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Project: Time and Motion Study

Sr. No. Activity Duration (in minutes)A Floor Operations

1 Truck docks at loading bay 1 min 5 secs

2 Seal checked and broken 5 min

3 HPT moves till truck 15 secs

4 HPT moved to Inbound Staging Area 45 secs

5 Segregating and Checking of SKUs 11.5 mins

6 HPT brought to pallet for put-away 30 secs

7 Pallet moved till Rack 30 secs

8 Writing Location on boxes 15 secs

9 Put-away using Reach Truck 1 min 30 secs

Total 21.3

B System Process

10 Uploading of Locations in CIEL 10 mins

Total 31.3

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(Grohe: Inbound Process)

Duration (in secs) Manpower

65 1

300 1

15 1

45 1

690 1

30 1

30 1

15 1

90 1

1280

600 1

1880

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Sr. No.

A

1

2

3

4

5

6

B

7

8

9

C

10

11

D

1

23

E

1

2

3

4

5

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Activity Total Time (IManpower

Floor OperationsPicking

Pallet fixing 1 1

Movement for checking Box No. 4 1

Checking Box No. and moving to pallet 16 1

Taping incase the box is open 55 sec 1

Moving to Picking Staging Area 2 1

Writing Store Name and Order No. and pasting the sticker 4 1

Checking

Checking quantity and MRP label 12 1

MRP Label printing & Sticking 1440 1

Scanning of all pieces in excel (in case damage piece or short or excess) 4 1

Packing

Packing 7

Plastic wrapping & Strapping 4

System Process

System Process

CIEL entry and Celio WMS entry 10

EAN upload 10Checking Order Summary and other details if status reverts to 35 10

Floor Operations

Despatch

Stock Transfer Note( SAS) 2

Packing List generation 2

Stamp and Signature on LR 1

Filling details by transporter and stamp on sticker 10

Putting billing rolls in a box and taping it

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TITLE: TIME AND MOTION STUDY LOCATION:

FLOOR OPERATIONS

A PICKING

1 Pallet fixing 60 1 0.79%

2 Movement for checking box no 240 1 3.16%

3 Checking box no & moving to pallet 960 1 12.64%

4 Taping in case the box is open 55 1 0.72%

5 Moving to picking staging area 120 1 1.58%

6 Writing store name & order no; pasting sticker 240 1 3.16%

1675

B CHECKING

7 Checking quantity and MRP label 720 1 9.48%

8 MRP Label printing & Sticking 1440 1 18.97%

9 Scanning of all pieces in excel (in case damage piece or

short or excess) 240 1 3.16%

2400

C PACKING

10 Packing 420 1 5.53%

11 Plastic wrapping & Strapping 240 1 3.16%

SYSTEM PROCESS

D SYSTEM PROCESS

1 CIEL entry and Celio WMS entry 600 1 7.90%

2 EAN upload 600 1 7.90%3 Checking Order Summary and other details if status

reverts to 35 600 1 7.90%

FLOOR OPERATIONS

E DISPATCH

1 Stock Transfer Note( SAS) 120 1 1.58%

2 Packing List generation 120 1 1.58%

3 Stamp and Signature on LR 60 1 0.79%

4 Filling details by transporter and stamp on sticker 600 1 7.90%

5 Putting billing rolls in a box and taping it 24 1 0.31%

6 Opening gate on the Bay 53 1 0.69%7 Moving the pallet to the truck 57 1 0.75%

8 Mounting the box on truck 20 1 0.26%

1054

TOTAL 7589

KUEHNE+NAGEL

SR NO ACTIVITYTIME

(IN SECS)MANPOWER %