ContraFlame - Advanced Insulation · ContraFlame® JF120 -200 Fully bonded coating 96mm , (50kg/m2)...

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ContraFlame®

Offshore Lightweight Passive Fire Protection and Insulation Systems

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Introduction

ContraFlame® JF120 Multi-Functional Passive Fire Protection and Thermal Insulation Composite

ContraFlame® JF120 Designed to Perform in Extreme Conditions

ContraFlame® Varied Applications Global Support

ContraFlame® Offshore Applications

ContraFlame® JF120 - 200 Riser Protection System

ContraFlame® JF60 - 200 Riser Protection System

ContraFlame® JF120 Underdeck Insulation & Passive Fire Protection

ContraFlame® MS400 Award Winning Lightweight Underdeck Insulation & Protection

ContraFlame® JF120 Half Shells

ContraFlame® JF120 -200 & JF60 Enclosures

ContraFlame® Cryogenic Spill Protection and Passive Fire Protection Deck Tiles

Since its formation in 2007, Advanced Insulation has become a single source provider for

insulation and fire protection systems to the offshore oil and gas industry, and represents

one of the most respected and progressive names in topside and subsea insulation

worldwide. Advanced Insulation offers a wide range of products to meet the growing

demand for fire protection and thermal insulation systems adaptable for elevated

service temperatures and pressures. Advanced Insulation also provide a range of subsea

buoyancy and SURF (subsea, umbilicals, risers and flowlines) products along with Marine

specific fendering and buoyancy systems. The company’s products are qualified and

used worldwide by major oil and gas companies including: Total, ConocoPhilips, Chevron,

Samsung, BP, Statoil, ONGC, ENI Woodside, Talisman and ExxonMobil as well as by their

engineering and fabrication contractors.

Introduction

Advanced Insulation ISO9001:2008, OHSAS18001 and

ISO14001:2004 accreditations reflect the company’s

commitment to quality and sustainability in the

manufacture, supply and application of insulation and

fire proofing products and services. The company is

registered with First Point Assessment, the oil and gas

supply chain database for the UK, a division of Achilles

Information Limited.

Advanced Insulation has achieved exceptional growth

since the company started both in the UK and overseas

through growing demand, increasing turnover from

£3m in 2008 to £44m in 2014. In recognition to this,

Advanced Insulation has recently been ranked 58th in

The Sunday Times HSBC International Track 200 which

lists Britain’s mid-market private companies with the

fastest-growing international sales. With a number of

facilities in the United Kingdom and further facilities

located in Angola, Brazil, Kazakhstan, Korea, United Arab

Emirates and the United States, Advanced Insulation is

well positioned to offer support throughout the world,

wherever the project is.

Advanced Insulation has twice been awarded ‘The

Queen’s Award’ for Enterprise under the category of

International Trade (2012) and Innovation (2013).

These are highly prestigious awards for outstanding

achievement by UK businesses in the categories

of Innovation, International Trade and Sustainable

Development. Further recent awards for Advanced

Insulation include the 2015 EEF Smart Product award

for the innovative ContraFlame® MS400 lightweight

under-deck protection system for offshore oil platforms,

Insider South West International Trade Awards -

International Company of the Year award (2015) in

£16m - £50m turnover category and the Mid-Market

Private Equity-backed Management Team of the Year

Award and International Impact Award from the British

Private Equity and Venture Capital Association (BVCA).

Testing Laboratory

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Jet fire passive fire protection to 120 minutes (J120)

Hydrocarbon pool fire passive fire protection to 180 minutes (H180)

Blast overpressure resistance up to 4.2 bar

Thermal conductivity is comparable with cellular glass or dry Rockwool

Closed cell structure

Tolerance to elevated service temperatures (185ºC)

Tolerance to very low service temperatures (-196ºC)

Robust energy-absorbing structure

Excellent water resistance

Negligible smoke and fumes in fire conditions

Will not propagate flame

Ambient curing

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ContraFlame® JF120Multi-Functional Passive Fire Protection andThermal Insulation Composite

ContraFlame® passive fire protection system is backed by more than fifteen years of research, testing and field

experience. It is a truly passive system not relying on any chemical or physical changes when exposed to fire. As a

result, the material has a much wider tolerance to service temperatures than other conventional passive fire protection

materials.

ContraFlame® J120 fully bonded

Range Application method Typical thickness (weight)

ContraFlame® JF120 Fully bonded coating 35mm, ( 13.5kg/m2)

ContraFlame® JF120 -200 Fully bonded coating 96mm , (50kg/m2)

ContraFlame® JF120 Decks Fully bonded coating 15 – 96mm , (8.2 – 31 kg/m2)

ContraFlame® JF120 Half Shells Removable Pre cast shells 1”-36” 50mm, (19kg/m2)

ContraFlame® JF60 Enclosures Removable Pre cast bespoke elements 50mm, (21kg/m2)

ContraFlame® JF120 is a multifunctional composite system based on unique phenolic syntactic foam and phenolic glass

reinforced laminate which combine to provide fire protection and thermal insulation.

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The cold curing properties of the ContraFlame® JF120 passive fire protection

system allows direct application to process pipework and equipment.

Uses of ContraFlame® JF120

Hot risers

Hot three phase separators

Hot slug catchers

Under decks, insulation/

protection. Top deck protection

Flare stacks

Steel structures that are subject

to thermal shock, e.g. LNG plants

Process pipework and equipment

Resin Base JF120

Phenolic materials are widely used in

high temperature applications, such

as brake lining and heat shields, and

have excellent performance when

exposed to fire with regard to both

durability and low smoke or toxic

fume emissions.

Phenolic resin is the acknowledged

first choice resin system for elevated

temperature service conditions

and therefore Advanced Insulation

chose it as the base of the entire

ContraFlame® JF120 system.

Syntactic Phenolic Foam

The heart of the new ContraFlame®

JF120 system is the improved version

of our ContraFlame® C50 cold curing

syntactic foam. ContraFlame® C50 has

a closed cell structure, so it is highly

resistant to water permeation in the

event of any accidental damage and

exposure. Other advantages include:

Low cured density 270 -

330kgm-3

Low thermal conductivity of

0.05Wm-1K-1 at 25°C

Excellent fire stability

Wide service temperature range

from -196°C to 185°C

Low water absorption

Excellent impact resistance

Resistance to extreme thermal

shock (ΔT = 300°C in 10 minutes)

Excellent resistance to marine

environments.

Phenolic Laminate Topcoat

The ContraFlame® JF120 system

includes an all-phenolic two-part

topcoat developed by Advanced

Insulation. It comprises 3-5mm of

glass reinforced D2004 phenolic

resin system. This composite top

skin is applied to the surface of the

ContraFlame® C50 foam forming an

extremely robust outer skin with

high resistance to jet fire ablation.

The ContraFlame® JF120 system is

normally finished with a decorative

paint finish.

Both ContraFlame® C50 and D2004

are cold curing systems.

Glass microspheres

Micrograph of C50 syntactic foam

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Corrosion Resistance

Phenolic resins have been used

in high performance corrosion

resistant coatings for many

years. ContraFlame® continues

this tradition by displaying

exceptional chemical resistance

to sea water, oils and solvents

as well as acids and other

aggressive chemicals.

Designed to Perform in Extreme Conditions

Fire Testing

In order to demonstrate the

reaction of ContraFlame® systems

to fire in terms of integrity and

smoke or fume emissions, the

systems have been extensively

tested in various modes in both

our in-house facilities as well as

at external locations.

Fire Laboratories

ContraFlame® JF120 system has

been exposed to the jet fire

resistance test (ISO: 22899 OTI

95634), the most aggressive and

demanding fire scenario, at the

HSE laboratory facility in Buxton

and at GL Noble Denton’s facility

in Spadeadam.

Jet Fire Performance

ContraFlame® JF120 system has

been tested for jet fire resistance

for both planar and tubular steel

structures and has been certified

by both Lloyds Register, DNV

and ABS.

The main function of jet fire

passive fire protection, such

as ContraFlame® JF120, is to

prevent the tensile strength

of the substrate material from

falling below the design stress

during elevated temperatures.

The permissible protection

time provided by passive fire

protection is limited by the

temperature rise produced during

the fire, superimposed on the

operating temperature of the

substrate at the start of the fire.

ContraFlame® JF120 has been

successfully tested for 120

minutes on planar steel and for

90 minutes on tubular steel at

a total application thickness of

34mm. In both tests the steel

temperature remained well

below the critical temperature of

400°C. Thickness of application

can be reduced to meet specific

levels of fire protection.

ContraFlame® JF120

ContraFlame® pre application

ContraFlame® post application ContraFlame® Vessel Support Protection, Chevron Gorgon LNG

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Advantages of ContraFlame® JF120

Totally passive fire protection

system

Thermal insulation for heat

or cold conservation and / or

personnel protection

Jointless anti-corrosion barrier

suitable for hostile environments

Extremely robust energy-

absorbing system

No metallic cladding system

required

Water and vapour resistant

No structural supports required

Ambient curing

Simple application method

Low maintenance

Easily repairable at ambient or

elevated process temperatures

Heat conservation performance

not susceptible to impact damage

Easily removable for inspection

and repair

Fire performance not affected by

water

Low smoke and fumes in fire

conditions

Wide service temperature range

from -196°C to 185°C

Tolerance to extreme thermal

shocks

Acoustic insulation

Jet Fire Resistance

This represents the most demanding condition by simulating a closed

vessel application. The test specimens in both cases also included a repair

joint through the full thickness of the ContraFlame® JF120 system enabling

certification of a system repair as well as the ‘as new’ condition.

The very low temperature rise associated with the ContraFlame® JF120

system makes possible operating temperatures as high as 185°C whilst

still ensuring safe substrate temperatures during the jet fire.

After the test, the ContraFlame®

JF120 system was found to be

substantially intact with the

remaining char being at least 70%

of the original system thickness.

The D2004 topcoat remained as

a protective skin over 95% of the

surface of the test piece.

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ContraFlame® JF120 systems provide robust jet fire protection for two hours.

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Cost Savings

ContraFlame® JF120 can contribute

to significant overall project cost

savings through reduced shutdown

periods, application length and robust

application methods.

Blowdown Times

The extensive protection provided

by ContraFlame® JF120 allows for

blowdown allowance times to be

extended.

Layouts

The fire protection offered by a

ContraFlame® JF120 system provides

the designer with a greater degree

of freedom on layout with potential

savings on pipework.

Lifetime Cost

ContraFlame® JF120 system provides

seamless, high integrity corrosion

protection reducing lifetime costs in

hostile environments. The extremely

robust nature of the system ensures

low maintenance costs for the system

and high resistance to accidental

damage from adjacent operations.

Weight

The topside weight can be

significantly reduced by using

ContraFlame® JF120 as the weight

of ContraFlame® JF120 system

is significantly lower than other

available syntactic insulation / fire

protection alternatives.

Thermal Efficiency

The k value of ContraFlame® JF120

system is 0.05Wm-1K-1 which is

equivalent to that of Rockwool or a

cellular glass.

Varied Applications Global Support

Experience

ContraFlame® JF120 and phenolic

composite GRP have been

successfully applied to hundreds of

process packages requiring passive

fire protection and heat conservation

for offshore oil production in highly

exposed situations.

Supervision

Advanced Insulation provides training

and supervision / inspection for each

application. Advanced Insulation

also offers a complete supply and

application service which provides

the advantage of a clear, single point

responsibility and improved technical

and contractual liaison.

ContraFlame® JF120

ContraFlame® JF120 application on Chevron Sanha FPSO, Japan

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ContraFlame® JF120 is globally supported by our experiencedtechnical and field support teams.

Application

Each part of the ContraFlame®

JF120 system is supplied

as cold curing, in two-part

packs. The entire system is

applied using simple trowel

and roller techniques. The full

ContraFlame® JF120 system

consists of:

1. Shot-blast steel primed with

a high performance two coat

anti-corrosion coating.

2. ContraFlame® JF120 cannot

be applied to thermally

sprayed aluminium or any

metal based corrosion

coating systems.

3. ContraFlame® Tie Coat which

provides a tacky interlayer

to hold the syntactic foam

and gives good bond

integrity.

4. ContraFlame® C50 is

normally applied in a

single layer of 30mm.

ContraFlame® D2004, a

phenolic composite top

skin, nominally 3-5mm

5. Decorative finish coat, e.g.

single pack acrylic or epoxy.

Parameters Value

Approved Anti-Corrosion Coating 2 pack epoxy phenolic1

Tie Coat Thickness 150-300μm

Top Coat Type / Thickness ContraFlame® D2004 GRP / 3-5mm

Density2 (cured) C50 - 270-330 Kgm-3 D2004 - 1300kgm-3

Maximum & Minimum Operating

Tempurature3

185oC to -196oC

Thermal Conductivity @ 25oC C50 - 0.05 Wm-1K-1 D2004 - 0.2Wm-1K-1

Specific Heat Capacity 1.5 Jg-1oC-1

Expansion Coefficient C50 - 20.7 x 10-6 D2004 - 23.96 x 10-6

Young’s Modulus C50 - 465 MPa D2004 - 5660 MPa

Tensile Strain to Failure C50 - 1% D2004 - 1.65%

Tensile Strength C50 - 5.15 MPa D2004 - 61.6 MPa

Shear Strength / Modulus C50 - 0.76 MPa / 121 MPa

Compressive Strength (system) 18.3 MPa

Water Absorption <1% by weight

Jet Fire Resistance4 J120

Blast Overpressure Resistance 4.2 Bar (unaffected)

Smoke Generation NES 711 8.71

Toxicity Index NES 713 1.41

Spread of Flame BS476 Pt7 Class 1

Limiting Oxygen Index 72%

D2004 Laminate

Syntactic Phenolic Foam

Phenolic Tie Coat

Anti-Corrosion Coating

Shot Blasted Steel Substrate

Please note this information is based on our present state of knowledge and is intended to provide general notes on our products and their properties. It should not therefore be construed as guaranteeing specific properties of the products described or their suitability for a particular application. The values are subject to changes without notice, please consult with us prior to the application.

1 Please consult us prior to the application. 2 Density may vary pending site conditions and application configuration. 3 Can design bespoke systems for use at much higher temperatures. 4 Thickness dependent.

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ContraFlame® Offshore Applications

JF120-200 Riser Protection System

JF60-200 Riser Protection System

JF120 Underdeck Insulation and Passive Fire Protcetion

MS400 Lightweight Underdeck Insulation and Passive Fire Protection

JF120 Half Shells JF120-200 and JF60 Enclosures

Cryogenic Spill Protection and Passive Fire Protection Tiles

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Key Features

Integrated Insulation and Passive

Fire Protection to J120

High integrity anti-corrosion

protection with jointless corrosion

barrier suitable for splash and

tidal zone

Long-term resistance to wave

action and debris impact

Durable construction to withstand

service and environmental

conditions

Field joint application can be

done on site or offshore

Ambient cure, no specialised

curing procedures or equipment

Heat Transfer Coefficient

(U-Value) = 0.91 Wm-2K-1at 96mm

Wide tolerance to elevated and

low service temperatures (+185°C

to -196°C)

Truly passive fire

protection-material does not

undergo any chemical change in

the course of the fire

ContraFlame® JF120-200 meets

Total Specification GS SAF 337

ContraFlame® JF120-200 carries

jet fire certification for use on

process equipment, risers and

pipework

Maximum temperature rise after

2 hour tubular jet fire = 69°C

Lloyds certification SAS F060240

Tested on riser system with Hp/A

up to 161m-1

ContraFlame® JF120 - 200JF120 - 200 Riser Protection System

The combination of these layers

together with the Duplex steel pipe

and 6mm topskin laminate result in

an overall system U-Value of 0.91

Wm-2k-1 at 96mm total thickness.

Typical Application

Risers

Pipework which requires heat

conservation and passive

fire protection

Design Criteria

Offshore risers routing flammable

products to and from a facility

from below the Lowest

Astronomical Tide (LAT)

Specification that requires a

maximum back face temperature

rise of 200°C after 2 hours jet fire

ContraFlame® C50-700


ContraFlame® Tie Coat applied to blasted & anti-corrosion

coated substrate

ContraFlame® D2004

System Schematic - JF120-200 System

Material

ContraFlame® is a multifunctional

composite system based on unique

phenolic syntactic foam and

phenolic glass reinforced laminate.

Construction

The ContraFlame® Tie Coat is

applied to blasted and anti-

corrosion coated substrate.

Primary layer of C50-400 is applied

at a thickness of 75mm, and is

designed to give the best level of

thermal insulation performance.

The density is 400kgm-3 and k

value is circa 0.08Wm-1K-1.

The secondary layer of C50-700 is

applied directly over the primary

layer at a thickness of 15mm and

is designed to give enhanced

resistance to jet fire erosion and

low water absorption performance.

The density of this layer is 700

kgm-3 and the k-value is

circa 0.12 Wm-1K-1.

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Pre-application Requirements (JF120-200 & JF60-200)

Substrate blasted to min. SA 2.5 and coated with approved anti corrosion coating e.g. NORSOK MCR-501. Optimum

temperature for application work is between 15oC and 40oC. Temperature of the surfaces to be coated shall be at least

3oC above the dew point, and the relative humidity shall be less than 90%

Application of ContraFlame JF120-200

Pre formed ContraFlame C50 half shell rings (75mm) bonded

to riser with ContraFlame® tie coat at 2 - 2.5m centres.

Tie coat applied to the riser in areas which will be coated

with C50 (typically within 10-45min of tie coat application).

ContraFlame® Tie Coat is used to ensure good wetting

of the coated steel surface and to aid adhesion during

application and service. The tie coat is applied with paint

rollers at WFT 150-300 microns.

ContraFlame® C50-400 layer is overall 75mm thick and

split into two separate applications of 35mm and 40mm

separated by an overnight cure and with a tie coat bonding

between each layer.

Additional half shell rings (15mm) are then bonded to the

existing 75mm half shell rings for the final layer of the

C50-700 grade.

The 3rd layer thickness of C50-700 foam is applied slightly

in excess of the half shell ring (15mm) and smoothed out

with the stainless steel rolling pin to achieve a concentric

finish to the specified overall thickness of 90mm.

The D2004 Laminate system consists of a combination of

5 layers of 450g/m2 Chopped Strand Mat, a single layer

of Silica Mat 600g/m2 and a double layer of 450g/m2

Biaxial woven cloth impregnated with the D2004 Phenolic

resin, followed by a resin flow coat to provide a resin rich

protective and aesthetic finish.

The complete ContraFlame® JF120-200 coating can be

coated with additional paint systems to meet specific

project colour codes. (optional)

Application of JF120-200 & JF60-200 Riser Protection System

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Key Features


Fire Protection to J120

High integrity anti-corrosion

protection with jointless corrosion

barrier suitable for splash and

tidal zone

Long-term resistance to wave

action and debris impact



conditions

Field joint application can be

done on site or offshore





to -196°C)

Truly passive fire

protection-material does not

undergo any chemical change in

the course of the fire

ContraFlame® JF60-200 meets BP,

BG Specification

ContraFlame® JF120 carries jet fire

certification for use on process

equipment, risers and pipework

Maximum temperature rise after

2 hour tubular jet fire = 171.6°C

DNV certification Tested on riser

system with Hp/A up to 97.5m-1

ContraFlame® JF60 - 200Riser Protection System

Typical Application

Risers

Riser Supports

C section guides

Pipework which requires heat

conservation and passive

fire protection

Design Criteria

Offshore risers routing flammable

products to and from a facility

from below the Lowest

Astronomical Tide (LAT)

Specification that requires a

maximum back face temperature

rise of 200°C after 2 hours jet fire

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Material



phenolic syntactic foam and phenolic

glass reinforced laminate.

Construction

ContraFlame® Tie Coat is applied to

blasted and primed substrate

Primary layer of C50 is applied

directly against the primed substrate

at the required thickness to achieve

the thermal insulation performance

Thickness range from 30mm -

36mm. The C50 density will range

from 270-330kgm-3 with the added

4mm D2004 top skin. The standard

application of 38mm system will

weigh approximately

15.2 kg/m2

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System Schematic - JF60-200 System


ContraFlame® Tie Coat applied to blasted & anti-corrosion

coated substrate

ContraFlame® D2004

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Attached application depth gauge to the pipe at the

required thickness of the C50 application i.e. 34mm.

Tie coat applied to the riser in areas which will be

coated with C50 (typically within 10-45min of tie coat

application). ContraFlame® Tie Coat is used to ensure

good wetting of the coated steel surface and to aid

adhesion during application and service. The tie coat is

applied with paint rollers at WFT 150-300 microns.

ContraFlame® C50-300 layer is

34mm thick overall and done as a

single thickness application which

typically requires 12 hr cure.

The D2004 Laminate system

consists of a combination of two

layers of 450g/m2 Chopped Strand

Mat and two layers of 450g/m2

Biaxial woven cloth impregnated

with the D2004 Phenolic resin,

followed by a resin flow coat to

provide a resin rich protective and

aesthetic finish.

The complete ContraFlame®

JF60-200 coating can be coated

with additional paint systems to

meet specific project colour codes.

(optional)

Application of JF60-200 Riser Protection System

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Key Features

Integrated Insulation and

Passive Fire Protection to JF120

or H120 rating

Provision of bespoke thermal

insulation (e.g. control U-value)

for cellar decks, cantilever

decks and associated structural

components

Durable construction to

withstand service and

environmental conditions

Complete onsite construction,

world-wide service including

offshore application



Wide tolerance to elevated

and low service temperatures

(+185oC to -196oC)

Truly passive fire protection,

material does not undergo any

chemical change in the course

of a fire

Lloyds certification SAS

F100180/M1 structural steel jet

fire protection

Suitable for close proximity to

accommodation blocks due to

zero release of smoke and low

spread of flame

Underdeck Insulation & Passive Fire Protection

Material





Construction

ContraFlame® Tie Coat is applied to

blasted and primed substrate

Primary layer of C50 is applied

directly against the substrate at the

required thickness to achieve the

thermal insulation performance

Thickness range from 10mm to

90mm. The C50 density will range

from 270-330kgm-3 with the added

4mm D2004 top skin. The standard

application of 35mm system will

weigh approximately

13.3-15kgm-2

Typical Application

Cellar decks

Cantilever decks

Primary & secondary structural

elements

Design Criteria

Offshore platforms which operate

in extreme low temperatures

Decks in need of thermal

insulation and passive fire

protection

Decks exposed to icy conditions

and at risk of iceberg impact

Decks which require maximum

surface temperatures of 400oC

during a H rating / J120 event

ContraFlame® JF120

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ContraFlame® Deck application Exxon Neftegas Sakhalin 1

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Key Features

Integrated thermal insulation

and Passive Fire Protection to

A60, H120

Provision of bespoke thermal

insulation (e.g. control U-value)

for cellar decks, cantilever

decks and associated structural

components

Durable construction to

withstand service and

environmental conditions

Complete onsite application,

anywhere in the world including

offshore



being required

Wide tolerance to elevated

and low service temperatures

(+185°C to -196°C)

Totally passive fire protection, as

the material does not undergo

any chemical change in the

course of the fire

DNV certification F-20594 for

underdeck application inline with

IMO requirements

Suitable for service in close

proximity to accommodation

blocks, due to negligible release

of smoke and low spread of

flame

Award Winning Lightweight Underdeck Insulation & Protection

Material

A lightweight, low density

multifunctional composite system

based on unique phenolic syntactic

foam and phenolic glass reinforced

laminate. Bonded pre-formed panels

offering integral thermal insulation &

fire protection to H120.

Construction

Solid MS400 panel to the require

thickness min. 75mm Max. 107mm

laminated on the underside with

2mm of glass reinforced phenolic

top-skin. Panels fully bonded

and fixed to the underside of the

deck using adhesive. All joints are

pre-filled with intumescent liner.

ContraFlame JF120 wet applied

material is used as filler for gaps,

penetrations and coat back areas

Typical Application

Living quarters underdeck

Processing platforms

Platforms cellar deck,

cantilever decks

Fire walls

Design Criteria

Offshore platforms which operate

in extreme low temperatures

where decks are exposed to icy

conditions and at risk of iceberg

impact

Decks requiring thermal

insulation and passive fire

protection

Decks requiring maximum

surface temperatures of 400°C

during a Hydrocarbon fire event

ContraFlame® MS400

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The award winning ContraFlame® MS400 is a multifunctional composite system based on unique syntactic phenolic

foam and phenolic glass reinforced laminate which combine to provide integrated passive fire protection and thermal

insulation.ContraFlame® MS400 lightweight, bonded pre-formed slabs/panels coated with phenolic GRP laminate, the

system has been tested and approved to provide H120 protection.

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Key Features

Closed cell structure

Pre-cast Insulation/Passive Fire

Protection (PFP) for pipework

(size 1” - 36“) including bends,

tees, reducers

Rapid, dry installation

Demountable and reusable

J120 Jet fire approved, blast

resistance

Superior insulation properties

(0.05 Wm-1 K-1)


low service temperatures

(+185°C to -196°C)

Designed to accommodate

heat tracing on pipe work

ContraFlame® JF120Half Shells

Material


composite system based on

unique phenolic syntactic foam and

phenolic glass reinforced laminate.

Construction

Pre-cast half / tri shell sections

with overall thickness of 50mm

comprising of 46mm C50

phenolic foam and 4mm of glass

reinforced laminate. Typically

supplied in1 metre lengths

Sections assembled in a

staggered pattern in order to

offset joints, sections are sealed

with fire rated silicone mastic

The complete assembly is

clad with Venture tape® a

weatherproof membrane and

secured with 316 stainless steel

bands at 250mm centres

Typical Application

Flare stacks

Risers

Insulated pipe works size

1” - 36”with or without heat

tracing

Pipe work which requires regular

inspection

Pipe work requiring heat

conservation / personal

protection

Design Criteria

Pipe work run within high risk

areas requiring Passive Fire

Protection (PFP) to J120 or similar

Pipe work which requires blast

protection

Pipe work which requires durable

impact resistance insulation

Pipe work which operates at high

service temperatures

Pipe work which operates

in environments which are

subject to cycles of low / high

temperature fluctuations

Personnel protection

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ContraFlame® Half shells Island D, Kashagan

Riser Protection on Offshore Platform, North Sea

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Key Features


Fire Protection to JF120 & JF60

with back face temperature

below 200oC

Provision of bespoke construction

/ configuration to suit protected

element



conditions

Complete onsite construction,

world-wide service including

offshore application



to -196°C)

Truly passive fire protection,

material does not undergo any

chemical change in the course of

a fire

Tested at Spadeadam and verified

by 3rd party technical consultancy

Self-supported and do not require

framing (no steel components)

Cable and pipe penetration can

be installed post construction*

Enclosures

Material





Construction

Pre-cast self-supporting

composite panels or two-part

moulds overall thickness 50mm

Internal layer - D2004 a 4mm

GRP laminate

Core - ContraFlame® JF120 C50

foam at 42mm thickness

External layer - D2004 a 4mm

GRP laminate

Typical Application

Valve bodies

Actuators

ESDV

Flanges (short base / long base)

Riser clamps

Pipe supports

Fire pumps

Design Criteria

Mechanical elements which

operate within high risk areas

requiring Passive Fire Protection

to J60 or similar


require blast protection


require durable impact resistance

insulation


operate in high service

temperatures


operate in environments which

are subject to cycles of low / high

temperature fluctuations


require personnel protection

ContraFlame® JF120 -200 & JF60

*Fire performance might be affected by size,

location and percentage of penetration

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ContraFlame® ESDV design GA

ContraFlame® ESDV Enclosure BG Dolphin platform

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ContraFlame® CSP and PFP

Key Features

The ContraFlame® CSP Tile/Modular

System has been developed

to provide both cryogenic spill

protection and combined passive fire

protection. The system is quick and

easy to install because of the tile size

and shape, allowing integration with

decks in providing suitable coverage.

If damage to the tile occurs, the tile

can be easily replaced, minimising

maintenance time.

Material

ContraFlame® CSP Tile/Modular

systems are made to order according

to the bespoke design specifications

of each

Typical Colour – Green and Brown

Typical Thickness – 34mm

The ContraFlame® CSP Tile/

Modular system is a dry fit

system with removable sections


Modular system is simple and

quick to apply only requiring

bonding with adhesive to fix

the tiles directly to the primed

deck. The relative simplicity of

the application process makes

ContraFlame® CSP Tile/ Modular

system an ideal material for

application using local labour

with suitable training and under

the supervision of AIC technicians

Construction


System is a multi-functional


C50 phenolic syntactic foam and

phenolic reinforced laminate tiles.

The ContraFlame® C50 used as

the insulation foam inside the

tile is high performance syntactic

phenolic foam, designed and

manufactured by Advanced

Insulation


Modular System thickness is

34mm thick

ContraFlame® CSP Tile size is

0.5m x 1m


System will be 16.2Kg per tile of

32.4Kg/m2


System is a high performance

thermal insulation and fire

proofing system designed to

provide thermal insulation, jet

and hydrocarbon fire protection

and corrosion protection

Suitable for use at continuous

operating temperatures from

-40°C up to +150°C

Tested to withstand thermal

shock down to -196°C in LIN

spillage conditions


System is impervious to water,

extremely robust and can

withstand chemical or acid spills

Typical Application

The ContraFlame® CSP Tile/Modular

System is ideally suited for areas

where cryogenic spill potential is

high- particularly for FLNG loading

and offloading areas.

Design Criteria

Cryogenic Spill Protection -


system has been tested for a

cryogenic spill of LNG at -164°C

for a duration of 2 hours 50

minutes, limiting the back face

temperature of the steel to -28°C

thereby making it eminently

suitable for use on FLNG Projects.

Thermal Insulation – Interior and

vertical panelling.

Prevents Corrosion under

Insulation (CUI) and has excellent

performance in the marine

environment in terms of physical

properties, creep and fatigue

performance. The micro cellular

structure of syntactic foam C50

is derived from light weight

additives rather than through

blowing agents. This imparts a

closed cell structure of the C50

making it unaffected by water

even when fully immersed.

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Cryogenic Spill Protection and Passive Fire Protection Deck Tiles

ContraFlame® CSP fire rated Cryogenic Spill Protection consists of phenolic or polyester fiberglass reinforced tiles

which are filled with ContraFlame® C50 thermal insulation material. The system provides integrated thermal

insulation and passive fire protection to J60 or H120 and thermal insulation for decks which are exposed to cryogenic

spill. ContraFlame® CSP & PFP systems have been standardised to support rapid application during construction or

offshore retrofit.

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CONTACT INFORMATION

Advanced Insulation Limited offers a full

technical support service for all our products,

regardless of location or application. For

further details, please contact your nearest

management office and let us know how we

can help.

[email protected]

www.aisplc.com

Angola:

+244 923 364 273

Brazil:

+55 19 41417117

Kazakhstan:

+7 707 600 4452

Korea:

+82 51 921 6367

Malaysia:

+60 3 5121 3886

United Arab Emirates:

+971 4 8813567

United Kingdom:

+44 (0)1452 880880

United States:

+1 (281) 600 0022

ContraFlame - Advanced Insulation · ContraFlame® JF120 -200 Fully bonded coating 96mm , (50kg/m2)...

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Transcript of ContraFlame - Advanced Insulation · ContraFlame® JF120 -200 Fully bonded coating 96mm , (50kg/m2)...