CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process...
Transcript of CORN BIO-REFINERIES (DRY) - UnicampCORN BIO-REFINERIES (DRY) 9 billion pounds POET Heat-Free Process...
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CORN BIO-REFINERIES (DRY)
▪9 billion pounds▪POET Heat-Free Process maintains nutritional integrity▪Poultry, cattle, dairy
▪Proprietary low-temperature enzymes▪Total Water Recovery system▪2.6 gal water per gallon ethanol
▪11% of US production, 7% world▪1.6 billion gallons of ethanol per year▪27 production Biorefineries in Eastern and Western Corn Belts
▪550 million pounds▪Distillers corn oil▪Biodiesel production, feed and potential food grade oil
▪Raw starch hydrolysis (no-cook) process ▪Industry-leading gallons per bushel
© 2014 POET Research, Inc. CONFIDENTIAL 18
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POET BIOREFINERIESPOET BIOREFINERIES
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BPX• Low temperature raw starch hydrolysis• Proprietary α- and glucoamylase• Controlled starch hydrolysis
OptionalDry Fractionation
OptionalBeer Fractionation
DDGSCorn oilCO2
millingSimultaneous
saccharification and fermentation
distillation ethanol
BPX PLATFORM
© 2014 POET Research, Inc. CONFIDENTIAL 20
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POET DRY MILL FLOW DIAGRAMUNIT OPERATIONS
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CORN ETHANOL IN THE USA
© 2014 POET Research, Inc. CONFIDENTIAL
▪ Topics
+ Corn, Enzymes, Yeast
+ POET dry-grind ethanol bio-refineries
+ Research at POET (dry-grind process)
+ Future trends in corn ethanol
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PROCESS OPTIMIZATION
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LABORATORY RESEARCH
HTS Laboratory Research mL to L scale (1000×) 10-20× increased throughput
Enables 8 variable modeling Large DoE Accelerates technology roll-out
Predictive Pilot/Biorefinery data/economics Identifies most interactions
© 2014 POET Research, Inc. CONFIDENTIAL 24
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PILOT RESEARCH
Pilot scale 20,000 gal pilot fermentation
Enables Biorefinery effects
• Recycle• Plant atmosphere• Operators vs. Scientists
Predictive Biorefinery data/economics Identifies problems early
© 2014 POET Research, Inc. CONFIDENTIAL 25
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PLANT RESEARCH
Biorefinery Research 550,000-770,000 gal, to 1,000,000 Dedicated PRI Deployment
resource POET Plant Management
involvement Sophisticated data acquisition
Enables Biorefinery process modeling
Economic Value Determined
© 2014 POET Research, Inc. CONFIDENTIAL 26
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CORN ETHANOL IN THE USA
© 2014 POET Research, Inc. CONFIDENTIAL
▪ Topics
+ Corn, Enzymes, Yeast
+ POET dry-grind ethanol bio-refineries
+ Research at POET (dry-grind process)
+ Future trends in corn ethanol
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CORN ETHANOL IN THE USA
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POET - CHANCELLOR
© 2014 POET Research, Inc. CONFIDENTIAL
▪ 120 MM gal facility▪ 2.88 gal/bu for corn
+ California Air Resources Board (CARB) assumes 2.72 gal/bu
+ Reduces farming emissions (per MJ ethanol)
▪ Gas from Sioux Falls Regional Sanitary Landfill+ Dedicated pipeline, credit for methane
emission avoidance
▪ Solid fuel boiler+ Waste wood
▪ Carbon Intensity of 63.88 gCO2e/MJ+ CARB assumes 97.56 gCO2e/MJ
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CARB average sugarcane ethanol plant CI score is 73.40 gCO2e/MJ
0
20
40
60
80
100
120
140
POET Ave(Dry Mill)
POET Best(Dry Mill)
Other(Dry Mill)
Wet Mill,40% Coal
Wet Mill,100% Nat
Gas
Wet Mill,100% Coal
90.4
63.88
98.4105.1
94.52
120.99
gC
O2e
/MJ
© 2014 POET Research, Inc. CONFIDENTIAL
CI VALUES
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CBP, LOW GLYCEROL YEAST
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ALTERNATIVE PRODUCTS-ISOBUTANOL
© 2014 POET Research, Inc. CONFIDENTIAL
Highwater Ethanol, LLC in Lamberton, Minnesota50 MGPY ethanolFAGEN is EPC provider
Luverne, Minnesota22 MGPY ethanol18 MGPY butanolICM is EPC provider
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CELLULOSIC FROM FIBER
© 2014 POET Research, Inc. CONFIDENTIAL
Adding Cellulosic Ethanol (ACE) project in Galva, Iowa35 MGPY starch, 2 MGPY cellulosic
PATHWAY™ Platform, 3-6% increase, pilot scale
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CELLULOSIC CO-LOCATION
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TECHNOLOGY ADOPTION
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SUMMARY
▪ BEST COLLABORATORS IN VALUE CHAIN
▪ CONTINUOUS PROCESS IMPROVEMENT
▪ ITERATIVE BETWEEN LAB AND PILOT
+ DESIGN OF EXPERIMENT TO ENSURE STATISTICAL RELEVANCE
+ STRONG MASS CLOSURE
▪ MATHEMATICAL AND ECONOMIC MODELING
▪ RAPID ROLL-OUT
© 2014 POET Research, Inc. CONFIDENTIAL 36
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THANK YOU!
© 2014 POET Research, Inc. CONFIDENTIAL 37