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8/6/2019 Conveyor Cost
1/13
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8/6/2019 Conveyor Cost
2/13
EQUIPMENT LIST Reference rev-e (red color)
Doc no: (later)
Project: LIME CALCINING PLANT-II Client : PT KRAKATAU STEEL Project No: I-51488 revE
LIME RAW MATERIAL
1
2
3
4
6
LIME PRODUCT
7
8
9
10
11
12
DE-DUSTING SYSTEM
Bulk loading spout for open truck Capacity : 60 Ton/hour (depending on truck)
Length and dimension see attachement
Material: vandor to advice for termperature up to 80C
ASME & CEMA
Bucket Elevator Capacity : 30 ton/hour (intermitten operation)
Bucket volume : 10 liter (SIKO)vertical lift : 28 m (SIKO)
Speed : 30 m/min (0.5 m/s)
Power: approx. 15 KW (SIKO)
Material: vandor to advice for termperature up to 100C
De-Dusting system should follow Term of Reference p :9-3 and 9-5
Material: vandor to advice for termperature up to 100C
Weight : 9,213 kg
ASME & CEMA Including covering for de-dusting
system. civil & structure, electricaland instrumentation.
Lime Burnt silo (500ton) (300 ton lime) Capacity : 500 ton 300 ton lime
Dimension: 7200 x 7200 x 14000 mm (SIKO)
Outlet dimension: 300 mmL x 300 mmW (SIKO)
Material: not co ncrete.
Weight : approx. 56,481 kg (SIKO)
ASME & CEMA Including steel structure, cladding,
needle gate, electrical and
instrumentation, dedusting system
(small bag filter+small exhaust fan )
Two way chute Capacity : 30 ton/hour (intermitten operation)
Length dimension : vendor to advice
Weight : 2,090 kg (SIKO)
ASME & CEMA
Belt conveyor for rejected material-B Capacity : 30 ton/hour (intermitten operation)
Belt width : 400 mm (SIKO)
Length : 15.3 m (SIKO)
Speed : 90 m/min (1.5 m/s)
Inclination : 18 deg (SIKO)
Power: approx. 3 KW (SIKO)
Material: vandor to advice for termperature up to 100C
Weight : 9,256 kg (SIKO)
ASME & CEMA Including covering for de-dusting
system. civil & structure, electrical
and instrumentation.
Belt conveyor for rejected material-A Capacity : 10 ton/hour
Belt width : 400 mm (SIKO)
Length : 14.37 m (SIKO)
Speed : 90 m/min (1.5 m/s)
Inclination : 18 deg (SIKO)
Power: approx. 2.2 KW (SIKO)
Weight : 8,245 kg (SIKO)
ASME & CEMA It will be installed at the bottom of
Stone Silo (500 ton). Rejected
material is delivered to truck by this
conveyor (conveyor
angle/inclination should be
proposed by vendor base on length
of conveyor).
Stone silo (540ton) Capacity : 540 ton
Dimension: 7200 x 7200 x 14000 mm (SIKO)
Outlet dimension: 300 mmL x 300 mmW (SIKO)
Material: not co ncrete.
Weight: approx. 56,481kg (SIKO)
ASME & CEMA Including steel structure, cladding,
needle gate, electrical and
instrumentation
Belt conveyor (weigh conveyor) from Kiln to chute Capacity : 30 ton/hour (intermitten operation)
Belt width : 400 mm (SIKO)
Length : 18.4 m (SIKO)
Speed : 90 m/min (1.5 m/s)
Inclination : 18 deg (SIKO)Power: approx. 3 KW (SIKO)
Material: vandor to advice for termperature up to 100C
Weight : 8,549 kg (SIKO)
ASME & CEMA Including covering for de-dusting
system. civil & structure, electrical
and instrumentation.
Vibrating feeder Capacity : 80 ton/hour (intermitten operation)
Dimension : 3100 mmL x 1800 mmW x 1600 mmH
Stone feed size :
- 40 to 60 mm (97% min)
- 60 mm (3% max)
Power: 2 x 3.7 KW (SIKO)
Weight : 400 kg (SIKO)
ASME & CEMA It will be installed at the bottom of
Stone Silo (500 ton). Rejected
material to rejected belt conveyor
Vibrating screen Capacity : 80 ton/hour (intermitten operation)
Length and dimension : vendor to advice
Stone feed size :
- 40 to 60 mm (97% min)
- 60 mm (3% max)
Power: 12 KW
Weight : 2,600 kg
ASME & CEMA It will be installed at the bottom of
Stone Silo (500 ton). Rejected
material to rejected belt conveyor
Remarks
Belt conveyor from existing stone handling to new
stone silo
Capacity : 50 ton/hour (intermitten operation) or 270 ton/day
Belt width : 600 mm
Length : 27.8 m
Speed : 90 m/min (1.5 m/s)
Inclination : 0 deg
Power: approx. 18.5 KW (SIKO)
Weight: 20,204 kg (SIKO)
ASME & CEMA Including civil & structure, electrical
and instrumentation.
Specification Std and Code
PT.Truba Jaya Engineering PT. KS
No Service
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8/6/2019 Conveyor Cost
3/13
EQUIPMENT LIST Reference rev-e (red color)
Doc no: (later)
Project: LIME CALCINING PLANT-II Client : PT KRAKATAU STEEL Project No: I-51488 revE
RemarksSpecification Std and Code
PT.Truba Jaya Engineering PT. KS
No Service
13
14
14b
14c
14d
LIME KILN
15
16
17
18
19
by MAERZ
Blowers for Cooling air (for burner lences) Gas Capacity : 850 m3/h
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 10 KW (calc.) ------------> 30 KW (Maerz)
by MAERZ
Compressor air (3 units) (2 units) Gas Capacity : 250 m3/h
Temperature: ambient deg Celcius
Pressure: 6 barG
Length and dimension :vendor to advice
Power : apprx. 27 KW -------------------> 55 kw (Maerz)
ANSI/ASHRAE-51
Exhaust fan will be installed at Top
of blower house. (Maerz)
Aircompressor
Blowers for Cooling air (for burnt lime) Gas Capacity : 5'900 m3/hTemperature: ambient
Length and dimension :vendor to advice
Power : apprx. 67 KW (calc.) -----------> 90 KW (Maerz)
by MAERZ
Screw conveyor (#182), Disch #181. Capacity : 3.825 t/h (base on b ag filter requirement) (SIKO)
screw diameter : 200 mm (SIKO)
Length : 6 m
Screw Speed : 30.95 rpm (SIKO)
Inclination : 0 deg
Power: approx. 3.7 KW (SIKO)
Material: JIS SS400 (for termperature up to 100C) (SIKO)
Weight : 850 KG approx. (SIKO)
ASME & CEMA
Kiln Feed Capacity : 270 ton/day (preliminary)
Product Capacity: 150 ton/day
Temperature: 900 deg Celcius (preliminary)
Dimension : 6.6 mW x 7.61 mL x 36.98 mH
by MAERZ
Blowers for Combustion air (2 units) Gas Capacity : 4'500 m3/h x 2 units
Temperature: ambient
Length and dimension :vendor to advice
Power : apprx. 51 KW x 2 (cal.) ----> 90 KW x 2 (Maerz)
Screw conveyor (#181), Disch bag filter. Capacity : 3.825 t/h (base on b ag filter requirement) (SIKO)
screw diameter : 200 mm (SIKO)
Length : 8 m
Screw Speed : 30.95 rpm (SIKO)
Inclination : 0 deg
Power: approx. 5.5 KW (SIKO)
Material: JIS SS400 (for termperature up to 100C) (SIKO)
Weight : 1,100 KG approx. (SIKO)
ASME & CEMA
Exhaust Fan Gas Capacity : 36'000 m3/h --> 33'000 m3/hr (latest 11/may/2011)
Temperature: < 160C deg Celcius
Length and dimension :vendor to advice
(MAERZ recommends a filter area of 400 m2
Exhaust fan cap acity: 36'000 m3/h, 30 mbar, at 130C)
Power : apprx. 63 KW
Bag Filter Gas Capacity : 25'500 m3/h ----> 28'500 m3/h (latest 11/may/2011)
Particel Content
(inlet): 20 g/Nm3
-----> 5 to 10 g/Nm3 (latest 11/may/2011)
(outlet) : following Term of Reference p :9-3 and 9-5 ---> 20
mg/Nm3 (latest 11/may/2011)
Temperature: < 160C deg Celcius
Length and dimension :vendor to advice
Weight : 14,321 kg (SIKO)
ASME & CEMA &
GOVERNMENT'S LATEST
REGULATION FOR AIR
POLLUTION
Including bag casing, fan, stack,
rotarty valve, ducting and duct
support of dust collector
-
8/6/2019 Conveyor Cost
4/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : BC-01
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE BELT CONVEYOR FROM EXISTING LIMESTONE HANDLING to NEW LIMESTONE SILO MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL
MAX POWER (V / PH / HZ)
HORIZONTAL LENGTH CONTROL (V / PH / HZ)
VERTICAL LIFT
INCLINATION
NAME ANGLE OF REPOSE BKW
SHAPE TEMPERATURE MOTOR MFR.
SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x
DOWN TO % HYGROSCOPIC YES NO INSULATION F
% FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE
% ABRASIVENESS VERY MILD NONE REDUCER TYPE
MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE
NATURAL SLOPE deg AREA CLASS
DESIGN TEMPERATURE OC SHOP INSPECTION YES
CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES
BELT : WIDTH mm SPEED DIMENSION CHECK YES
COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES
CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES
PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES
SPLICE VULCANIZED SPLICED FASTENERS At Field
IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm
TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.
RETURN SPACING mm DIA.IMPACT YES NO SPACING
BEARING BALL ROLLER BEARING LIFE
PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe
TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal
BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400
SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --
LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal
TAKE-UP VERTICAL HORIZONTAL
GRAVITY SCREW SPRING WINCH LOADING HOPPER YES
TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES
SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES
WEATHER HOOD YES
COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES
ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES
CLASS OF BLAST CLEANING SA 2 BACK STOP YES
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE
MISALLIGNMENT SWITCH YES
SPEED SWITCH YES
BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES
IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES
BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES
DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES
BEARING For Const. For 1-year ops. SAFETY GUARD YES
FIXING & SETTING BOLT YES
ANCHOR BOLT YES
CONSTRUCTION MATERIAL
ACCESSORIES & SPARE PARTS
INSPECTION & TEST
Flexible
NO
700
700
700
700
BULK
60
40 - 60
16.5
TEFC
BELT CONVEYOR
6
38
100 (max)
MATERIAL HANDLED DRIVER
UTILITY
LIMESTONE, CRUSHED
OPERATING CONDITIONS
m/min.
m/min.
m/min.
mm
mm
mm
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
89300
NO
NO
mmmm
hrs
TEMP.CLASS
OTHER SPECIFICATION
2
15000
FANIP55
72
4
40000
kW
Bevel Helical
18.5
TECO or Equal
4 / 1500
B
SR
Rev.
By
Checked
Approved
Date
2
m
21.00
22-Feb-11
10
SR
1500
600
SPAREPART AVAILABILITY
380 / 3 / 50
220 / 1 / 50
280
27.80
8.40
T/h
m
4
Existing Conveyor
90 (max.)
New Silo
mm
NO
NO
NO
NO
NO
0.00
3
270 T/h
deg.
97
mm
mm
300
350
400
SURFACE TREATMENT & PAINT
mm
mm
300
mm
1400
25
up to 100
CONSTRUCTION FEATURES
- tba -
MECHANICAL DATA SHEET
REMARKS AND / OR DESCRIPTION
3000
89
deg.
deg.C
30
mm
1 / 1
-
8/6/2019 Conveyor Cost
5/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : SL-02
DOC. NO. :
AREA : - tba - LOCATION : OUTDOOR INDOOR
SERVICE : Stone silo (500ton) MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED : 1 (ONE) SET MODEL NO. : PT. CEMARA SIKO ENGINEERING INDONESIA
Design Temperature C Shell
Plate Thickness mm Lining
Lining Thickness mm Bolt & Nut
Silo Dimension(L x W x H) x x mm Foundation Bolt & Nut
Outlet Dimension (L x W ) x mm Structural
Valley Angle (from Horizontal) deg. Painting (Internal/External)
Erection Weight ton
NOTE :
#1
REMARKS AND / OR DESCRIPTION
SILO / BIN
Rev.
By
Checked
Approved
Date
2
22-Feb-11
10
SR
SR
A 193 B7 / A 194 2H
A36
Surface treatment: Shop (Sand Blasting : SA 2, Primary : 7 5m, Intermediate : 100m, and Finish : 2x50m), Site (Touch-up)
SKETCH
- tba -
7200 7200 14000
300 300
55 (min) see note #1
A 307 Gr.B
MECHANICAL DATA SHEET
DESIGN DATA MATERIAL SPECIFICATION
WEIGHT
100
top side 8mm, bottom side 10mm
8mm at Sloping (trapezoid area)
A 283 Gr.C or SS400 or equivalent
Hardox400 or equal
1 / 1
-
8/6/2019 Conveyor Cost
6/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : VF-03
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE Vibrating feeder MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OVERALL LENGTH ELECTRICAL
MAX OVERALL WIDTH POWER (V / PH / HZ)
OPERATING HOURS OVERALL HEIGHT CONTROL (V / PH / HZ)
NAME ANGLE OF REPOSE MOTOR TYPE
SHAPE TEMPERATURE RATING x POLE/RPM kW x
SIZE MAX. LUMP % STICKY YES NO INSULATION F
DOWN TO % HYGROSCOPIC YES NO ENCLOSURE
% FLOWA BILITY VERY FREE FREE SLUGGISH REDUCER TYPE
MOISTURE CONT. ( W.B. ) % ABRASIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) CORROSIVENESS VERY MILD NONE COUPLING TYPE
NATURAL SLOPE deg EXPLOSIVENESS YES NO AREA CLASS
CASING SS400 or Equal SURFACE PREPARATION - tba - SHOP INSPECTION YES
LINER SS400 or Equal CLASS OF BLAST CLEANING - tba - APPEARANCE CHECK YES
PRIME COLOR / MDFT - tba - DIMENSION CHECK YES
1ST COAT COLOR / MDFT - tba - TEMPORARY ASSEMBLY YES
TOP COAT / MDFT - tba - MECHANICAL RUN YES
FIELD TEST YES
OPERATING CONDITIONS
mm
mm
mm
DIMENSION
3100
1800
1600
TEFCIP55 FAN
V-Belt
B
2 x 3.7 4 / 1500
TEMP.CLASS
- tba -
1400
CONSTRUCTION FEATURES SURFACE TREATMENT & PAINT
MECHANICAL DATA SHEET
deg.
deg.C
18
3
80 T/h
97
mm
mm
380 / 3 / 5080
24
T/h
h/day
REMARKS AND / OR DESCRIPTION
22-Feb-11
10
SR
SR
Rev.
By
Checked
Approved
Date
2
NO
NO
VIBRATING FEEDER
38
100 (max)
MATERIAL HANDLED DRIVER
UTILITY
LIMESTONE, CRUSHED
BULK
60
40 - 60
mm
INSPECTION & TEST
NO
NO
NO
NO
1 / 1
-
8/6/2019 Conveyor Cost
7/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : VS-04
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE Vibrating screen MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OVERALL LENGTH ELECTRICAL
MAX OVERALL WIDTH POWER (V / PH / HZ)
OPERATING HOURS OVERALL HEIGHT CONTROL (V / PH / HZ)
NAME ANGLE OF REPOSE MOTOR TYPE
SHAPE TEMPERATURE RATING x POLE/RPM kW x
SCREEN MAX. LUMP % STICKY YES NO INSULATION F
DOWN TO % HYGROSCOPIC YES NO ENCLOSURE
% FLOWA BILITY VERY FREE FREE SLUGGISH REDUCER TYPE
MOISTURE CONT. ( W.B. ) % ABRASIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) CORROSIVENESS VERY MILD NONE COUPLING TYPE
NATURAL SLOPE deg EXPLOSIVENESS YES NO AREA CLASS
CASING SS400 or Equal SURFACE PREPARATION - tba - SHOP INSPECTION YES
LINER SS400 or Equal CLASS OF BLAST CLEANING - tba - APPEARANCE CHECK YES
PRIME COLOR / MDFT - tba - DIMENSION CHECK YES
1ST COAT COLOR / MDFT - tba - TEMPORARY ASSEMBLY YES
TOP COAT / MDFT - tba - MECHANICAL RUN YES
FIELD TEST YES
NO
NO
NO
NO
>60
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8/6/2019 Conveyor Cost
8/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : BC-06
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE Belt conveyor for rejected material-A MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL
MAX POWER (V / PH / HZ)
HORIZONTAL LENGTH CONTROL (V / PH / HZ)
VERTICAL LIFT
INCLINATION
NAME ANGLE OF REPOSE BKW
SHAPE TEMPERATURE MOTOR MFR.
SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x
DOWN TO % HYGROSCOPIC YES NO INSULATION F
% FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE
% ABRASIVENESS VERY MILD NONE REDUCER TYPE
MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE
NATURAL SLOPE deg AREA CLASS
DESIGN TEMPERATURE OC SHOP INSPECTION YES
CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES
BELT : WIDTH mm SPEED DIMENSION CHECK YES
COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES
CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES
PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES
SPLICE VULCANIZED SPLICED FASTENERS At Field
IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm
TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.
RETURN SPACING mm DIA.IMPACT YES NO SPACING
BEARING BALL ROLLER BEARING LIFE
PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe
TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal
BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400
SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --
LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal
TAKE-UP VERTICAL HORIZONTAL
GRAVITY SCREW SPRING WINCH LOADING HOPPER YES
TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES
SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES
WEATHER HOOD YES
COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES
ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES
CLASS OF BLAST CLEANING SA 2 BACK STOP YES
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE
MISALLIGNMENT SWITCH YES
SPEED SWITCH YES
BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES
IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES
BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES
DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES
BEARING For Const. For 1-year ops. SAFETY GUARD YES
FIXING & SETTING BOLT YES
ANCHOR BOLT YES
- tba -
MECHANICAL DATA SHEET
REMARKS AND / OR DESCRIPTION
3000
89
deg.
deg.C
30
1400
25
up to 100
CONSTRUCTION FEATURES
300
350
400
SURFACE TREATMENT & PAINT
mm
mm
300
18.00
3
10 T/h
deg.
97
mm
mm
4
Vibrating Screen
90 (max.)
Reject area
1500
400
SPAREPART AVAILABILITY
380 / 3 / 50
220 / 1 / 50
100
14.30
4.40
T/h
m
m
21.00
22-Feb-11
10
SR
SR
Rev.
By
Checked
Approved
Date
2
4
40000
kW
Bevel Helical
2.2
TECO or Equal
4 / 1500
BTEMP.CLASS
OTHER SPECIFICATION
2
15000
FANIP55
72
mm
NO
NO
89300
NO
NO
mmmm
hrs
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
OPERATING CONDITIONS
m/min.
m/min.
m/min.
mm
mm
mm
1.6
TEFC
BELT CONVEYOR
6
38
100 (max)
MATERIAL HANDLED DRIVER
UTILITY
LIMESTONE, CRUSHED
BULK
60
40
mm
mm
500
500
500
500
CONSTRUCTION MATERIAL
ACCESSORIES & SPARE PARTS
INSPECTION & TEST
Flexible
NO
NO
NO
NO
1 / 1
-
8/6/2019 Conveyor Cost
9/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : BC-07
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE Belt conveyor from Kiln to chute MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL
MAX POWER (V / PH / HZ)
HORIZONTAL LENGTH CONTROL (V / PH / HZ)
VERTICAL LIFT
INCLINATION
NAME ANGLE OF REPOSE BKW
SHAPE TEMPERATURE MOTOR MFR.
SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x
DOWN TO % HYGROSCOPIC YES NO INSULATION F
% FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE
% ABRASIVENESS VERY MILD NONE REDUCER TYPE
MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE
NATURAL SLOPE deg AREA CLASS
DESIGN TEMPERATURE OC SHOP INSPECTION YES
CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES
BELT : WIDTH mm SPEED DIMENSION CHECK YES
COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES
CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES
PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES
SPLICE VULCANIZED SPLICED FASTENERS At Field
IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm
TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.
RETURN SPACING mm DIA.IMPACT YES NO SPACING
BEARING BALL ROLLER BEARING LIFE
PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe
TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal
BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400
SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --
LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal
TAKE-UP VERTICAL HORIZONTAL
GRAVITY SCREW SPRING WINCH LOADING HOPPER YES
TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES
SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES
WEATHER HOOD YES
COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES
ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES
CLASS OF BLAST CLEANING SA 2 BACK STOP YES
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE
MISALLIGNMENT SWITCH YES
SPEED SWITCH YES
BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES
IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES
BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES
DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES
BEARING For Const. For 1-year ops. SAFETY GUARD YES
FIXING & SETTING BOLT YES
ANCHOR BOLT YES
CONSTRUCTION MATERIAL
ACCESSORIES & SPARE PARTS
INSPECTION & TEST
Flexible
NO
NO
NO
NO
500
500
500
500
BULK
60
40 - 60
mm
mm
2.5
TEFC
BELT CONVEYOR
24
38
100
MATERIAL HANDLED DRIVER
UTILITY
LIMESTONE, CRUSHED
OPERATING CONDITIONS
m/min.
m/min.
m/min.
mm
mm
mm
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
89300
NO
NO
mmmm
hrs
TEMP.CLASS
OTHER SPECIFICATION
2
15000
FANIP55
72
mm
NO
NO
4
40000
kW
Bevel Helical
3
TECO or Equal
4 / 1500
B
SR
Rev.
By
Checked
Approved
Date
2
m
21.00
22-Feb-11
10
SR
1500
400
SPAREPART AVAILABILITY
380 / 3 / 50
220 / 1 / 50
100
18.40
5.70
T/h
m
4
Vibrating Screen
90 (max.)
Reject area
18.00
3
30 T/h
deg.
97
mm
mm
300
350
400
SURFACE TREATMENT & PAINT
mm
mm
300
1400
25
up to 100
CONSTRUCTION FEATURES
- tba -
MECHANICAL DATA SHEET
REMARKS AND / OR DESCRIPTION
3000
89
deg.
deg.C
30
1 / 1
-
8/6/2019 Conveyor Cost
10/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : DC-08
DOC. NO. :
AREA : - tba - LOCATION : OUTDOOR INDOOR
SERVICE : Two way chute MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED : 1 (ONE) SET MODEL NO. : PT. CEMARA SIKO ENGINEERING INDONESIA
Design Temperature C Shell
Plate Thickness mm Lining
Lining Thickness mm Bolt & Nut
Chute Dimension(L x W x H) mm Foundation Bolt & Nut
Outlet Dimension (L x W ) mm Structural
Valley Angle (from Horizontal) deg. Painting (Internal/External)
Erection Weight ton
NOTE :
#1
- tba -
2
REMARKS AND / OR DESCRIPTION
Surface treatment: Shop (Sand Blasting : SA 2, Primary : 7 5m, Intermediate : 100m, and Finish : 2x50m), Site (Touch-up)
SKETCH
1.3 (apprx.)
SR
DISCHARGE CHUTE
Rev.
By
Checked
Approved
Date
SR
A 193 B7 / A 194 2H
A36
22-Feb-11
MECHANICAL DATA SHEET
DESIGN DATA MATERIAL SPECIFICATION
- tba -
10
WEIGHT
100
6
3
A 283 Gr.C or SS400 or equivalent
Hardox400 or equal
55 (min) see note #1
A 307 Gr.B
1 / 1
-
8/6/2019 Conveyor Cost
11/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : BC-09
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE Belt conveyor for rejected material-B MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL
MAX POWER (V / PH / HZ)
HORIZONTAL LENGTH CONTROL (V / PH / HZ)
VERTICAL LIFT
INCLINATION
NAME ANGLE OF REPOSE BKW
SHAPE TEMPERATURE MOTOR MFR.
SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x
DOWN TO % HYGROSCOPIC YES NO INSULATION F
% FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE
% ABRASIVENESS VERY MILD NONE REDUCER TYPE
MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE
NATURAL SLOPE deg AREA CLASS
DESIGN TEMPERATURE OC SHOP INSPECTION YES
CONNECTING MECHANISM IN OUT APPEARANCE CHECK YES
BELT : WIDTH mm SPEED DIMENSION CHECK YES
COVER NATURAL RUBBER NBR NEOPRENE SBR TEMPORARY ASSEMBLY YES
CARCASS COTTON NYLON VINYL POLYESTER MECHANICAL RUN YES
PLIES TOP COVER mm BOTTOM COVER FIELD TEST YES
SPLICE VULCANIZED SPLICED FASTENERS At Field
IDLERS : CARRIER SPACING mm TRAINING CARRIER SPACING mm
TROUGH ANGLE deg. NO.OF ROLLERS 1 2 3 DIA.
RETURN SPACING mm DIA.IMPACT YES NO SPACING
BEARING BALL ROLLER BEARING LIFE
PULLEY : HEAD DIA. mm LENGTH mm SHAFT DIA. IDLER A36 pipe
TAIL DIA. mm LENGTH mm SHAFT DIA. CHUTE SS400 or Equal
BEND DIA. mm LENGTH mm SHAFT DIA. STRUCTURE A36 or SS400
SNUB DIA. mm LENGTH mm SHAFT DIA. WEATHER HOOD --
LAGGING HEAD TAIL BEND SNUB LOADING HOPPER SS400 or Equal
TAKE-UP VERTICAL HORIZONTAL
GRAVITY SCREW SPRING WINCH LOADING HOPPER YES
TRIPPER YES NO TRAVELLING SPEED DISCHARGE CHUTE YES
SHUTTLE YES NO TRAVELLING SPEED DUST HOOD YES
WEATHER HOOD YES
COMPLIANCE WITH CERTIFICATE YES NO DECK PLATE YES
ACID RESISTANT SURFACE PROTECTION YES NO BELT CLEANER YES
SURFACE PREPARATION SSPC-SP10 BELT SCRAPER YES
CLASS OF BLAST CLEANING SA 2 BACK STOP YES
PRIME COLOR / MDFT Inorganic Zinc 50 - 75 m WIND PROTECTION CHAIN YES
1ST COAT COLOR / MDFT Polyamide Epoxy 125 - 175 m GALLERY YES
TOP COAT / MDFT Apliphatic Polyurethane 50 - 75 m WALK WAY 2 SIDES 1 SIDE
MISALLIGNMENT SWITCH YES
SPEED SWITCH YES
BOLT / NUT For Const. For 1-year ops. CHUTE SWITCH YES
IDLER ROLLER For Const. For 1-year ops. PULL CORD SWITCH YES
BELT CONVEYOR For Const. For 1-year ops. GTU SWITCH YES
DRIVE CHAIN For Const. For 1-year ops. START SIREN WARN YES
BEARING For Const. For 1-year ops. SAFETY GUARD YES
FIXING & SETTING BOLT YES
ANCHOR BOLT YES
- tba -
MECHANICAL DATA SHEET
REMARKS AND / OR DESCRIPTION
3000
89
deg.
deg.C
30
1400
25
up to 100
CONSTRUCTION FEATURES
300
350
400
SURFACE TREATMENT & PAINT
mm
mm
300
18.00
3
30 T/h
deg.
97
mm
mm
4
Vibrating Screen
90 (max.)
Reject area
1500
400
SPAREPART AVAILABILITY
380 / 3 / 50
220 / 1 / 50
100
15.30
4.70
T/h
m
m
21.00
22-Feb-11
10
SR
SR
Rev.
By
Checked
Approved
Date
2
4
40000
kW
Bevel Helical
3
TECO or Equal
4 / 1500
BTEMP.CLASS
OTHER SPECIFICATION
2
15000
FANIP55
72
mm
NO
NO
89300
NO
NO
mmmm
hrs
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
OPERATING CONDITIONS
m/min.
m/min.
m/min.
mm
mm
mm
2.3
TEFC
BELT CONVEYOR
24
38
100
MATERIAL HANDLED DRIVER
UTILITY
LIMESTONE, CRUSHED
BULK
60
40 - 60
mm
mm
500
500
500
500
CONSTRUCTION MATERIAL
ACCESSORIES & SPARE PARTS
INSPECTION & TEST
Flexible
NO
NO
NO
NO
1 / 1
-
8/6/2019 Conveyor Cost
12/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : BE-10
DOC. NO. :
SITE - tba - LOCATION : OUTDOOR INDOOR
SERVICE Bucket Elevator MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED 1 (ONE) SET DRIVER : MOTOR
CAPACITY NOR. OPERATING HOURS h/day ELECTRICAL
MAX POWER (V / PH / HZ)
VERTICAL LIFT CONTROL (V / PH / HZ)
LIFTING SPEED
BUCKET VOLUME
NAME ANGLE OF REPOSE BKW
SHAPE TEMPERATURE MOTOR
SIZE MAX. LUMP % STICKY YES NO RATING x POLE/RPM kW x
DOWN TO % HYGROSCOPIC YES NO INSULATION F
% FLOWA BILITY VERY FREE FREE SLUGGISH ENCLOSURE
% ABRASIVENESS VERY MILD NONE REDUCER TYPE
MOISTURE CONT. ( W.B. ) % CORROSIVENESS VERY MILD NONE RATIO x OUTPUT SPEED x rpm
BULK DENSITY (kg/m) EXPLOSIVENESS YES NO COUPLING TYPE
NATURAL SLOPE deg AREA CLASS
DESIGN TEMPERATURE OC SPROCKET TEETH SHOP INSPECTION YES
CHAIN PITCH mm SPROCKET QTY APPEARANCE CHECK YES
CHAIN ATTACHMENT BACKSTOP TYPE DIMENSION CHECK YES
NO. OF STRAND TEMPORARY ASSEMBLY YES
MECHANICAL RUN YES
FIELD TEST YES
CASING SURFACE PREPARATION
BUCKET CLASS OF BLAST CLEANING
STRUCTURE PRIME COLOR / MDFTCHUTE 1ST COAT COLOR / MDFT
DECK TOP COAT / MDFT
CONSTRUCTION MATERIAL
INSPECTION & TEST
RS Chain
NO
NO
NO
NO
SURFACE TREATMENT & PAINT
100
REMARKS AND / OR DESCRIPTION
150
A2
2
4
BS100
BULK
60
40 - 60
mm
mm
12
TEFC
BUCKET ELEVATOR
24
38
100 (max)
MATERIAL HANDLED DRIVER
UTILITY
LIMESTONE, CRUSHED
OPERATING CONDITIONS
12
SS400 or Equal SSPC-SP10
SS400 or Equal
SS400 or EqualSS400 or Equal
SS400 or Equal
SA 2
TEMP.CLASS
OTHER SPECIFICATION
FANIP55
72
NO
NO
kW
- tba -
15 4 / 1500
B
SR
Rev.
By
Checked
Approved
Date
2
m/min
21.00
22-Feb-11
10
SR
380 / 3 / 50
220 / 1 / 50
45
28.0
30.0
T/h
m
10.0
3
30 T/h
liter
97
mm
mm
1400
18
CONSTRUCTION FEATURES
- tba -
MECHANICAL DATA SHEET
deg.
deg.C
1 / 1
-
8/6/2019 Conveyor Cost
13/13
PROJECT : LIME HANDLING & DEDUSTING SYSTEM
OWNER : PT. KRAKATAU STEEL
CLIENT : PT. TRUBA JAYA ENGINEERING
JOB NO. :
ITEM NO. : SL-11
DOC. NO. :
AREA : - tba - LOCATION : OUTDOOR INDOOR
SERVICE : Stone silo (500ton) MFR. : PT. CEMARA SIKO ENGINEERING INDONESIA
NO. REQUIRED : 1 (ONE) SET
Design Temperature C Shell
Plate Thickness mm Lining
Lining Thickness mm Bolt & Nut
Silo Dimension(L x W x H) x x mm Foundation Bolt & Nut
Outlet Dimension (L x W ) x mm Structural
Valley Angle (from Horizontal) deg. Painting (Internal/External)
Erection Weight ton
NOTE :
#1
WEIGHT
100
top side 8mm, bottom side 10mm
8mm at Sloping (trapezoid area)
A 283 Gr.C or SS400 or equivalent
Hardox400 or equal
A 307 Gr.B
MECHANICAL DATA SHEET
DESIGN DATA MATERIAL SPECIFICATION
A 193 B7 / A 194 2H
A36
Surface treatment: Shop (Sand Blasting : SA 2, Primary : 7 5m, Intermediate : 100m, and Finish : 2x50m), Site (Touch-up)
SKETCH
- tba -
7200
0
SR
SR
7200 14000
300 300
55 (min) see note #1
2
22-Feb-11
1
REMARKS AND / OR DESCRIPTION
SILO / BIN
Rev.
By
Checked
Approved
Date