Copy of Cookers Service Manual
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Transcript of Copy of Cookers Service Manual
CATEGORY SECTION/COMPONENT
Gas 0 Flame
Gas 1 Oven Gas Heating Elements
Gas 2
Gas 3 Gas Leak
Gas 3 Gas Valve
Electrical 4 Ignition
Electrical 4 Ignition
Electrical 4 Ignition
Electrical 5 Fan
Electrical 5 Turnspit
Electrical 6 Induction hob
Electrical 7 Signal Lamp
Electrical 7 Hot Surface(Residual Heat) Indicator
Electrical 8 Timer
Electrical 8 Timer
Electrical 9 Oven Light
Electrical 9 Oven Light
Mechanical 10 Hinge
Mechanical 10 Hinge
Mechanical 10 Knobs
Electrical 11 Hob Electrical Heating Elements
Electrical 11 Hob Hilight Heating Elements
Electrical 15 Hilight Heating Elements
Electrical 12 Cooking Electrical 12 Cooking
Electrical 13 Oven Electrical Heating Elements
Electrical 13 Oven Elc. Heating Elements
Electrical 14 Hob Heating Elements
Mechanical HandleTransport Side panels (freestanding cooker)Transport Side panels (built-in cooker)Transport Warmer Drawers and railsTransport Fixed and flap Drawers Mechanical Wire& Catalytic ShelvesMechanical Tip-over bracketTransport SEE: Front & rear plinthTransport Oven doorTransport Cooktop ( gas )Transport Cooktop ( electrical )Transport Cooktop ( ceramic )Transport Front PanelTransport Rear panel
VESTEL COOKING APPLIANCES SERVICE MANUAL
SEE PAGE:
Flame Failure Device ( FFD ) Problems
SEE:
SEE:
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FREE-STANDING
PROBLEM(S)GAS GAS&ELC ELECTRIC
Hob burners :Noisy burning /Sooting/ Yellow tip X X
Oven/Grill burner not working/fading X X
Oven / Hob FFD not working X X X X X
Gas Leak from Collector X X
Gas valve stucking X X
Ignitor not turning on/off X X
Ignitor button not working X X
Ignitor not flaming X X
Fan not working/noisy/ hitting its cover X X X X
Turnspit motor not working X X X X
Hob doesnt work / Induction hob display errors
Signal lamp not working / blinking X X X X
Residual Heat Indicator not working X
Digital Timer not working/Timer buttons stucking X X X X X
Timer circuit stays open / closed X X X X X
Oven light not turning on/off X X X X X
Oven light button not working X X X X XX X
Oven/Hob Hinge noisy X X
Knob stays locked/broken/loose/knob gasket loose X X X X X
Hotplate(s) doesnt work X X
Highlight heaters doesnt work X X
Touch control display errors
Unhomogenious cooking/ Long cooking period X X X X X
Appliance doesnt work at all X X X X X
Top/Bottom/Grill Heating Element not working X X X X
Ring (Circular) Heating Element not working X X X X
Regulator(s) doesnt work X X X
Oven door handle loose/broken X X X X X
Damaged ( how to change ) X X X X
Damaged ( how to change )
Damaged ( how to change ) X X X X
Damaged ( how to change ) X X X X
Damaged ( how to change )
Oven turning over
Damaged ( how to change ) X X X X
Damaged ( how to change ) X X X X
Damaged ( how to change ) X X
Damaged ( how to change ) X
Damaged ( how to change ) X X
Damaged ( how to change ) X X X X
Damaged ( how to change ) X X X X
VESTEL COOKING APPLIANCES SERVICE MANUAL
BUILT-IN OVEN
CERAMIC
Cooktop lid angle less than 90°/more than 100°
BUILT-IN SETS GAS HOBS
4GAS
X X X
X X X X XX X XX X XX X XX X XX X X
X XX X
X XX XX XX XX XX X
X X XX X X
X X X X X X XX X XX X X X
XX XX X X X X X X XX XX X
X X XX X
X XXX
XX X
X X X XX X XX X X
X X XX X X
ELECTRIC HOBS
CERAMIC HOBS
INDUCTION HOBS
SINGLE OVEN+HOB
COMBINED OVEN+HOB
3GAS 1ELC.
GAS-ON-GLASS
Gas component problems
Flame Problems ( HOBS )
REPLACE THE BURNER BODY, BURNER HEAD AND BURNER CAPS.
BE SURE THEY ARE CO-CENTRIC.
CORRECT THEIR POSITION. ALSO CHECK THAT : THE TOP SURFACE OF THE PAN SUPPORTS SHOULD
REMAIN 16-20 mm HIGH FROM THE BURNER PORTS.
IF THE PAN SUPPORT IS TOO CLOSE TO THE BURNERS OR IF THEY ARE DISTORTED, REPLACE THEM WITH
NEW ONES.
NO
USE CORRECT GAS/PRESSURE COUPLE WITH THE APPLIANCE.
PERFORM A GAS CONVERSION IF NECESSARY. REFER TO "GAS CONVERSIONS" IN USER MANUAL
IS THE GAS TYPE / PRESSURE SUITABLE AS SHOWN ON THE RATING PLATE OF THE APPLIANCE?
DO THE INJECTORS CONFORM GAS/PRESSURE VALUES INDICATED IN THE TABLE IN THE USER MANUAL?
CHANGE THE INJECTORS WITH CORRECT ONES. ALSO , ADJUST THE FLAMES IN THE MINIMUM
POSITION FOR MAXIMUM PERFORMANCE.
YES
NO
ARE THE BURNER HEADS AND BURNER CAPS MISPLACED?
YES
ARE THE PAN SUPPORTS INCORRECTLY PLACED / DISTORTED?
NO
YES
ARE THE INJECTOR HOLES PARTIALLY/FULLY COVERED WITH DEBRIS, SPILLED FOOD ETC.?
YES
CHANGE THE INJECTORS ( SEE BELOW ) DO NOT TRY TO CLEAN THEM.
( WHILE CHANGING THE INJECTOR , PAY ATTENTION THAT THE EXCESS OF THE DEBRIS DOES NOT FALL
INTO THE BURNER CUP HOLE. )
NO
HOB BURNERS PROBLEMS :
NO
IS THE APPLIANCE INSTALLED AS INSTRUCTED IN THE USER MANUAL?
REINSTALL THE APPLIANCE ( AS INDICATED IN USER MANUAL )
THE CREEPS AND CLEARANCES IN THE USER MANUAL STATE THE OPTIMUM DISTANCES REQUIRED FOR THE
SAFETY AND PERFORMANCE OF THE APPLIANCE.
NO
YES
IS THE APPLIANCE OPERATING IN A DUST ENVIRONMENT?
NO
IS THE VENTILATION INSUFFICIENT?
YESDUST IN THE SURROUNDING AREA MAY RESULT IN
SOOTING. THE BURNERS REQUIRE FRESH AIR FOR OPERATING.
YES
VENTILATION MUST BE IMPROVED TO ENSURE SAFE OPERATION.
NO
IS THE APPLIANCE OPERATING IN AN ENVIRONMENT WHERE IT IS SUBJECTED TO
AIR CURRENTS STRONGER THAN 1m/s?
YES THIS APPLIANCE IS DESIGNED FOR NON-PROFESSIONAL INDOOR USE.
AIR CURRENTS STRONGER THAN 1m/s WILL RESULT IN INSTABILITY OF THE FLAMES.
HOW TO CHANGE HOB INJECTORS : You will need a 7mm wrench and a cross-tip (X) screwdriver.
1- Remove the pan supports, burner cap and burner head.2- Unscrew the injectors with the wrench.
3- Screw the injectors from spare set to the relevant burners. 4- Replace the pan supports.
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REPLACE THE BURNER BODY, BURNER HEAD AND BURNER CAPS.
BE SURE THEY ARE CO-CENTRIC.
CORRECT THEIR POSITION. ALSO CHECK THAT : THE TOP SURFACE OF THE PAN SUPPORTS SHOULD
REMAIN 16-20 mm HIGH FROM THE BURNER PORTS.
IF THE PAN SUPPORT IS TOO CLOSE TO THE BURNERS OR IF THEY ARE DISTORTED, REPLACE THEM WITH
NEW ONES.
USE CORRECT GAS/PRESSURE COUPLE WITH THE APPLIANCE.
PERFORM A GAS CONVERSION IF NECESSARY. REFER TO "GAS CONVERSIONS" IN USER MANUAL
CHANGE THE INJECTORS WITH CORRECT ONES. ALSO , ADJUST THE FLAMES IN THE MINIMUM
POSITION FOR MAXIMUM PERFORMANCE.
CHANGE THE INJECTORS ( SEE BELOW ) DO NOT TRY TO CLEAN THEM.
( WHILE CHANGING THE INJECTOR , PAY ATTENTION THAT THE EXCESS OF THE DEBRIS DOES NOT FALL
INTO THE BURNER CUP HOLE. )
REINSTALL THE APPLIANCE ( AS INDICATED IN USER MANUAL )
THE CREEPS AND CLEARANCES IN THE USER MANUAL STATE THE OPTIMUM DISTANCES REQUIRED FOR THE
SAFETY AND PERFORMANCE OF THE APPLIANCE.
DUST IN THE SURROUNDING AREA MAY RESULT IN SOOTING.
THE BURNERS REQUIRE FRESH AIR FOR OPERATING.
VENTILATION MUST BE IMPROVED TO ENSURE SAFE OPERATION.
THIS APPLIANCE IS DESIGNED FOR NON-PROFESSIONAL INDOOR USE.
AIR CURRENTS STRONGER THAN 1m/s WILL RESULT IN INSTABILITY OF THE FLAMES.
back
Gas component problems
Flame Problems ( OVEN )
USE CORRECT GAS/PRESSURE COUPLE WITH THE APPLIANCE. PERFORM A GAS CONVERSION IF NECESSARY.
REFER TO "GAS CONVERSIONS" IN THE USER MANUAL
IS THE GAS TYPE / PRESSURE SUITABLE AS SHOWN ON THE RATING PLATE OF THE APPLIANCE?
ARE THE INJECTORS CONFORMING GAS/PRESSURE INDICATED IN THE TABLE IN THE USER MANUAL?
CHANGE THE INJECTORS WITH CORRECT ONES. ALSO , ADJUST THE FLAMES IN THE MINIMUM POSITION FOR
MAXIMUM PERFORMANCE.
YES
NO
IS THE OVEN EXHAUST FLUE BLOCKED?YES
NO
ARE THE HOLES ON THE BURNER CRADLE BLOCKED WITH EXCESSIVE NUMBER OF PANS
ETC. STORED IN THE WARMING DRAWER?
YES THE HOLES SUPPLY THE FRESH AIR REQUIRED FOR THE OVEN BURNER. THERE MUST BE A GAP OF AIR UNDER THE BURNER CRADLE FOR SAFE
OPERATION OF THE BURNER.
IS THE VENTURI OPENING ON THE REAR PART OF THE BURNER BLOCKED WITH MATERIALS -SUCH
AS INSULATION, CABLES, DIRT ETC?
NO
YESREMOVE ANYTHING THAT BLOCKS THE VENTURI.
NO
Oven Gas Grill Burner fading :
NOOPEN THE DOOR IN THE CORRECT POSITION.
DOES IT SOLVE ?IS THE OVEN DOOR IN CORRECT POSITION
FOR GRILLING ( OVEN DOOR MUST BE OPEN 15° ANGLE TO THE VERTICAL ) ?
IS THE GRILL HEAT COVER MOUNTED UNDER FRONT PANEL BEFORE GRILLING ?
REPLACE THE GRILL HEAT COVER IN THE CORRECT POSITION ( DOOR OPENED15° ANGLE WITH VERTICAL )
YES
YES
CHECK THE FFD DEVICE IS WORKING ?
NO
NO
NO
Gas grill fading when you take off
your hand from the button
Gas grill fading some time later PLEASE REFER TO
FFD PROBLEMS CHAPTER
SEE : CHANGING OVEN BURNER INJECTORS
SEE : CHANGING GRILL BURNER INJECTORS
PLEASE REFER TO FFD PROBLEMS CHAPTER
CHECK THE FLAME STABILITY AND QUALITY :IS THE GAS TYPE / PRESSURE SUITABLE AS
SHOWN ON THE RATING PLATE OF THE APPLIANCE?
USE CORRECT GAS/PRESSURE COUPLE WITH THE APPLIANCE. OR CHANGE THE INJECTORS WITH THE
ONES SUPPLIED IN THE SPARE SET
YES
YES
NO
CHECK IF THE GRILL BURNER DEFECTIVE :
CORRECT ! !!! FAULTY
IF THE ASSEMBLY OF THE OVEN THERMOCOUPLE IS NOT CORRECT ; PLEASE REASSEMBLE.
REMOVE ANYTHING THAT BLOCKS THE FLUE FROM OPERATING.
IS THE VENTURI OPENING ON THE REAR PART OF THE BURNER BLOCKED WITH MATERIALS -SUCH
AS INSULATION, CABLES, DIRT ETC?
REMOVE ANYTHING THAT BLOCKS THE VENTURI.
ARE THE INJECTOR HOLES/BURNER PORTS PARTIALLY/COMPLETELY BLOCKED BY DEBRIS,
SPILLED FOOD ETC?YES
NO
CHANGE THE OVEN BURNER INJECTORS OR CLEAN THE BURNER PORTS.
IF YOU OBSERVE RUST ON THE BURNER BODY, REPLACE THE BURNER WITH A NEW ONE.
CORRECT WRONG
CHECK THE REAR PART OF THE VENTURI IN CONTACT WITH THE INJECTOR HOLDER? (WE
ADVISE YOU TO CHECK WITH A SMALL MIRROR)
NO
YES
IF WRONG CONNECTION ; CHANGE THE GRILL BURNER
IS THE BURNER ASSEMBLY BRACKET ALIGNED WITH THE TOP PART OF THE CAVITY?
THERE ARE TWO HOLES ON THE TOP OF CAVITY. FOR GRILL BURNER ASSEMBLY.; THE REAR HOLE
IS THE CORRECT ONE.
FRONT
CORRECT
WRONG
NO
YES
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Gas component problems
Thermocouple ( FFD ) not working
FOR THERMOSTATIC OVENS, THE NUT SHOULD NOT BE FIXED
NEITHER TOO FAST NOR TOO LOOSE. FOR BEST CONNECTION, SCREW THE NUT AS HARD AS YOU CAN WITH YOUR HAND, AND
SCREW AN ADDITIONAL 1/4 TURN WITH THE WRENCH.
YES
FOR NON-THERMOSTATIC OVENS, THE FAST-ON TERMINAL SHOULD BE PROPERLY ATTACHED TO THE VALVE. THE EARTH
LINE OF THE THERMOCOUPLE (BARE BRASS WIRE) SHOULD BE SCREWED TO ANY SUITABLE PLACE ON THE CHASIS.
THE HOB THERMOCOUPLES SHOULD BE PROPERLY ATTACHED TO THE VALVE BY COAXIAL CONNECTION
YES
Put a silicon washer inside of the knob which you see ignition problem. You can use one of the below parts. You can order them as a spare part. 42058220 –KNOB FEED GASKET (SHORT)42058221 – KNOB FEED GASKET (LONG)
WHEN YOU TAKE OFF THE KNOB AND PRESS THE SPINDLE WITH YOUR HAND, DOES THE FFD
OPERATE CORRECTLY?
IS THE SURFACE OF THERMOCOUPLE COVERED WITH DEBRIS OR SPILLED FOOD?
CLEAN THE SURFACE OF THE THERMOCOUPLE. OR CHANGE THERMOCOUPLE
NO
YES
OPEN THE COOKTOP. IS THERE A PROBLEM WITH THE CONNECTION OF
THE THERMOCOUPLE?
NO
YES
ARE THE THERMOCOUPLES ATTACHED TO THEIR CORRESPONDING VALVES?
NO
NO
FOR THERMOSTATIC OVENS, THE COPPER TUBE OF THERMOCOUPLE SHOULD NOT BE BENT SHARPLY.
THE ISOLATION ON THE WIRE OF THE THERMOCOUPLE SHOULD NOT BE STRIPPED ALONG ITS LENGTH.
IS THERE WISIBLE DAMAGE ON THE WIRES OF THE THERMOCOUPLE?
EACH THERMOCOUPLE SHOULD BE ASSEMBLED TO ITS BURNER VALVE.
(E.G. WHEN THE AUXILLIARY BURNER THERMOCOUPLE IS ATTACHED TO RAPID BURNER VALVE, BOTH AUX. AND RAPID
BURNERS WILL NOT OPERATE.)
CHANGE THE THERMOCOUPLE
WHEN YOU CHANGE THE THERMOCOUPLE AND APPLY FLAME EXTERNALLY, DOES THE
THERMOCOUPLE OPERATE CORRECTLY?
YES
CHANGE GAS VALVES ( FOR FREESTANDING COOKERS )
NO
YES
REPEAT THE SAME PROCEDURE BY ASSEMBLING THE THERMOCOUPLE TO THE BURNER. CHANGE THE OVEN BURNER
NOT OKEY
FOR OVEN FFD
FOR HOB !
CHANGE GAS VALVES ( FOR HOBS )
CHANGE THE GRILL BURNER
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Gas component problems
GAS LEAK
CHANGE THE MANIFOLD ( FOR FREESTANDING COOKERS )
NO
CHANGE THE VALVE.DO NOT TRY TO RE-ASSEMBLE THE VALVE ! (THE GAS
VALVES HAVE NO SERVICEABLE COMPONENTS INSIDE)
IF YOU OBSERVE BUBBLES ON THE VALVE OR BURNER CONNECTION NUTS ; APPLY SOME TORQUE ON THE NUTS TO FIX THEM (NOT MORE THAN 1/2 TURNS).
NO
REPLACE THE GAS CONNECTION EQUIPMENT WITH THE CORRECT ONES. ( NEVER ATTEMPT A CONNECTION EQUIPMENT OLDER THAN 2 YEARS )
REFER TO THE "GAS CONNECTION" CHAPTER IN USER MANUALTO LEARN YOUR LOCAL REQUIREMENTS, CONTACT YOUR LOCAL GAS
DEALER.
ARE THE GAS CONNECTION EQUIPMENT IN ACCORDANCE WITH THE NATIONAL AND LEGAL
REQUIREMENTS?
CHECK THE GAS DELIVERY TUBE WITH SOAP WATER
CHANGE THE GAS CONNECTION COMPONENTS (NUTS/PIPES/SEALS)
YES
YES
OPEN THE COOKTOP WHEN YOU APPLY SOAP WATER ON THE
MANIFOLD BODY DO YOU OBSERVE BUBBLES?
NO
YES
WHEN YOU APPLY SOAP WATER ON THE GAS VALVES, DO YOU OBSERVE BUBBLES ON/BELOW
THE VALVE?
NO
YES
WHEN YOU APPLY SOAP WATER ON THE ALUMINUM GAS DELIVERY PIPES, DO YOU
OBSERVE BUBBLES? (ESPECIALLY ON THE VALVE AND BURNER END OF THE PIPE)
YES
IF YOU OBSERVE THE BUBBLE ON THE PIPE ITSELF ; CHANGE THE GAS DELIVERY PIPE.
APPLY SOAP ON BUBBLES AROUND THE BOTTOM PART OF THE INJECTOR.
TURN ON THE VALVE AND BLOCK THE INJECTOR WITH YOUR FINGER.
NO
IF YOU SEE BUBBLES AROUND THE BOTTOM OF THE INJECTOR ; FASTEN THE INJECTOR OR CHANGE IT WITH A NEW ONE
DO YOU OBSERVE BUBBLES ON THE TUBE OR ON THE APPLIANCE/GAS NETWORK END OF THE TUBE?
SEE : CHANGING GAS DELIVERY TUBES FOR OVEN
SEE : CHANGING GAS DELIVERY TUBES FOR HOB
CHANGE THE MANIFOLD ( FOR HOBS )
SEE : HOW TO CHANGE GAS VALVES FOR OVEN
SEE : HOW TO CHANGE GAS VALVES FOR HOB
SEE : CHANGING GAS DELIVERY TUBES FOR OVEN
SEE : CHANGING GAS DELIVERY TUBES FOR HOB
back
Gas component problems
NOTE: BEFORE REFERRING TO IGNITION PROBLEMS, PLEASE REFER TO FLAME PROBLEMS FIRST. IF THE CIRCUMSTANCES DESCRIBED IN "FLAME PROBLEMS" DO NOT MATCH YOURS, THEN REFER TO IGNITION PROBLEMS.
Ignition problems :
FOR HOBS, THE SPARK SHOULD OCCUR FROM
THE ELECTRODE TIP TO THE BURNER CAP.
YES
CORRECT THE WIRING CONNECTIONS OF TERMINAL BOX AND IGNITION BOX.
Please see circuit diagrams
YES
CHANGE THE ELECTRODE.ARE THERE VISIBLE CRACKS ON THE
ELECTRODE SURFACE?
IS THE ELECTRODE SURFACE COVERED WITH DEBRIS, SPILLED FOOD ETC.?
CLEAN THE ELECTRODE AND BURNER SURFACE OR CHANGE THE ELECTRODE.
NO
YES
OBSERVE THE SPARK: DOES THE SPARK OCCUR SIDEWAYS OR
TOWARDS THE BASE OF THE ELECTRODE?
NO
YES
IS THE TERMINAL BOX AND IGNITION BOX WIRING IN ACCORDANCE WITH THE ELECTRICAL WIRING
DIAGRAM ?
NO
NO
CHECK IF THE ELECTRICAL PROPERTIES OF THE NETWORK : (VOLTAGE, FREQUENCY, CURRENT
TYPE) IN ACCORDANCE WITH THE SPECIFICATIONS STATED IN THE RATING PLATE
OF THE APPLIANCE
YES
CHANGE THE IGNITION BOX
FOR OVEN AND GRILL BURNERS, THE SPARK
SHOULD OCCUR FROM THE ELECTRODE TIP TO THE BURNER. )
CHANGE THE BURNER CAP
FIRST, AND THEN CHANGE THE BURNER BODY.
CHANGE THE OVEN
BURNER.
NOT OK.
THE SAFETY AND THE PERFORMANCE OF THE APPLIANCE CAN BE GUARANTEED ONLY WHEN THE APPLIANCE IS USED
ACCORDING TO THE INFORMATION ON THE DATA PLATE. NO
CHANGE THE GRILL
BURNER.
SEE : FLAME PROBLEMS
back
Electrical component problems
Fan hitting its cover / working noisy
REMOVE THE FAN COVER. PUSH BACK THE FAN WINGS AND
REPLACE THE COVER. DOES IT STILL HIT TO COVER ?
CHANGE THE FAN COVER. DOES IT SOLVE THE PROBLEM?
Fan problems
YES
Fan not working
IS THE WIRING OF FAN MOTOR CORRECT ACCORDING TO THE
WIRING DIAGRAM ?
THE FAN SHOULD NOT HIT / OR BE LOCKED ONTO THE FAN COVER.
YES
NOCORRECT THE WIRING OF FAN MOTOR
PLEASE SEE : FAN HITTING ITS COVER
NO
NO
CHANGE THE FAN. DOES IT SOLVE THE PROBLEM?
NO
CHANGE THE FAN MOTOR
WHEN OVEN SWITCH TURNED ON, CAN YOU MEASURE VOLTAGE AT FAN
MOTOR ?
CHECK IF THE FAN MOTOR ASSEMBLY SCREWS ARE FIXED CORRECLTY.
PROBLEM SOLVED ?
CORRECT THE WIRING OF OVEN SWITCH - see circuit diagram
CONTROL THE WINDINGS OF FAN MOTOR WITH OHMMETER.
ARE MOTOR WINDINGS DAMAGED?
YES
YES
CHECK IF THE ROTOR GOT LOCKED. CORRECT THE POSITION IF STILL GOT PROBLEM ;
CHANGE OVEN SWITCH
NO
NO
Electrical component problems
Turnspit problems
IS THE WIRING OF TURNSPIT MOTOR CORRECT ACCORDING TO THE
WIRING DIAGRAM ?
BE SURE THE TURNSPIT SKEWER IS CORRECTLY POSITIONED ?
YES
NO CORRECT THE WIRING OF TURNSPIT MOTOR please see circuit diagram
NO
WHEN OVEN SWITCH TURNED ON, CAN YOU MEASURE THE VOLTAGE
AT TURNSPIT MOTOR ?
CONTROL THE WINDINGS OF TURNSPIT MOTOR WITH OHMMETER.ARE MOTOR WINDINGS DAMAGED?
YES
CHANGE TURNSPIT MOTORYES
NO
NO IF STILL GOT PROBLEM ; CHANGE OVEN SWITCH
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04/17/2023 document.xls
Electrical component problems
Induction hob doesnt work :
IS THERE VOLTAGE AT TERMINAL BOX?
DOES THE HOB TURN ON?
NO
IS THERE ANY SIGNAL ?
IS THERE ANY DISPLAY?
YES
CHECK THE WIRING CONNECTIONS.Please see circuit diagram
YES
YES
YES
NO
NO
CHECK THE WIRING CONNECTIONS AND CORRECT
pls see circuit diagram.IF NOT OKEY, CHANGE THE CONNECTION UNIT.
FOLLOW THE PROCEDURE ACCORDING TO DISPLAY ERRORS
NO
U No failure, user is in configuration menu.
Cookware must be placed centrally on the cooking zone
H Cooking zone is hot ( stand-by mode ) IHE has to cool down
L Child-lock is activated. The hob will remain locked
until it gets unlocked by user.
To deactivate the child lock ; Switch on the hob.Simultaneously operate the front right heater selection key.(+) and decrease the heat setting key (-) and then operate the decrease heat setting key again.
04/17/2023 document.xls
Electrical component problems
Induction hob display errors
Assign IHE via configuration menu or configure IHE via IR programming
E4 :IHE( heating element ) not configured
Delete total configuration and execute configuration.
Check voltages or correct connection filter and IHE and realize, if required.
C No failure, user is in configuration menu.
Put appropriate pot on IHE
C / - Wait for ( - ) , or abortion of the
configuration with respective selection key, C ceases to blink.
E Manual reconfiguration required
E2 : Overheating of the induction coils
1. Pot / glass temperature too high2. NTC _ electronics temperature too high.
IHE has to cool down
E3 Pot generates inadmissible wok point on IHE,
which may lead to destruction of components on the IHE (e.g. IGBT).
If this error is reset after 8 seconds, the hotplate may be used again.
E5 : Error on filter board
Controller data faultyIHE Electronics defective
E6 : Error on power unit
IHE Electronics defective
E9 : Sensor delivers implausible values, a defect is obvious.
Note : Ex means that “E” blinks with the failure number x.
If all executed points should not lead to a solution, replace IHE.
No failure, user is in configuration menu.
No failure, user is in configuration menu.
E4 :Two or more IHE’s have the same
configuration.
E4 :IHE not connected to supply voltage, filter board does not release voltage
(Mains separation relay).
Er47 : Communication error between
TC and induction
None or faulty communication!Ensure that connection cable is plugged on
correctly.
Er31 : Configuration data incorrectConfiguration of induction
necessary
U400 : Secondary voltage of the power unit to high (primary > 300V). Control unit cuts off after
1 sec releasing a permanent tone.
Control unit is wronglyconnected.
Connect to correctmains voltage
Exchange filter board
Exchange power unit
If the error occurs without a pot, or with a 100% working pot you have to Replace IHE
04/17/2023 document.xls
U400 : Secondary voltage of the power unit to high (primary > 300V). Control unit cuts off after
1 sec releasing a permanent tone.
Control unit is wronglyconnected.
Connect to correctmains voltage
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04/17/2023 document.xls
Electrical component problems
Hot surface indicator light ( residual heat indicator ) not working
CHANGE THE HOT SURFACE INDICATOR
( FREESTANDING COOKERS )
CHECK THE WIRING CONNECTIONS pls see circuit diagram
YES
IS THERE VOLTAGE AT TERMINALS OF INDICATOR LIGHT?
REMOVE THE TERMINALS OF WIRING AND APPLY EXTERNAL VOLTAGE ; DOES THE INDICATOR LIGHT TURN ON NOW?
REMOVE THE HOT SURFACE TERMINALS OF HILIGHT HEATER. TURN ON HEATER AND CONTROL WITH OHMMETER IF THE
HOT SURFACE TERMINALS ARE SHORT CIRCUIT ?
NO
NO
YES
NO
CHANGE THE HEATING ELEMENT ( OF CERAMIC HOB )
CHANGE THE HOT SURFACE INDICATOR
( VITROCERAMIC HOBS )
CHANGE THE HEATING ELEMENT ( FREESTANDING VITROCERAMIC COOKERS )
Hot surface indicator light burnt
IF IT IS TOO CLOSE TO THE HEATING ELEMENTS ;
CHANGE THE HOT SURFACE INDICATOR LIGHT
04/17/2023 document.xls
Electrical component problems
Signal lamp problems :
CHECK THE WIRING CONNECTION , IS IT OK?
IS THE SIGNAL LAMP LED HARMED?
YES
CHANGE THE SIGNAL LAMP
BE SURE THAT THE SIGNAL LAMP TERMINAL CONTACTS ARE OK WITH
OVEN SWITCH
NO
IF SIGNAL LAMP CABLE IS HARMED; CHANGE THE SIGNAL LAMP
Signal lamp not working
Signal lamp blinking
CHECK THE WIRING CONNECTIONSCAN YOU SOLVE THE PROBLEM ?
NO
YES
CHANGE THE SIGNAL LAMP
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Electrical component problems
Digital timer buttons stucking
REMOVE TIMERAND CORRECT THE POSITION OF
TIMER MANUALLY.
CHANGE THE TIMER BUTTONS
YES
IS THE TIMER AND FRONT PANEL HOLES COAXIAL?
NO
Digital timer not working
IS THERE VOLTAGE AT TIMER TERMINALS?
IS TIMER DISPLAY VISIBLE ?
YES
NO
CHECK THE WIRING CONNECTIONpls see circuit diagram on user manual
NO
CHANGE DIGITAL TIMER
WHEN YOU SET THE TIMER , IS THERE VOLTAGE AT TIMER RELAY TERMINAL ?
YES
NO
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Electrical component problems
Oven light not working
CHECK THE WIRING CONNECTION AND CORRECT.
( pls see circuit diagram )DOES IT SOLVE THE PROBLEM?
CHECK THE ELECTRICITY OF OVEN LIGHT
IS THE LAMP DEFECTIVE ( BURNT OR LOOSE )?
OK
IS THE OVEN LIGHT BUTTON WORKING?
NO
NO
IS THERE VOLTAGE AT OVEN LIGHT TERMINAL?
YES
PLUG OFF THE OVEN, CHANGE ONLY LAMP
IS OVEN THERMOSTAT AND SWITCH TURNING ON ?
CHANGE THE OVEN LIGHT BODY ( WITH WIRING )
CHECK THE OVEN LIGHT WIRING CONNECTIONpls see circuit diagram
NOT OK
YES
CHECK THE OVEN LIGHT BUTTON WIRING CONNECTION
( pls see circuit diagram )
YES
YES
NO
CHECK THE WIRING CONNECTIONS AND RELEASE THE OPEN CIRCUIT.
NO
IF NOT OKEY ; CHANGE THE OVEN LIGHT BUTTON
CHANGE OVEN SWITCH - IF DEFECTIVE
CHANGE THERMOSTAT - IF DEFECTIVE
NO
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Mechanical component problems : Hinges & Knobs
Before putting on the knob ; be sure the knob segment and knob spring is set correctly
Glass lid angle less than 90° / more than 100°
CHANGE GLASS LID HINGEIS THE LID HINGE COUNTERPART FIXED ?
FIX THE HINGE COUNTERPART. IS IT STILL LESS 90° / MORE THAN 100° ?
NO
YES
YES
Glass lid hinge noisy
CHANGE THE METAL COOKTOP LID.
HINGE PROBLEMS
Oven door hinge noisy
KNOB PROBLEMS
REPLACE GASKET. ( KNOB GASKETS MUST BE SET PROPERLY
ON BOTH SIDES )
KNOB LOOSE IF THE SPIRAL KNOB SPRING IS REMOVED, ASSEMBLE A NEW KNOB RING.
KNOB GASKET GETTING OUT OF ITS PLACE
TIGHTEN THE METAL LID HINGE BOTTOM PART, DOES IT SOLVE?
NO
knob spring
knob segment
knob ring
IF NOT OKEY ; CHANGE THE KNOB GASKET
Knob gaskets must be controlled on both sides - to set properly.
IF KNOB SPRING IS AVAILABLE, CHANGE THE KNOB.
CHANGE OVEN DOOR HINGE
Metal lid angle less than 90° / more than 100°
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04/17/2023 document.xls
Electrical component problems
Highlight heater(s) not working :
IS THE WIRING OF HEATER CORRECT ACCORDING TO THE WIRING DIAGRAM ?
IS THERE VOLTAGE AT HIGHLIGHT HEATING ELEMENT TERMINALS?
YES
FOR KNOB CONTROLLED HOBS ; CHECK AND CORRECT THE REGLER WIRINGS.
CHANGE HIGHLIGHT HEATING ( SEE : TOUCH CONTROLLED HOBS )
CORRECT THE WIRINGNO
YES
NO
FOR TOUCH CONTROLLED HOBS ; CHECK AND CORRECT THE TOUCH CONTROL
WIRINGS
CHANGE HIGHLIGHT HEATING ( SEE : SIDE KNOB CONTROLLED HOBS )
CHANGE HIGHLIGHT HEATING ( SEE : FREESTANDING VITRO COOKERS )
PLEASE CHECK IF THE SCREWS IN TERMINAL BOX ARE TIGHTENED.
IN OTHER CASE, HEATERS MAY NOT WORK
YES
NOPLEASE TIGHTEN THE SCREWS
BEFORE WORKING THE PRODUCT !
04/17/2023 document.xls
Electrical component problems
Hotplate(s) not working
IS THE WIRING OF HEATER CORRECT ACCORDING TO THE WIRING DIAGRAM ?
IS THERE VOLTAGE AT HEATING ELEMENT TERMINALS?
YES
CHECK AND CORRECT THE HOTPLATE SWITCH WIRINGS. DOES IT SOLVE ?
YES
NO
CHANGE HOTPLATE
NO
NO
CORRECT THE WIRING
CHANGE HOTPLATE
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Cooking problems
Oven doesnt work
REGULATE THE TIMER pls.see user manual
CHECK THE WIRING CONNECTIONS ARE CORRECLTY DONE ? ( please see circuit diagrams )
IS THE HEAT ADJUSTED WITH OVEN HEATER CONTROL SWITCH?
OK
TIMER ( IF AVAILABLE ON MODEL ) REGULATED OR WORKING PROPERLY ?
YES
NO
EXCHANGE THE APPLIANCE
YES
ADJUST THE HEAT See user manual for detailed
instructions
NO
CHECK THAT THE PLUG IS ON/OFF?CHECK THE TERMINAL BOX HAS VOLTAGE ?
OK
CHECK THE ELECTRICAL HEATING ELEMENTS OF OVEN AND HOB ARE WORKING PROPERLY?
YES
SEE CHAPTER : HOB HEATING ELEMENTS
NO
IF TIMER NOT WORKING PROPERLY : REFER TO TIMER PROBLEMS
SEE CHAPTER : OVEN HEATING ELEMENTS
Cooking problems
IS THE THERMOSTAT BULB BRACKET FIXED CORRECTLY?
Oven cooking unhomogeniously / long cooking period
CHECK SHELF LOCATIONS AND HEAT VALUES,CHECK THE COOKING PERIOD
OK
CHECK WIRING CONNECTIONS ; BE SURE THAT THE OVEN ADJUSTED AS
APPROPRIATE FOR THE VOLTAGE ( REFER TO LABELS )
YES
FOR BEST COOKING PERFORMANICE ; REFER TO THE INSTRUCTIONS
INDICATED IN THE USER MANUAL
IS THE FAN ( IF AVAILABLE ) CORRECTLY WORKING?
YES
REPLACE THERMOSTAT BULB BRACKET
NOPLEASE REFER TO " FAN PROBLEMS "
NO
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04/17/2023 document.xls
Electrical component problems
Oven Electrical Heating Element(s) not working ;( Top / Bottom / Ring / Grill Heaters )
CHANGE OVEN SWITCH
IS THE WIRING CONNECTION CORRECLTY DONE?
WHEN OVEN SWITCH IS TURNED ON , IS THERE VOLTAGE AT TERMINALS OF HEATER?
YES
IS THERE VOLTAGE AT TERMINALS OF OVEN SWITCH OR THERMOSTAT ?
NO
YES
CHECK AND RELEASE THE OPEN CIRCUIT please refer to circuit diagrams
NO
CHANGE OVEN HEATING ELEMENT
CHECK THE WIRING CONNECTIONsee circuit diagram
NO
YES
CHANGE THERMOSTAT
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04/17/2023 document.xls
Electrical component problems
Regler doesnt work
IS THERE VOLTAGE AT REGLER TERMINALS ?
IS THE WIRING CONNECTION CORRECLTY DONE? CHECK THE WIRING CONNECTION
YES
CORRECT THE WIRING AND TRY AGAIN. IS IT OK ?
NO
CHANGE ENERGY REGULATOR( SEE : VITROCERAMIC HOBS )
NO
CHANGE ENERGY REGULATOR( SEE : FREESTANDING COOKERS )
NO
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Electrical component problems
error code : problem definition : solution :
F CLEAN THE OPERATING SURFACE
t LET THE COOKTOP(OR THE ROOM) COOL DOWN
L KEYLOCK TO UNLOCK KEYS ; KEEP PRESSED 2 SECONDS
H HOT SURFACE ( RESIDUAL HEAT ON HEATER ) LET THE APPLIANCE COOL DOWN
F1 AMBIENT LIGHT TOO HIGH TURN OFF / OR DECREASE THE LIGHT SOURCE
F2 STRONG PULSATING LIGHT TURN OFF / OR DECREASE THE LIGHT SOURCE
F3 SENSOR COVERED WITH A BRIGHT OBJECT CLEAN THE OPERATING SURFACE
F4 STRONGLY FLUCTUANING AMBIENT LIGHT TURN OFF / OR DECREASE THE LIGHT SOURCE
20-29 EMITTER DIODE SHORT CIRCUIT, ALL RELAYS OFF AFTER 1sn, CANT TURN ON CONTROL EXCHANGE CONTROL UNIT
20-29 EMITTER DIODE INTERRUPTED, ALL RELAYS OFF AFTER 1sn, CANT TURN ON CONTROL EXCHANGE CONTROL UNIT
20-30 ERROR ANALOG INPUTS. ALL RELAYS OFF AFTER 1sn, CANT TURN ON CONTROL EXCHANGE CONTROL UNIT
81 CHECKSUM ERROR. ALL RELAYS OFF, CANT TURN ON CONTROL EXCHANGE CONTROL UNIT
82 WRITE ERROR. ALL RELAYS OFF, CANT TURN ON CONTROL EXCHANGE CONTROL UNIT
83 READ ERROR. ALL RELAYS OFF, CANT TURN ON CONTROL EXCHANGE CONTROL UNIT
A0
CALIBRATING SENSORS ERROR EXCHANGE CONTROL UNIT
A1A2A3A4A5A6A7A8A9
In case of one or more buttons are pressed longer than 12 sec, the sensor monitoring routine indicates with a beep, that wrong operation (pot or other object placed on the button, sensor failure, etc.) and switches off the appliance.The safety turn off causes the hob to turn off to standby.
EXCEEDING AN AMBIENT TEMPERATURE OF MORE THAN 95C THE CONTROL SWITCHES OFF ALL HEATERS
Short- circuit or discontinuation in the range of the key evaluation
ER 22 :Key evaluation defective; controlunit cuts off after 3.5 – 7.5 sec
Exchange Control unit
Touch control display errors
Water or cookware on the glass top above the control
ER 03 and continious sound : Permanent use of keys; control
unit cuts off after 10 sec
Short circuit in the relays control 5V to ground
ER 12 :Exchange Control unit
Defective componentER 13
Ambient temperatures of the electronic control are still too high
ER 21 Let the cooktop cool down. Check heat insulation against the electronic
control.
Clean the operating surface
Exchange Control unit
ER 20 : Flash-failure μC- faulty Exchange Control unit
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Detecting gas leak on the connection elements :
Apply soap water on the connection points. If you observe bubbles around the part, there is gas leak.
Unscrew the angle hose fitting with a wrench (no : 22 and 24)
If there is no gasket; or if there is a repressed/destroyed gasket ; change it with a new one.
Reassemble the angle hose fitting and check gas leak again.
If you still observe gas leak ; change the angle hose fitting with a new one. Then apply soap water again until it is okey.
See below; gas leak between gas collector and the angle hose fitting.
There must be a gasket inside the angle hose fitting.
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Unscrew the gas delivery pipe nuts and remove pipe out of valve.
Turn the hob backwards and unscrew two screws on hob bottom cover.
Changing manifold and gas valves ( Hobs )
Remove cooktop ( see detailed )
Remove gas delivery pipes from gas valves. Repeat this procedure for each one.
Unscrew the gas valve assembly brackets
Unfix the angle hose from the gas manifold.
Gas manifold is free to change with a new one
Repeat this procedure backwards to assemble the manifold
Remove the gas valves in order. ( Changing gas valves on hobs )
Please pay attention to prevent gas leak : to set the gas valves tightly on manifold
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NEW GENERATION FREESTANDING COOKERSFirst remove the front panel, then remove the cooktop.
Then the gas valve becomes seperate; unscrew the bracket, to take off the valve.
Changing gas valves ( Freestanding cookers )
Remove cooktop ( see detailed ) Remove front panel ( see detailed )
Unscrew the gas delivery tube from the gas valve ( by the correct wrench )
Pull off the thermocouple manually.
Gas valve is free to change.
Align the new gas valve with the collector before mounting. Please pay attention : to set the gas valves tightly on manifold
Pull on the gas manifold bracket
For “knob ignition” models; pull off the microswitch.
Screw the manifold bracket onto the gas valve tightly.
Screw the gas delivery tube and connect the thermocouple to the valve.
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For new generation freestanding cookers, first remove the front panel, then the cooktop.
Unscrew the two screws of manifold on the front panel.
Changing gas collector/manifold ( Freestanding cookers )
Remove cooktop ( see detailed )
Remove front panel ( see detailed )
Unscrew the gas manifold brackets
Unscrew the three connection screws on cooktop left angle iron ( back of oven )
Repeat this procedure backwards to assemble a new gas collector ( manifold ) pipe.
Do not use cracked, crashed collectors.
Gas manifold becomes free.
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Changing burner body :
Remove cooktop plate ( For freestanding cookers )
The next steps are similar for hobs and freestanding cookers ;
Hold up the spark plug and remove with cable.
Remove cooktop plate ( For hobs )
Take off the thermocouple : unscrew with a wrench from the burner body.
Press the spark plug segment and hold the spark plug up.
and unscrew the nut between gas delivery tube and burner body.
The burner body becomes free to change.
Then fix the burner body manually (or by an apparatus),
To prevent gas leak ; pay attention the connections to be tight when changing components
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Changing FFD ( thermocouple ) for hobs
Pull off the gas valve end of ffd connection
Repeat the same procedure backwards for assembling a new ffd
Take off the thermocouple : unscrew with a wrench from the burner body
2. Changing FFD ( thermocouples ) for oven 2.1. Changing the FFD ( thermocouple ) for gas grill
To remove the flame failure device ( ffd ) pull backwards manually.
2.2. Changing the FFD ( thermocouple ) for oven burnerUnscrew the two screws and remove the burner cover.
To remove the flame failure device ( ffd ) pull backwards manually.
thermocouple of ffd
Changing FFD ( Flame Failure Device ) for freestanding cookers
a) Changing thermocouple for gas grill burner Pull back the thermocouple manually. ( Apply the same for spark plug )
To remove the cable of thermocouple ; Pull back and remove the ffd completely.
Open the rear panel of cooker
thermocouplespark plug
b ) Changing thermocouple for oven burner To remove the burner cover, unscrew front and back connection screws.
Pull back the thermocouple manually. ( Apply the same for spark plug )
To remove the cable of thermocouple ; Pull back and remove the ffd completely.
Open the rear panel of cooker
thermocouple
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Unscrew the burner body from gas delivery tube by the wrench ( no :13 )
Then unscrew the gas valve end of gas delivery tube by the wrench ( no :13 )
Do not ever use crashed, cracked or sprained gas delivery pipes !
Changing Gas delivery tubes ( freestanding cookers )
Remove cooktop ( see detailed )
defective gas delivery pipe
defective gas delivery pipe
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Unscrew the valve end of gas delivery tube by the wrench ( no : 13 )
Unscrew the burner body end of gas delivery tube by the same wrench
Pull back the gas delivery tube from the valve
Then the gas delivery tube is free to change.
Changing Gas delivery tubes ( hobs )
Remove cooktop ( see detailed )
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Changing Grill burner and injector :
If ignition is available for gas grill ; there is a sparking plug ( white) Pull back and remove the spark module manually.
To remove the thermocouple ( ffd ) pull backwards manually.
Uncscrew the grill burner from the cavity.
Pull back and remove the grill burner
Unscrew the grill burner injector with the correct wrench.
Change the injector with a new one from the spare kit. Caution : Do not apply excessive force during screwing the grill burner to the oven cavity, as you may cause enamel fractures. It is recommended to use a protective eye glass during this
process.
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Changing Oven Burner and injector
Unscrew the two screws and remove the burner cover.
Pull back and remove the spark module manually.
To remove the thermocouple ( ffd ) pull backwards manually.
Unscrew the connection screw under the burner box.Use a short , appropriate handhold screwdriver.
Open drawer.( If drawer is fixed : see how to remove )
Remove the oven burner by moving right-left sides in the burner box.
Then you will see the injector;
Unscrew the oven burner injector with the correct wrench.
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Changing the ignitor box :
Pull back all wiring connections out of the ignitor box. Then, press the hooks and remove ignitor box.
Remove cooktop ( see detailed )
Ignitor box is placed into the holes on the side panel.
hook
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Changing the “Spark plug with cable”
For Oven & Grill Burner Remove spark plug manually ( of oven/grill burner )
Remove rear panel ( see detailed )
Pull back and remove the spark module manually
spark plug for oven burner
spark plug for grill burner
and pull off the terminal of oven/grill burner wiring.
Pull back and remove "spark plug with cable"out of the rear panel.
The other end of spark plug is connected to the ignitor box.
Remove cooktop ( see detailed )
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For hobs :
Replace the new spark plug ; and then place correclty the segment to fix it on the burner body
Attach the other end of spark plug cable ; into its place on ignitor box
Changing the “Spark plug with cable”
Press the spark plug segment and hold the spark plug up.
Pull off the other end of cable ( on the ignition box ) manually.
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Removing rear panel
( freestanding cookers ) ( built-in cookers )Detach all screws on rear panel to remove Detach all screws on rear panel to remove
If available, power cord terminals must be taken off from the rear panel back
Changing oven light button / ignitor button
Remove front panel ( see detailed )
Attention : Do not push back the front panel hardly and fast ; this may cause the button wirings get harmed. Please hold it until you take off
the terminal contacts.
oven light button
Remove the plastic contacts of wiring terminals ( with a nippers )
Then push the hooks surrounding and push forward the button to remove.
Insert a new button ; set it appropriate into the hole.
Reassemble the wiring terminals to button ; and please pay attention the cables not to be destroyed while mounting the front panel.
- All steps are similar for the ignitor button.
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Changing oven light :
Before replacing the lamp, disconnect the appliance from the electricity supplies.Remove the glass protection cover by turning. Then pull back the lamp If the oven lamp has to be changed the new lamp must have the following rating:
25W - 230Vac - 50 Hz - E14 - resistant to high temperatures (300°C)
Pull of the electrical connections of oven light
If harmed/defective, change the wiring harness
Remove rear panel. ( see detailed )
glass cover of the lamp
lamp
Press the hooks on the oven light (by a screwdriver) and then push into the cavity.
Pay attention that : the oven light is replaced appropriate to its hole on cavity
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Changing fan motor
Remove fan cover first.
Then pull back and remove fan :
Unscrew the fan motor from the rear inner panel
Remove the wiring harness of fan motor manually, then the fan motor will be free.
Remove rear panel. ( see detailed )
Changing turnspit motor
Unscrew the turnspit motor from the rear inner panel
Take off the wiring connections and remove motor.
Remove rear panel. ( see detailed )
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Changing Oven Electrical Heating Elements
1.Ring ( circular ) Heating Element :
Unscrew the ring heating element from the rear of cavity.
Pull out the wiring connections manually. The ring heater will be free then.
2. Top& Grill Heating Element :
Unscrew the top&grill heating element from the rear of cavity.
Remove fan cover.( see detailed )
Remove Top heating element bulb bracket manually ( at middle )
Pull out the wiring connections manually. The ring heater will be free then.
3. Bottom Heating Element :
Pull off the terminals of bottom heating element.
Take up the wrapping insulation ( rockwool ) slightly ,then unscrew the right and left connections of bottom heating element.
Remove rear panel. ( see detailed )
for freestanding cookers :
for built-in cookers :
Press down the bottom heating element cover, then pull slightly backwards.
Hold up the heating element slightly and take out.
Repeat this procedure backwards ; to replace the component. back
Changing Digital Timer
Pull off the cable contacts from Digital timer
Unscrew the Digital timer – from the front panel
Remove front panel ( see detailed )
Correct the position of timer and check if problem solved.
If still not solved ; change the timer buttons.
If problem can not be solved; change digital timer.
Changing Mechanical Timer
Unscrew the mechanical timer from the inner panel.
Remove front panel ( see detailed )
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INDUCTION HOBS SERVICE MANUEL
Changing connection unit of induction hobs :
Unscrew the connection unit screws
Turn over the hob and remove ceramic glassUnscrew all surrounding screws of hob :
Turn over the hob and remove the connection unit cover
Remove all wirings connected :
While reassembling please refer to circuit diagrams
You may remove and change connection unit.
Press on the hooks of connection unit ( with a screwdriver )
unscrew earthing cable
INDUCTION HOBS SERVICE MANUEL
Changing heating element ( IHE) & touch control unit
Unscrew all surrounding screws of hob.
Remove ceramic glass of hob
Pull off terminal connections on the heating element ( IHE )
Remove heating element and change with another if necessary
To change the touch control unit ; remove connected wirings
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(FRONT TRIANGULAR TOUCH CONTROLLED)
1. Removing wiring harness :
C SERIE VITROCERAMIC HOBS
Unscrew the hob bottom cover
Loosen the silicone cable – to release the wiring harness
Unscrew the terminal box and then remove :
Pull the wiring sockets off terminal box Please do nof forget that rewiring must be done appropriately.
Take the wiring terminals off the heating elements
and then pull off from the hooks on the frame :
Wiring harness becomes free.
Unscrew the "touch control unit bottom cover"
touch control unit- bottom cover hooks
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(FRONT TRIANGULAR TOUCH CONTROLLED)
2. Removing highlight heating elements:
they are screwed according to the matching numbers on heater&frame
C SERIE VITROCERAMIC HOBS
First unscrew ( v type ) heating element assembly springs
Unscrew ( t type ) heating element assembly springs
Remove ( t type )heating element assembly springs from the hob frame
Remove highlight heater
( RIGHT SIDE KNOB CONTROLLED )
Removing wiring harness :
C SERIE VITROCERAMIC HOBS
Unscrew the hob bottom cover
Loosen the silicone cable – to release the wiring harness
Pull the wiring sockets off terminal box Please do nof forget that rewiring must be done appropriately.
Unscrew terminal box and remove.
Remove terminal box heat insulating cover
Take the wiring terminals off the heating elements
Unscrew the regulator cover and then remove the regler
regler cover
Wiring connections are free
Remove the "hot surface indicator light group"
hot suface indicator ligth group
remove energy regulator
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( RIGHT SIDE KNOB CONTROLLED )
Removing highlight heating elements:
they are screwed according to the matching numbers on heater&frame
C SERIE VITROCERAMIC HOBS
Unscrew the ( v type ) heating element assembly springs
Unscrew ( t type ) heating element assembly springs
Remove ( t type ) heating element assembly springs from the hob frame
Remove highlight heater
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Changing Function Selector Switch :
Pull off the signal lamp manually - to remove from the panel
Remove front panel ( see detailed )
Remove cooktop ( see detailed )
On the left; 4 hotplate switches and on the right; function selector switch.
Remove wiring contacts out of the switch ; by a nippers. ( While reassembling the wirings, please refer to circuit diagrams )
Then unscrew the switch from the inner panel
Please hold the switch from its surroundings - not from its top and bottom surfaces
Do not compress the bottom plates of switch !In this case, you may cause short circuit and switch may not work correctly.
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Changing thermostat :
Pull off the signal lamp manually - to remove from the panel
Thermostat and oven switch is placed on the left side of the cooker
Remove front panel ( see detailed )
Remove cooktop ( see detailed )
thermostatoven switch
Remove wiring connections by a nippers
Unscrew the thermostat from the inner panel
The capillary tube of thermostat; ends on the thermostat bulb inside cavity
capillary tubethermostat bulb
Manually remove thermostat bulb out of its brackets.
Now it is safe to pull back and remove thermostat bulb from the rear outlet. Thermostat becomes free then.
Remove the oven rear panel( see detailed )
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Changing the signal lamp body :
Pull off the signal lamp manually - to leave free from the panel
Remove front panel ( see detailed )
Remove cooktop ( see detailed )
Remove the signal lamp body manually.
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Handle Problems :
If handle is loose ; replace and tighten it. If not solving ; change with a new one
HANDLE ASSEMBLY TYPES :
OLD VERSION LAST VERSION ( For oven doors before production FEB. 2007 ) ( For oven doors AFTER production FEB. 2007 )
Eski tip kapılarda ; Fırın Kapı Kulbu Bağlantı Grubu = ( Eski Kulp Bağlantı Saplaması + vida )For old version handles ; Handle assembly Group = ( Old Handle assembly stud + screw )For new version handles ; Handle assembly Group = ( New Handle assembly stud + flat washer + screw )
3D SOLID TYPE OVEN DOOR HANDLE ASSEMBLY
handle assembly stud ( old )
flat washer
handle assembly stud ( new )
screw
screw
SOLID TYPE OVEN DOOR HANDLE ASSEMBLY OLD VERSION LAST VERSION
( For oven doors before production FEB. 2007 ) ( For oven doors AFTER production FEB. 2007 )
Eski tip kapılarda ; Fırın Kapı Kulbu Bağlantı Grubu = ( Eski Kulp Bağlantı Saplaması + vida )For old version handles ; Handle assembly Group = ( Old Handle assembly stud + screw )Yeni tip kapılarda ; Fırın Kapı Kulbu Bağlantı Grubu = ( Yeni Kulp Bağlantı Saplaması + kademeli rondela + vida )For new version handles ; Handle assembly Group = ( New Handle assembly stud + gradual washer + screw )
INNER COVER OVEN DOOR HANDLE ASSEMBLY OLD VERSION LAST VERSION
( For oven doors before production FEB. 2007 ) ( For oven doors AFTER production FEB. 2007 )
WASHER
NEW TYPE HANDLE ASSEMBLY STUD
OLD TYPE HANDLE ASSEMBLY STUD
handle assembly stud ( old )
handle assembly stud ( new )gradual washer
handle assembly stud ( old ) handle
assembly stud ( new )
flat washer
screw
screw
screw screw
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DRAWERS
Warmer drawers ( 60x60 products )
Old type warmer drawers ( 55 & 56 products ) New type warmer drawers ( 55 & 56 products )
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DRAWERS
Changing fixed drawer : Unlock the oven door hinges and remove door.
Unscrew the drawer body.
Pull off from the hooks and remove drawer body
Detail A :
DETAIL A
DRAWERS
Changing flap drawer : Unscrew the flap drawer and remove.
Unscrew from the bottom insulation cover
flap type drawer
bottom insulation cover
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Changing oven door :
Unlock the oven door hinges first.
Then manually take off the oven door.
door hinge locked
door hinge unlocked
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Cooktop lids ( sheet iron)
Remove the cooktop lid hinge top and bottom ( plastic ) counterparts ; Change with new ones and try again, if not solving ; change the cooktop lid.
**Do not forget to put washer when placing top counterpart of hinge.
Change the lid with a new one , if necessary
If metal lid angle is less then 90° or more than 100° ;
washer
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Changing Cooktop lids ( glass )
Turn the hinge screws to fix the glass lid.
If not solved, change the lid with a new one.
Take off the hinge cover plastics on the left / right side of glass lid
Placing Cooktop lids ( glass ) Put on the hinge cover plastics on the left / right side of glass lid
Place the cooktop hinges into the glass lid profile.
Set the glass lid, it is completed! Turn the hinge screws to adjust the glass lid if necessary
cooktop hinge : right ( R )
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Changing gas cooktops ; ( Table-top hobs & Freestanding cookers )
1) Table-top hobs : Remove knobs, and screws around burner body.
Then you may change cooktop 2) Freestanding models with or without metal lidUnscrew the back angle irons at the bottom of the plate.(These screws are not available for models with lid )
Changing cooktops ( with lid ) : Pull off the plastic cooktop hinge counterparts.
Unscrew the burner body – and then the cooktop comes free
Hold up from the back side of the cooktop. Then slightly push forward ; to release the cooktop from the hooks.
Follow the above steps backwards – to remount the cooktop
Cooktop hooks
Please note that :
a) Cooktop must be put on the hooks completely
b) Do not forget to put the “washer”; when screwing the hinge counterparts.
washer
3) Freestanding models with glass lid
Fixate the nuts at bottom ( by a nippers ) and then unscrew
Unscrew the burner body – and then the cooktop comes free
Remove glass lid ( see detailed )
4) New generation freestanding cooker
Unscrew the 3 screws connecting inner panel to cooktop
Unscrew the screw and pull off the plastic cooktop hinge counterparts. (see red circled below)
Unscrew the burner body – and then the cooktop comes free
Remove front panel ( see detailed )
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Changing electric cooktops and hotplates :
Unscrew the back angle irons at the rear bottom of the plate.
Remove cooktop lid ( see detailed ) and then slightly hold up the cooktop from backwards
a) Changing cooktop for freestanding cookers ( with metal lid )
Pull off the plastic cooktop hinge counterparts.
If you try to remove cooktop suddenly ; this may cause the wiring connections get harmed !
Take off the wiring sockets from each hotplate heater.
Take off the earthing cable terminal from the rear-left hotplate heater
Then the cooktop becomes free.
Changing/Removing hotplate elements :Unscrew the hotplate bottom fixation screws, and remove hotplate housing.
Repeat the same procedure backwards when assemblying the hotplates again.
Attention: the connections must be tightened - in order to fixate the hotplates
For productions after 2008 ;
HOTPLATE FIXING ELEMENTS ( 37008787 ) MUST BE SCREWED AS SHOWN BELOW :
We do no recommend to use hotplate fixing brackets on old cookers.
Ø180 hotplate housing earthing vent is moved on the new cookers(with hotplate fixing elements)
HOTPLATE FIXING BRACKETS
old vent
new vent
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Freestanding vitroceramic cookers
Changing cooktop and heating elements & hot surface indicator lights
For both processes, please follow the steps :
Unscrew the back angle irons at the rear bottom of the plate.
Hold up the cooktop slightly from backwards. Take off the earthing cable
Hold the cooktop vertical, then take off all regler connections. ( While reassembling, the wirings must be appropriate with mentioned on the labels )
Then the cooktop is free to change.
If you need to change the heating element, unscrew all surrounding screws of cooktop
Remove the terminals of heating element that you want to change. ( by a nippers )
Put the heating element on a smooth surface, then take off the heating element assembly spring and bracket.
The numbers on the heating element ; a ) refer to the mounting holes of bracket&springb ) must match with numbers on the bottom cover of hob
Now you may change the heating element with a new one.
do not touch heating element resistances !
How to change the hot surface indicator light group :
Unscrew the indicator light group ( with wiring )
Then detach the silicone cable
Remove hot surface indicator group ( with wiring ) and change with a new group.
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Remove knobs manually
Remove the bottom screws of front panel
Pull down and remove panel
Removing front panel ( freestanding cookers )
If available on your oven ; Pull off the wiring connections of ignitor/oven light button.
Change the front panel with another Apply this procedure backwards to reassemble
If available ; pull off the wiring connections of signal lamp
Remove knobs manually
Remove the bottom screws of front panel
Pull down and remove panel
Removing front panel ( New generation freestanding cookers )
Remove knobs manually
Remove the bottom screws of front panel
Hold up slightly and remove panel.
Removing front panel ( built-in cookers )
If available on your oven ; Pull off the wiring connections of ignitor/oven light button.
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Wire shelves
New type( Revision: March 2007 ) ( set wire shelf into clips - manually )
Old type ( screwed onto cavity )
To change telescopic rails , unscrew the connections on wire shelf.
wire shelf fixing clips
connection additional part
old version : connection with a screw
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Changing side panels ( Freestanding cookers )
Before changing the side panel ; Take off all components possible to move/fall or defect: Grids and pan supports, knobs, burner caps & heads, trays, warmer drawers etc
Lay down the oven
Unscrew the inner panel and side panel connections. ( apply this procedure for one panel. Do not try to remove both side panels at once. )
Remove oven door. ( see detailed )
Remove front panel ( see detailed )
Pay attention to put sytrofoam on the ground before you lay down the oven.
Unscrew all surrounding screws on the side panel
Unscrew the front and rear plinth
Unscrew the rear panel
The side panel sets free - you may remove and change it.
Repeat the same procedure backwards when assemblying the new side panel
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Changing side panels ( Built-in oven )
Remove the screws between side panel and top panel. Then slightly hold up and remove the top panel
Remove back screws of side panel.
Remove all scres on the side panel and then pull off side panel
Remove rear panel. ( see detailed )
When reassembling the side panel, repeat this procedure backwards. And please pay attention to set the side panel onto hooks at rear.
hook 1
hook 2
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Assembly of anti-tip bracket ( if available on model )
DOVEL
SCREW
ANTI-TIP BRACKET
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