Contractor EHS Performance Data June 2013. STOP THE MID YEAR SPIKE! Union Tank – Chemical Exposure...
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Transcript of Contractor EHS Performance Data June 2013. STOP THE MID YEAR SPIKE! Union Tank – Chemical Exposure...
STOP THE MID YEAR SPIKE! • Union Tank – Chemical Exposure to Eye • Infinity Construction – Fractured Finger Tip • Total Safety – Muscle Tissue Damage
Freeport Site w/o Gulfstream .16Dow .05Site Contractors .25Site Contractors w/o Gulfstream .22
Number of OSHAsDow 1 Contractor 6Gulfstream 1
2013 YTD OSHA Rates
0.17
0.32
0.09
0.63
0.28
0.210.25
0.39
0.00
0.190.16
0.51
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
2007 2008 2009 2010 2011 2012 2013 YTD Jan Feb Mar Apr May
Contractor OSHA Recordable Rates
10.8
15.3
11.9
9.2
9.7 8.98.9 8.1
6.1
11.29.8
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
Contractor Incident Rates(Includes all Incidents except for Near Misses)
5452
38 38
3331
7
Precautionary Personal Other First Aid Spill MVA RMTC (blank)
Incident ClassificationsDoes not include Near Misses
29.3
29.3
30.4
32.5
38.2
38.4
57.4
82.4
191.4
515.5
0 100 200 300 400 500 600
Maxim
SGS Petroleum Services Corporation
HBS National Corporation
Total Safety
EAI
Securitas
Weigh Tech
United Rentals
Briggs Equipment
Evergreen Tank
Company Incident Rates(Includes all Incidents except for Near Misses)
33
17
16
14
13
12
12
11
11
10
10
10
0 5 10 15 20 25 30 35
JVI
TIC
Brand
Securitas
Miken
HBS National Corporation
Total Safety
Infinity Constr Svcs
Kelly
Hydrochem
ICS
UEI
Company Incident Numbers(Includes all Incidents except for Near Misses)
34
2321
16 16
12 12
97 6 5 5 4 3 3 3 3 2 2 2 2 1 1
0
5
10
15
20
25
30
35
40
YTD Incident Safety Factors
2.3
2.5
2.9
5.0
5.2
6.4
13.4
13.7
26.7
57.4
0 10 20 30 40 50 60 70
TIC
McGill
BTT
Hydrochem
Vernor
EAI
NDIC
Securitas
Dingee Plumbing
Weigh Tech
Company MVA Rates
5
5
3
2
2
2
1
1
1
1
1
0 1 2 3 4 5 6
Securitas
TIC
Kelly
Hydrochem
Infinity Constr Svcs
Miken
Brazos M&E
BTT
Dingee Plumbing
EAI
ICS
Company MVA Numbers
9
11
12
12
13
13
13
14
15
16
18
22
21.8
25.8
26.1
26.4
27.5
29.3
37.9
38.2
48.2
58.7
Sprint Pipeline
Skyline
Union Tank
Knight Facilities Management
JVI
Miken
Specialty Tank Services
Wolfenson
Hydrochem
Cust-o-Fab
Veolia
Frontier Industrial
Norrell
Railserve
Sprint Safety
CH2M Hill
United Rentals
Maxim
Universal Plant Serv
EAI
Thermon
SGS Petroleum Services Corporation
Companies with 8+ Near Miss Rate
7%15%
20%24%
30%
8%
16%
24%
32%
40%
48%
56%
64%
72%
80%
88%
100%
% of Foremen that have submitted at least 1 Near Miss
Actual %
Required%
7.31%
7.89%7.63%
6.48% 6.42%
5.03%
6.71%
8.09%7.57%
8.85%
7.04%
8.48%
7.51%
0.00%
1.00%
2.00%
3.00%
4.00%
5.00%
6.00%
7.00%
8.00%
9.00%
10.00%
Unsafe Rates from MEC ObservationsRolling 12 Months
66
75
85
94
119
129
144
175
505
562
Barricade Tags
Inspections
Safety Rule G, Machinery and Tools
M-64 Barricades and Guards Standard
Safety Rule A, Responsibility for Safety
Safe Work Permit
Housekeeping
JEP Policy (Documentation)
PPE Requirements
STAC
Unacceptable MEC Observation CategoriesRolling 12 months
3
3
3
4
8
10
11
11
14
22
23
Brevard
Marquis Construction Services
RTS-Reliable Turbine Services
Maxim
TIC
McGill
Infinity Constr Svcs
Brazos M&E
Brand
Fluor Enterprises
JVI
Unacceptable PPE Observations
27.25
26.60
25.95
18.67
17.99
17.54
17.31
16.81
15.27
15.08
14.72
13.33
12.94
12.66
12.59
11.29
8.93
7.05
6.96
4.92
4.31
3.31
0.00 5.00 10.00 15.00 20.00 25.00 30.00
Zachry
McGill
Brazos M&E
STS
JVI
TIC
Bowen Engineering
Hydrochem
Infinity Constr Svcs
UEI
Wolfenson
Vernor
Doyle & Wachtstetter
ICS
Driver Pipeline
Miken
Brand
Specialty Tank Services
Sprint Pipeline
Veolia
EAI
Standard Constructor
MEC Observations Severity Rates: Large CompaniesRolling 12 months
68.00
54.17
21.53
18.22
16.67
12.45
10.85
10.00
9.82
9.65
8.11
7.94
7.74
7.41
6.34
0.00 20.00 40.00 60.00 80.00 100.00
TEAM
RPM
Marquis Construction Services
Tri-Con
Pipelogic Services
Brevard
Enduro
Mustang Engineering
SPX
Norrell
Webb Murray
CMI
IGI
Skyline
Universal Plant Serv
MEC Observations Severity Rates: Medium Companies Rolling 12 months
90.91
68.42
38.27
36.73
32.97
26.23
25.39
23.08
20.19
17.70
16.67
14.08
13.51
13.33
0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.00
NDIC
Steam and Process
TNT Crane & Rigging
Dresser-Rand
Total Safety
Maxim
Mobley
Foster Fence Ltd
Baker Hughes
Clean Harbors Catalyst Technologies
J&L Painting, Inc.
Clean Harbors Environmental Services
PSI
Weatherford International
MEC Observations Severity Rates: Small CompaniesRolling 12 months
12.93
12.05
11.52
10.95
10.48
10.19
9.68
6.76
6.27
3.70
3.13
3.09
2.38
0.00
0.00
0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00
Piling
Koch Specialty
Dacon
Pioneer Well Services
Safway
Cust-o-Fab
Sonic Surveys
Thermal Polymer Sys
Tracer Construction
Chem Fabrication
Thermon
Southwest Refractory
D-Electric
HBS National Corporation
Carbon Steel Inspection
MEC Observations Severity Rates: Small CompaniesRolling 12 months
0.9
0.7
0.8
0.40.5
0.60.6
0.2
0.7
0.9
0.7
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Hand Injury Rates
3
19
0
3
25
0
2
11
45
26
10
0
5
10
15
20
25
30
OSHA First Aid Precautionary
2011
2012
2013
2013 Annualized
Hand Injury Classifications
7
4
3
3
3
2
2
2
2
1
1
1
1
1
1
0 1 2 3 4 5 6 7 8
United Rentals
EAI
Hydrochem
Securitas
UEI
Evergreen Tank
HBS National …
JVI
Miken
Brand
Briggs Equipment
Maxim
McGill
TIC
Tri-ConIncludes all Incidents except for Near Misses
Company Repeater #s
4.8
3.6
4.2
2.7
3.53.2 2.7
3.4
1.9
4.5
3.3
0.0
1.0
2.0
3.0
4.0
5.0
6.0
Includes all Incidents except for Near Misses
At-Risk Employee Incident Rates
2
49
27
6
48
55
3
16
25
7
38
60
0
10
20
30
40
50
60
70
OSHA First Aid Precautionary
2011
2012
2013
2013 Annualized
At-Risk Employee Incident Classifications
7.3
8.9
11.8
13.8
14.6
19.1
21.9
25.3
27.9
32.5
0 5 10 15 20 25 30 35
SGS Petroleum Services Corporation
SPX
Knight Facilities Management
Koch Specialty
Maxim
EAI
Securitas
Clean Harbors Catalyst Technologies
HBS National Corporation
Total Safety
Includes all Incidents except for Near Misses
At-Risk Employee Incident Rates
14
12
11
8
7
4
3
3
3
2
2
2
0 2 4 6 8 10 12 14 16
JVI
Total Safety
HBS National Corporation
Securitas
Miken
Brand
EAI
Infinity Constr Svcs
Kelly
Bowen Engineering
Brazos M&E
TIC
Company At-Risk Employee NumbersIncludes all Incidents except for Near Misses
Struck
by
Chemical co
ntact -
Body/Ey
e
Bite/S
ting/Scr
atch/A
brasion
Chemical co
ntact -
Inhala
tion
Struck
again
st
Contact w
ith sh
arp su
rface
Caugh
t in, u
nder or in
between
Fall f
rom eleva
tion
Airborn
e particle
(eye
)
Overe
xerti
on
Fall f
rom sa
me elevation
Allerge
n
Slip/tr
ip/miss
tep/st
umble
Awkward
body positi
on
Repetitive m
otion
Bodily re
action (b
ack ca
ses)
Temperat
ure, E
xtreme heat
or cold
Sunburn
0
2
4
6
8
10
12
14
16
14
10
8
7
6
5
4 4 4 4
3 3 3
2 2
1 1 1
Type of Contact Jan - May 2013
All Injuries
Line of Fire
Fall at same Level
Maintenance Turnaround Construction (Project) Logistics Operations One Time PO0
20
40
60
80
100
120
140
160
180
162
10498
42
5 4
Job TypeJan - May 2013
All Incidents
Constructi
on Worke
r
Scaffolder
Piping Trad
e Worke
r
Safety
Worke
r
Boilerm
aker
Analyze
r Tech
Welder
Railro
ad W
orker
Insulat
or
Rigger
Civil W
orker
Chem/Hyd
ro Clean
er
Electr
ical T
ech
Janito
r
Secu
rity O
fficer
Mechan
ic
Machinist
Instrument T
ech
Demolition W
orker
R&D Lab Te
ch
Painte
r
Steelw
orker
Administrat
or
Labore
r0
2
4
6
8
10
12
14
16
6
4
5
3
1
4
2 2 2 2 2 2
1 1 1
9
7 6
6
7
3
4
1 3 1 1 3 1
1
1 1 1
2
1
1
1 1 1
Craft TypeJan - May 2013Medical Visits
RMTCPrecautionaryFirst Aid
Hand/Finger
Leg Head Eye Foot Multiple Back Arm Neck Respirator Trunk Elbow Internal0
2
4
6
8
10
12
14
16
18
20
18
11 11
6
5
4 4 4
3 3 3
2
1
Body Part ImpactedJan - May 2013
All Injuries
Thermon: 5 Years Injury Free Skyline: Scaffold builders @ B-2700 completed a scaffolding wrap around T-611
without any injuries or incidents. Brand: Alex Bazaldua intervened with a person working without gloves & without
proper eye protection. Coached the employee and gave employee proper PPE to perform the job safely.
Brand: Done an outstanding job on D20 & D25 T/A and performed quality craftsmanship and excellent safety standards.
STS: Site Oxy TA crew @ OC-5 completed the TA without incidents or injuries. Brand: Scaffold Builder & Painters @ Chlorine 4 performed a job in a sensitive
area without any incidents & completed the job safely. Brand: While building a scaffold around the HRSG @ Power 9, Willie Rivas
inquired if the catwalk was stable enough to support the weight of the scaffolding. The question was escalated & it was determined that the catwalk was not built to support the weight of the scaffolding.
Brand: Jack Bowling was recognized for a job well done for handling the paint jobs @ A-3600 PMDI. He done a good job communicating & had a great attitude while performing the job safely.
Testronics: William Whitten escalated a safety concern about a staircase over @ A-800 pipe rack that was a incredible safety risk. Steps were fixed.
Brand: Frank Carrier done an outstanding job in the block painting rails. He performed the job without any incidents and completed the job safely.
STS: B-7200 TA Crew completed the TA working long hours without any injuries or incidents.
HOUSTON BUSINESS ROUNDTABLE Brazos M&E: Received the “Best in Class” Safety Excellence Award from the
Houston Business Roundtable (HBR). Miken: Received the “Best in Class” Safety Excellence Award from the Houston
Business Roundtable (HBR). SPX: Received the “Best in Class” Safety Excellence Award from the Houston
Business Roundtable (HBR). Thermon: Received the “Best in Class” Safety Excellence Award from the
Houston Business Roundtable (HBR).
To see the full recognitions, please go to www.tocas.org
REMINDERS EXEMPT PERSONNEL: •Safety Contacts, Supervision, certain workers, (depending on their tasks) are NOT signing into the Block, and if they do sign in, (they are NOT waiting for Operations to authorize them entry). •Operations must sign in all exempt personnel. This is done to ensure they are made aware of any Hazards, spills, releases for example. It is a step in Operations communicating to visitors in their Block. This communication is also to verify that the
Exempt work will NOT require a SWP.
VEHICLE BARRICADE GATES
WALKING SAFETY SMART CHOICE FLYER FOR ALL EMPLOYEES
JUNE EMPHASIS & STAC INSERT (LINE OF FIRE)
WWW.TOCAS.ORG
NEXT SAFETY CONTACT MEETING 7/11/13