Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site...
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Transcript of Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site...
Contractor EHS Performance DataJanuary, 2014
Site Contractors w/o Gulfstream 0.24Freeport Site w/o Gulfstream 0.18Site Contractors with Gulfstream 0.28
2013 OSHAsDow 4Contractor 14Gulfstream 5
2013 OSHA Rates
Contractor 11.6 MM hours (new record!)w/Gulfstream 13.5 MM hours
2013 Man hrs.
19 Injuries (Including Gulfstream)
9 Slips/trips/ falls7 Line of fire • 5 Hand injuries• 2 Other body part
2 Chemical exposures1 Ergo injury
2013 Recordable Injury Summary
2013 Site Performance Against Goals
2013 Goal 2013 Actual % vs goal
I/I Rate 0.18 0.18 100%
Severity Rate 0.58 0.35 140%
Count 19 19 100%
LOPC 46 37 120%
PSIs 2 1 150%
Agency Reportable 18 18 100%
DOW RESTRICTED
2013 Site Performance Against Dow Global Rates
Dow Global Texas Operations % Better / (Worse)
I/I Rate 0.20 0.18 10%
Severity Rate 0.75 0.35 53%
DOW RESTRICTED
Against 2011 Baseline for “One Site; One Team; Zero Injuries” Journey
2011 2013 % Better / (worse)
I/I Rate 0.45 0.18 60%
Severity Rate 1.74 0.35 80%
I/I Count 42 19 55%
DAWC Count 13 1 92%
LOPCs 56 37 34%
PSIs 4 1 75%
Agency Reportable 15 18 (20%)
DOW RESTRICTED
0.32
0.09
0.63
0.28
0.21
0.28
0.38
0.00
0.170.14
0.46
0.360.38
0.16
0.66
0.32
0.00
0.23
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
2008 2009 2010 2011 2012 2013 YTD
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Contractor OSHA Recordable Rates
Includes Gulfstream
10.8
15.3
11.9
9.2
9.79.3 8.8
8.1
5.6
10.79.6
10.7
14.8
7.0
11.2
8.6
7.48.4
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
Contractor Incident Rates(Includes all Incidents except for Near Misses)
544 Incidents in 2013 vs 554 Incidents in 2012
118
110
79 7872 70
13
4 2
Incident ClassificationsDoes not include Near Misses
0
2
4
6
8
10
12
14
16
18
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013
54
75
1011
23
67
8
2
9
6
68
4
7
8
3
84
5
4
Spill
MVA
0
5
10
15
20
25
30
35
40
45
50
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013
12 10
2
15 13
4
35
7
14
2 2 2
78
6
1615
9
9
10
8
118
3
4 7
7
14
4
11
4
5
7
8
07
20
1
1
3
2
1
1
2
0
00
0 0
0
0
0
0
0
0
1
2
01
0 0
0
0
0
0
1
0
1
0
0
0
DAWC
RWC
RMTC
First Aid
Personal
Precautionary
4239
353535
3325
2019
1818
171212
99
8777
655
444
0 5 10 15 20 25 30 35 40 45
JVIMiken
Infinity Constr SvcsSecuritas
TICBrand
Brazos M&EHydrochem
ICSEAI
HBS National CorporationUnited Rentals
Total SafetyUEIBTT
VeoliaRailserve
Doyle & WachtstetterMaximMcGill
Sprint PipelineSGS Petroleum Services Corporation
ZachryBowen Engineering
ThermonTri-Con
Company Incident Numbers(Includes all Incidents except for Near Misses)
83
52
38 38
31
2118 17 16 15 14
8 8 6 5 5 5 5 5 5 4 2 2
0
10
20
30
40
50
60
70
80
90
YTD Incident Safety FactorsHow are you keeping your folks focused on the task?
•Effective tailgates•Field observations•Interventions•Detailed JEPs and STACs
Are your folks following what they have written on their STACs and JEPs?
157
44
33
22222
111111111111
0 2 4 6 8 10 12 14 16
SecuritasTIC
BTTMiken
HydrochemInfinity Constr Svcs
Brazos M&EDingee Plumbing
JVIUEI
VernorBrand
EAIEvergreen Tank
ICSMaximMcGill
NDICSafway
Sprint PipelineSTS
Tri-ConUnited Rentals
Company MVA Numbers
5.2 5.1
4.4 4.6
7.2 6.96.5
7.4
9.18.6
6.0
4.9
7.88.2
6.6
5.3
7.4
3.2
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
Near Miss Rates
210
70 68 66 65
5039 38 37
29 26 25 25 24 210
50
100
150
200
250Near Miss Safety Factors
•autopilot•inattention•behavior
88
999
1011111111
1216
17192020
22232323
2425
2627
2930
313333
4141
Knight Facilities ManagementTIC
Specialty Tank ServicesBrazos M&E
TEAMJ&L Painting, Inc.
HydrochemMcGill
JVIDriver Pipeline
MikenRailserve
CH2M HillSGS Petroleum Services Corporation
NorrellThermon
Frontier IndustrialUnited Rentals
Cust-o-FabUnited Rentals
Sprint SafetyCD Collins Electric
ThermonVeolia
MaximUniversal Plant Serv
CD Collins ElectricUniversal Plant Serv
VeoliaEAI
MaximCompanies with 8+ Near Miss Rate
Great Job!
Observation Participation
6.16%
7.89%7.63%
6.48% 6.42%
5.03%5.40% 5.25%
6.25%
5.25%
7.04%
5.42%5.84%
0.00%
1.00%
2.00%
3.00%
4.00%
5.00%
6.00%
7.00%
8.00%
9.00%
Unsafe Rates from MEC ObservationsRolling 12 Months
641
516494
418
342 339 333
257
206
164 162 159 152 149 148134 133 131 123
7559
3913 9 7 2
0
100
200
300
400
500
600
700
December SOIC Unsafe % = 06.5%
Unsafe
115
126
153
180
228
255
268
328
1007
1123
Barricade Tags
Inspections
Safety Rule G, Machinery and Tools
M-64 Barricades and Guards Standard
Safety Rule A, Responsibility for Safety
Housekeeping
Safe Work Permit
JEP Policy (Documentation)
PPE Requirements
STAC
Unacceptable MEC Observation CategoriesRolling 12 months
Common observations between contractors and MEC… STAC,
PPE, housekeeping
88
100
81
104
131
54
64
84
111
89
45
38
PPE Unacceptables By Month Over 1000 unacceptable
PPE observations
157
1110
43
56
52
23
21
12
11
1
1
1
11
1
11
34
12
76
1
1
5
1
22
1
1
11
111
1
1
1
3422
11
211
4
3
1
131
1
2
11
1
1
1
JVIMiken
ICSBrazos M&E
BrandInfinity Constr Svcs
TICMaxim
UEIPioneer Well Services
IGIInfinity Maint Svcs
VeoliaMeasurementation …
SafwayA Plus ModularDriver Pipeline
EnduroEAI
Specialty Tank ServicesCat-Spec, Ltd
Pala InterstateDingee Plumbing
Car-Ber Testing SvcsChem Fabrication
Clean Harbors …Carbon Steel Inspection
McGillTredebe Industrial Services
Emerson Process Mgt -…Railserve
CMISparkling Clear Ind.
VernorTestronics
Doyle & WachtstetterTNT Crane & Rigging
Frontier Industrial Corp.Tri-Con
Coastal SprayPSI
HydrochemPiling
Mistras
PPE Unacceptables October - December
October
November
December
Did your PPE Performance improve from last month?
Companies in red had unacceptable PPE
observations in December.
28.75
23.33
23.02
17.16
16.99
16.59
15.61
14.71
14.29
13.87
13.29
13.22
12.59
10.95
10.41
10.23
8.58
8.53
8.49
7.21
6.69
5.79
3.31
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00
Zachry
Kelly Services
Brazos M&E
UEI
JVI
TIC
Bowen Engineering
McGill
STS
Infinity Constr Svcs
ICS
Hydrochem
Vernor
Wolfenson
Driver Pipeline
Doyle & Wachtstetter
Brand
Miken
Specialty Tank Services
Veolia
EAI
Sprint Pipeline
Standard Constructor
MEC Observations Severity Rates: Large CompaniesRolling 12 months
MEC Observations Severity Rates: Large CompaniesRolling 12 months
52.05
38.46
35.92
34.48
17.13
16.77
16.07
15.95
13.40
13.33
12.50
10.49
9.64
7.56
7.14
6.33
0.00 20.00 40.00 60.00 80.00 100.00
Coastal Spray
TEAM
Union Tank
RPM
AmeriTrac
Tri-Con
Marquis Construction Services
Enduro
Webb Murray
Pipelogic Services
CMI
Norrell
Skyline
Brevard
SPX
Mustang Engineering
IGI
MEC Observations Severity Rates: Medium Companies Rolling 12 months
26.6725.70
23.0823.06
21.7421.4121.24
19.5919.26
17.6517.36
16.3913.53
11.1111.1110.90
10.008.628.43
8.016.766.60
5.074.60
4.00
0.00 5.00 10.00 15.00 20.00 25.00 30.00
Measurementation (Division of Yokogawa)Mobley
Foster Fence LtdTNT Crane & Rigging
Carbon Steel InspectionMaxim
Baker HughesD-Electric
PilingCust-o-Fab
Sonic SurveysPSI
Koch SpecialtyJ&L Painting, Inc.
CD Collins ElectricSafway
Weatherford InternationalDacon
Clean Harbors Catalyst TechnologiesPioneer Well ServicesThermal Polymer Sys
Tracer ConstructionThermon
Chem FabricationSouthwest Refractory
MEC Observations Severity Rates: Small CompaniesRolling 12 months
Hand Data
0.9
0.7
0.8
0.40.5 0.5
0.4
0.2
0.7
0.6 0.7
0.2
0.4 0.6
0.60.6
0.0
0.7
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Hand Injury Rates
3
19
0
3
25
0
5
20
45
20
4
0
5
10
15
20
25
30
OSHA First Aid Precautionary
2011
2012
2013
2013 Annualized
Hand Injury Classifications
1 Hand injury in
Dec.
3
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
0 0.5 1 1.5 2 2.5 3 3.5
Brazos M&E
HBS National Corporation
Hydrochem
ICS
Infinity Constr Svcs
Railserve
TIC
Brand
CMI
Doyle & Wachtstetter
JVI
McGill
Miken
Sprint Pipeline
Total Safety
Tracer Construction
UEI
Webb Murray
Zachry
Company Hand Injury #s
Repeaters
2.3
2.1
1.3
1.0
1.81.6
1.7
1.3
1.1
1.8
1.0
2.3
1.31.9 2.3
1.6
0.6
1.8
0.0
0.5
1.0
1.5
2.0
2.5
Repeater Rates
2
11
43
1918
3
13
11
3
13
11
0
2
4
6
8
10
12
14
16
18
20
OSHA First Aid Precautionary
2011
2012
2013
2013 Annualized
Repeater Classification
13
9
7
5
5
4
3
3
2
2
2
2
2
1
1
0 2 4 6 8 10 12 14
Securitas
Miken
EAI
Brazos M&E
Hydrochem
JVI
HBS National Corporation
UEI
Brand
Infinity Constr Svcs
Thermon
TIC
Wolfenson
BTT
VeoliaIncludes all Incidents except for Near Misses
Company Repeater #s
At-Risk Employee Data
4.8
3.6
4.2
2.7
3.52.9 2.7
3.4
1.8
4.4
3.23.7 3.6
2.7 3.5
1.21.4
1.8
0.0
1.0
2.0
3.0
4.0
5.0
6.0
Includes all Incidents except for Near Misses
At-Risk Employee Incident Rates
2
49
27
6
48
55
6
32
45
6
32
45
0
10
20
30
40
50
60
OSHA First Aid Precautionary
2011
2012
2013
2013 Annualized
At-Risk Employee Incident Classifications
2016
1515
121110
99
75
44
44
333
222
111111111111111
0 5 10 15 20 25
ZachryMiken
HBS National CorporationJVI
Total SafetySecuritas
HydrochemBrand
TICEAI
KellyBrazos M&E
Infinity Constr SvcsTracer Construction
UEICMI
Doyle & WachtstetterRailserve
Bowen EngineeringSprint Pipeline
ThermonClean Harbors Catalyst Technologies
ICSIGI
Infinity Maint SvcsKnight Facilities Management
Koch SpecialtyMaximNorrellSafway
SGS Petroleum Services CorporationSPX
TEAMTQ Logistics
Tri-ConVeolia
Company At-Risk Employee NumbersIncludes all Incidents except for Near Misses
Thanks for a solid year!!
Let’s have an outstanding year in 2014•Review the trends•Identify opportunities for your companies•Set goals to improve
REMINDERS JANUARY EMPHASIS & STAC INSERT The STAC card Special Emphasis for January is to write in the special emphasis section of the card: “ I will work safe today and not injure myself or my co-workers!”
NEXT SAFETY CONTACT MEETING 2/13/14