Corona Ring Design of ±800kV DC Composite Insulator Based on Computer Analysis

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    Corona Ring Design of 800kV DC Composite Insulator Based on Computer Analysis

    Wenxia Sima, Kun Wu, Qing Yang, Caixin Sun

    Key Laboratory of High Voltage Engineering and Electrical New Technology, Ministry of Education

    College of Electrical Engineering, Chongqing University, Chongqing, China

    Abstract: This paper presents a 3D electric-field

    calculation model of the 800kV DC transmission line

    composite insulators based on finite element method.

    With this 3D model, this paper introduces the effect ofthe tower, transmission lines and the parameters of the

    corona rings on the potential and e-field distribution

    along the composite insulators, and optimizes thecorona ring design in order to control the maximum e-

    field along the insulator surface and corona ring surface.

    Introduction

    The e-field distribution around the ultra high voltage

    transmission line insulators, under dry conditions isgoverned by the geometry and the capacitance

    distribution along the insulator. In the case of ceramicinsulators formed by a string of discs, which have a

    large capacitance, the voltage has a graded distribution

    along the insulator string. This phenomenon helps to

    avoid high electric field strength at or near the ends of

    the string. However, in the case of non-ceramic outdoorinsulators, the permittivity of the material and the shapeof the insulator result in a non-uniform potential

    distribution along the insulator, which produces the high

    e-field strength in the vicinity of both line and ground

    ends[1]-[2].

    Corona rings are used to improve the performance ofthe insulator in a multiple of ways. They can reduce

    corona and the associated audible noise and radio

    interference(RI) and television interference (TVI).

    Corona rings can adjust the voltage distribution along

    the insulator near the ends of the insulator, thereby

    reducing the maximum e-field[3]-[4]. More importantly,

    they can eliminate corona degradation of non-ceramic

    materials. But there are few standards for corona ring

    design up to now. The UHV 800kV transmission line

    is to be built in China. The composite insulator is

    chosen to be the line insulator of this transmission line.Therefore, it is necessary to optimize the corona designof the UHV composite insulator.

    Basis of the 3D E-field Calculation Model

    There are many factors that influence the e-field

    distribution of the transmission line composite

    insulators. The most important factors include:

    1. Geometry of composite insulator, both weather-shed systems, fiberglass rod and electrodes.

    2. Electrical properties of the silicon-rubber and

    fiberglass rod material.3. The dimension and position of the corona rings as

    well as the attachment method.

    4. The geometry and relative positions of theattachment hardware, for example, conductor

    bundles, tower and shielding lines.

    Each of these factors needs to be taken into accountwhen determining the e-field distribution of composite

    insulators. These factors may have more or less effecton the e-field distribution of composite insulators. Fig.1

    gives the section planes of the model used in the

    simulation. The factors mentioned above are all taken

    into consideration.

    Fig. 1 The section planes of the model used in the simulations

    With a commercial finite element software, COMSOL

    Multiphysics, the calculation of the potential and e-fielddistribution along the composite insulator is to solve the

    Possions equations in the whole domain as

    = Vr0 (1)

    The boundary condition between two dielectrics is

    1-4244-0547-5/06/$20.00 2006 IEEE

    2006 Annual Report Conference on Electrical Insulation and Dielectric Phenomena

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    corona ring are considered, which are the R, r and hshown in Fig.5

    Fig.5Corona ring parameters in the model

    Fig.6 and Fig.7 present the potential and e-fielddistribution along the composite insulator with and

    without corona rings. It can be seen from Fig.6 andFig.7 that the potential and e-field distribution along thecomposite insulator is uniform with the corona rings,

    and the maximum fields near both ends are reduced

    rapidly.

    0 2 4 6 8 100

    200

    400

    600

    800

    Distance from the energized end fitting [m]

    Potential[kV]

    With corona rings

    Without corona rings

    Fig.6 Potential distribution along the composite insulator with and

    without corona rings

    0 2 4 6 8 100

    5

    10

    15

    20

    25

    Distance from the energized end fitting [m]

    Electric

    field[kV/cm]

    Without corona rings

    With corona rings

    Fig.7 E-field distribution along the composite insulator with and

    without corona rings

    The purpose of the corona ring optimization is to reduce

    the corona ring size when the maximum e-field on the

    insulator surface and the maximum e-field on the corona

    ring surface are controlled below 4.5kV/cm (the coronainception e-field strength of the insulator) and 22kV/cm

    sepearately (the corona inception e-field strength of the

    corona ring).

    Fig.7 shows that there are four peak e-field strengths

    along the insulator surface. The e-field strength nearenergized end is always larger than that of the ground

    end. Therefore, only 3 e-field strengths are considered

    in this paper, which are the e-field strength at the joint

    of the insulator and the energized electrode, the peak e-field strength along the sheds near the energized end andthe maximum e-field strength on the corona ring of the

    energized end.

    In order to explore the effect of the three different

    parameters, the e-field was computed at different values

    of R, r, and h, as shown in Figures 6, 7 and 8. Twoparameters were fixed while the other vary in a practical

    range. (O stands for the e-field strength at the

    connection of the insulator and the energized electrode, stands for the e-field strength along the sheds near the

    energized end and stands for the maximum e-fieldstrength on the corona ring of the energized end)

    0.7 0.8 0.9 1 1.1 1.2 1.3 1.40

    1

    2

    3

    4

    5

    6

    The corona ring diameter(R) [m]

    Electricfie

    ld[kV/cm]

    Fig.8 The three e-field strengths with variation of R (r=0.4m and

    h=0.2m.)

    0.2 0.3 0.4 0.50

    1

    2

    3

    4

    5

    6

    The semidiameter of the ring tube(r) [m]

    Electricfield[kV/cm]

    459

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    Fig.9 The three e-field values with variation of r. (R=1m and h=0.2m)

    Fig.10 The three e-field strengths with variation of h ( r=0.3m and

    R=1m)It can be concluded from Fig.8 to Fig.10 that :

    1. the e-field strength at the joint of the insulator andthe energized electrode increases with the increaseof R, decreases with the increase of r, increases at

    the beginning and then decreases with the increaseof h.

    2. the peak e-field strength along the sheds near the

    energized end increases with the increase of R. Ithas nothing to do with the other two parameters, r

    and h. When R 0.3m, this e-field strength can be

    controlled below 4kV/cm.

    3. the maximum e-field strength on the corona ring of

    the energized end is mainly associated with r. It

    increases with the increase of r, and keep at the

    same value with the varition of Rand h. When r

    0.05m, this e-field strength can be controlled below

    20kV/cm.To be uniform with the practical situation, the

    parameters R, r and h, utilizing the results above, the

    optimal parameters of the corona ring of the 800kVDC transmission line composite insulators are R=0.3m,

    r=0.1m, and h=0.08m. From Fig. 11, it can be found

    that the maximum electric field on insulator surface is

    4.16kV/cm(Fig.3.7) and that on the surface of the

    corona ring is 18.4kV/cm .

    Fig.11 E-field distribution along the insulator when R=0.4m

    r=0.14m and h=0.2m.

    Conclusions

    1. A 3D potential and e-field calculation model of

    800kV DC transmission line composite insulatorsis established in this paper. The calculation results

    of the 3D model is more accurcate than that of the

    traditional 2D axial symmetry model because there

    are many fators affecting the e-field distribtion.2. The e-field distribtion of the 800kV DC

    transmission line composite insulators is non-uniform. In the energized side, 20% of the arc

    distance sustains about 50% of the applied voltage.

    The corona rings can help the e-field distribution

    of the composite insulator to be uniform,especially near the ends of the insulator.

    3. The parameters of the corana rings play an

    important role in the e-field distribution along theinsulator. With the help of the optimizationcalculation in this paper, the optimized corona ring

    could ensure the safety requirement of the

    electrical performance.

    References:

    [1] Chen Shuting, Li Rilong. The application of composite

    insulators[J]. Insulators and surge arresters, 2004,199(3):8-10.

    [2] W. Sima, F. P. Espino-Cortes, Edward A. Chemey et al.

    Optimization of corona ring design for long-rod insulators using

    FEM based computational analysis[C]. Conference Record of

    the 2004 IEEE International Symposium on Electrical

    Insulation. Indianapolis, IN USA, 2004,9:19-22

    [3] Weiguo Q, Stephen A.S.Electric field and potential distributions

    along dry and clean non- ceramic insulators[J]. IEEE CNF,

    2001, 10: 437-440

    [4] Mao Fenglin, Wang Xuesong. E-field distribution influence of

    corona ring on composite insulator[J]. High voltage technique,

    2000, 26(4):29-42

    Author address: Wenxia Sima, Key Laboratory ofHigh Voltage Engineering and Electrical New

    Technology, Ministry of Education College of Electrical

    Engineering, Chongqing University, Chongqing, China.

    Email: [email protected]

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