Controls Evidence Presentation_2016

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COLIN BAGNALL CONTROLS EXPERIENCE

Transcript of Controls Evidence Presentation_2016

Page 1: Controls Evidence Presentation_2016

COLIN BAGNALLCONTROLS EXPERIENCE

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SIEMENS STEP 7 • FAULT FINDING AND PROJECT MODIFICATIONS ON COMPLEX SYSTEMS

USING LADDER-LOGIC (LAD), FUNCTION BLOCK DIAGRAM (FBD) AND STATEMENT LIST (STL).

• PROJECT BACKUP AND ARCHIVING/RETRIEVING OF PROJECTS ALSO WRITTEN BACK UP PROCEDURE AS OFFICIAL PM DOCUMENT.

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FAULT FINDING

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PROGRAM MODIFICATIONS

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ARCHIVING AND CPU HISTORY CHECKS

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WRITTEN BACK UP PROCEDUREWRITTEN PROCEDURE CREATED BY MYSELF

AS AN OFFICIAL COMPANY PM SHEET

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WINCC WORKS• WINCC EXPERIENCE OF MODIFICATIONS.• RE-ORGANIZATION OF DATA FROM THE MAIN SERVER SYSTEM WHEN

PROCESSING THE ORDERS LIST, OVER TIME THIS WOULD SLOW THE SPEED OF THE AUTOMATIC ORDER CHANGE, SO CREATED A FORTNIGHTLY PM TO COMPRESS AND CLEAR UNUSED DATA.

• TRANSFER OF DATA BLOCKS (DB) FROM VARIOUS MACHINE LOCATIONS USING ETHERNET/PROFIBUS DATA.

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HMI MODIFICATIONS AND ADDITIONSUSING WINCC

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WINCC HMI RE-ORGANIZATION OF STORED DATA AND TRANSFER OF MACHINE ISSUES FROM VARIOUS

MACHINES TO MAIN CONTROL STATION. 

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ANALYZATION SOFTWARE• FAULT ANALYSIS USING AUTEM GMBH ANALYZATION SOFTWARE

WHICH WAS SET UP TO INITIALLY TO FAULT DIAGNOSE INTERMITTENT PROCESS FAULTS WHEN NOT ON SITE.

• EVOLVED THE SYSTEM TO ASSIST WITH PM TO ERADICATE UNNECCESSARY DOWNTIME DUE TO DAMAGED/WORN COUPLINGS AND POTENTIOMETERS/TACHOS ETC

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IN DEPTH FAULT ANALYSIS USING SOFTWARE

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ROCKWELL/ALLEN BRADLEY SOFTWARE

• FAULT DIAGNOSIS USING SLC 500 AND ALSO RSLOGIX 5000.• BACKING UP OF RUNNING PROJECTS AND CREATING AND MERGING PROJECTS SO WE

HAVE READY TO USE PROJECTS AVAILABLE.• PROGRAMMING MODIFICATIONS AND COMPACT-LOGIX PROGRAM WRITTEN FROM

SCRATCH FOR CONVEYOR SYSTEM WITH 2 SEPARATE BARCODE SCANNERS.

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ALLEN BRADLEY SLC500FAULT DIAGNOSIS AND PROJECT

MODIFICATIONS

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ALLEN BRADLEY RSLOGIX5000FAULT DIAGNOSIS AND PROJECT MODIFICATIONS