CONVEYOR OVERVIEW - Dorner Conveyors...High Pressure Water Soap/ Dry Wet Water Diluted Bleach or...

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CONVEYOR OVERVIEW

Transcript of CONVEYOR OVERVIEW - Dorner Conveyors...High Pressure Water Soap/ Dry Wet Water Diluted Bleach or...

CONVEYOR OVERVIEW

7200

7300

7350

7400

7600

7400U

7600U

WipeDown

LowPressure

Wash Down

Cleaning Method

HighPressure

Water Dry WetSoap/Water

DilutedBleach

orAlcohol

FoamingCaustic

Type of Cleaning Agent

BeltLifters

CleanOut

WindowsTip Up

Tail

CompleteTool-less

Disassembly

Sanitary Features

Environment

EnvironmentFDA Bissc USDARed Meat& Poultry

Highest Approvals

Belt Type FrameConstruction

Belt Width ConveyorLengths

Offering

Belt Single PieceStainless Steel

Single PieceStainless Steel

TIG WeldedStainless Steel

ContinuousTIG Welded

Stainless SteelContinuousTIG Welded

Stainless Steel

ContinuousTIG Welded

Stainless SteelContinuousTIG Welded

Stainless Steel

Belt

1.75” - 18”

1.75” - 18”

4” - 36”

2’ - 18’

2’ - 18’

3’ - 83’

Straight

Straight

Straight/Curve

6” - 60” 3’ - 83’Straight/Curve/

Z-FrameStraight/Curve/

Z-Frame6” - 60” 3’ - 40’

6” - 36” 3’ - 83’Straight/Curve/

Z-FrameStraight/Curve/

Z-Frame6” - 36” 3’ - 40’

ModularPlastic

Belt

ModularPlastic

ModularPlastic

PositiveBelt Drive

Con

veyo

r Se

lect

ion

Ch

art

✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓

✓ ✓

From packaging to processing, Dorner has the food industry covered. By offering three series of sanitary conveyors – AquaGard®, AquaPruf® and AquaPruf® Ultimate – Dorner can meet virtually any need. To identify the series best for you, simply locate your market and application in one of the four charts below. You can then utilize the chart stretching along the bottom of the page to select your specific conveyor model.

AquaGard®

PACKAGED COOKED RAW

BAKERY • SNACK FOODS • CONFECTIONARY

APPLICATION

RECOMMENDEDPLATFORM

MARKET

PACKAGED COOKED RAWAPPLICATION

RECOMMENDEDPLATFORM

MARKET FRUITS • VEGETABLES • NON-PROTEIN READY-TO-EAT

AquaGard® AquaPruf®

PACKAGED COOKED RAWAPPLICATION

RECOMMENDEDPLATFORM

MARKET PROTEINS • DAIRY • READY-TO-EAT W/PROTEIN

AquaPruf®AquaPruf®

Ultimate

PACKAGED PROCESSED RAW MATERIALSAPPLICATION

RECOMMENDEDPLATFORM

MARKET

AquaGard® AquaPruf®

MEDICAL • PERSONAL CARE • PHARMACEUTICAL

Cleaning Method Type of Cleaning Agent

Wipe Down

Wash Down

WaterSoap/Water

Diluted Bleach or Alcohol

Foaming Caustic

Environment

Low Pressure

High Pressure Dry Wet

7350 • • • • • • •

7360 • • • • • • •

7400 • • • • • • • • •

7600 • • • • • • • • •

7400U • • • • • • • • •

7600U • • • • • • • • •

Sanitary Features

Belt Lifters

Clean Out

WindowsTip Up

Tail

Complete Tool-less

Disassembly

Approvals

Belt TypeFrame

Construction OfferingFDA Bissc

USDA Red Meat & Poultry

• • Modular Plastic TIG Welded Stainless Steel Straight/

Curve/Z-Frame

• • • Belt TIG Welded Stainless Steel Straight/Z-Frame

• • • • • Modular Plastic

Continuous TIG Welded Stainless Steel

Straight/ Curve/Z-Frame

• • • • • Belt Continuous TIG Welded Stainless Steel

Straight/ Z-Frame

• • • • • • Modular Plastic

Continuous TIG Welded Stainless Steel

Straight/ Curve/Z-Frame

• • • • • • Positive Belt Driven

Continuous TIG Welded Stainless Steel

Straight/ Z-Frame

ULTIMATE

ULTIMATE

2

7200

7300

7350

7400

7600

7400U

7600U

WipeDown

LowPressure

Wash Down

Cleaning Method

HighPressure

Water Dry WetSoap/Water

DilutedBleach

orAlcohol

FoamingCaustic

Type of Cleaning Agent

BeltLifters

CleanOut

WindowsTip Up

Tail

CompleteTool-less

Disassembly

Sanitary Features

Environment

EnvironmentFDA Bissc USDARed Meat& Poultry

Highest Approvals

Belt Type FrameConstruction

Belt Width ConveyorLengths

Offering

Belt Single PieceStainless Steel

Single PieceStainless Steel

TIG WeldedStainless Steel

ContinuousTIG Welded

Stainless SteelContinuousTIG Welded

Stainless Steel

ContinuousTIG Welded

Stainless SteelContinuousTIG Welded

Stainless Steel

Belt

1.75” - 18”

1.75” - 18”

4” - 36”

2’ - 18’

2’ - 18’

3’ - 83’

Straight

Straight

Straight/Curve

6” - 60” 3’ - 83’Straight/Curve/

Z-FrameStraight/Curve/

Z-Frame6” - 60” 3’ - 40’

6” - 36” 3’ - 83’Straight/Curve/

Z-FrameStraight/Curve/

Z-Frame6” - 36” 3’ - 40’

ModularPlastic

Belt

ModularPlastic

ModularPlastic

PositiveBelt Drive

Con

veyo

r Se

lect

ion

Ch

art

✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓

✓ ✓

From packaging to processing, Dorner has the food industry covered. By offering three series of sanitary conveyors – AquaGard®, AquaPruf® and AquaPruf® Ultimate – Dorner can meet virtually any need. To identify the series best for you, simply locate your market and application in one of the four charts below. You can then utilize the chart stretching along the bottom of the page to select your specific conveyor model.

AquaGard®

PACKAGED COOKED RAW

BAKERY • SNACK FOODS • CONFECTIONARY

APPLICATION

RECOMMENDEDPLATFORM

MARKET

PACKAGED COOKED RAWAPPLICATION

RECOMMENDEDPLATFORM

MARKET FRUITS • VEGETABLES • NON-PROTEIN READY-TO-EAT

AquaGard® AquaPruf®

PACKAGED COOKED RAWAPPLICATION

RECOMMENDEDPLATFORM

MARKET PROTEINS • DAIRY • READY-TO-EAT W/PROTEIN

AquaPruf®AquaPruf®

Ultimate

PACKAGED PROCESSED RAW MATERIALSAPPLICATION

RECOMMENDEDPLATFORM

MARKET

AquaGard® AquaPruf®

MEDICAL • PERSONAL CARE • PHARMACEUTICAL

Cleaning Method Type of Cleaning Agent

Wipe Down

Wash Down

WaterSoap/Water

Diluted Bleach or Alcohol

Foaming Caustic

Environment

Low Pressure

High Pressure Dry Wet

7350 • • • • • • •

7360 • • • • • • •

7400 • • • • • • • • •

7600 • • • • • • • • •

7400U • • • • • • • • •

7600U • • • • • • • • •

Sanitary Features

Belt Lifters

Clean Out

WindowsTip Up

Tail

Complete Tool-less

Disassembly

Approvals

Belt TypeFrame

Construction OfferingFDA Bissc

USDA Red Meat & Poultry

• • Modular Plastic TIG Welded Stainless Steel Straight/

Curve/Z-Frame

• • • Belt TIG Welded Stainless Steel Straight/Z-Frame

• • • • • Modular Plastic

Continuous TIG Welded Stainless Steel

Straight/ Curve/Z-Frame

• • • • • Belt Continuous TIG Welded Stainless Steel

Straight/ Z-Frame

• • • • • • Modular Plastic

Continuous TIG Welded Stainless Steel

Straight/ Curve/Z-Frame

• • • • • • Positive Belt Driven

Continuous TIG Welded Stainless Steel

Straight/ Z-Frame

ULTIMATE

ULTIMATE

3

A program of action, support and service that make the customer’s

choice Smart and Fast

Application Hotline: 800-351-8712A direct line to our engineers, where customers can call to discuss applications and options.

Industry leading 10 year limited warrantyThe longest warranty being offered in the conveyor industry, this reduces the total cost of ownership.

Shortest lead time in the conveyor industryNo other company can deliver custom sized and application ready conveyors faster than Dorner.

Conveyor TyPeLeAd TIme

(iN DAys To ship)*

ALumInum exTruSIon

v-Guided Belt 3

modular Belt 5

STAInLeSS STeeL

v-Guided Belt 10

modular Belt 10

* Applies to products configured in E-Pricer.

4

Service Hotline: 888-417-3515An after hours hotline, where customers can call and get help troubleshooting conveyors from a member of Dorner’s FiT team of service experts. Dorner’s service never sleeps.

Get FIT and Stay FIT visitsA support program to ensure equipment is installed correctly, and that existing equipment is maintained for optimal performance.

FIT replacement Partsoriginal equipment, wear and maintenance parts from Dorner, that will add conveyor life, maximize production time and ensure the customer’s warranty is maintained.

FIT TrainingA custom designed training course for the customer’s engineers and maintenance personnel that ensures proper conveyor maintenance and safety that optimizes conveyor performance.

5

Specifications:• Flat and Cleated Belt models

• Loads up to 60 lbs* (27 kg)

• Belt speeds up to 264 ft/min (81 m/min)

• Belt widths: 1.75” (44 mm) to 18” (457 mm)

• Conveyor lengths: 2’ (610 mm) to 18’ (8,486 mm)

• Cleats available from 0.43” (1 mm) to 2.36” (60 mm) high

• 11 gauge stainless steel roll formed frame

• Complete stainless steel construction

• 1.25” (32 mm) diameter drive pulley turns approximately 4.25” (108 mm) of belt per revolution

• 1.5” (38 mm) bottom of frame to top of belt

• Self-aligning stainless steel sealed bearings with FDA approved solid lubricant

• Washdown rated gearmotors and controls

• models available

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Features & Benefits:• Quick five-minute belt change for increased uptime

• Rack and pinion for fast single point belt tensioning

• 304 stainless steel frame, head and tail plates are polished to a #4 finish

• V-Groove frame with guided belt ensures accurate tracking

• Wedge-Lok™ system for impact protection

• Streamlined design fits where other conveyors do not

• Low profile, single piece frame for quick, easy cleaning

• Quick-clamp rail for easy mounting of bolt-on accessories

• Optional 0.25” (6 mm) thick bottom wiper for Flat Belt End Drives

• A variety of FDA approved belting to meet application needs

7200 rATed For Low PreSSure

Soap & Water Cleaners

7300 rATed For HIGH PreSSure

Chlorinated Cleaners

High Pressure Bearing option

v-Guided Belt Tracking

7200 & 7300 series

6

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

RECO

MM

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END

DRIV

E

Posi

tion

A

Posi

tion

D

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(130

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3.58

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4.91

(125

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A

4 x

4 x

22m

m K

eyw

ay

W+1

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(30)

W

1.90

(48)

12m

m

Posi

tion

A

Posi

tion

D

RECO

MM

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DFL

OW

TENS

ION

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DRIV

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6.04

(153

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bel

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1.48

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TOP

OF

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2.74

(70)

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(10)

2.25

(57)

3.44

(87)

3.00

(76)

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(17)

.78

(20)

BELT

TOP

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L(a

t ini

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1.88

(48)

3.25

(83)

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3.44

(87)

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1.19

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1.19

(30)

D

A

4 x

4 x

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7200

7300

STAn

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(mm

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AQu

AGAr

d® 7

200

& 7

300

Ser

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7

Improve your bottom line results with industry leading speeds, best in class product transfers, and ease of automation.

Tailor Fit Accessories for your needsEase of Automation & Guiding

Fully Adjustable Single rail

no drilling with Innovative Key Hole & mounting rod

Fully Adjustable Twin rail

Low voltage wiring Accesories

High Side Guide

Accessory Bar for mounting multiple Accessories

7350 series: STAndArd FeATure overvIew

8

maximum Flexibility• Straights, Curve and Z-Frame Modules• 3 Product Transfers to Choose From• No Drilling Required for Ease of Automation or Guiding • Attach controls, photo eyes, low voltage

wire, & air tubing • Attach accessory bar for mounting

several automation components • Attach any of standard guide packages

to tailor fit conveyor

Increase Throughput• Speeds up to 260 feet per minute• Available in Straights, Curves and Z-Frames• 1” Nose Bar Tails• Powered Transfer

reduce Product Loss• 1” Nose Bar Tails for small part transfer• Powered Transfer for maintaining speeds through transfer• Roller transfer plate for smooth product transfer in

minimal added length

Powered Transfer roller Transfer Plate

1” nose Bar Tail

Formed Angle TIG welded Stand

Patented Sprocket Alignment Key

TIG welded Stainless Steel Solid uHmw

open Frame design

1” nose Bar drive

Curves 45°, 90°, 135° & 180°

STAndArd FeATure overvIew7350 series:

9

Features & Benefits:• Frame is constructed of TIG welded 304 stainless steel and features open design

with minimal horizontal surfaces

• Solid UHMW wear strips located in welded cross members for durable belt support

• Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing

• Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side

• The nose bar drive and idler tails (optional) has 1” diameter pulley available for small product transfers

• The Powered Transfer (optional) has 1/2” diameter pulleys for maintaining speed through transfer

• Roller Transfer Plate (optional) for smooth product transfer in minimal added length

• Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Modular Flat, Modular Cleated and Curved

Modular Flat Belt models

• Loads up to 750 lbs* (453 kg)

• Belt speeds up to 260 ft/min (78.6 m/min)

• Belt widths: 4” (102 mm) to 36” (914 mm)

• Conveyor lengths: 3’ (914 mm) to 83’ (25,298 mm)

• Cleats available in 1” and 3” heights

• 45°, 90°, 135°, & 180° curves available

• Wearstrip material is UHMW

• TIG welded 304 Stainless Steel Frame

• FDA approved belting and plastic components

• models available

easy to Accessorize

1” nose Bar Tail

7350 series: STrAIGHT & Curved moduLAr BeLT

10

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

Posi

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11

Features & Benefits:• Frame is constructed of TIG welded 304 stainless steel and features open design

with minimal horizontal surfaces

• Solid UHMW wear strips located in welded cross members for durable belt support

• Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing

• Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side

• The nose bar drive and idler tails (optional) has 1” diameter pulley available for small product transfers

• The Powered Transfer (optional) has 1/2” diameter pulleys for maintaining speed through transfer

• Roller Transfer Plate (optional) for smooth product transfer in minimal added length

• Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Z-Frame Modular Flat, Modular Cleated

and Curved Modular Flat Belt models

• Loads up to 750 lbs (453 kg)

• Belt speeds up to 260 ft/min maximum (78.6 m/min)

• Belt widths: 4” (102 mm) to 24” (610 mm)

• Total lengths up to 83’ (25,298 mm)

• Z-Frame Straight and Z-Frame Curved Modular Flat Belt has 5° to 30° fixed angle modules available in 5° increments

• Z-Frame Modular Cleated Belt has 5° to 60° fixed angle modules available in 5° increments

• 45°, 90°, 135°, & 180° curves available

• Wearstrip material is UHMW

• TIG welded 304 Stainless Steel Frame

• FDA approved belting and plastic components

• models available

easy to Accessorize

1” nose Bar Tail

7350 series: Z-FrAme & Curved moduLAr FLAT BeLT

12

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

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13

Tailor Fit Accessories for your needsEase of Automation & Guiding

Improve your bottom line results with industry leading speeds, best in class product transfers, and ease of automation.

Low voltage wiring Accesories

Accessory Bar for mounting multiple Accessories

Fully Adjustable Single rail

no drilling with Innovative Key Hole & mounting rod

Fully Adjustable Twin rail High Side Guide

7360 series: STAndArd FeATure overvIew

14

maximum Flexibility• Straights & Z-Frame Modules• 3 Product Transfers to Choose From• No Drilling Required for Ease of Automation or Guiding • Attach controls, photo eyes, low voltage

wire, & air tubing • Attach accessory bar for mounting

several automation components • Attach any of standard guide packages

to tailor fit conveyor

Increase Throughput• Speeds up to 300 feet per minute• V-Guided Belt Tracking• 1” Nose Bar Tails• Powered Transfer

reduce Product Loss• 1” Nose Bar Tails for small part transfer• Powered Transfer for maintaining speeds through transfer• Roller transfer plate for smooth product transfer in

minimal added length

Powered Transfer

1” nose Bar Tail

Formed Angle TIG welded Stand

Tip-up Tail

v-Guided Belt Tracking

roller Transfer Plate

Snap in Hard Anodized Aluminum Bed rails

TIG welded Stainless Steel

open Frame design

STAndArd FeATure overvIew7360 series:

15

Features & Benefits:• Frame is constructed of TIG welded 304 stainless steel and features open design

with minimal horizontal surfaces

• Hard coat anodized aluminum wear strips located in welded cross members for durable belt support

• Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing

• Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side

• Spindle has groove for V-guided belt and optimum performance

• Integrate jack-screw system in tails for belt take up and easy tracking adjustments

• The center drive (optional) allows additional clearance on ends when needed

• The nose bar drive and idler tails (optional) has 1” diameter pulley available for small product transfers

• The Powered Transfer (optional) has 1/2” diameter pulleys for maintaining speed through transfer

• Roller Transfer Plate (optional) for smooth product transfer in minimal added length

• Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Flat and Cleated Belt models

• Loads up to 500 lbs (453 kg)

• Belt speeds up to 300 ft/min maximum (91 m/min)

• Belt widths: 4” (102 mm) to 52” (1,321 mm)

• Total lengths: 3’ (914 mm) up to 40’ (12,192 mm)

• Cleats available in 1” and 3” heights

• Wearstrip material is hard coat anodized aluminum

• TIG welded 304 Stainless Steel Frame

• FDA approved belting and plastic components

• models available

easy to Accessorize

1” nose Bar Tail

7360 series: FLAT & CLeATed BeLT

16

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

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spe

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ugh

trans

fer.

slav

e dr

iven

with

sp

eeds

up

to 2

60 ft

/min

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ler

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sfer

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ooth

pro

duct

tran

sitio

ns

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inim

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aqua

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ser

ies:

FLA

T &

CLe

ATed

BeL

T

17

Features & Benefits:• Frame is constructed of TIG welded 304 stainless steel and features open design

with minimal horizontal surfaces

• Hard coat anodized aluminum wear strips located in welded cross members for durable belt support

• Mount controls and accessories fast with no drilling required includes adjustable guiding, photo eyes, low voltage wires, controls, and air tubing

• Flexible guiding packages for a variety of applications including fully adjustable single and twin rail, and high side

• Spindle has groove for V-guided belt and optimum performance

• Integrate jack-screw system in tails for belt take up and easy tracking adjustments

• The center drive (optional) allows additional clearance on ends when needed

• The nose bar drive and idler tails (optional) has 1” diameter pulley available for small product transfers

• The Powered Transfer (optional) has 1/2” diameter pulleys for maintaining speed through transfer

• Roller Transfer Plate (optional) for smooth product transfer in minimal added length

• Conveyor is suitable for wipe-down and occasional pressurized liquid spray cleaning up to 100 psi max

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Z-Frame Flat and Cleated Belt models

• Loads up to 500 lbs (453 kg)

• Belt speeds up to 300 ft/min maximum (91 m/min)

• Belt widths: 4” (102 mm) to 24” (610 mm)

• Total lengths up to 40’ (12,192 mm)

• Modular Flat has 5° to 30° fixed angle modules

• Modular Cleated has 5° to 60° fixed angle modules available in 5° increments

• Wearstrip material is hard coat anodized aluminum

• TIG welded 304 Stainless Steel Frame

• FDA approved belting and plastic components

• models available

easy to Accessorize

1” nose Bar Tail

7360 series: Z-FrAme FLAT & CLeATed BeLT

18

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d m

od

eLS

Z-Fr

ame

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sp

eeds

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60 ft

/min

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sfer

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duct

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sitio

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in m

inim

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leng

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aqua

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® 7

360

ser

ies:

Z-F

rAm

e FL

AT &

CLe

ATed

BeL

T

19

designed to transport Food & Pharmaceutical product with confidence

while keeping operators safe.

Eliminates sprocket fasteners and keeps pulleys safe & sanitary.

Flange Belt Tracking System provides continuous sprocket

alignment for quick belt assembly.

Patented Sprocket Alignment Key

For quick release of belt tension.

Tip-up TailFor easy cleaning on

wide or long conveyors.

Belt Lifters

7400 series: STAndArd FeATure overvIew

20

Eliminate horizontal surfaces for complete drainage.

round Cross members

improves cleaning and access to pins.

uSdA Accepted open Hinge modular Belt

Eliminates fasteners in food zone. (Continuous TIG welding)

Stainless Steel welded Frame Construction

Quickly removed without tools for cleaning. Most pieces are identical

& completely interchangeable.

Solid uHmw wear Strips

Stainless Steel Gearmotors located outside food zone.

STAndArd FeATure overvIew7400 series:

21

Fast & effective Sanitation options for daily Cleaning

Total time for cleaning preparation:30 Seconds

NO TOOLS REQUIRED!

Note: Proper conveyor application, cleaning and sanitation is the responsibility of the end user.

Tool-less Tip-up Pulleyfor quick release of

belt tension

Tool-less Belt Liftersfor easy access to theinside of the conveyor

Frame Cutoutsfor continuous access to the inside of the conveyor

7400 series: SAnITATIon & CLeAnInG oPTIonS

22

Fast & effective Sanitation options forComplete dis-Assembly & Cleaning

No Problem!

3 Minutes Per Section

*Belt removal requires a hammer and tap

1 Person

Fully Assembled

to

Completelydis-Assembled

in minutes

Conveyor Cleaning Preparation*

SAnITATIon & CLeAnInG oPTIonS7400 series:

23

Features & Benefits:• Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over

10’ (3,048 mm) long consist of multiple sections which are bolted together.

• Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments.

• Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time.

• The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning.

• Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions.

• The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning.

• Drive sprockets are located on a 1.5” square stainless steel shaft without fasteners to provide optimum drive strength and cleanability.

• Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt.

• Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5” diameter transfer.

• The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers.

• Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning.

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Modular Flat, Modular Cleated and

Curved Modular Flat Belt models

• Load: 20 lbs/square foot of belt (90 kg/m2)*

• Belt speed: 233 ft/min maximum (71 m/min)

• Belt Widths: 6” (152 mm) to 60” (1,524 mm)

• Conveyor Lengths: 36” (914 mm) to 999” (25,375 mm)

• Degree of curves: 15° to 180° 8” and 10” widths available in 30° increments 12” through 36” widths available in 15° increments

• Maximum of 2 curves per conveyor with up to 240° total degrees of turns (up to 4 curves is possible dependant upon length and degree of curves, consult factory)

• Wear strip material is UHMW

• Continuous TIG welded 304 stainless steel frame

• #4 Polish on all outside surfaces

• Bearing material is 400 stainless steel

• Bearing lubricant is H1 type FDA lubricant

• FDA approved belting and plastic components

Tip-up Tail

7400 series: STrAIGHT & Curved moduLAr BeLT

24

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d m

od

eLS

mod

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(mm

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25

Features & Benefits:• Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over

10’ (3,048 mm) long consist of multiple sections which are bolted together.

• Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments.

• Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time.

• The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning.

• Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions.

• The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning.

• Drive sprockets are located on a 1.5” square stainless steel shaft without fasteners to provide optimum drive strength and cleanability.

• Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt.

• Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5” diameter transfer.

• The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers.

• Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning.

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Z-Frame Modular Flat and Cleated Belt models

• Loads up to 20 lbs/square foot of belt (90 kg/m2)*

• Belt speed: 233 ft/min maximum (71 m/min)

• Belt Widths: 6” (152 mm) to 24” (610 mm)

• Section Lengths: 24” (610 mm) to 20’ (6.1 m)

• Total Conveyor Lengths up to 40’ (12.2 m)

• Z-Frame Modular Flat Belt has 5°, 10°, 15° & 30° Fixed Angle Modules standard (inclines over 5° require friction insert belting)

• Z-Frame Modular Cleated Belt has 15°, 30°, 45° & 60° Fixed Angle Modules standard

• Cleat height available in 25 mm & 76 mm

• Wear strip material is UHMW

• Continuous TIG welded 304 stainless steel frame

• #4 Polish on all outside surfaces

• Bearing material is 400 stainless steel

• Bearing lubricant is H1 type FDA lubricant

• FDA approved belting and plastic components

Tip-up Tail

7400 series: Z-FrAme moduLAr BeLT

26

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d m

od

eLS

Z-Fr

ame

mod

ular

Fl

at B

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(mm

)

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AY

6.00

(152

)

5.65

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(54)

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(109

)

NOSE

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Not

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with

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ount

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7400

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® 74

00 s

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BeL

T

Z-FrAme moduLAr BeLT

27

Specifications:• Loads up to 20 lbs/roller

• Roller widths: 8”, 12”, 18”, 24”, 30”, & 36”

• Conveyor lengths: 36” to 120” in 3” increments

• Frame is all welded with round cross members

• Frames outer surface is a #4 finish with 2B on internal components

• Roller centers 3” and 6”

• Standard Hollow Tube roller 1.9” diameter

• Solid Acetal roller 2” diameter

• Hollow Tube rollers are 304 SS hollow tubes with a 2B finish

• Solid Acetal roller ends are located in a UHMW guide bar

• Hollow Tube roller ends are spring loaded 7/16” hex shaft

• Stands are stainless steel tube with adjustable foot and thread guards

• Solid Acetal roller is designed to USDA Red Meat & poultry standards

Features & Benefits:• Frame is constructed of continuous TIG welded 304 stainless steel for durability

in tough applications

• Integral 1” high side for product containment or low side for maximum flexibility

• Solid Acetal rollers simply lift out of UHMW guide for quick for access to frame during cleaning

• Solid Acetal UHMW guides removable without tools for complete access to frame during cleaning

• Hollow Tube spring loaded roller can be removed quickly for access to frame during cleaning

• Optional welded end stop available for durability

Stainless Steel Gravity roller: Solid Acetal

Stainless Steel Gravity roller: Hollow Tube

7400 series: roLLer ConveyorS

28

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d m

od

eLS

Hol

low

Tub

e S

tain

less

Ste

el

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ler

Con

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olid

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degr

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for

prod

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less

than

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in

cont

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ith th

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* Re

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REF

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® 74

00 s

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oLL

er C

on

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rS

29

designed to transport Food & Pharmaceutical product with confidence

while keeping operators safe.

For quick release of belt tension.

Tool-Less Tip-up Pulley

nose Bar Transfer option for small product

transfers. Available in: 1/2”, 1” and 1 7/8”.

Belt Tension System with welded Bearing Support for tensioning

and tracking with ACME threads

Ensures a permanent sanitary bond.

Cast on urethane Lagged Pulley

For positive belt tracking.

v-Guided Belting

7600 series: STAndArd FeATure overvIew

30

* patent pending

Center drive option* for dual Nose Bar Transfers and increased

end clearance. Tool-less disassembly for quick sanitation.

Stainless Steel Gearmotors located outside of food zone.

Full range of Sanitary Belting options

Eliminates fasteners in food zone. (Continuous TIG welding)

Stainless Steel welded Frame Construction

Quickly removed without tools for cleaning. Most pieces are identical

& completely interchangeable.

Solid uHmw wear StripsEliminate horizontal surfaces

for complete drainage.

round Cross members

STAndArd FeATure overvIew7600 series:

31

Fast & effective Sanitation options for daily Cleaning

Tool-less Belt Liftersfor easy access to theinside of the conveyor

Total time for cleaning preparation:30 Seconds

NO TOOLS REQUIRED!

Note: Proper conveyor application, cleaning and sanitation is the responsibility of the end user.

Frame Cutoutsfor continuous access to the inside of the conveyor

Quick release Stands

for fast belt removal

Tool-less Tip-up Pulleyfor quick release of

belt tension

7600 series: SAnITATIon & CLeAnInG oPTIonS

32

Fast & effective Sanitation options forComplete dis-Assembly & Cleaning

No Problem!

3 Minutes Per Section

1 Person

Fully Assembled

to

Completelydis-Assembled

in minutes

Conveyor Cleaning Preparation

SAnITATIon & CLeAnInG oPTIonS7600 series:

33

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Specifications:• Flat, Cleated Belt End Drive and Flat Belt Center Drive models

• Load: 20 lbs/square foot of belt (90 kg/m2)*

• Belt speed: 328 ft/min maximum (100 m/min)

• Belt Widths: 6” (152 mm) to 60” (1,524 mm)

• Conveyor Lengths: 36” (914 mm) to 40’ (12.2 m)

• 3.5” (89 mm) diameter drive roller with cast-on Urethane lagging

• UHMW Wear strip bed plate

• Continuous TIG welded 304 stainless steel frame

• #4 Polish on all outside surfaces

• Bearing material is 400 stainless steel

• Bearing lubricant is H1 type FDA lubricant

• FDA approved belting and plastic components

Features & Benefits:• Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors

over 10’ (3,048 mm) long consist of multiple sections which are bolted together.

• Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments.

• Center Drives allow additional clearance on ends when needed. Unique tool-less construction for guarding and back bend rollers.

• Belt tensioning mechanism uses Acme threads for easy cleaning and is externally mounted to the frame with adequate clearances for cleaning.

• The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning.

• Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions.

• Return Belt Supports are 4" UHMW Rollers and are easily removed without tools for effective cleaning.

• Drive spindle is Cast-On Urethane Lagging for increased load capacity. Spindle has groove for V-guided belts for optimum performance.

• Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt.

• Nose bar idler ends (optional) are available in 1/2", 1" & 1 7/8" for small product transfers.

• Belt lifters (optional) lift belt from wear strips / bed plate by simply pulling an external lever for fast access and effective cleaning.

• Belt scraper (optional) removes build up and adjusts easily for each application. Features tool-less disassembly/assembly for cleaning of parts.

• Solid bed plate (optional) is stainless steel and locates on UHMW strips for delicate / fragile products.

provides continuous support for delicate product (dry applications only).

oPTIonAL: Bed Plates

UHMW blade removes build-up and is easily adjusted.

oPTIonAL: Belt Scraper

Tool-less Quick removal Pulleys

7600 series: end drIve & CenTer drIve BeLT

34

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d m

od

eLS

Flat

Bel

t en

d d

rive

Flat

Bel

t C

ente

r d

rive

Cle

ated

Bel

t en

d d

rive

STAn

dAr

d o

PTIo

nS

Tip-

up

Tail

Bel

t Li

fter

sFo

r eas

y cl

eani

ng o

n w

ide

or

long

con

veyo

rs.

Fram

e C

ut-o

utAl

low

s ac

cess

for i

nter

nal f

ram

e w

ashi

ng.

Bed

Pla

tes

prov

ides

con

tinuo

us s

uppo

rt fo

r del

icat

e pr

oduc

t (dr

y ap

plic

atio

ns o

nly)

.

DOC0

979

FLOW

WW

+6.

43 (1

63)

W+

1.77

(45)

8.64

(219

)

1.00

(25)

DIA

. SHA

FTW

ITH

1/4"

KEY

WAY

Posi

tion

D

Posi

tion

A

Whe

n or

dere

d w

ith a

Gea

rmot

orM

ount

ing

Pack

age

the

bear

ing

shaf

t is

repl

aced

with

the

Gear

mot

or M

ount

ing

brac

ket.

6.00

(152

)

5.56

(141

)

6.00

(152

)

L(a

t ini

tial f

acto

ry b

elt t

ensi

on)

3.62

(92)

1.81

(46)

W+

.50

(13)

1/2"

Nos

e Ba

r Tai

l

6.00

(152

)

5.56

(141

)

R0.2

5 (R

6)

1" N

ose

Bar T

ail

6.00

(152

)

5.56

(141

)

R0.5

0 (R

13)

1 7/

8" N

ose

Bar T

ail

6.00

(152

)

5.56

(141

)

R0.9

4 (R

24)

w =

Con

veyo

r Bel

t Wid

th

dim

= in

(mm

)

end

dr

Ive

mo

deL

aqua

pruF

® 7

600

ser

ies:

en

d d

rIv

e &

Cen

Ter

dr

Ive

BeLT

35

Specifications:• Z-Frame Modular Flat and Cleated Belt models

• Load: 20 lbs/square foot of belt (90 kg/m2)

• Belt speed: 233 ft/min maximum (71 m/min)

• Belt Widths: 6” (152 mm) to 24” (610 mm)

• Conveyor Lengths: 24” (610 mm) to 20’ (6.1 m)

• Total Conveyor Lengths: up to 40’ (12.2 m)

• Z-Frame Modular Flat Belt has 5°, 10° and 15° Fixed Angle Modules standard

• Z-Frame Modular Cleated Belt has 30°, 45° and 60° Fixed Angle Modules standard

• 3.5” (89 mm) diameter drive roller with cast-on Urethane lagging

• UHMW Wear strip bed plate

• Continuous TIG welded 304 stainless steel frame

• #4 Polish on all outside surfaces

• Bearing material is 400 stainless steel

• Bearing lubricant is H1 type FDA lubricant

• FDA approved belting and plastic components

* Conveyor load capacity depends on conveyor size, incline, motor position, accumulated loads and other factors.

Features & Benefits:• Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors over

10’ (3,048 mm) long consist of multiple sections which are bolted together.

• Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments.

• Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time.

• Belt tensioning mechanism is externally mounted to the frame with adequate clearances for cleaning. No external threads are used.

• The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning.

• Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions.

• The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning.

• Drive spindle is Cast-On Urethane Lagging for increased load capacity. Spindle has groove for V-guided belts for optimum performance.

• Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt.

• Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5” diameter transfer.

• The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers.

• Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning.

UHMW blade removes build-up and is easily adjusted.

oPTIonAL: Belt Scraper

7600 series: Z-FrAme end drIve

36

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d o

PTIo

nS

Tip-

up

Tail

Bel

t Li

fter

sFo

r eas

y cl

eani

ng o

n w

ide

or

long

con

veyo

rs.

Fram

e C

ut-o

utAl

low

s ac

cess

for i

nter

nal f

ram

e w

ashi

ng.

Bed

Pla

tes

prov

ides

con

tinuo

us s

uppo

rt fo

r del

icat

e pr

oduc

t (dr

y ap

plic

atio

ns o

nly)

.

STAn

dAr

d m

od

eLS

Z-Fr

ame

Flat

B

elt

end

dri

veZ-

Fram

e C

leat

ed

Bel

t en

d d

rive

W+.

50 (1

3)

DO

C10

02

FLO

WFL

OW

FLO

WW

W+6

.43

(163

)

W+1

.77

(45)

8.64

(219

)

1.00

(25)

DIA

. SH

AFT

WIT

H 1

/4" K

EYW

AY

Posi

tion

D

Posi

tion

A

Whe

n or

dere

d w

ith a

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rmot

orM

ount

ing

Pack

age

the

bear

ing

shaf

t is

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

6.00

(152

)

5.56

(141

)

R0.

50 (R

13)

1" N

ose

Bar T

ail

6.00

(152

)

5.56

(141

)

R0.

94 (R

24)

1 7/

8" N

ose

Bar T

ail

6.00

(152

)

3.62

(92)

1.81

(46)

5.56

(141

)

Angl

e

7600

Fla

t Bel

t Ava

ilabl

ein

5°,

10° a

nd 1

5° A

ngle

s

w =

Con

veyo

r Bel

t Wid

th

dim

= in

(mm

)

aqua

pruF

® 7

600

ser

ies:

Z-F

rAm

e en

d d

rIv

e

37

Specifications:• Modular Flat, Modular Cleated and Curved Modular

Flat Belt models

• Z-Frame Modular Flat and Cleated models

• Load: 20 lbs/square foot of belt (90 kg/m2)

• Belt speed: 233 ft/min maximum (71 m/min)

• Belt Widths: 6” (152 mm) to 36” (914 mm)

• Conveyor Lengths: 36” (914 mm) to 999” (25,375 mm)

• UHMW Wear strip bed plate

• Continuous TIG welded 304 stainless steel frame

• #4 Polish on all frame surfaces

• Bearing material is 400 stainless steel

• Bearing lubricant is H1 type FDA lubricant

• USDA Approved belting and plastic components

• Meets USDA, NSF & AMI design specifications

Available in idler Tail

oPTIonAL: Clean-in-Place module

MAR

KETIN

G

AGRIC

ULT

URAL

S E R V I C E

Features & Benefits:• Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors

over 10’ (3,048 mm) long consist of multiple sections which are bolted together (can be welded together on site).

• Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments.

• Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time.

• The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning.

• Open Belt Tracking Flanges and solid UHMW idler pucks create access to pulleys.

• Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions.

• The return belt supports are segmented plastic slide blocks and are easily removed without tools for effective cleaning.

• Drive sprockets are located on a 1.5” square stainless steel shaft without fasteners to provide optimum drive strength and cleanability.

• Nose bar idler ends (optional) are constructed of a machined UHMW bar to provide a 1.5” diameter transfer.

• The nose bar drive configuration (optional) allows the use of the nose bar transfer on each end of the conveyor for small product transfers.

• Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt.

• Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning.

• TIG welded stand offs keep fasteners out of the food zone.

7400 uLtimate series: moduLAr BeLT

38

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

STAn

dAr

d o

PTIo

nS

nos

e B

ar I

dler

Pul

ley

1.5”

(38

mm

) dia

met

er fo

r

tight

tran

sfer

s.

Bel

t Li

fter

sFo

r eas

y cl

eani

ng o

n w

ide

or

long

con

veyo

rs.

Fram

e C

ut-o

utAl

low

s ac

cess

for i

nter

nal

fram

e w

ashi

ng.

W+5

.77(

147)

W+1

.77(

45)

W

8.47

(215

)

1.00

(25)

DIA

SH

AFT

WIT

H 1

/4" K

EYW

AY

Posi

tion

D

Posi

tion

A

FLO

W

Not

e: W

hen

orde

red

with

a G

earm

otor

Mou

ntin

g Pa

ckag

e th

e be

arin

g su

ppor

tis

repl

aced

with

the

Gea

rmot

or M

ount

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brac

ket.

W+3

.77(

96)

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t ini

tial f

acto

ry b

elt t

ensi

on)

6.00

(152

)6.

00(1

52)

2.14

(54)

2.14

(54)

5.65

(143

)4.

29(1

09)

A

B(p

ocke

t wid

th)

Clea

ted

Belt

6.33

(161

)

W+.

50(1

3)

Flat

Bel

t

Con

FIG

ur

ATIo

nS

AvAI

LABL

e

Stra

ight

Flat

& C

leat

ed M

odul

ar B

elt

nos

e-o

ver

Flat

& C

leat

ed

Mod

ular

Bel

t

Z-Fr

ame

Clea

ted

Mod

ular

Bel

t

Curv

e Fl

at M

odul

ar B

elt

Hor

izon

tal t

o In

clin

e Cl

eate

d M

odul

ar B

elt

w =

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veyo

r Bel

t Wid

th

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(mm

)

aqua

pruF

® 74

00 u

Ltim

ate

ser

ies:

mo

du

LAr

BeL

T

39

Specifications:• Load: 20 lbs/square foot of belt (90 kg/m2)

• Belt Widths: 6” (152 mm) to 36” (914 mm)

• Lengths: 36” (914 mm) to 40’ (12.2 m)

• Belt speed: 233 ft/min maximum (71 m/min)

• Solid urethane belting, includes Belt Scraper

• UHMW Wear strip bed plate

• Continuous TIG welded 304 stainless steel frame

• #4 Polish on all frame surfaces

• Bearing material is 400 stainless steel

• Bearing lubricant is H1 type FDA lubricant

• USDA Accepted Belting

• Meets USDA, NSF & AMI design specifications

Features & Benefits:• Frame is designed with no horizontal surfaces for optimum cleaning. Conveyors

over 10’ (3,048 mm) long consist of multiple sections which are bolted together (can be welded together on site).

• Bearings are mounted in cast stainless steel housings for maximum performance in washdown environments.

• Solid UHMW wear strips are easily lifted out of the frame without tools to minimize cleaning time.

• The tool-less tip up pulley allows conveyor end to be lifted easily for quick access to inside of conveyor for cleaning.

• Solid Urethane belt is sprocket driven for consistent performance and has no bacteria harboring hinges or pins.

• Open Belt Tracking Flanges and solid UHMW idler pucks create access to pulleys.

• Return Belt Supports are 4” UHMW Rollers and are easily removed without tools for effective cleaning.

• Conveyor is designed to withstand high pressure (100-1,500 psi) spray and chlorinated solutions.

• Drive sprockets are located on a 1.5” square stainless steel shaft without fasteners to provide optimum drive strength and cleanability.

• Frame cut-outs (optional) are available to allow spraying the inside of the conveyor without lifting the belt.

• Belt lifters (optional) raise the belt from the wear strips by simply pulling an external lever for fast access and effective cleaning.

• TIG welded stand offs keep fasteners out of the food zone.

UHMW blade removes build-up & is easily adjusted

Belt Scraper

Positive drive

MAR

KETIN

G

AGRIC

ULT

URAL

S E R V I C E

7600 uLtimate series: PoSITIve drIve BeLT

40

For more information, go to www.dorner.com. Call 800.397.8664 or 262.367.7600.Due to the wide variety of drive set ups and applications, point of installation guarding is the responsibility of the end user.

Con

FIG

ur

ATIo

nS

AvAI

LABL

e

Stra

ight

Flat

& C

leat

ed B

elt

nos

e-o

ver

Flat

& C

leat

ed B

elt

Hor

izon

tal t

o In

clin

e Fl

at &

Cle

ated

Bel

t

Z-Fr

ame

Clea

ted

Belt

STAn

dAr

d o

PTIo

nS

Bel

t Li

fter

sFo

r eas

y cl

eani

ng o

n w

ide

or lo

ng c

onve

yors

.Fr

ame

Cut

-out

Allo

ws

acce

ss fo

r int

erna

l fra

me

was

hing

.

W+5

.77(

147)

W+1

.77(

45)

W

8.47

(215

)

1.00

(25)

DIA

SH

AFT

WIT

H 1

/4" K

EYW

AY

Posi

tion

D

Posi

tion

A

FLO

W

Not

e: W

hen

orde

red

with

a G

earm

otor

Mou

ntin

g Pa

ckag

e th

e be

arin

g su

ppor

tis

repl

aced

with

the

Gea

rmot

or M

ount

ing

brac

ket.

W+3

.77(

96)

L (a

t ini

tial f

acto

ry b

elt t

ensi

on)

6.00

(152

)6.

00(1

52)

2.14

(54)

2.14

(54)

5.65

(143

)4.

29(1

09)

A

B(p

ocke

t wid

th)

Clea

ted

Belt

6.33

(161

)

W+.

50(1

3)

Flat

Bel

t

w =

Con

veyo

r Bel

t Wid

th

dim

= in

(mm

)

aqua

pruF

® 7

600

uLti

mat

e se

ries

: Po

SITI

ve d

rIv

en B

eLT

41

Choosing the right profile is an important step in the overall conveyor selection process. Application factors to consider include product thickness, product stability and accuracy in relation to the conveyed product. Other requirements may include side transfers, merges and accumulating products. Guides can be drilled, trimmed and cut to fit custom applications.

(The featured 3D models were created using Dorner’s 3D CAD Library. The 3D CAD Library is available to you on our website at www.dorner.com)

7350 & 7360 SerIeS

7400 & 7600 SerIeS

043” Bolt-On High SIde

051” Bolt-On High SIde

13Fully Adjustable Round

14Fully Adjustable Round

w/ Tool-less Handles

15Fully Adjustable Twin Rail

16Fully Adjustable Twin Rail

w/ Tool-less Handles

17Fully Adjustable Flat

18Fully Adjustable Flatw/ Tool-less Handles

021” Bolt-On High Side 03

3” Bolt-On High Side

043” Bolt-On High SIde

051” Bolt-On High SIde

13Fully Adjustable Round

14Fully Adjustable Round

w/ Tool-less Handles

15Fully Adjustable Twin Rail

16Fully Adjustable Twin Rail

w/ Tool-less Handles

17Fully Adjustable Flat

18Fully Adjustable Flatw/ Tool-less Handles

021” Bolt-On High Side 03

3” Bolt-On High Side

043” Bolt-On High SIde

051” Bolt-On High SIde

13Fully Adjustable Round

14Fully Adjustable Round

w/ Tool-less Handles

15Fully Adjustable Twin Rail

16Fully Adjustable Twin Rail

w/ Tool-less Handles

17Fully Adjustable Flat

18Fully Adjustable Flatw/ Tool-less Handles

021” Bolt-On High Side 03

3” Bolt-On High Side

Profile 1Low Side

Profile 21” (25) High Side

Profile for CleatTypes A, G, J, M, N & R

Profile for Cleat Types B, C, K, L, P, Q, S & T

Profile 43” (76) High Side

seCtioN titLeproFiLes

42

STAndArd BeLTInG

Dorner has a selection of standard belting for most common conveyor applications. Standard belt material is stocked at Dorner, then cut and spliced at the factory for fast conveyor shipment.

Accumulation Belts

General Purpose Belts

High Friction Belts

Electrically Conductive Belts

Cleated Belts

SPeCIALTy BeLTInG

For your special conveyor needs, Dorner has a large selection of specialty belting options available. Specialty belt material is not stocked at Dorner and needs to be custom ordered for your conveyor.

Color Contrasting Belts

Chemical Resistant Belts

Solid Urethane Belts

FDA Sealed Edge Belts

FDA Encased Belts

moduLAr PLASTIC BeLTInG

Modular Plastic Belting is available in various flat top and cleated styles. Choose from open mesh, closed mesh, cleated and sidewall cleated belts with many options in frictions, temperature ratings and chemical resistance.

Friction Inserts Flat Top Belts Flush Grid Belts Curve Belts Cleated Belts

BeLtiNG

43

Gearmotors can be mounted to the conveyor with these standard mounting packages. Each package allows several position options and is available in both 90˚ and Parallel gearmotor configurations allowing you great flexibility. Mounting packages that utilize timing belts and pulleys also provide a wide range of belt speed options.

(The featured 3D models were created using Dorner’s 3D CAD Library. The 3D CAD Library is available to you on www.dornercad.com)

SIde mounTS

Side mounts couple the conveyor and gearmotor with a flexible coupling or directly. used for taller parts or where space below the conveyor is limited.

BoTTom mounTS

Bottom mounts utilize timing belts and pulleys for a wide variety of belt speed options. used for taller parts and provides the most compact package.

CenTer mounTS

Frees up both ends of conveyor for machine interface and maintenance free belt take-up.

GeArmoTorS & ConTroLS

90˚ Gearmotor Orientations

90˚ Gearmotor Orientations

Parallel Shaft Gearmotors90˚ Gearmotorsvariable Speed Controllers

1

1

seCtioN titLeGearmotors & mouNtiNG paCKaGes

44

SAnITAry Conveyor SuPPorT STAndS & ACCeSSorIeS

Dorner offers the most complete line of conveyor support stands available.

Features & Benefits

• Widths: 4 in to 60 in (102 mm to 1,524 mm)

• Heights: 7 in to 99 in (178 mm to 2,515 mm)

• Complete stainless steel construction with a 2B or #4 finish

• Vertical legs are formed channel or a closed 2” square tube

• Has +/- 2” of adjustment

• Fixed Foot self aligns 10° for sloped floors

• Horizontal Mount Version for Direct Level Conveyor Mounting

• Incline Mount Version for angled conveyor applications

• Designed for Washdown Environments

Accessories

• Casters

• Diagonal bracing

• Floor Anchor Kits

• Ceiling Supports

Sanitary FloorAnchor Kits

Tall Support StandsLow Height Support Stands

Formed Channel Support Stands

Adjustable AngleSupport Stands

Closed 2” Square Tube Support Stands

Swivel Locking Casters

Ceiling Supports

support staNds

45

Powered TrAnSFer

Features & Benefits• 1/2” diameter nose rollers for small part transfer

• Adjustable height and distance to main roller for fine tuning the product transfer

• High speed positive drive conveyor belts to ensure consistent speed

• Maintains product speed through transfer for gapping and pacing

• Located at drive and/or idler end of main conveyor

• Compatible with both curve and straight conveyors

• Compatible with all end drive tails and drive mount packages

• Made of corrosion resistant materials for wipe down or occasional wash down

• Slave driven from main roller for minimal install requirements

Conveyor Specifications:Conveyor width: 4” wide to 36” wide in 2” increments

Conveyor Length: Adds less than 8” to conveyor length

Conveyor Speed: Up to 175 ft/min

Slave drive Speed options: • Same Speed • Speed Up by 1.6 : 1 • Speed Down by 1.25 : 1

General Specifications• FDA approved 1/2” diameter self lubricated nose bar bushings• Positive drive FDA approved urethane belting• 300 series stainless steel / anodized aluminum construction• Plated corrosion resistant bearings• Used on infeed and exit tail • For infeed tail : Needs conveyor to be ordered with output shaft tail • For exit tail : Needs conveyor to be ordered with dual output shaft tail• Can be purchased as a conveyor only • Does not include mounting brackets or slave drive • Includes output shaft only

reduce Product Loss

Space Saving design

Slave driven

seCtioN titLeeNGiNeered optioNs

46

moTorIZed PuLLey

Features & Benefits• 304 stainless steel for durability in tough applications• Sealed drum motor is ideal for heavy duty

washdown applications• Pulley locating supports allow for fast removal and

relocating for sanitation • No fasteners are used to locate sprockets on

motorized pulley • Innovative sprocket locating key way allows for fast and

effective sanitation (patent pending)

General Specifications:• 7400 and 7400 Ultimate Stainless Steel Sprocket

model (photo #1)

• 7600 Molded Urethane Lagging model (photo #2)

• 7600 Ultimate Plastic Sprocket model (photo #3)

• Motorized Pulley Widths: 12” to 46” in 2” increments

• All external components are stainless steel

• Pulley located in conveyor frame with welded supports

• Pulley supports have quick locating and removal slot

• All frame components are a #4 finish

• Completely sealed components ideal for sanitary applications

• 50,000 hours of operation between oil changes

• 96% mechanically efficient

• Saves up to 30% power consumption over conventional motors

• 230 or 460 Volt 3 Phase

• VFD variable speed capable

• Speeds to 270 feet per minute

1

3

2

eNGiNeered optioNs

47

LAne & AdjuSTABLe GuIdInG HoPPerS

Controls product flow and direction, also adjustable for various-sized products.

• Accumulates large quantity of product

• Diverts product across lanes

• Merges multiple lanes to a single lane

• Support unstable product

• Stainless steel options available

Guide product onto the conveyor and reduce product waste during quick-filling of conveyors.

• Locate and guide product onto conveyors

• Removable for easier maintenance and sanitation

• Stainless steel construction

CHuTeS Conveyor CoverS

steel, stainless and plastic chutes help guide product onto or away from the conveyor belt.

Clear Lexan® or stainless steel covers can help improve operator safety and/or protect product from contamination.

seCtioN titLeeNGiNeered appLiCatioNs

48

CeILInG mounTed ConveyorS SCrAPer

save floor space by mounting conveyors from the ceiling.

Removes product build-up and releases product from belt.

• Adjustable tension accommodates a variety of products

• Stainless steel construction

CLeAn In PLACe muLTI-BeLT Curve

Reduce sanitation time and water usage with a Clean in Place unit.

• Automated washing system for modular belts

• Cleans the top and bottom surfaces of the belts

• Forces water through the open hinge of the belt

Create a tighter turn radius and reduce the amount of space required for a modular belt curve by using multiple belts on one conveyor frame.

eNGiNeered appLiCatioNs

49

drIP PAnS wIre BeLT ConveyorS

Control product spillage and reduce cleaning time with drip pans.

• Collection for liquids and debris which fall from the product

• Can be hinged for easy clean-out or funneled to collect the liquid to a central location

• Drain option for easier cleaning

• All stainless steel construction

• Maximum air flow around products to heat or cool

• Variety of chain options for various application needs

• Minimum surface area reduces sanitation and cleaning time

FrAme InTeGrATed Conveyor SIde TABLeS dIverTerS And GATeS

One-piece design improves sanitation and facilitates additional assembly operations on the conveyor.

• Stainless steel operator side tables can be formed from the side of the conveyor

• Up to 10” (254 mm) wide

• Located on one or both sides of the conveyor

• Changes product direction to single or multiple locations.

• Often used to meter flow to specific areas or to separate products based on certain attributes.

• Control via proximity switches, photo eyes, coun-ters and PLCs.

• Motion can be achieved via pneumatic or electric components.

• Available in a variety of materials.

seCtioN titLeeNGiNeered appLiCatioNs

50

pROduCt OffERINg

aquapRuf® famIlY of Sanitary ConveyorSStainless Steel Construction; 7400, 7600 and Ultimate Series

• Straight, curve, incline and decline configurations

• Belt and modular belt options• Wash-down and sanitary environments

• Clean rooms• Chemical Resistance • USDA, FDA, BISSC

6200 sERIEs Low ProfiLe BeLt ConveyorSStainless Steel Construction

• Tight space• Basic conveying needs• Wedge-Lok™ system• Metal stamping

• Rugged environment• Part accumulation• Small part transfer

3200 sERIEs heavy duty BeLt ConveyorSAluminum Extruded Construction

• Straight, inclined and elevating configurations

• High performance conveying • Main line, long lengths

• Heavy duty applications• Fast belt speeds • Aesthetics • iDrive

aquagaRd® famIlY of Sanitary ConveyorSStainless Steel Construction; 7200, 7300, 7350, and 7360

• Straight, curve, incline and decline configurations

• Belt and modular belt options• Industry leading speeds• Small parts transfers

• Easy to accessorize - No drilling required

• 10 guiding packages available

5200/5300 sERIEs heavy duty ChainAluminum Extruded Construction

• Straight, curve, incline and decline configurations

• High performance conveying • Main line, long lengths

• Heavy duty applications• Fast belt speeds • Part accumulation• Automated and manual assembly

2200/2300 sERIEs Low ProfiLe BeLt ConveyorSAluminum Extruded Construction

• Belt and modular belt options• High performance conveying• Streamlined machine interface• Small parts transfers• Efficient use of space

• Accumulation• High temperatures• Sharp parts• Aesthetics• iDrive

From metal stamping to automated assembly, to food processing to packaging, we have the right conveyor for your application.

www.dorner.com • [email protected] MFG. CORP.PO Box 20 • 975 Cottonwood AveHartland, WI 53029 USA

INSIDE THE USA TEL: 800.397.8664FAX: 800.369.2440

OUTSIDE THE USATEL: 262.367.7600FAX: 262.367.5827

Dorner Mfg. Corp. reserves the right to change or discontinue products and specifications with or without notice.All products and services are covered in accordance with our standard warranty.

© Dorner Mfg. Corp. 2010. All Rights Reserved. 851-598 Rev. G Printed in the U.S.A. 3M-RYL-1210