CONUNICATIONS-ELECTRONICS ENGlINEERING INSTALLAT--ETC FS1 ... · 7ad-a079 776 arm4y...

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7AD-A079 776 ARM4Y CONUNICATIONS-ELECTRONICS ENGlINEERING INSTALLAT--ETC FS1/ I STANDARD ENGINEERING INSTALLATION PACKAGE AN/TSQ-117, AIRCRAFT -- TCIU) UNCLASSIFIED USACEEIA-SEP-027 ML EEEEm2'hEm EE MnEEMElEEnlEI IIIIIIIIIIIIII- EIIEEEEEEEEEEE *IIIIIIIIIII

Transcript of CONUNICATIONS-ELECTRONICS ENGlINEERING INSTALLAT--ETC FS1 ... · 7ad-a079 776 arm4y...

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7AD-A079 776 ARM4Y CONUNICATIONS-ELECTRONICS ENGlINEERING INSTALLAT--ETC FS1/

I STANDARD ENGINEERING INSTALLATION PACKAGE AN/TSQ-117, AIRCRAFT -- TCIU)

UNCLASSIFIED USACEEIA-SEP-027 ML

EEEEm2'hEm EEMnEEMElEEnlEIIIIIIIIIIIIIII-EIIEEEEEEEEEEE*IIIIIIIIIII

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4 SEIP 027

STANDARDU ENGINEERING INSTALLATION PACKAGES

flhT9DOM TNT T ' r' _

c AN/TSQ-111E AIRCRAFT CONTROL CENTRAL

SE D DC

SI 31 OCTOBER 1979 \)AA

ir ,9 12 17 013APPROVED FOR PUBLIC RELEASE. DISTRIBUTION UNLIMITED

HEADQUARTERSUS ARMY COMMUNICATIONS-ELECTRONICS

ENGINEERING INSTALLATION AGENCYFORT HUACHUCA, ARIZONA 85613

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SECURITY CLASSIFICATION OF THIS PACE (Wen Date Entered)

READ INSTRUCTIONSREPORT DOCUMENTATION PAGE BEFORE COMPLETING FORM

I. REPORT NUMBER 2. GOVT ACCESSION NO. 3. RECIPIENT'S CATALOG NUMBER

SEIP 027

4. TITLE (and Subtitle) 5. TYPE OF REPORT & PERIOD COVERED

Standard Engineering Installation Package Final, IndefiniteAN/TSQ-117, Aircraft Control Central *.PROMN RG EOTNME"] /1 1 /, 1 - J 1 #, . PERFORMING ORG. REPORT NUMBER

7. AUTHOR(&) S. CONTRACT OR GRANT NUMBER(&)

9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. PROGRAM ELEMENT, PROJECT, TASK

US Army Communications-Electronics AREA & WORK UNIT NUMBERS

Engineering Installation Agency, ATTN:CCC-CED-SEP, Fort Huachuca, Arizona 85613

1. CONTROLLING OFFICE NAME AND ADDRESS i R27-IEPORT IATEUSACEEIA 1 31 OctaW111079 /ATTN: CCC-CED-SEP- - -eFort Huachuca, Arizona 85613

14. MONITORING AGENCY NAME & ADDRESS(iI different Lrom Controlling Office) IS. SECURITY CLASS. (of tli report)

S Unc 1 ass.f i ed-----15a. DECLASSI FICATION/DOWNGRADING

SCHEDULE

16. DISTRIBUTION STATEMENT (of thie Report)

17. DISTRIBUTION STATEMENT (of the abstract entered in Block 20, itf different Irom Report)

IS. SUPPLEMENTARY NOTES

19. KEY WORDS (Continue on reverse side It neceesary and identify by block number)

If'20. ABSTRACT (Continue on reverse side if necessary mid identify by block number)

>IThis standard enigneering installation package assists project officers,logisticians, engineers, and technicians to program, procure, engineer, andinstall the AN/TSQ-117. Document provides a system description with pre-requisites that are essential for effective implementation of the AN/TSQ-117.Document also provides the necessary drawings, bill of materials, and qualityassurance.. - ,(

DD I JAN73 1473 EDItION OFI NOV61 IS OBSOLETE UNCLASSIFIEDSECURITY CLASSIFICATION OF THIS PAGE (When Dis Enter ed)

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SECURITY CLASSIFICATION OF THIS PAGE('nS Dots Ented)

SECURITY CLASSIFICATION OF THIS PAGE(hon Data ZRntorEcD

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DISPOSITION INSTRUCTIONS

Destroy this document when no longer needed.

Do not return it to the originator.

DISCLAIMER

The use of trade names in this document does not constitute anofficial endorsement or approval of the use of such commercialhardware or software. This document may not be cited for purpose ofadvertisement.

AVAILABILITY

This publication is available to non-Government agencies and maybe purchased through the Defense Documentation Center, CameronStation, Alexandria, VA 22314.

Government activities may requisition copies by writing to theCommander, Headquarters, Fort Huachuca, ATTN: CCM-PCA-ASP, FortHuachuca, Arizona 85613.

NEUTRAL LANGUAGE

The word "he" when used in this publication represents both themasculine and feminine genders, unless specifically stated.

.. .. .-.-. . . I

!_ TvtLatin

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DEPARTMENT OF THE ARMYHEADQUARTERS, US ARMY COMMUNICATIONS-ELECTRONICS

ENGINEERING INSTALLATION AGENCYFort Huachuca, Arizona 85613

USACEEIA SEIPNO. 027 31 October 1979

STANDARD ENGINEERING INSTALLATION PACKAGE

AN/TSQ-117, Aircraft Control Central

Paragraph Page

SECTION 1. GENERAL

1.1 PURPOSE AND SCOPE ..... .................. .... 1-11.2 SYSTEM DESCRIPTION ..... ................. .... 1-11.3 LIST OF APPLICABLE DOCUMENTS .. ........... ..... 1-11.4 COMMENTS ON PUBLICATION ..... ............. .... 1-3

SECTION 2. SITE SURVEY DATA AND CHECKLIST

2.1 GENERAL ........ .. .................. .... 2-1

2.2 SITE SURVEY CRITERIA ........ ................ 2-1

SECTION 3. INSTALLATION SPECIFICATIONS AND INSTRUCTIONS

3.1 GENERAL....... ..... .............. .... 3-13.2 INSTALLATION GENERAL INSTRUCTIONS .. .......... ... 3-13.3 DETAIL INSTRUCTIONS ..... ................. .... 3-1

SECTION 4. ENGINEERING INSTALLATION DRAWINGS

4.1 GENERAL ....... ....................... .... 4-14.2 MODIFICATION OF INSTALLATION DRAWINGS .... ........ 4-1

SECTION 5. BILL OF MATERIALS

5-1 GENERAL ....... ....................... .... 5-15.2 MAJOR ITEMS. ..................... 5-15.3 RESPONSIBILITIES. .................. 5-1

SECTION 6. QUALITY ASSURANCE PROCEDURES

6.1 GENERAL ......... ................. ..... 6-16.2 QUALITY ASSURANCE PROGRAM ................. .... 6-16.3 SPECIAL CONSIDERATIONS ..... .............. .... 6-24

.i ... ....

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31 October 1979 SEIP 027

Paragraph Page

SECTION 7. OPERATIONAL TEST PLAN AND CHECKOUT PROCEDURES

7.1 GENERAL ...... ....................... .... 7-1

7.2 TESTING ...... ....................... .... 7-1

SECTION 8. COMPLETION CERTIFICATION

8.1 GENERAL ...... ....................... .... 8-18.2 DISTRIBUTION ..... .................... .... 8-18.3 WAIVERS ...... ...................... .... 8-1

LIST OF ILLUSTRATIONS

Figure No.

5-1 Sample bili of materials (7 sheets) ........ .... 5-26-1 Sample form of cognizant agency, command, and

facility points of contact ...... ............. 6-36-2 Sample form of quality assurance inspection

checklist-installation (13 sheets) .... ......... 6-46-3 Sample form of quality control

checklist-instullation (7 sheets) .... ......... 6-178-1 Sample form of technical acceptance

recommendation (summary) ............... ..... 8-2

ii

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31 October 1979 SEIP 027

SECTION 1. GENERAL

1.1 PURPOSE AND SCOPE. The AN/TSQ-117, aircraft control central, isused for the upgrade of air traffic control (ATC) and navigationalaids at existing US Army airfields and heliports worldwide. It isthe purpose of this standard engineering installation package (SEIP)to provide guidance and standard engineering data for the developmentof an engineering installation package (EIP) for a specific AN/TSQ-117 facility. This SEIP provides installation specifications andinstructions, typical installation drawings, a bills of materials(BOM), quality assurance (QA) procedures, test and acceptance pro-cedures, and completion certification format. The information willbe adapted for the engineering and installation of a specificAN/TSQ-117 upon a Corps of Engineers designed (STD-AF-0127) tower.

1.1.1 Any deviations from these standards require a waiver by Head-quarters, US Army Communications-Electronics Engineering InstallationAgency (HQ, USACEEIA) before engineering the variance. Telephonecoordination (AUTOVON 879-6356) is to be accomplished before for-warding any correspondence.

1.2 SYSTEM DESCRIPTION. The AN/TSQ-117, a modified AN/TSQ-70A-T1,is an aircraft control central. The control tower cab measures 15feet long, 8 feet high, and 8 feet wide with enough space for threeoperators. The upper half of the cab is equipped with tinted glasspanels with two tinted glass panels in the front half of the roof.

1.3 LIST OF APPLICABLE DOCUMENTS.

a. Government documents.

ReguTations

CCR 702-1-2 USACC Quality Assurance Program forEngineering, Installation andAcceptance of CommunicationsElectronics Equipment and Systems

CCCR 34-2 Preparation of EngineeringInstallation Packages and StandardEngineering Installation Packages

CCCR 702-2 Preparation of Documentationfor Test and Evaluation ofCommunications-ElectronicsMateriel

1-1

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SEIP 027 31 October 1979

CCCR 702-3 Role of the Test Director

CCCR 702-4 Quality Assurance DuringOn-Site Installation

CCCR 702-7 Product Assurance QualityAssurance Corrective Actions

USACEIA Bn Pamphlet The Communications-Electronics105-3 Installation Planning and

Implementation Guide

SB 700-20 Army adopted/other items selectedfor authorization/list of report-able items

Directives

AFTO 31-10-2 through Standard Installation Practices31-10-29

Circulars

DCAC 370-160-3 Site Survey Data Book forCommunications Facilities

Technical bulletin

TB 95-1 US Army Air Traffic Control andNAVAID Facility Standards

Other Publications

CCC-TED-75-TP-200 Quality Assurance Evaluation-andTechnical Acceptance Test of World-Wide Army Airfields/ Heliports Com-munications and Navigational Aids(Revision 2) Test Plan

1-2

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31 October 1979 SEIP 027

1.4 COMMENTS ON PUBLICATION.

1.4.1 Users of this publication are invited to submit recommenda-tions for its improvement. Comments should be keyed to the drawings,page, paragraph, and line of the text for which the change is re-commended. For convenience, a mailing card is bound with this SEIP.Comments should be sent directly to the Commander, HQ, USACEEIA,ATTN: CCC-CED-SEP, Fort Huachuca, Arizona 85613.

1.4.2 Requests for USACEEIA regulations and forms should beaddressed to the Commander, HQ, USACEEIA, ATTN: CCC-SPT-RM, FortHuachuca, Arizona 85613.

1-3

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31 October 1979 SEIP 027

SECTION 2. SITE SURVEY DATA AND CHECKLIST

2.1 GENERAL. A site survey checklist is not required for this in-stallation providing adequate site drawings are available at theresponsible area.

2.2 SITE SURVEY CRITERIA. The site survey criteria should be con-ducted in accordance with applicable portions of CCCR 34-2 and DCAC370-160-3.

2-1

. .... ......

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31 October 1979 SEIP 027

SECTION 3. INSTALLATION SPECIFICATIONS AND INSTRUCTIONS

3.1 GENERAL. The instructions outlined in this section providestandard engineering and installation guidance for the installationof the AN/TSQ-117.

3.2 INSTALLATION GENERAL INSTRUCTIONS. The AN/TSQ-117 will be in-stalled in accordance with established criteria, the inclosedengineering drawings and instructions, and referenced drawings andpublications deemed necessary by the engineering activity responsiblefor the project. Installer personnel must be familiar with T.O.31-10 Series to ensure that the facility conforms tc .nd is installedin accordance with standard installation procedures

3.3 DETAIL INSTRUCTIONS. Instructions are in reference to drawingSTD-AF-0190. To preclude repetition of drawing numbers, only thesheet number will be called out when applicable.

3.3.1 Power drawings and wiring diagrams are provided with theAN/TSQ-117 and are not part of this SEIP.

3.3.2 Remove the Taco Antenna from inside the cab and mount theantenna on the rail in accordance with note 403, sheet 4 and 5.

3.3.3 Sheet 1 lists the BOM necessary for the installation of theAN/TSQ-117. BOM item 33 is used with item 6 (not shown on draw-ings). BOM items 41, 47. and 71 are used at the project engineer'sdiscretion. BOM item 60, not shown on drawings, is used to bundle orbrace the coaxial cables and the antenna mast at the roof mounting.BOM items 34 through 37 are provided for ATC coordination system, anddetail drawings are not in this SEIP. These items must be determinedon a site-to-site basis. BOM items 50 and. 69 are explained in note503, sheet 5.

3.3.4 Sheet 2 shows the AN/TSQ-117 installation details. Note 202is a general statement and is not shown on the drawing. STD-AF-0207drawing referenced at the mount of the antenna and in Note 504 ofsheet 5 refers to STD-AF-0207 drawings, sheet 1, figures 4 and 7(rail mounting information).

3.3.5 Sheet 3 shows the cab dimensions and coax cable entrance.

3.3.6 Sheet 2 and 4 show the AN/TSQ-117 installation details fortower base ground system during site support construction phase. ATCoperational requirements dictate that no antenna, antenna mast, orother such fixtures will be installed in such a manner to cause avisibility obstruction between the controller and the runway, itsapproaches, and air traffic pattern. The antenna and antenna mast

3-1

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SEIP 027 31 October 1979

will be mounted above or to the rear of the tower cab and in such away to present the smallest obstruction to the controller's view fromthe inside of the cab.

3.3.7 Sheet 5 shows the AN/TSQ-117 tower details. BOM item 49 (notshown on drawings) is used for the antenna mount. BOM item 45 isused for making U-bolts providing BOM items 32 cannot be obtained.All installation above the platform floor grating shown in detail Eof sheet 5 is USACEEIA responsibility.

3.3.3 The FM antennas will be mounted on tip of the cab structure inthe fittings provided.

3-2

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31 October 1979 SEIP 027

SECTION 4. ENGINEERING INSTALLATION DRAWINGS

4.1 GENERAL. This section contains only the engineering instal-lation--dr-awings necessary for the installation of the AN/TSQ-117.

4.2 MODIFICATION OF INSTALLATION DRAWINGS. The engineering drawingsmay be modified during and after installation of a project to reflectadaptation to local physical and environmental conditions. Copies ofmodified drawings should be retained onsite and changes, corrections,and deletions forwarded to the responsible area's electronics engi-neering installation agency.

4.2.1 US ARMY COMMUNICATIONS-ELECTRONICS ENGINEERING INSTALLATIONAGENCY DRAWINGS. The engineering installation drawings indicatedherein show the necessary materials that will be required to ac-complish the installation of the AN/TSQ-117. The drawings furnishedare 10-1/2 inches by 16 inches, foldout type, and are not in scaleformat. The scale referenced on these drawings refer to the D sizedrawings only. Description and application of each sheet number ofdrawing STD-AF-0190 is:

4.2.1.1 Sheet 1 - Bill of Materials

4.2.1.2 Sheet 2 - AN/TSQ-117 ATC Tower,Installation Details

4.2.1.3 Sheet 3 - AN/TSQ-117 ATC Tower Cab Dimensions

4.2.1.4 Sheet 4 - AN/TSQ-117 ATC Tower Installation Details

4.2.1.5 Sheet 5 - AN/TSQ-117 ATC Tower Details

4.2.2 STD-AF-027, sheet 1, Typical Control Tower Roof Antenna Mount-ing Layout and Details, is attached for the rail mounting in-formation as stated in paragraph 3.3.4.

4-1

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71 16409H4 PRDI0C6,IC, 1

70 02647G BO CONNECOR, EC. TmHNMLL -C - - Comp TYPE. APPI ETON 96T20069 206400 601111 PRIMER COATING, Z116 CHROMATE

6A20630 0tiA f R EPE FO AL KI) Il

67 099396 ASHER,. FLA1. 9010. 5,,&- 53

66 00569. ASHER1, LOCK. SPLIT ARING. 6/16' 5366 07679A NUT, ALX. STEEL. 5/16".18 530

64 15245J ROLT, STEEL. 5116'. NcR

63 10233 C A1SHER. FLAT. ROM6. 3/8- 53

62 00561 WAS4R. LOLL. SPLIT RING. 3,8" 03

o615204L CL 1S~~

DIA '

073730 CAP OE *A I

- OLW, HS.6.-Il- 01Se ?04476 "S-3644-57 471

57 20635Z WIRE. 2616. 016, RED ITISUL F430

S6 14204A6 WIRE, 2616. THN, 041TE IIISIL as

S' 162058 1 WI, 2616, 716 LACK IIML.6.

SA5 20460 CIETSA YE WIVGONEY 40125 51

11 02" P E.Z5 PA it "

60 04094* 135216AN4

46 19271% CONDUIT,. ENT, 21,'.10 L& ANY 160

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17 119171E SF61LANT, SIL11640 RAIER. 3.7. TUBE 110

46 070347 CLAPP. 165E. 3/1-.- 4--

49 2063oF R02. STEEL, THREADE0, 3/8"-16. 6' 16 M4551

44 20630E TIf WAP. BLACK. OSI DE TYPE 11 M0IO~L3 B

43 20625A IL RAF LAIR, OUTSIDE TTPO 7 N2qZ 551

43 62 9017, 14OXT. !' I. FOR 261 WINE

41 022181E TAPI. RINSER, ADHESIVE, 314'.0.0271 5970

ITEM] AIEL DESCRIPTION4 PART

LIST OF MATERIALS

CIIA

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3IREVISION

TZONE EV DESCRIPTION AT AROVEDA 0001 SHE., .4(4704 To .RU PLUS3 11FSS7,,

ROVISED LIST Of MATERIALSN REVISED LON, ADDED NOTE 6 FIND NO' S 30MR

CHCANGED PER TWIG REVIEW I!MR ~ 121

An1 0635F MIRE. COPPER. AlA 6, TIN,. INStiL W41TE 646-O04642-4T FT Alt

19 02373L. CONDUIT. SALY. RIGID. IV. 10 LG 5075-00476-1209 1.6j II

38 20707F AIRCRAFT CONETRUOL CENTER. ANITSO-1I7 1Cpw-Me-'Ol$ EA

37 17049J PANlEL TYPE 620-A. IIECO 02269886 44566 EA 1

36 20706E UNIT. TELEPHONE KEY, 4000, WECO #2202788 5910-00-249-5365 EA 81

35 20705 0 SET. TELEPHONE, 80CH-3. WECC #2102986504 NS544 CA AB

14 20704 C UNIT. POWER. 71412. WECO #2269M4 302-002-4M

33 2OSORE CABLE, POWER, 4C2 STRANDED CW46-0-4-441 FT _ARBLT, U TYPE. STEEL 5/16 D IA FOR IS"

NSNR KT 1 I2 143%L1 R1GI0 CONDUIT 5306-00-944-3418 ER AR

S S9I5CD-61XW EA ARt , STECYPITAPLE. CIRCUIT ABEAKIM.CR0000 4114 Nc") 0 0702A 41148 31201 NS44 R I

8010-00-61.91; _CAN AR.h 29 207012Z OUTLET 0809 CROIISE-HINDS setS-S NSN44 EA C

FISHE PC 08l 28 20700W CABLE FITTINGA CROUSE-HINDS #CGS-5913 NSP4R EA I

53!O-CO-639-1026 ER AM 27 206998 COER, MIx. w/8341. CROUSE-HIROS O00-60 MOOR ER 3

5310-UM-407-95661 CA AR 26 207068 OUTLET BO011. CROUSE-HIINDS OBT-5 NSNR EA I

5310-00-408.-7744 IA AR ?U 02377A CONDUI. RIGID, STEEL V 5975-00-178-1218 LG AR

5306-0-225-950 LA AR '4 CR8910 REDUCER, RIG1D CONDUIT. 1Y,' 4730-00-227494 EA I

5312-0-089-406I14 EA 8A 23 1 11065J HASHER. LOCK. SPLIT. 112" 5310-00-584.5272 ER AR

* 531C-63'.95A1 CA AR 22 59S1412 HASHES. RU0,940 . 1 /2" 0330-01-089-3179 ER 0

AS ~ .k 2 21 2111S F CONNECTOR. COAXIAL. UG-Z1C 08 119111 TYPEN 5843&00-241-1945 EA I5

v -l-g. FA -AL ?o 073686K CABtE. COAXIAL. R0-213 OR EUIH 6115-00-660-6711 FT AR

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-1 - U-BLT'. DIP XI Y" LbS IN51DE WIDTH

NS4RFT HR20688 7-11/10' (WITH 4 HES NWUTS). M CMASTER-CARO NSNRR0MPR IT AR 17 '8875737 EA HR

NSR T AIR 16 19635Z WASHER. LOCK. INT. TOOTH. 1/4" 530-00-9H42-5109 CA 20

5975Q0"3-9R4 1. EA IS 1 1066W WASHER. 808ND. FLAT. 1/4"x.749" O 5310-MO-09-3078 ER 20

MNR FT MR 1A 074810 X NT. HEX. 1/4,.20 5310-00-761-6882 ER 211

5999-DOIME3912 A AR13 07063K BOLT. STEEL. 114"-20.111" LS 5306-00-042-6420 EW 20

bahR I ? 02630A OU11.ETELEC CONDRUIT, 21 C-IB 67 5975-004-N82Sia EA AM

1~II 074529 LUG. TERMINAL, BOLT STYLE 5940-00-549-0875 EA 200010-00-527-.O CAO AM 1 10237261W CONDUIT, SOLO II,' RIGID TYPE 5975-00-176-1041 LGA R0

75-O00476-6021 EA 2 03672 ! CK TIET.ILFCTQE' 5RING. 25 615-00-577-M6 Fl A

RWSWR R A 2097F PROTECTED RELIABLE W3-25FSR NS044 LA I

IOSO-0O0-*-Sl TUE 4 7 152431. WIRE. COPPER. BARE. 2 466 6145-00-229-9832 FT ARI

413-00-423-06110 ER AN 6 PLUG, CONNECTOR (SUPPLIED WITH CAB) Nsm EA AR

ERR A 2 9 11723R TAPE. ELECTRICAL 3/4" WIDE 100110 INSOL_ 5970-00-419-4291 N0 AR

____NR_ PG____ 0 5 84

CONDUIIT. 2' RT RII M T 5975-0-284,7 LO I

0SR P 06950 APPLETON 081.-I1 5310-00-788-7213 IA 2

EA0000640 AR 7 06997. SEALING4 CWIPOI4I. PITTY FORM 8030-00-281-2337 R0 I

5900-8-0) O JNI 120694C ISAFETY SWITCH, SOARE D00*223WPR NORR EA I

PARMT NO0/ N S4 All OT ITtlM AL I OESCRIPTION PART NO/ NSI 4,1 I QTYR

LIST OF MATERIALS

STD-AF-0190 US ARMY COMMUNICATIONS- ELECTRONICS AQ~rvTENGINEERING INSTALLATION "ENCY

C C A IC H IE !0FS7 AN/TSQ-117 ATC TOER9 S ASO A ED $I INSTALLATION DETAILS

TMN NainT ASEIY UE R -CED-SWA ' D 50470I "Vw sgavsw mTS I INDEX NO ON

4ON 3 I"

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724*/31'46 1 9 (WYE 206)

OR25

c-0 5 60 ISEE DE AIL I -\

r II

204. EE TA1. E

S14EET 5

SEEE NOTEI E0

AC POWR

TOA

EE SHEET 4

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14 321NOTE 208 3~

SA C" 41 N6 1 0 O WS FROM 1 F 0 4 TO SHMEET 2 o f S I5 E 1 117 Ft 7Trn~PLUS GENEAL REVISIONSIN ADDED NOTE 206 a FIND NO'S 13055W 06 LEG

C CHANGED PER TWO REVIEW MA7-

SEE NOTE 20?

34 35 34 3?

TEL CABLEENTRANCE

______SEE OWO STO-AF-02OT SHEET 2FOR GUARDRAIL MOUNTING DETAJILS

17 (SEE DETAIL 1),SHEIET 5(TYPI CAL 4 CORNERS)

- -2 SEE DETAIL A

503~SEE 51 AL

RUN WEBRATN

NOTES-201. BOW OWA1 LEAD TO TOWER LEGS AT EACH LEVEL, SEE DETAIL-B

202. 120/240V SINGLE PHAE,THREE WIRE I OOI, (00 AMP. CROSEHINDSCONNECTOR PAPZ-1048 IS PART OF CAB POWEiR ENTRANCE PANEL It IS PACKEDSEPARATELY IN CAB. CABLE FOR HOOKUP MUST BE FOR IOOAMP SERVICE IfCOMPATI OLE WITH ABOVE CONNECTOR. (CABLE OD 11V7T0 I B751.

203 PLATFORM AC SAFETY SWITCH MAY BE LOCATED ON PLATFORM AT SIDE OF CABOR ALTERNATELY AT GUARDRAIL. MAXIMUM AC CABLE RUN ALLOWABLE IS10 FEET IF AC POWER PANEL IS GUARDRAIL MOUNTEOPTEM 33).

RUNAY204. NORMALLY INSTALLED By FACILITY ENGINEER.

205 TACO 2I11B/ TACOZ22IB ANTENNAS ARE PART OF AN/TSQ-I 17.2OB HEIGHT IS ADJSTABLE BY TELESCOPING SECTIONS MOE OR LESS AT TIMEB

CF INSTALLATION. MINIMUM OVERLAP IS 36' ADJUST TO LOCAL REQUIREMENTS.RAIL MUST BE 42 HIGH AND OF SUFFICIENT STRENGTH TO PROPERLYSUPPORT MAST.

207. TWO EACH ITEM 35 (CALL DIR:ECTOR) ,MOUNTED IN CAB. OTHERKEY SYSTEM ITEMS MOUNTED INOPIOS. SLOG OR OTHER NEARBYSHELTER AS REQUIRED BY LOCAL CONDITIONS.

2

NWWSTD-AF-0190 USACEEIA-CED

~"~'CANDLE TO 4NI~ifflll R. J LEAL AN/TSO-II7 ATC TOWER IREMOTE SITE$ amm xge I NSTALLATIONt DETAILS

ce W. T04?0;lI.1- O

c

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DOOR -

TOP VIEW

'ell

2 2 ® 2 * TEEPON

35f ENTRANCE

AC POWER AUXILIARY C f1ENTRANCE

ENTRANCE PMlI~

3.- 71.

SIDE VIEW

END VIEW

t_ _

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I CHANGED DWB PROM SHEET 2 OP TO SWEET :TEE7 70(

3OP 5 PLUS GENSERAL REVISIO$ 10m 81ve lb

D

AC POWER ENTRANCE

3-2-/4 ~NOTES,301. LOCALLY FABRICATED MINI-AWNING SH4OULD BE INSTALLED FOR

PROTECTING COAXIAL CONNECTORS FROM WEATHER.

COAX CABLE ENTRANCE-(SEE NOTE 301)

A/C UNIT

06 a

0 32j

LIST OF MATERIALS

STD-AF-0190 USACEEIA-CEDSHEET 3 Of 5 uS' mom__

S . WAGNER AN/TSQ-II7ATC TOWERCAB DIMENSIONS

I3 JUL 77 _____________________

50470 DM.I-O0O

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/WELD/ GRAZE TO 2 AWS DOWNLIIS TOP OF TOWER LEG

SINA CABLE &CONDUIT_________

TOWER CAB Y

LOCATION OF TACOANTENNAGRTN

'I *~I -PLATFORM GROUND f

C I 2 AWG BARE COPPER

NO GRATING UNDER CAB -

pm LOATION OF TACO

NOTETE0

A ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ POETO MAST1 RVNTTESALS OTJTO OTH OE ECONTROLLERS(SE VIEEFOMINID TE AB

ITE

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ICAAD G FR M $ E T3O 4 TO SH E 2j pt 14O5PLSGNRLREVISIONS 1

(SEE SAFETY SWITCH DETAIL C)J MNEOS OMSETOP4OSHThonHI

SQUARE D NO. OZ23NROAC POWER SAFETY SWITCH

& CONDUIT TO TOWER CAB 4METALLI PIPE

48 5 TYP(WHERE EXISTING)

(SEE NOTE404) Y 41-(4 PLF)

LEG FOUNDATION42 (4 PL)

BURIED B'" MINIMUM

m~bO NO. 2 AWG BARE COPPERRIM SEE DRAWING STD-AF-0121IAIRFIELD TOWER GROUINDING

STANDARD

TERMINATION CABINET

REIALEENNA-2FS

IFTENNALIGHTNING DOWN CONDUCTORI BRAZED OR WELDED TO TOWER

a ~(EACH LEG)IAT GROUND LEVEL

\ /0* XC 10*LG GROUND RODll'6-3"( COP PER WE LO)

* TOWER BASE GND SYSTEM, POWER AND SIGNAL CABINET LOCATIONB

DECIPTION NSN ui OTy,

LIST Of MATERIALS

STD-AF-0190 USACEEIA-CEDsmtEr 4 OF 5 RIM______________________________

75 S. WAGNER AN/TSQ- 117 ATC TOWERINSTALLATION DETAILS

15 I JUL0C-E-SWA

SON =ff

N.50NONo.F

BY 11

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LEG

11.14

Is

CT Is

cp 7 46 DETAIL 8

DETAIL C 19NOT TO SCALESCALE: 1/4"

AC SAFETY SWITCH

N2

SEE NOTE 503

CL

17 SEE NOTE 502PLATFOM GRATING

39

27

64 I6EM7 6 5 TOW N ER -)I

ld-eSEE NOTE SO

TO AC 100 ATYPICAL CAB MOUNTING

ITEM I)

7

LIGHTNING PROECTO MAST ASSMBLY

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.1MA II DAVE

A CHANGED 0MG ROM SHEET 4 OF 4 TO to Fe * N..SHEET 5 OF S

C 04*544(0PER TWG REVIEW 113 M117VI&

12I isMT71

14

IES

DOWN

DETAIL ASCALE: NiE

27 NOTES25 501. BOTTOM OF ITEM NO. 39 RESTS ON TOP OF PLATFORM.

26

24 5m2 BOLT SPACING DEPENDS ON AMOUNT OF CONDOUIT OVERLAP.

S DOLTS VY BE USED IF DESIRED.24

503. FABRICATE USING ITEMS LISTED PLUS ITEMS "(SCUT AND

OR TO GRATING 3 62 3 DRILL AS REQUIRED TO MATCH GUARD RAIL) 61,62 AND 63.

P LATFORM FLOOR GRATING FINISH WIT" ITEMS SO AND 69,

504 MOUNT ON GUARD RAIL IN SAME MANNER AS TACO ANTENNAS

30 ~IN ACCORDANCE WITH STO-AF-0207, S14EET-2 USINO SAME

12 SOM ITEMS. FABRICAT MOUNTING PLATE USING ITEM6.TYPICAL

27

ITEM DECIPTION IN UI - OT-,

LI81 OF MATERIALS

STD-AF-0 190 USACEEIA-CED

MPSHEET OPF 5 PART WAPU

NPI OPNO III M. W;HARTON71v S

LEVEL I N P S WAGNER AN/TSQ-117 ATC TOWERCOM Ag&.4 DETAILS

DETAIL E MR 22 JUL 77NOT TO SCALE ~ir

PROECT00. f50470ASN'OT 0O

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64 6424 25 26

DIA HLES IPE RAIL

4213 23 (SE NOT 105

(SEE NOTE 105) 29 0

1 0 a4 10

I I

10

E GFUGRE 46NE WHI ANTENA ISTALATIO

CONTRL TO~rof(SEE NOTE 201)

SUO AL 10 11L

~(SEE NOTE 10

23 (SEE NOTE 00

IsAT(SEEANOTE TEJ)

MAST MOUNT LAYOUT

(SEE igs)615 7 ITTo SYSTEM PROTEfTIVE ONO

ATSEE/g ANTEN03N1 1 3

aAIL(SEE WE 1061

/I.RE1

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321

REDRAWN FOR CLARITY rO~ IaI I REVIISED FIGURE 3. ?,S, JADDED NOTES 205-210 i .

ows IO WfS COM-AF-207 2 /2GENERAL REVISION TO SHEET 2 0F 2

K ADDED SlEET 3, THIS SHEET IS NOW, I OPS

DIA HOLEI2 PL.)4L/

-P3r-IS

WEE NOTE 102)

103) 1 1

- \ 7A6'DIA HOLE 8 PLACES

ANE I-1GURE 6 1 LTFIGURE 7C

(SEE NOTE loll

TABLE I (SEE NTE 207)

ANTENNA ELEMENT REQUIREMENTSTYPE OF TYPE OF GROUND

SECTIONS USED KS PLANE SECTIONS.9.5

OPERAT ING 20REUENCY '

(SEE TABLE 1) lo It i i

30 T03.5 4 I II 21 1 1

S.TO 75'951 2 10 1 1 DI 9 10 1 1 1

NOTES:

4 7l10. ADAPTER PLATE TO BE LOCALLY FABRICATED.102 FASRIGATED, FROM IT EM, IS.103 DIMENSIONS AND HARDWARE SHOWN ARE FOR 2*PfIE RAIL.

2 104 THESE DIMENSIONS DETERMINED BY DISTANCE BETWEEN PIPE RAILS.2 0O WEATHERPROOF RF CABLE CONNECTION TO ANTENNA WITH ITEM 37TAND 38.

liO MINIMUM BENDING RADIUS FOR ITEM 2 IS 5.t0. IF VSWR IS TOO HIGH OH HIGHER END OF RANGE IT MAY REQUIRE REMOVING

ONE SECTION OF THE GROUND PLANE ELEMENTS.108. USE ITEM 39 AS SEALER.109. PAINT ALL ANTENNA AND MAST MOUNITING HARDWARE WITH ITEM 40 AFTER

1 PNTALITMISITN IE 40 PRIOR TO INSTALLATION.

CONTROL TOWERGUARD RAIL

ITem DESCR IPTION FaN U, OT"

LIST OF MATERIALS4 ~ SSEE FIG S) sTrD-AF-O?07 USACEEIA-CEDSHUET I OF 3

mr U'r WHARTON 4,V RT mWv AuliMAT ,WREN TYPICAL CONTROL TOWR 4

I L AROOF ANTENNA MOUNTINGX2ATE It - "'B 21 OT 7 LAYOUT AND DETAILS

22~Z~J ANT aO 0 21 OCT 76MONT LAYOUT

1 TTU 0 6 ~ N4N OF 1O

Jim ~ ~ I7~fO

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8 7 65

CAP

D M4TrA A=TEnN

smiLE MODULE

w4 MAX. 3Ix NEN

COPIG1 3COAXIAL CABLE is1 TOAIL CABPT16 131 RADIO EQPTTORDOEP

RALAILOR

(SEE DETAIL A) 12 11 1O0DCOT1 LAFR RUDRN

PLATFORM GROUND RING TP

CONTROL TOWER RAIL MOUNTING

GUARD RAIL MOUNTING PIPE RAIL

C-CHANNEL RAIL

B9

12 CONTROL TOWERGUARD RAIL -

MEMBER

DEL A(Typ)

0 REF

SI.

4

VIEW 8-e

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ONje REVISED AM REDAWN FOR CLARITY aml

DWWONNOSC(Aiwff20 3K THIS SET NOW, 28 F

L REVISED ANTENNA SUPOTIGARD PAIL MOUNING V"

D

NOTES,201 USE ITEM Is OR 19 TO SECURE ALL COXIAL CABLES TO MAST ASSEMBLY

AND/ORt GUARD RAILS AS REQUIRED. USE ITEM IS TO PROTECT CABLEFROM PINCHING. DO NOT OVERTIG44TEN CLAMPS.

202. ALTERNATE ITEM IS 2~ EMT CONDUIT WICH IS 2 + O0

r jISDOUIMNI -

2 NONtIFICAT NLUYBEF OB -DoB~ NV..~ JO~GV

I 12 TYP is CLANP,IHOSE. 3" To 4" -0t43 A A

105I TAPE, RJSRER COATED COTTON 3/4" W -00444w FT ANl B

ANIC

A

13 ABE OAIA, YP R-2111 500410411FT A.

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8 I 7I 6OR

-SAFETY RAIL (EXISTING).10 (C-CMArNEL OR PIPE)

(NOTES 302 AND 303)

NO. 6 AWG TO CAB ROOF GRUND RINM

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4 3 2REVISION

ZON E LVI DESCRIPTION iDATE AIPOOOVEO1A LODDED ITEM 13. REISE MM 76

D

NOTES:301. ANTENNA LOCATIONS- CETER POST OF GUA04 RAIL.

302 SECURE RF CABLES TO PIPES AND TO SAFETY RAIL USINIG HOSECLAMP ( ITEMS B,?7 AND B L To PAD CABLES FROM SHARP E0DGE5OF CLAMP~ WRAP EACH CLAMP WITH TWO LAYERS OFELECTRICAL TAPE (ITEM 9)..P7OETISTMCAS

303, SECURE RF CABLES TO LOWER SAFETY RAIL USIG HOSE CLAMISC(ITEMS 6.7 AMD$B) APPROXIMATELY 12 ICHES. DONO

- -TGHE L

304 INSURE ALL CAB3LES HAVE DRIP LOOP TO PREVENT MOISTUREFROM RUNNING DOWN CABLES INTO SERYCE ENTRANCE CAP ORWX HEAD.

305. SEE USACEEIA DRAWING STO-AF-0640, FOR ANTENNA DETAILS.

M IS DOCUM E N T I S :,--''I ~U kL 1 i: TIC - L

10 ~ ~ ~ l M DPY FURVI-SHED 10 DD,' CDI L'' ' D 4KDRqIPICANT MAJME 0.F PAIE.S wl~i1I) H0 lq/o~WRODLUC LEGIBLJY, _

13 COUPLING, CONDIT RIGI 0 CA I

12 WOE. NOG BO SAPE,50 0 SO IU4100S PTB

II COPRIECTOR, RF, BG SB8A/ OAlB.S113it? EA 3

I0 CAISLE,RF, RB-213U 614B.O4GBJ711 FT

p TAPE, ELEC, PLASTC BLAK34 U?0.444MIL

7 CLAMP,ftOSE. 3 1 0T 4 _ 73040-M ?=3 CA

B CLAMP. HOSE. I B31 TO 2 / 4730.*D40641111 A

3 CONQUJT. RIGID _____ FT V

I ANTENNA, TACO MODEL 0 2B if A IITEMI AEL I 0DECRIPTIDPN NISR U OTY

\ RF CABLE SERVICE ENTRANCE CAPLITOMAEAS

IWIX HEAD) (EXISTING)A

TYPICAL ANTENNA RP CABLE

INSTALLATION DETAILS-CAB ROOF

I~LEILD 0 K070

MiLIA SCL OM I I*iN~

L4

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31 October 1979 SEIP 027

SECTION 5. BILL OF MATERIALS

5.1 GENERAL. This section identifies major items of equipment andmaterials necessary to install the AN/TSQ-117. The items identifiedare intended as a guide for preparing a BOM associated with a par-ticular EIP. Items may e added or deleted as required to meet therequirements of a specific installation.

5.2 MAJOR ITEMS. The major items are listed on DA Form 3071-R (fig.5-1). The authorized equipment list identification and nationalstock numbers are provided when ivailable; however, when these num-bers are not available, the nomenclature will include the nanu-facturer's part number.

5.3 RESPONSIBILITIES. The BOM items pertain to both the projectcoordination letter (PCL) and installation sites.

5.3.1 PCL items of responsi:)ilities are I through 8, 26 through 31,33 through 38, 42, 50, 51, and 55 through 57.

5.3.2 Installation sites items of responsibility are 2, 4, 5, 7, 9through 25, 32, 33. 39, 40 through 50, 52, 53, 54, 58 through 67, and69 through 71.

5.3.3 BOM item 58 will be furnished by Sacramento Army Depot at alater date. However, local fabrication is authorized providingmaterials are available.

I 5-i

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SEIP 027 31 October 1979

z

00

a.a

I4-)

- CdIs . C LA

uiOD.

4

0-a Z C. 0

3 m 8. -J

ul52

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31 October 1979 SEIP 027

w r i

' 2

4C4of

0 C ..

o ,

-. I-

O'SV

L

,_ -. .'

C, to p p..I..

I II - II I

In

84 8A 8z0 108- 18I. -oI', ., e , 1 .

4. w0 21 8 0 Amc)C

- " I CC (44

U. I

5-3

. . . . . . ... ...-" .. . ..- . . . .. . * . . . ...

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SEIP 027 31 October 1979

o 0 - - .

- I. -- ! - . ,

*1.

000

a 0 0

zz

E -0

0

IL

-~-7-

4. rS

12-.2.. Ucc0* I -le-" = ~viIA U- -

C'A. 1-) -w

S'z I- CF ZSC

-Z I5 - z. - I' -'

-5-

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31 October 1979 SEIP 027

0. ,00 0

C.-,j

I I- Q;

UC

F-FI0i 0

EE

La CL

000

00 LL.

z C,

-h "1- -

* 5-5

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SEIP 027 31 October 1979

I W OCT,z=

I, o

I °

I a ° - -

i - " " f

LW

..

*L-

Z.4

z Lla# ax a<

~IIw i callMi~ _

4.1 4- *5-6

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31 October 1919 SEIP 021

0;g

4 u-

IM.

u4Ca a

0.

0.5 0 U4--

0 0 -

2 0 I = W in-

luln,-C Ci 6na... x J

ZE ~ ~ ~ V In4 I- I a .''

I- ~ 1-

-~ ~ c Ur - * ~ cxz c

- 0

- :2 (- Oc 0 'L . 0

VI V, - = m 2 ,-

f** cfi W~ , ('40 10a

(A ~0' (4 - ... '0 0 e.'5-7.

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SEIP 027 31 October 1979

o 0

-o w'0.

'.0 4-

~ 0

is.

2- Ua03IC I C. 4-l)

0Z 0

> 0 -

-. CO 0

2'3 CD . .0S E . .

-"0 uiCc

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F, 0. Z .0. .. *

0 -cc

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31 October 1979 SEIP 027

SECTION 6. QUALITY ASSURANCE PROCEDURE

6.1 GENERAL. The QA program for the AN/TSQ-117, aircraft controlcentral, defined in the preceding sections has been developed in ac-cordance with the provisions and criteria of chapter 5, CCR 702-1-2.The QA program is to be implemented in accordance with this and thefollowing two sections and will provide the assurance to all con-cerned that the specified equipment and facilities have been in-stalled in accordance with the requirements and criteria of this SEIPas supplemented through individual EIP's and are acceptable for turn-over to and use by the operating agency. The requirements and cri-teria specified here and in sections 7 and 8 constitute the QA planfor the specified AN/TSQ-117. Individual EIP's will be used to sup-plement, expand, modify, or otherwise adapt the requirements andcriteria to unique situations and circumstances applicable to eachsite location.

6.2 QUALITY ASSURANCE PROGRAM.

6.2.1 The QA program defined herein consists of a planned and sys-tematic approach for assessing the quality during the installationand acceptance testing of project implementation and correcting atthe earliest time any discrepancies, deficiencies, or shortcomingsrevealed through inspection and test efforts. The QA and qualitycontrol (QC) planning and functions will begin at the earliest stagesof project implementation and end only after all possible correctiveaction efforts are completed and the AN/TSQ-117 is released to theoperating or user agency. The QA and QC functions are to be per-formed by personnel operating independently from those charged withthe engineering of the installation or involved in the process ofinstalling the AN/TSQ-117. Under the program, these functions aredivided among three participating organizations: (1) the testagency, (2) the installation agency, and (3) the operating agency.

6.2.2 Test agency. As the manager and implementer of the QA programand acceptance testing efforts for the AN/TSQ-117, the test agencywill commence project planning as soon as tasked. The test agency QArepresentative/test director is responsible for periodic in-processQA checks, final QA inspections, and acceptance tests in accordancewith management provisions of CCCR 702-3 and this SEIP. Quality as-surance inspections will be performed at the discretion of thisAgency for the purpose of assessing the effectiveness of the QC ef-fort by the installation agency; initiating corrective actions there-to, as appropriate; and determining the extent to which the installa-tion effort adheres to the requisite quality requirements. Ac-ceptance testing is conducted in accordance with section 7 and forthe purpose of determining if the installed AN/TSQ-117 complies withthe technical requirements of this SEIP as amended by individual

6-1

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SEIP 027 31 OctoDer 1979

EIP's and that the AN/TSQ-117 is suitable for the intended ap-plication. At the earliest stages of project initiation, the tfstagency is t0 identify a QA representative/test director. For projectcontinuity and effective management, a single individual should beassigned both roles. This will assure that the QA and test effortsare fully integrated and the following actions are expeditiously ac-complished in the following manner and sequence:

a. Implement the QA concepts and requirements identified here-in. Participate in the development of individual EIP's incorporatingsite particular requirements therein.

b. Assure thdt the participating elements and organizations arethoroughly familiar with their respective roles in support of QA, QC,and testing, and have been properly tasked.

c. Validate through the use of project oriented reports, fo-aland informal contacts, project status reviews, onsite inspectionssuch as the QC and installation efforts to assure complihnce with thestated requirements and criteria of this SEIP. When an inadequacy isfound to exist in the installation agency QC effort, the proceduresof CCCR 702-7 will be applied. Follow-up actions will be monitoredand those discrepancies or differences which cannot be resolved in atimely manner will be brought to the attention of higher authority.

d. Facilitate responsibilities by identifying and recording thisinformation and data as required by HO CEEIA CCC-TED-OA Form 113-R(fig. 6-1). This form becomes a part of the project files and will beupdated as necessary to assure orderly project execution. The dissem-ination of this information with the participants in the QA program isencouraged.

e. Perform a final QA inspection, using HQ CEElA CCC-TED-QA Form111-R (fig. 6-2), tailored to the specifics of this effort. When theinstallation effort and checkout of the AN/TSQ-117 is completed, thisSEIP, the individual EIP, and T.O. 31-10 Series shall be the evaluationcriteria for the site inspection efforts. This inspection will consistof thorough visual and mechanical observations of the installed mate-riel, QC records, onsite inspection, and other factors to evaluate thequality of the work performed and its acceptability.

f. Conduct acceptance tests in accordance with the provisions ofsection 7, the subsidiary documents specified therein, and CCCR 702-3to determine the acceptability of the AN/TSQ-117. as installed. Ifthe results of any portion of acceptance tests are not satisfactory,corrective action efforts are to be initiated through onsite engi-neering, installation, and operational participants and in theabsence of such representation, through channels. The QA

6-2

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3 0cn~e 1 7~3SEIP 027

COGNIZANJT AGENCY, COMMAND, ANDFACILITY QA POINTS OF CONTACT

(CCCR 702-2)

Individual POC Bldg. No. Rm. No. Phone Plo. Name of Agency

Installation:

TeamLeader

AssistantTeam Leader

Quality Control _______ ____ ____ ________

Quality Assurance Agency:

Representptive

Testing Activity _____________ ______________

Operating Agency:

Representative _______________________________

Site Commander

HO CELI1A CCC-TEL'-UP. F;. 112-flI JAN 79

1 1 a. ~j n'!I Cr i

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SEIP 027 31 October 1979

GUALITY ASSURANCEiMIL-O-9858A/ DATE (Day, Month, Year)

MIL-1-45208 PROGRAM CHECKLIST(CCCR 702-2)

SITE/LOCATION PROJECT NAME QUALITY ASSURANLEREPRESENTATIVE (OAR)

QA MIL-Q-9858A MIL-I-45208 TASK NO.

YES NO NA

1. Is the on-site inspection/quality program available for review?

2. Does the inspection system/quality program address the pertinentrequirements which will assure that all conditions are complied with?

3. Are quality personnel and their responsibilities identified?

4. Are detailed work instructions provided and complied with?

5. Do records provide useful information, data, and indicate follow-up action?

6. Are provisions made for prompt corrective actions when deficienciesoccur?

7. Are procedures provided and complied with for prevention andcorrection of defects?

8. Are pertinent documents and drawings available?

9. Are procedures provided and complied with for updating and controllingdocuments and drawings?

10. Are procedures provided and complied with for storage of materialprior to installation.

11. Are in-process and final test and inspection procedures available and used?

12. Is inspection system being complied with in all phases?

HO CEEIA CCC-TED-QA FM 11 1-R(Rev 1 Jan 79) Previous edition 6 DEC 78 is obsolete.

Figure 6-2. Sample form of quality assuranceprogram checklist (shoet I of 2).

6-1 -

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31 October 1979 SEIP 027

UUAL, 'I' ASSUJRAN.CE/MILt.-Q-9858A/MIL-i 4fi1 , I(CCCR 702-2)

~ -- FS

13. Ai, procedures provided for control of subcontractor's work?

14. Are procedures provided for calibration and controlling of test

!krt; 3.uj(;edbes tw: ed tot handlinlg, ispection, and test offuiw ned material?-

N,.) F TH E "NO COL UMN :S CHECKED. EXPLAIN HE RE, AND CONTINU E ON R EVEFR,Sl SDEI F NIFE 1l 0.

Filure 6-2. Sample form of quality assuranceprogram checklist (sheet 2 of 2).

6-5

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SEIP 027 31 October 1979

representative/test director, may retest to verify that correctiveaction efforts have been implemented and that the efforts will pre-clude recurrence. After satisfactory resolution, he may subsequentlyresume acceptance tests. If these items cannot be resolved by onsitepersonnel, the QA representative/test director will take either ofthe following actions: (I) Reject the AN/TSQ-117 and terminate test-ing until the matter is corrected or resolved or (2) attempt to com-plete the acceptance tests noting the discrepancies, deficiencies, orshortcomings as exceptions on the technical acceptance recommendation(TAR), Form 98-R (fig. 8-1). The participating agencies and organi-zations will be notified of these discrepancies, deficiencies, andshortcomings at the earliest practical date.

g. Record and analyze test results, determine acceptability ofthe install.ed AN/TSQ-117. record the data and findings on the TAR,and coordinate the data with the designated participants. prepare afinal test report, and make distribution in accordance with the gui-dance, direc-ion and format of CCCR 702-2. Project tasking documentsmust be conswjlted for modiflication of the distribution requirements.The acceptance test report will note outstanding installation andoperational exceptions, and will recommend corrective actions to betaken by the responsible and participating agencies. The report willdocument project completion with correction of the exceptions beingdocumented by correspondence or supplemental test reports as deter-mined by the QA representative/test director or test agency. asappropriate.

6.2.3 Installation agency. In accordance with the provisions andauthority of CCCR 702-4, the installation agency will establish andmaintain a QC system. The QC system will assure that assessments ofquality are conducted in accordance with the published procedures andthat the results. of the agency's QC inspections atrd follow-up actionsare adequatley recorded. HQ CEEIA CCC-TED-QA Form 112-R (fig. 6-3)may be used for this purpose. The records are to be made availablefor review and evaluation by the test agency's QA representative/testdirector. The shakedown checkouts are to be satisfactorily completedand necessary corrections made before offering the AN/TSQ-117 foracceptance testing. The installation activity's QC system must meetall procedures contained in USACEI Bn Pamphlet 105-3. The instal-lation agency will designate a QC representative who will assure thatall the following actions are expeditiously performed:

a. Assure that the QC procedures are effectively applied on thisinstallation and establish the reporting requirements consistent withthis project, the EIP, and all policies. Assure that the correctiveaction efforts related to the installation are resolved and correctedat the earliest possible point in tite installation effort.

6-6

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31 October 1979 SEIP 027

QUALITY CHECKLIST INSTALLATION DATE (Day, Month, Year)

(CCCR 702-21

SITE LOCATION

PROJECT NAME TASK NO.

REFERENCES FOLLOW MAIN AND SUB PARAGRAPHSYES NO NA

A. Drawings and Specifications (AFTO 31.10-3, 9,-27,-29.USACEEIA PAM 105 10):

1. Is the EIP complete and available?

2. Are floor plans available?

3. Are equipment location drawings available?

4. Ate face layout drawings of equipment in bays available?

5. Are drawings for the MDF/CDF/IDF/CCFB block assignments available?

6. Is stenciling of terminal blocks shown on drawings?

7. Are pin connections on terminal blocks shown on drawings?

8. Are drawings of AC/DC power distribution equipment available?

9. Are wire sizes and circuit breaker capacity shown on drawings?

10. Are schematic diagrams of typical circuits to be installed includedin drawings?

11. Are drawings of site grounding systems available?

12. Do specifications contain a list of reference material requiredby installers?

13. Are drawings showing the arrangement of cable racks, ducts, and

trenches available?

HO CEEIA CCC TED-OA FM 112 RRev (6 JAN 79) Previous edition 1 JAN 79 is obsolete.

Figure 6-3. Sample form of quality checklist-installation(sheet 1 of 13).

6-7

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SEIP 027 31 October 1979

OUALITY CHECKLIST INSTALLATION(CCCR 702-2)

YES NO NA

14. Do specifications contain the cable running list for power distribution?

15. Do specifications contain the cable running list for signal cabling?

16. Do specifications contain the cable running list for RF cabling?

17. Do specifications contain the cable running list for optical cabling?

18 Do specifications contain detailed information o grounding/bonding,'

shield ing

19, Do specifications contain details on all special instructions foi installers?

20, Do the drawings reference all applicable items to the BOM?

B. Tools and Equipment (AFTO 31-10-29):

1. Is equipment damaged or unserviceable?

2. Are all installation materials on hand and serviceable?

3. Are all special tools necessary for completion of the job on hand?

4. Will all test equipment needed for test and checkout be available?

5. Is the BOM equipment available at the facility?

6. Is the C-E equipment BOM available at the facility?

7. Has the C-E equipment been inventoried and are discrepanciesreported (2-13)?

C. General Safety Practice (AFTO 31-10-all):

1. Are goggles worn when drilling and grinding?

Figure 6-3. Sample form of quality checklist-installation(sheet 2 of 13).

6-8

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31 October 1979 SEIP 027

QUALITY CHECKLIST- INSTALLATION(CCCR 702-2)

YES NO NA

2. Are all sharp edges properly disposed of?

3. Are hand tools properly Lsed?

4 Ate electic tools properly qotlOulded

5. Are tubber gloves used when working neat electrical haarls ?

6. Is lirrttjd mlsipinent on1 site?

7. Aie emergency nunmbers posted Coitl)CtiUOuSly7

8. Are safety practices observed during the installation?

D. Floor Plan Layout (AFTO 31-10-9):

1. Are equipment layout plans in accordance with drawings?

2. Was the layout plan completed before equipment was moved into area?

3. Are reference lines still visible/useable (2-11)?

E. Erecting and Mounting (AFTO 31-10-29):

1. Is equipment laid out in accordance with floor plan drawing (2-10)?

2. Are equipment bays level and plumbed within tolerances (2-42)?

3. Has proper spacing been provided between equipment racks (2-36)?

4. Ate base angles of frames secured to floor in the proper location (2-48)?

5. Are all cabinets flush mounted and plumbed (2-36)?

6. Has the finish of equipment/cabinetsracks been touched tip (3-2a)'

Figure 6-3. Sample form of quality checklist-installation(sheet 3 of 13).

6-9

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SEIP 027 31 October 1979

QUALITY CHECKLIST- INSTALLATION(CCCR 702-2)

YES NO NA

7. Aie I)olts and screws free from stripped threads and defaced heads (3-3f)?

8. Are sufficient clearances provided between apparatus for heatdissipation (3-11)?

9. Are terminal blocks aligned on MDF/CDF/IDF (3-23)?

10. Has equipment been installed in cabinets or racks in accordance withface layouts?

11. Are all nuts and bolts securely tightened (3-3h)?

12. Are exposed or cut ends of metal filed smooth and painted?

13. Are the correct lock and flat washers used (3-3a, e, and f)?

F. Cable Racks tAFTO 31-10-6):

1, Location of cable racks:

a. Are racks located in accordance with the cable plan drawing (3-17)?

b. Does the height of racks conform to the drawing (3-13)?

c. Are racks located so that clearances for installation and maintenanceof equipment are unencumbered (3-14)?

d. Are racks located so cables are not subject to damage, exposure, orother detrimental conditions (3-36a)?

2. Assembly of cable racks:

a. Are long sections of racks used where possible (3-3b)?

b Have clamping details been altered other than where necessary toivoid interference ,

Figure 6-3. Samiple form of quality checklist-installation(sheet 4 of 13).

6-10

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31 October 1979 SEIP 027

QUALITY CHECKLIST INSTALLATION(CCCR 702-2)

YES NO NA

c. Are open ends of racks properly closed (3-34)?

d. Are vertical racks properly terminated on floors (3-36h)?

3. Support of cable racks:

a. Are racks properly supported and fastened (3-36b)?

b. Are racks installed so that no excessive load or binding is imposed onthe equipment (3-36e)?

c. Are horizontal racks supportrd on 5' centers but not exceeding 6' (1-16)?

d. Has support been provided within 3' of free end of rack (1-16)?

e. Are racks braced to prevent sway (2-50)?

f. Are racks level (3-33)?

G. Running Cable (AFTO 31-10-13):

1. Are cable runs made in accordance with cable running list 11-34)?

2. Are cables twisted or crossed on cable rack (1-43)?

3. Do cables at turns or bends conform to the bending radius and maintaintheir position (1-42)?

4. Is protection provided where cable sheaths contact rough or sharp edgesor metal (1-53)?

5. Are cables, which are turned off over the side of cable racks, formed withthe. minimum allowable radius (142J?

6. Are cables turned off rack horizontally and then up/down (1-42)?

7. Do cables to the MDF/CDF/IDF enter on the vertical side (3-56)?

Figure 6-3. Sample form of quality checklist-installation(sheet 5 of 13).

6-11

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SEIP 027 31 October 1979

QUALITY CHECKLIST - INSTALLATION(CCCR 702-2)

YES NO NA

8. Are cables serving the horizontal side of a frame secured to the transversearms near the vertical upright (3-58)?

9. Are cable tags properly prepared and in accordance with the cable runninglist (1 26)?

10. Ate cable tags secured at each end of the cable run (2-3)?

11. Have cable tags be.en removed upon coimpletioni of verification aindtermination excluding coaxial cables (0 32)?

12. Are cable butts located as near as practicable to the Point where the first

conductors turn out (4-8)?

13. Are cable butts properly treated (4-9)?

14. Is the cable pile-up exceeded (1-18)?

15. Are the conductors damaged at the cable butt (4-9)?

16. Are the AC/DC power cables separated for signal cables (1-49)?

17. Are the correct color conductors used for power runs(AFTO 31-10-2,3-100)?

H. Securing Cable (AFTO 31-10-2, -13)?

1. Is the starting stitch properly made and placed (3-22)?

2. is the required Kansas City City Stitch properly made (3-26)?

3. Are first and succeeding layers properly secured (3-28)?

4. Are cables secured at every other cable rack cross strap on horizontal

runs (3-21)?

Figure 6-3. Sample form of quality checklist-installation(sheet 6 of 13).

6-12

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31 October 1979 SEIP 027

QUALITY CHECKLIST INSTALLATION(CCCR 702-2)

YES NO NA

5. Are cables secured at every cable rack cross strap on vertical runs (3-53)?

6. When cable butt is between securing devices, are cables secured together

with the appropriate stitch (3-54)?

7. Are lock stitches properly made and spaced (3-32)?

8. Ate splices in twine properly made (3-32)?

1. Art? cables p ootected where twine is apt to cut r l all ge cable (3-3)?

10. Is the correct amnount of c:able secured untdhr one stitch (3-16)?

I. Sewed Forms (AFTO 31-10-2):

1. Is proper size twine used for the diameter of the form (3-25)?

2. Are the proper stitches used and spaced (3.26, 3-30)?

3. Are wires formed correctly (3-49)?

4. Are the skinners the correct length (2-26)?

5. When ty-wraps are used, are the correct size and spacing maintained (3-42)?

6. Are spare wires treated correctly for the form (3-51)?

J. Butting and Stripping (AFTO 31-10-13):

1. Ate the proper tools used (4-9, 4-15, 4-24)?

2. Are the cable butts properly dressed (4-32, 4-34)?

3. Is the proper distance maintained from the cable to the fanning strip (4-8)?

4. Is the cable butt adequately supported (3-54)?

Figure 6-3. Sample form of quality check ist-installation(sheet 7 of 13).

6-13

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SEIP 027 31 October 1979

QUALITY CHECKLIST - INSTALLATION(CCCR 702-2)

YES NO NA

5. Are the conductors damaged at the cable butt (4-9)?

K. Fanned and Formed Conductors (AFTO 31-10-2):

1. Are cables fanned and connected to the correct side of the terminalblocks 12-7)?

2. Are the conductors in the fanned form twisted and bunched (214)?

3. Are fanned forms straight and taut from the cable butt to the fanningstrip (2-23)?

4. Is the length of the skinners correct (2-26)?

5. Haj the correct color code been followed (2-28)?

6. Are spare/unusedlunequipped conductors disposed of properly (2 31)?

7. Are the shields properly disposed of (3-79)?

L. Stenciling (AFTO 31-10-27):

1. Is equipment correctly identified and stenciled in accordance with floorplan drawings (1-24)?

2. Are designations located correctly (2-16)?

3. Are correct size designations used on particular types of apparatus orequipment (2-16)?

4. Are the correct abbreviations used (3-3, 3-5)?

M. Strapping (AFTO 31-10-16):

1. Are the straps properly placed (1-15)?

2. Is the correct type of strap wire used (1-17)?

3. Does the insulation extend to the terminal (29)?

4. Do the straps interfere with the operation of the equipment?

Figure 6-3. Sample form of quality checklist-installation(sheet 8 of 13).

6-14

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31 October 1979 SEIP 027

QUALITY CHECKLIST • INSTALLATION

(CCCR 702-2)

YES NO NA

5. Do the straps make maximum contact with the terminals (2-6)?

6. Do wrapped straps conform to the criteria of wrapped conductors

(AFTO 31-10-1, 2-111)?

7. Do straps obscure equipment designations (2-52f)?

N. Temi ntitig and Soldering Conductors (AFTO 31-10-7):

1. Are the solderin5 clamp and solder bag used when connectingconductors (2-45a)?

2. Is the proper soldering iron used (2-5)?

3. Is all soldering done with the correct rosin core solder (2-22)?

4. Is the conductor connected to the terminal correctly (2-34, 2-38)?

5. Do skinners on terminals, both wrapped and soldered, exceed 1116"(2-341?

6. Is the insulation burnt, frayed, or otherwise damaged (2-34)?

7. Have all unsightly flux and excess globules of solder been removed?

8. Are the conductors given a continuity test after termination?

9. Are wrapped connections applied only to suitable terminals (2,113)?

10. Are mechanical connections making good contact, secure, and under nolocal stress (2-81)?

11. Do pressure connections provide a good electrical connection (2-86)?

Figure 6-3. Sample form of quality checklist-installation(sheet 9 of 13).

5-15.

I!

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SEIP 027 31 October 1979

QUALITY CHECKLIST - INSTALLATION(CCCR 702-2)

YES NO NA

12. Are tie required onumber of turns in contact with the terminal in accordance

with the gauge of wore used (2-120)?

13. Are the conductors dressed on the terminal block after termination?

14. Are wrapped connectors soldered where necessary (2-131f)?

15. Do the wrap connections appear uniform with no open spirals, overwraps,

or shiners exceeding 1/16" (2-131)?

0. Cross Connections (AFTO 31-10-11):

1. Are jumpers routed at the MDF/CDF/IDF correctly (2-6)?

2. Is there sufficient slack remaining after termination (2-32)?

3. Are conductors twisted between fanning strip and terminal (2-34)?

4. Does the pair twist remain in conductors beyong the rear of the fanning

strip (2-34)?

5. Are jumpers properly dressed (2-54)?

6. Are jumpers made in accordance with the cable running list?

7. Is the correct gauge wire used?

8. CCP's (USACEEIA PAM 105-10):

a. Are sufficient jacks/plugs available for use with the CCP's (3-1)?

a. Are jumpers made with 26 AWG wire only (3-1a)?

c. Are modular tools available (3-2)?

Figure 6-3. Sample form of quality checklist-installation

(sheet 10 of 13).

6-16

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31 October 1979 SEIP 027

QUALITY CHECKLIST INSTALLATION(CCCR 702-2)

YES NO NA

P_ lrurprnitu wntd Signal Grounds (AFTO 31 10 24, MIL-STD 188 24,TM 114874):

1. Are equipment and signal grounds installed in accordance with applicabledrawings?

2. A#e the correct color coded cables used?

3. Are grounds/bonds/shields protected froli external corrosion?

4. Are the correct screw/washer/nut combinations used on ground junctions?

5. Are equipment/signal/protective grounds connected at the station groundbox only?

6. Are the signal grounds and signal buss insulated?

0. Conduit (AFTO 31-10-12):

1. Are burrs removed from conduit after cutting (2-40)7

2. Is the bending radius exceeded (2-55)?

3. Are there more than 360 degrees of total bends in a single conduit run(2-46)?

4. Doe the number ol conductors in a conduit exceed the established criteria(2-16)?

5. Are conduits supported at intervals not exceeding 6' and within 3' of theend or outlet box (2-58)?

6. Are flexible conduits terminated correctly (2-98)?

7. Are all connections tight and secure?

8. Are secure conduit runs correctly marked?

R. Metal Ducts (AFTO 31-10-12):

1. Are the ducting/raceways supported and anchored adequately (2-97, 3-10)?

Figure 6-3. Sample form of quality checklist-installation

(sheet 11 of 13).

6-17

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SEIP 027 31 October 1979

QUALITY CHECKLIST INSTALLATION(CCCR 702-2)

YES NO NA

2. Is the percent of fill or voltage rating of the duct exceeding (3-5, 3.50)?

3. Are junction boxes of underfloor raceway level and secure (-3-26)?

4. Are all covers secured in place?

5. Have all entrance/exit holes for outside ducting been properly sealed(2-23)?

6. Is ihe red/black criteria observed?

S. Coaxial Cables (AFTO 31-10-14):

1. Is cable inspected for damage prior to termination?

2. Where required, is cable sewn in the same manner as signal cable?

3. Are the correct connectors on cable ends (2-6)?

4. Are connections secure, free of excess solder, and electrically open(1-42, 1-55)?

5. Are cable tags still connected to both ends of the RF cable (3-29)?

6. Is the bending radius exceeded (1-73)?

7. Are the cables properly supported (1-26, 3-21)?

8. Are rigid cables properly grounded (1-46, 3-27)?

9. Is the pressure maintained (1-75, 3-61)?

T. Optical Fiber Cables (OFC):

1. Are the OFC protected so that external conditions will not crush the fibers?

2. Has adequate slack been provided for maintenance loops?

Figure 6-3. Sample form of quality checklist-installation(sheet 12 of 13).

6-18

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31 October 1979 SEIP 027

QUALITY CHECKLIST. INSTALLATION(CCCR 702-2)

YES NO NA

3. Are the external strength members of the OFC properly served?

4. Are the fibers properly terminated?

U. Waveguides and Antennas (USACEEIA PAM 105-3):

1. Are waveguides stored horizontally and away from heavy objects (7a)?

2. Are waveguides inspected for damage and cleaned prior to installation (7a)?

3. Are waveguides supported correctly (7a)?

4. Are the feed horns aligned correctly?

5. Do waveguide bends conform to the minimum radius (8b, 8e)?

6. Are antennas/reflectors mounted at the prescribed heights?

7. Are antennas/reflectors oriented to the correct azimuth?

8. Are E and H plane benders on hand for elliptical waveguides?

9. Are waveguides grounded correctly (7-6 (7))?

QUALITY REPRESENTATIVE

Figure 6-3. Sample form of quality checklist-installation(sheet 13 of 13).

6-19

i--ohm,

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SEIP 027 31 October 1979

~.ASSL"-' that thle avai lahi litv nf t-st equipient 'Fo shake-lo,nin c-'nitnctiol '.it', participatinn elermcni-s and~ cheoc',out a-,'Cceot-rncp te, tjqr. R- nnjCe is to I,-,lace.- inor. the oper-atini anlencyto sui-ppi" test ,.;)nt~*er it is cr:i'on tc, nI-atinns -inc' -liinte-'iancp finctions.

~. Asp that the sa''nis iccormplshra pejfA an

anY-cr:' ti v; acti on is como toci, prio~r t., oc-tance test j -v'*

d. Advise Qin2 oreser tat ive/ test 'di~ector of thn anticioatf-'comnple tion date Pat the ea'-liest time. Thii notica ~AL,not 'esthan 10 daiys prie r to the schn!' opoto cpr~efficirent an! Qxperlitiouc tLanspnrtation )f test )ersnnnel an"eq iiprent.

2 Pss'ir, tlvt an 3r'oqjatn rornplen-ent r), oer'-nr)"37 -*nsiftet,) assist in the final (,A insrectior and accqptancr teV-..

f.Assuire that the nC inspection -ecordr, a-1 insta Vatinn doclu-mentation are maintainf-I nnsite a3nd _r,3,4.1% ava,-,ihlp to th,, ('A apre senta t ive/test Hirprctor. !,hen the nnsite effert Is cornnletea, thoOC rocurnentatinn shall >eP plac-d in the :>,wct filar 9-1~nn'rfor I Yiea-.

;.2 .4 Operatinq aonnrcv. The oo~r-tinc: a3qencv -l h ! tlo site orlocation cnqjni~ant element anr will ha' so identified! * all nvrnctIocu-!intat ion a'nl inf'iviclua ETP's. Tw;'- ina to soinort the USTICEEIAQ~A an accentanc? I'Pst effort wi;' he acc(ornrolished tkroiwqh cnmimanci,chanoIs. The operatinq iqenc,/ w.ill desionat , a "ep-'espntative? earl''

in n rrlc o Ite tan tue)( star-t o~f inictaliit 'ion. HAe will1-s!re t1-3mt t1 folio/giJnn actions a rp tal<en and Pxrn(1itiouslv

cumpleted:

a. Provide administrative and tvoinq sunponrt.

h.Serve as interfaco between the installatio-n, qjalitv I~s-surance , and e-st pe-sonnel and the oporatino: aq-ncy.

c. Assis;t in resolution of 4;iscr,-:ancies, deficiencios, an4

s~ortcomings.

d. klre op-eratinoi and maintenance norsonnel availa!hie to assist,-) an as-requiredl has is.

n. vid resenltativp to itness the acceptance test an.-sign the TAR.

6-20

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31 October 1979 SEIP 027

5.? SPECIAL CONSIDEPATIONS.

1** Intorrujpt inncs. fu-iitv issu'anice inspectionrs and tests 'lav. !einterrael- at am, -ir-t 0" tW -e is an equipment )-- systemn nafiinc-tion. They ma"i also J i" -kjntec at a -omnoati'Nle .'-akinq point top er!,n J schelu lo9 d'hiy *'a:.Aviv insp-ction 'hat is inor,,unte!!because of eqji!iiwet '-!fjnctinn s- :1' t-~ rnstartel at -)oint dieter-mined apf)-:r'iii ',v tt- CA arr?,,~ttv/is dirpctor.

6.2. Su ,t:i Lit i ns. Soar fi njinment maw ')p sijhstit ted for ma]-F! IrICt on ' w, j ;i rit .tti t< of ti,, rA -'ersnttivP/t-st

~i ,c to- An ' 'pie .1 .4iich 'ii -en' ~lacee -.hall h-e '-epai-and retest-' flr Iq cc-pt~nce t-sts, inv pii-ri of Pqiioment,inc',v!.i ca'ra '5, condU it, "tC., May 90t h(e chanri-c- or -3iiusted

ut t tpii ipprovta . f ' )A rej)-esentat' i ve/t, ct 4 r 6c t')r.

f33 -o -_-ctinns or modif ications of documentation. Site plans,specifications, [IP's, eravinns, otc., rp to Y- acquired '-,, QA, QC,arK test -oersonnel hnfo-e commencement ofl the soecified work effort.:'It tnis time t' e -)A rep resentat ive/ test dirertor- ill have identifiedthe ant' -ioe an> oooaooicahle- ohserva-tron items, nn USA'EEIA, Form

r~. 1?~an! %will d t arr' -iark nonanplicahle ".'/A)t those iteqmsn appmpr-ia!t,- Fir his flA insnpction cehservation items. These r.icu-

Prints. ;,all ' Ase-i os vp.aste- 1,oClimeotS to0 --y,'cor,, and ilentifv15't'.W ).An liscrepvncie s not-d izh~l lip raco) -' ,, -, -

in lv' to .2 (m -Irm1 tjofl on f teiioineI-, ca!bl-s, -- anqes in,sc'l"!mnt ic("O!. All ail~tlioins shdell he -'o 'e i it' red na'-k-

v'. IotLs to thp d!raf tsm n '*' I Io -Pcr)-rie -1 (. Si te doc!m-mer tat onr -. U '1 hmtarked in tv oemanner. Trhr :i(siomnated instal-

ate1ag.-n-.! representative will delive r a ri'oIv of a ar k!;ir-is~~, to the onsite USACEEI/\ 4 tlltn ~'~no irq emot ao'

in t'os' of . i-n c'r, tr, >ani-,i:SACEA, A'T''.CC-CDFort H cvaAri70~l05 56M3, or -, ampnenA. -)v the EIP. In

all cases ai -'_nle-te spt of narke~d draw.irqs .ill be 'eft onn5itn anr4

6-21-

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31 October 1979 SEIP 027

SECTION 7. OPERATIONAL TEST PLAN AND PROCEDURES

7.1 GENERAL. This section contains the test procedures and statesthe special conditions which apply to shakedown, checkout. and ac-ceptance tests for the installed AN/TSQ-117. Onsite tests are per-formed to determine if the designated AN/TSQ-117 has been installedcorrectly, performs in accordance with the technical requirements ofthis SEIP and subsidiary documents, and is operationally suitable forthe intended application.

7.2 TESTING.

7.2.1 Shakedown test and checkout. Functional tests will be con-ducted by the installation agency for the purpose of assuring thatthe equipment is aligned and operable and the installation is in ac-cordance with the engineering documentation. These tests and check-outs will be conducted in coordination with personnel of theoperating agency using the test plan identified in paragraph 7.2.2and applicable technical bulletins and technical manuals available tothe operating agency (the user). These tests wil be conducted beforethe installation agency offering the installation for acceptancetests. As stated in section 6, the installation agency is to antici-pate the installation completion date and notify the test agency ofthis completion not less than 10 days of scheduled date.

7.2.2 Onsite acceptance tests. Onsite acceptance testing will oeaccomplished in accordance with CCC-TED-75-TP-200. These tests willbe preceded by a thorough QA inspection in accordance with the re-quirements of section 6. Tests will be conducted in a normal operat-ing environment, as stated in TB 95-1. Abnormal ambient conditions(e.g., as temperature, humidity, or barometric pressure) during anytest will be noted in the test log with detailed remarks includedwith the test results. The test director will determine if any re-testing is required. The operating agency will provide personnel tooperate and maintain the equipment during tests. The installationagency will provide personnel to assist the test director in the con-duct of tests and measurements.

7.2.3 Flight checks. Operational flight checks will be performed byFederal Aviation Administration qualified ATC personnel in conjunc-tion with the acceptance tests and under the direction of the testdirector. Flight checks will determine whether or not the installedAN/TSQ-117 functions correctly and performs in accordance with in-dividual equipment and system mission requirements. Copies of thisreport will be furnished to the participating agencies, included inthe test report, and retained in project files.

7-1

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SEIP 027 31 October 1979

7.2.4 Test equipment. A complete listing of the required testequipment is contained in the appropriate technical manuals. Theinstallation agency is responsible for assuring that the requiredcomplement of test equipment is available for installation, inspec-tion, and test purposes. This test equipment should be availableonsite from the operating agency.

7.2.5 Technical acceptance recommendation. Based on the QA inspec-tions, QC reports and documentation, acceptance test results, andflight check results, the test director will determine the accept-ability of the work effort. Before actual rejection, if the circum-stances so warrant, the test director will attempt to coordinate hisdetermination with the test agency and other cognizance agencies, asappropriate. The test director will prepare and distribute the TARin accordance with the requirements of section 8. Preparation of theTAR will be accomplished onsite immediately following acceptancetests.

7.2.6 Test results. When one or more tests fail to meet require-ments, the test director will determine which portions of the testwas affected and which portions of the equipment or facility is to beretested. All deficiencies will be corrected or if not corrected,the deficiencies will be reported on the TAR and in the final testreport.

7.2.7 Final test report. The test agency will prepare and dis-tribute a test report in accordance with CCCR 702-2 as amended by theindividual EIP and tasking documents. Copies of the completed TARand flight inspection report will be included.

7Ij 7-2

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3 October 1979 SEIP 027

SECTION 8. COMPLETION CERTIFICATION

8.1 GENERAL. The results of the QA inspections and acceptance testsspecified in sections 6 and 7 will be documented onsite by the QArepresentative/test director using HQ CEEJA CCC-TED-OA Form 98-R (fig.8-1). The purpose of this form is to record the significant projectinformation to include the scope of the effort, results and conclu-sions of the requisite inspections and tests, exceptions to the tech-nical requirements, and recommendations regarding acceptance with orwithout exceptions or rejection of the work effort. The TAR alsoprovides other participants to indicate agreement or disagreement withthe inspection and test assessments and for user to state a willing-ness to technically accept the installed AN/TSO-117.

8.2 DISTRIBUTION. A copy of the TAR will be provided to the signingparticipants and the operating agency. The original copy will bemaintained in the test agency project files, but copies will be re-produced and included as a part of the test report.

8.3 WAIVERS. Waivers to include command approvals for individualinstallations will be recorded in the TAR and copies attached for thepurpose of clarifying deviations from this SEIP, the individual EIP,and T3 95-1.

8.4 INSTRUCTIONS.

8.4.1 Technical acceptance recommendation. Entries on the datasheets are to be typed whenever possible. If a typewriter is notavailable, the forms may be completed by printing with black ink inblock lette~s to provide a quality, fully legible product when repro-duced. The instructions for completion of this form follow on ablock-by-block basis.

8.4.2 Page identification. Pages are to be sequentially numbered toshow both the individual page number and the total number of pagesconstituting the completed TAR. Additionally, each page will beidentified by the date and project/contract number in the appropriateblocks.

8.4.3 Completion instructions. Instructions for completion of theTAR are outlined in the following subparagraphs and will be completedin accordance with these instructions:

a. Date (block 1): Enter the day, month, and year of completionfor this action (e.g., 1/1/79 as the first day of the first month of1979).

8-

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SE!P 0297 .. cto~er 107

TECHNICAL ACCEPTANCE RECOMMENDATION PAGE OF PAGES(SUMMARY) DT DY O ER

(CCCR 702-2) DT DY O ER

PRJCIOTAC O IL LOCAT ION

FACILITY TEST DIRECTOR

OPERATING AGENCY ENGINEERING AGENCY

INSTALLATION AGENCY TESTING AGENCY

PROJECT DESCRIPTION

The Twoftgicd Arneptern NRWmm."Mugon is .rnm by the orieW teponelep of the inualtalan. toen owd -i'atineapuiew h 00e, ow aneetwr ONION aMNpe of "to Io!g- but dorn cwwlfy the the MAJOR ITEMS INSTALLED ANDDOCUMENTATION PMOVIO*Daf wo fbooesn. Thildoieaformfw lw efg theethe hw~ e bown. wraled WAdPorto.i rnfeoi, ini inbiutrn ideb. . .. hrne Howg wowe 012FORENCES cnoe ra aide EXCIEPT iONsmWIdNMARKS. Ufet gambia of ehfECNCAL ACCEPTANCE NUOMMENOATION. USACESIA gambslep, .. ti00le OWeN OIs. ug Vh fOIfe. bio -aM e n~ eeep oso ift EXCEPTIONS weed Neu.

HQ CEEIA CCC-TELI-OA FM 99-R(Rev I .lan 79) Previoujs edition 27 Mar 78 is obsolete.

Fiqu.-q L-'. SAMple form' nf tec'viicl acc',otancorfecneqMer.e4;tinn (Slw1av (sheet I of )

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31 Vctno'e 31'70 '7r 027

TECHNICAL ACCEPTANCE RECOMMENDATION IPAGE OF PAGES(INSTALLED EQUIPMENT) DATE (DAY, MO. YEAR)

(CCCR 702-2)

PRJC/OT TNUME IjIL LOCATION

MAJOR EQUIPMENT INSTALLED/RELOCATED

BOM DESCRIPTION PART NUMBER/FSN QUANTITYITEMNO.

Figure 9- Sample form of ", clinical acc-ptancerecomeri-';tinn (summav'y) (shI rt Of 6~

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S IP 027 "70ctnr '17

TECHNICAL ACCEPTANCE RECOMMENDATION PAGE OF PAGES(DOCUMENTATION)

(CCCR 702-1) DATE (DAY, MO, YEAR)

PROJECTICONTRACT NUMBER IITITLE LOCATION

PROJECT DOCUMENTATION PROVIDED

REFERENCE TITLE NO. OFDOCUMENTATION COPIES

Fiqjhre (-1. Sarnle form of technical acceptance

recommnpndation (summarv) (shept 3 of 6).

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--I Octro l I ,7f _IP 0')7

TECHNICAL ACCEPTANCE RECOMMENDATION PAGE OF PAJES(EXCEPTIONS) DATE (DAY. MO, YEARI(CCR 702-2)

PROJECT/CONTRACT NUMBER TITLE LOCATION

EXCEPTIONS SUGGESTED

ACTIONENGINEERING INSTALLATION OTHER AGENCY

Fi 'iir n - Sarplh f,)rrn nf technical icc-,)t,ncrnCnrnnattinn - sht d nf 6).

't n6I

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SIP 07-7 3! ctWor 10711

TECHNICAL ACCEPTANCE RECOMMENDATIONS (REMARKS) PAGE OF PAGES

DATE (DAY, MO. YEAR)

PROJECT/CONTRACT NUMBER TITLE LOCATION

roCorrirlrdatinn (sum1arvl (s,"'mt nf 6'.

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31 Qctn'er '7, (E'P 0I37

TECHNICAL ACCEPTANCE RECOMMENDATION PAGE OF PAGES(CERTIFICATION) DATE (DAY, MO, YEAR)

PROJECT/CONTRACT NUMBER TITLE LOCATION

CERTIFICATIONAcceptance tests and Quality Assurance Inspections re complete for equipment installed underthis proiect.

WITHOUT EXCEPTIONS 0 WITH NOTED EXCEPTIONS C

INSTALLATION AGENCY SIGNATURE AND TITLE

PRINTED

OPERATING AGENCY SIGNATURE AND TITLE

PRINTED

TEST AGENCY SIGNATURE AND TITLE

PRINTED

ACCEPTANCEEqilpeavt I cer e ,-cmtully install e d. tesed. it co-pI.

OPERATING COMMAND SIGNATURE

TITLE

ri- r m-1.n mt,? fnr -*f? trn ;1 (CC' rt r 6e

r C 0-7 1tio r.)-

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SEIP 027 31 October 1979

b. Project/contract number (block 2): Enter the appropriateproject or contract number. If this is a subproject or part of asubproject, provide all necessary information (i.e., IIP milestonenumbers, subproject numbers as well as subdivisions to same).

c. Title (block 3): Enter the project name or title.

d. Location (block 4): Enter the geographic location where theproject was installed.

e. Facility (block 5): Enter the name of the facility and otherpertinent identifying information.

f. Test director (block 6): Enter the name, title, and grade ofthe test director or QA representative assigned to this project.

g. Operating agency (block 7): Enter the name, symbol, and com-plete mailing address of the organization having operations andmaintenance responsibility for this project, system, or equipmentinstallation.

h. Engineering agency (block 8): Enter the name, symbol, andcomplete mailing address of the organization having engineering cog-nizance and responsibility.

i. Installation Agency (block 9): Enter the name, symbol, andcomplete mailing address of the organization having been tasked toinstall the TAR materiel.

j. Testing agency (block 10): Enter the name, symbol, and com-plete mailing address of the quality assurance and testing organi-zation tasked for this project.

k. Project description (block 11): Enter a brief and concisedescription of the project to which the TAR applies.

1. Major equipment installed/relocated (block 12): List themajor items of equipment installed or relocated in accordance withthe project requirements. Enter the BOM line item number, materialdescription, assigned part number or federal stock number, and thequantity of each major item. Components, assemblies, and sub-assemblies configured into a major item as listed in SB 700-20 shouldalso be recorded. Additional pages, numbered in sequence, may beadded as required.

m. Documentation (block 13): Enter the document identification(i.e., drawing number, technical manual number, etc.), title, and the

8-8

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31 October 1979 SEIP 027

quantity of each document provided to the operating unit as part ofthe project.

n. Exceptions (block 14):

(1) Upon completion of installation and testing, any exceptionsto the project requirements, which require corrective action, will belisted. Include complete identification of each missing item. Ex-ceptions must be based on the specified requirements of the project,supportable through the test results or other valid documentation,fully described, and precisely identified.

(2) The appropriate exception block must be annotated and sepa-rate sheets should be used for each category of exception.

(3) The test director will also enter the suggested action agencyfor each exception, recognizing that the test director may not alwaysbe in.a position to determine the final action agency.

(4) For facilities that are becoming partially operational,identify installation agency actions remaining for project com-pletion. In this situation, the TAR will show the tests that havebeen made, but will be identified as a partial record. A final TARwill be prepared after installation and testing of all remaining pro-ject equipmert.

o. Remarks (block 15): The remarks section may be used to pro-vide any additional information on or in support of a recommendation,commendation, or criticism in relation to the project installation,engineering, or testing. Entries may include the following:

(1) Shortcomings which do not require corrective action (not con-sidered an exception).

(2) Recommendations for improving projects of a similar nature.

(3) Identification of support items that have not been accomp-lished and a description of any activity in progress by the operatingagency to satisfy the requirement.

(4) A description of test results with the performing agency anddates accomplished.

(5) A statement to the effect that the installation agency willforward final as-built drawings when completed.

(6) A description of the ac power system with identification ofsource and backup capability.

8-9

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SEIP 027 31 October 1979

(7) A statement to indicate that a list of excess material wasprovided the operating command for final disposition or to identifymaterial that was excess to the project.

p. Certification (block 16): Enter the signatures and certifi-cation that the project was installed, tested, and accepted foroperation with or without exceptions as applicable.

8-10

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31 October 1979 SEIP 027

(CCC-CED)

FOR THE COMMANDER:

OFFICIAL: R. K. BOWERSColonel, Signal CorpsDeputy Commander

MERTON M. K. CHUNLieutenant Colonel, Signal CorpsExecutive Officer

DISTRIBUTION:Special3 - CC-PA-AMP10 - CCC-CED-SEP4 - CCC-CED-SW4 - CCC-TED5 - USACEI Bn5 - CCCB-B-QC

10 - USACEEIA-CONUS, ATTN: CCCN-TR, Fort Ritchie, MD 2171910 - USACEEIA-EUR, APO New York 0905610 - US Army Signal School, ATTN: ATSN-CD-MS, Fort Gordon,

GA 319055 - US Army Air Traffic Control Activity, Fort Huachuca, AZ 856132 - US Army Materiel Development and Readiness Command, ATTN:

CCN-PI-P, Washington, DC 203155 - 5th Signal Command, APO NY 090565 - 7th Signal Command, Fort Ritchie, MD 217193 - US Army Communications Command, ATTN: CC-OPS-PT, Fort

Huachuca, AZ 856132 - US Army Training and Doctrine Command, ATTN: ATCE, Fort

Monroe, VA 233512 - US Army Forces Command, ATTN: AFCE, Fort McPherson, GA

303302 - Defense Communications Agency, Technical Library Center,

Code 205, Washington, DC 2030512 - Defense Documentation Center, Cameron Station, Alexandria,

VA 223142 - US Air Force, ATTN: USAFSAAS/TEOOA, Keesler AFB, MS 395342 - Air Force Communications Service, ATTN: 1842 EEG/EEM,

Scott AFB, IL 622252 - Naval Electronic Systems Command (NAVELEX), Code 51032,

Washington, DC 20315

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DEPARTMENT OF THE ARMY -

US Army Communications-Electronics POSTAGE AND FEES PAID 4Engineering Installation Agency DEPARTMENT OF, THE ARMY

Fort Huachuca, Arizona 85613 DOD 314 =

OFFICIAL BUSINESSPENALTY FOR PRIVATE USE $300

COMMANDERUS ARMY COMMUNICATIONS-ELECTRONICSENGINEERING INSTALLATION AGENCYATTN: CCC-CED-SEPFort Huachuca, Arizona 95613

DEPARTMENT OF THE ARMY u -- '

US Army Communications-Electronics POSTAGE AND FEES PAID

Engineering Installation Agency DEPARTMENT OF THE ARMY

Fort Huachuca, Arizona 85613 DD ~ t =

OFFICIAL BUSINESS

PENALTY FOR PRIVATE USE $300

COMMANDERUS ARMY COMMUNICATIONS-ELECTRONICSENGINEERING INSTALLATION AGENCYATTN: CCC-CED-SEPFort Huachuca, Arizona 85613

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This standard engineering installation package is based on the most current thinking atUS Army Communications Command. Your experience and help can improve ourresponsiveness in this area. Please send us your comments. Thanks.

SEIP MGT OfficerComments on SEIP _ (please give number) AUTOVON 8796719

How can we contact you?

Rank Name Duty position Duty station AUTOVON number

This standard engineering installation package is based on the most current thinking atUS Army Communications Command. Your experience and help can improve ourresponsiveness in this area. Please send us your commentsi Thanks.

SEIP MGT OfficerComments on SEIP _ (please give number) AUTOVON 879-6719

How can we contact you?

Ronk Name Duty position Duty station AUTOVON number