tailor made units (up to 1 500 t/h of evaporation)

• Skids & Modular Units

Alkalies - Alumina - Acids - Fer t i l izers - Metallurgy - Mining - Oil & Gas - Organics - Power - Pulp & Paper - Waste water & ZLD

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GEA Kestner

Customer Service

Our very strong commitment to your added value: increasing the production availability of your plants, reducing operating costs, improving the quality of your products, ensuring the reliability of your production.

support to your innovation

• Development of new processes

improvement of your production lines

• Audits

• Plant and process optimization

• Revamping

• Debottlenecking

• Plant safety evaluation

• Energy savings

• Water consumption cut

• Carbone Balance

• Operating cost reduction

After-sales • Spare parts • Technical and process assistance • Maintenance • Documentation • Tele-diagnostic

• Operation assistance

training • 11780740778-accredited centre • Process training • Maintenance training

financing • Financing solutions

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Leading Evaporation & Crystallization

Contact us Reception: +33 (0)130 146 110 - Hotline Services: +33 (0)130 146 187 - [email protected]

Websites www.geakestner.comwww.gea-crystallization.com

GEA CrystallizationGEA Messo PTFriedrich-Ebert-Strasse 13447229 DuisburgGermany Ph +49 2065 903-0 - Fax +49 2065 903 199

GEA Process EngineeringKestner Technology Centre4, rue Jean-Pierre Timbaud, B.P. 8078185 Montigny-le-BretonneuxFrancePh +33 (0)130 146 110 – Fax +33(0)130 070 660

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