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Transcript of Copyright © AWWA 2010 Distribution System Energy Management and Operations Optimization System...
Copyright © AWWA 2010
Distribution System Energy Distribution System Energy Management and Operations Management and Operations
Optimization System Optimization System Implementation at Gwinnett CountyImplementation at Gwinnett County
Distribution System Energy Distribution System Energy Management and Operations Management and Operations
Optimization System Optimization System Implementation at Gwinnett CountyImplementation at Gwinnett County
Brian M. Skeens, P.E.Brian M. Skeens, P.E.Brian M. Skeens, P.E.Brian M. Skeens, P.E.
AcknowledgementsAcknowledgements
≈ Neal Spivey, Gwinnett County
≈ Angela Dotson, Gwinnett County
≈ Derceto
Need for Real Time Energy OptimizationNeed for Real Time Energy Optimization
Rising Energy Costs – (Second largest cost behind labor)
Manage energy cost in real-time rate environment– Many systems have option of real-time hourly pricing– Systems in deregulated markets can negotiate rates and structure
Reduce energy use (and GHG emissions)– 85% energy use is pumping - manage pumping for best efficiency
Operate more consistently to best utilize & protect assets– Do not breach system constraints (pressures, etc)
Typical Power Use in a Water System Typical Power Use in a Water System
Range of SolutionsRange of Solutions
≈ Capital equipment upgrades
≈ Standard operating procedures (SOPs) development
≈ Partial automation (PLC coordination)
≈ Full, real time automation (Energy Management Operations System)
≈ Understand potential savings and calculate the payback period for capital costs
Cost Reduction TechniquesCost Reduction Techniques
≈ Moving Energy (kWh) in Time (Energy Load Shifting)
≈ Reducing (peak) Demand Charges (kW)
≈ Generating Efficiency Gains Selecting most efficient pumps or
combination of pumps≈ Selection of lowest production
cost sources of water≈ Selection of lowest cost transport
path for water Pump lifecycle costs
Why a Real Time Optimization System?Why a Real Time Optimization System?≈ Interfaces directly to existing SCADA with minimal equipment,
instrumentation or hardware changes≈ Operational tool to schedule pumps/valves to achieve lowest overall
cost (without breaching constraints)≈ Solves mass-balance first (i.e. must deliver water)≈ Aims to minimize costs of energy (best use of off-peak rates)≈ Aims to maximize energy efficiency of pumps (BEP)≈ Can improve water quality by managing turnover≈ Runs in real time – Like an autopilot≈ Recalculates schedule (next 24-48 hours) every 1/2-hour, adapting to
changing conditions of the day≈ Energy Management and Operations (EM&O) Optimization System
takes max advantage of off peak rates
Energy Load ShiftingEnergy Load Shifting
Max Peak-Time kW (May 2006)
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Peak kW ReductionPeak kW Reduction
Target the Highest Efficiency PumpsTarget the Highest Efficiency Pumps
Chooses Efficient Pump CombinationsChooses Efficient Pump Combinations
Pump Efficiency ImprovementsPump Efficiency Improvements
Typical Real Time Optimization Project OverviewTypical Real Time Optimization Project Overview
≈ Phase 1 – Feasibility Study: 3 months
≈ Phase 2 – Detailed Design: 4 months≈ Phase 3 – Implementation 8 months
SW Configuration /FAT (6 months) Field Installation/SAT (2 months)
≈ Phase 4 – Ongoing Support and Maintenance
Derceto AQUADAPT Utility Case StudiesDerceto AQUADAPT Utility Case Studies
Energy Management InstallationsTotal Utility Population
Served
Annual Savings(US$)
Energy Cost Savings(%)
Annual CO2 Reduction
(Ton)
East Bay Municipal Utility District, Oakland CA (2004) 1.3 M $370k 13% 800
Eastern Municipal Water District, Perris CA, Stage 1 (2006) 0.6 M $125k 10% 300
Eastern Municipal Water District, Perris CA, Stage 2 (2007) 0.6 M $150k 15% TBA
Washington Suburban Sanitary Commission, Laurel MD (2006) 1.7 M $775k 11% 4,500
WaterOne, Kansas City KS (2006) 0.4 M $800k 20% 4,800Region of Peel, ON (2009)* 1.1 M ~1M+* 16% TBA
Gwinnett County, GA (2009)* 0.4 M ~$460k* 10% TBA
* Estimated savings on recent Installations
Gwinnett County, GeorgiaGwinnett County, Georgia
800,000 Population Served 2 Water Filtration Plants, 145 MGD Peak Demand 8 Pressure Zones,19 Storage Tanks, 9 RCVs 17 Pumping Plants with 44 Pumps $ 4.6 M power cost in 2006
Gwinnett Optimization DriversGwinnett Optimization DriversNeal Spivey, Director of Water Production quoted their key operational drivers for pursuing an optimization project as being:
≈Operational Consistency Overall objectives of distribution system operation were met, but Each operator had his own preference for an operational scheme
≈Asset Management Required better information on pump efficiency, run hours, lead-lag, so better pump schedule
selection based on “best fit” could be made coincident with Gwinnett’s Asset Management concept.
≈Energy Cost and Usage Power cost and the economy were both considerations. Cost was $4.6 M in 2006 and anticipated $ 6.1 million in 2010 Energy management and cost reduction were prudent strategies
Real-Time Market PricesReal-Time Market Prices
2007 Analysis of Options2007 Analysis of Options
≈ Optimization feasibility study completed by CH2M HILL and Derceto concluded: Short Term: Savings estimated at $235k of “Incremental
Energy” Long Term: Savings on “Standard Bill” Risk Mitigation: Operating on real-time market Other Savings: Pump operating efficiency gains Other Benefits: Water turnover, predictable operation &
planning
Will Take Advantage of Real-Time Energy PricingWill Take Advantage of Real-Time Energy Pricing
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Derceto Raw Water Storage Min/Max Raw Lanier Storage
Raw Pumping – Summer Alt 1Raw Pumping – Summer Alt 1
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Historical Raw Pumps from SC intake Derceto Raw Pumps from SC intake Day Ahead Price
Derceto Raw Water Storage Min/Max Raw Lanier Storage
Raw Pumping – Summer Alt 2Raw Pumping – Summer Alt 2
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Derceto Lanier FP Flow Rate Historical Lanier FP Flow Rate Day Ahead Price
Derceto Lanier CW Storage Historical Lanier CW Storage Min/Max CW Storage
Lanier FP Flow & CW Storage – SummerLanier FP Flow & CW Storage – Summer
WFP Flow Rate Change ExampleWFP Flow Rate Change Example
2008 Detailed Design2008 Detailed Design≈ Gwinnett decided to proceed with an optimization
system design and implementation project Based on industry proven software solution (Derceto
Aquadapt) Timing driven by budget availability (drought / economy)
≈ Key elements of detailed design phase included: Operational workshops and constraints specification Hydraulic modeling/analysis and pump curve calibration Review of optimization benefits (savings estimate
updated to $400k+) and revised operating strategies Energy management software configuration
specification SCADA / HMI interface & IT design Project WBS, schedule and implementation timelines
Paul West/ATL worked in NZ with Derceto during Detailed Design
HAZOP Meeting & Constraints HAZOP Meeting & Constraints≈ Hazards and Operability (HAZOP) Workshops≈ HAZOP Summary≈ Constraints for each Asset at All Facilities
Reservoir operating levels Pressure constraints Pump station constraints Valve constraints WFP constraints Other constraints Other modes of operation
≈ Fill Valves Recommendations
Example Calibrated Pump CurveExample Calibrated Pump Curve
VFD Pump Curve RecalibrationVFD Pump Curve Recalibration
Efficiency Improvements Analysis Efficiency Improvements Analysis
EM&O DETAILED DESIGN - Savings ReviewEM&O DETAILED DESIGN - Savings Review
Original projected ROI of 32 months Projected energy cost increase 32% since study
Annual Energy Bill Savings Type $ Savings % Savings
$4.6 M Load Shifting $ 235K 5.1%
Efficiency Gains $ 160K 4.0%
TOTAL $ 395K 9.1%
Annual Energy Bill Savings Type $ Savings % Savings
$6.072 M Load Shifting $ 300K 3.5%
Efficiency Gains $ 160K 4.0%
TOTAL $ 460K 7.5%
2009 Implementation2009 Implementation≈ Key elements of implementation phase;
Aquadapt software configuration Optimizer server hardware procurement Integration with calibrated hydraulic model Transdyn SCADA / HMI interface testing Transdyn RTU/PLC updated for optimization operating mode Set-up robust “real-world” test environment for factory acceptance testing (FAT) On-site installation and operator training and site acceptance testing (SAT)
Key Aquadapt ModulesKey Aquadapt ModulesWater Utility
SCADA System
PC on LAN
Application Manager218
PC onLAN
Dashboard210
OPC
Current day / real-time
Data Cleaner206
SCADA Interface203
PC onLAN
Operator Panel201
Operations Simulator209
Hydraulic Model208
Primary Database (Live Server)
Backup Database
GCDWR Operator Panel – Lanier Central High Service PumpsGCDWR Operator Panel – Lanier Central High Service Pumps
2009 Implementation2009 Implementation
≈ Deliverables Fully configured, tested and implemented energy
management and operations optimization system Fully trained operations team (certification contact hours) Fully documented implementation project and user guides
Overall Outcomes Overall Outcomes
≈ Aquadapt software has basically run the Gwinnett County system since December 2009, with few surprises or difficulties.
≈ Settings have been modified quickly to correct competing actions (too many pumps for conditions, etc).
≈ Support has been excellent. ≈ Project is a good story to tell (public relations).≈ Initial evaluation of savings from the first 4 months of 2010
(compared to 2009): Total system pumping ~ 11 MGD more Energy bills are ~$100,000 lower, so far Expecting much more savings as water demand increases
Preliminary Savings ResultsPreliminary Savings Results
Preliminary Savings ResultsPreliminary Savings Results
Preliminary Savings ResultsPreliminary Savings Results
Preliminary Savings ResultsPreliminary Savings Results
Preliminary Savings ResultsPreliminary Savings Results