CONTROLLER Installation Guide - morleyuk.co.uk Manual.pdf · The system is expandible to a full...

MEL-TEM-011 ISSUE 1

C o n t r o l l e r I n s t a l l a t i o n G u i d e

CONTROLLERInstallation Guide

MEL-TEM-011ISSUE 122/09/95

P a g e 2 C o n t r o l l e r I n s t a l l a t i o n G u i d e

MEL-TEM-011 ISSUE 1

SA-4 Introduction

The SA-4 Access Control System contains the latest technology providing personnel accessto buildings, car parks, hazardous and secure areas. The system supports a broad range offeatures such as anti-passback, muster control, history recall and holiday support. The systememploys an intuitive user interface which allows a high degree of programming flexibility.

The SA-4 has four major components. These are the keyboard and display interface, mainprocessor card, reader interface card and network interface cards. The keyboard and displayare mounted in the front door of the SA-4 whilst the remaining components are mounted ona removable chassis for easy installation and maintenance.

The system is programmed via a QWERTY keyboard and two line forty character LCDdisplay. The display gives meaningful intuitive user information and prompts the user througheach stage of programming. The keyboard gives easy access to all programming keys withoutthe need to learn intricate key patterns required on some systems.

The main processor card contains the system microprocessor, storage memory and systeminterfaces which form the intelligent core of the system. A small battery provides protectionby maintaining the systems memory, date and time during power failure. The processor cardprovides interfaces for serial printers, network cards, display card and expansion modules. Afully monitored power supply is also incorporated on the card providing three major externalsupplies for readers, door locks and lead acid battery charger. Control and monitoring ofexternal equipment can be carried out using the eight clean contact monitor inputs and eightrelay contacts provided.

The reader interface card provides the logic to control four readers with PIN pads. Plugableconnectors allow easy maintenance. The interface supports three major reader interfacesWatermark Magnetics™, Weigand and ABA soft magnetics. The interface is plugable toallow support for future devices.

The network interface is provided for the interconnection of controllers within an on-linesystem. A number of cards are available including RS232C, isolated RS485 and isolatedcurrent loop modules.

The system is expandible to a full featured PC based On-line system, hosted by mouse drivengraphical software.

This manual covers the hardware installation of the controller and peripheral equipment wiringincluding card readers, PIN pads and communications. This manual does not cover program-ming of the system. Refer to the SA-4 operators guide for this information.

MEL-TEM-011 ISSUE 1


System Description and Configuration

The SA-4 Access Control System is comprised of three major parts, the SA-4 controller, thecard reader and the card. The SA-4 controller stores all information concerning users accessrights and makes all decisions about both entry of users and control and monitoring of externalequipment. The controller supports up to four card readers and can simultaneously supportreaders of mixed card technology. The system will support four points of entry using free egressor two doors using reader entry and egress.

The simplest SA-4 system configuration would consist of one SA-4 controller and one cardreader. The SA-4 controller would be located in a position suitable to allow programming ofthe card reader and door controls would be located at the point of entry. Cabling between thecard reader and the controller allows card information to be passed to the controller and statusinformation to be passed to the reader. Separate cabling between the entry/exit point controlsand the controller allow monitoring and control of entry and egress of card holders.


MEL-TEM-011 ISSUE 1

Unpacking

Remove the controller from the box and check the following are present:-

Two battery leads - one red, one blackFour inductive load suppression kitsOne spare fuseFour mounting brackets and bolts. (IP enclosure version only)

Check that all plugable terminal blocks are present and there is no damage to the equipmentbefore you continue with the installation.

Installation

The controller can support up to four readers and/or keypads concurrently. It is recommendthat the controller be situated as centrally as possible, keeping cabling between the readers andcontroller to a minimum. If further readers are to be added to a controller after installation,ensure that the distances between potential reader sites and the controller are taken intoaccount.

The chassis can be removed whilst the enclosure is being mounted in a suitable position. Twotypes of enclosure are available, standard and IP rated. The standard enclosure is secured viafour holes, one in each corner of the enclosure. The IP enclosure is supplied with four mountingbrackets. These brackets have two fixing holes, one is used to secure the bracket to the rear ofthe enclosure and the other is used for a wall fixing.

Mains to the unit should be supplied using an unswitched 240V 3A fused spur, cabled to currentwiring practices and fused to 3A.

Readers

Connection of readers to the unit will vary from reader to reader, however, an exampleinterconnection diagram which accompanies this guide gives wiring diagrams for two commonreader interfaces. Note that the reader interface only supplies 12V DC, so for readers requiringa 5V supply a separate supply must be provided (e.g. a 5V regulator driven from the 12V line).The interface also provides two open drain outputs which on a standard board are terminatedwith 1k ohm resistors, giving 12mA drive current for the connection of LED’s. However a non-terminated version of the card is available with a sink capacity of 200mA for connection ofhigher current indicators. These outputs have fixed functions. Output one is for connection toan accept indicator and output two for a reject indicator, generally green and red respectively.Two non-isolated inputs are available on the interface for connection of supplementary readersignals, such as card present and time-out. These signals are not required by the system forcorrect operation and are connected at the user's discretion.

MEL-TEM-011 ISSUE 1


Earthing

All cabling from the controller should be shielded and bonded to the controllers earth, with theexception of communication cabling which is terminated at the main controller. A terminal onthe communications board is provided for the termination of communication cable shield. Notethat cables should not be bonded to more than one earth as this can cause problems.

Relay outputs

There are eight 1 amp relay outputs, with normally closed and normally open outputs. Whenconnecting inductive loads such as magnetic locks or door strikes, a suppression kit should befitted. The suppression kit contains a diode and a capacitor. The capacitor should be fittedacross the relay common and the switching terminal of the relay either N/C or N/O. Thisprevents damage to the relay contacts due to arcing. The diode should be fitted reverse biasedat the load to reduce switching noise from the load. Failure to fit suppression could lead todamage to relays and cause intermittent resetting of the controller during load switching. Forloads greater than 1 amp, a shunt relay should be provided and driven from the relays in thecontroller.

Clean contact inputs

Eight isolated inputs are provided for connection of switches, relays and other voltage freecontacts. These inputs can be used for generating alarms or as general purpose inputs fordriving local or global outputs on controllers.

I/O functionality

None of the inputs or outputs provided by the controller have fixed functions. The function ofeach input or output is defined from the central controller as a software script which is downloaded to the controller. It is important to remember that controllers which have the same orsimilar I/O functionality should be cabled in the same way. This will reduce the number ofscripts which have to be written during commissioning.

Keypads

Facilities for up to four keypads are provided for the connection of standard XY matrixkeypads. Up to sixteen keys are supported. The position and function of each key is definedfrom the central controller. Again, it is important that all keypads are wired in the same wayto reduce the number of keypad definitions to be created during commissioning.


MEL-TEM-011 ISSUE 1

Communications

Presently, three types of serial interface are available for controllers, RS485, RS232 andcurrent loop. The RS485 interface is a full duplex, multi-drop topology consisting of twodifferential pairs, transmit and receive, carried on standard Belden twisted pair cable. Thecommunications cable is daisy chained from the master controller (generally a PC basedRS485) to each controller. The cable must not be spurred or starred as this can causetransmission problems. Each pair must be terminated at each end of the line with a quarter watt150 ohm resistor. For connection details of the RS485 card, see the attached connectiondiagram.A standard RS232 interface is available with 9 pin delta connector termination and is suitablefor connection to line drivers, modems and direct connection to a personal computer. Thecurrent loop interface is available which is fully compatible with Tunstall/Tann equipment.This network topology is the same as RS485 but requires no termination resistors and can covergreater distances. Both the current loop and RS485 cards have LED's to indicate reception ofdata from the main controller. The RS485 card has both transmit and receive indicators, theseare provided for diagnostic purposes. All of the interfaces plug into the main controller PCBvia an eight pin header and are secured using four M3 screws. When fitting communicationscards, ensure that the pins are correctly positioned in the socket before the controller has powerapplied to it.

Installation considerations

When carrying out any wiring or maintenance on the controller, remove mains power and ifpresent, disconnect the battery. The plugable connectors are provided for ease of installationand maintenance and are not 'hot insertable' (REMOVE THE POWER!). When insertingplugs, ensure that they are positioned correctly as it is possible to insert a plug in an offsetposition, eg. pin 1 in pin 2 position. Always ensure that there are no loose wires or foreignobjects in the enclosure which could short out the circuitry. Before a controller leaves thefactory it is tested for electrical safety. This test includes an earth bonding test. If any earthbounds are removed by the installer, the equipment must be re-tested.

When positioning the controller, locate a position which is central to installed and potentialreader sites. This will minimise reader cable lengths. When mounting the controller on the wall,ensure that the height chosen allows the controller to be programmed comfortably by the user.

DO NOTExceed 100m cable length between reader and controller.

Use unshielded cable.Use cores from a reader cable to drive inductive loads (Door strikes).Drive inductive loads without installing suitable suppresion devices.

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CONTROLLER Installation Guide - morleyuk.co.uk Manual.pdf · The system is expandible to a full...

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Transcript of CONTROLLER Installation Guide - morleyuk.co.uk Manual.pdf · The system is expandible to a full...