Contracting of continuing airworthiness management tasks of... · Flight Standards Department 3...
Transcript of Contracting of continuing airworthiness management tasks of... · Flight Standards Department 3...
1 Flight Standards Department
Contracting of continuing airworthiness
management tasks
Xinming Lv, CAAC
June 2014, Mongolia
2 Flight Standards Department
Outline
Background
Reference
Main Principle
Implementation
3 Flight Standards Department
Needs
Contracting
continuing
airworthiness
management tasks
Background • Fast development of
Chinese civil aviation
industry
• Highly-improved
capability of Chinese
aviation maintenance
engineering industry
Background
Problem
• The policy and
guide material is not
available
• No experience
Purpose • To effectively use the technical personals;
• To maintain engineering management level and operation safety of
airlines;
• To effectively decrease maintenance cost;
• To avoid the double-investment of resources.
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Outline
Background
Reference
Main Principle
Implementation
5 Flight Standards Department
Reference
COSCAP
AC 120-79A Developing and Implementing an Air Carrier Continuing Analysis and Surveillance System
EASA EASA Part-M subpart G Continuing Airworthiness Management Organization
FAA
AC 021 Maintenance Contracting
To develop CAAC’s guide material on it, and select pilot operator to do the test
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CAAC 《Notice of Issuing the Implementation
Scheme and Requirements of Contracting continuing
airworthiness management tasks 》
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Outline
Background
Reference
Main Principle
Implementation
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CCAR-121 Operator should have
their own maintenance engineering
department.
Operator should be responsible for
the airworthiness.
Operator should take
comprehensive and effective
surveillance on their contracted
maintenance engineering tasks.
The organization who implements
the contracted tasks will be treated as
a part of the airlines engineering
department.
Operators should keep sufficient
qualified personnel to fulfill the
remaining function and
Conduct relevant audit and
surveillance work
Partial of the quality management
work can be contracted
But the responsibility cannot be
contracted
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3 4
2
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The interface with CAAC
Operator is directly responsible for the
manual/document submitting,
information reporting, authority
surveillance and audit
Local authority of operators is fully
responsible for the surveillance of the
contacting of operator
Operator can contract the same
maintenance engineering organization
per a/c type only
Cannot contract different maintenance
work of one a/c type to different parties.
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6
7
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3 Steps to all conditions
Step Requirements of Pilot
Companies Deadline Pilot Companies
1
Belonging to the same airlines
group and in the same regional
administration
31Dec2013 Chine Eastern,
Shanghai Airlines
2
Belonging to the same airlines
group but in the different regional
administrations
31Dec2014
China Eastern, China
Eastern -Yunnan
Branch
3
Belonging to different airlines
groups and in the different regional
administrations
31Dec2015 To be determined
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Outline
Background
Reference
Main Principle
Implementation
12 Flight Standards Department
Implementation: Contracting between China Eastern and
Shanghai Airlines
Seminars with CAAC and Both Companies in 2013
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Implementation: Contracting between China Eastern and Shanghai
Airlines
Items Contacted by Shanghai Airlines
Technical Publications;
Maintenance Program;
MEL;
AD/ CAD;
Service Bulletin &
Service Letter;
……
……
47 Contracted tasks: Contracted tasks and working interface:
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Maintenance Engineering Management
Manual ;
Maintenance Engineering Training
Program;
Aircraft Maintenance Reliability
Management Program ;
…….
2 Manuals
China Eastern Manuals
81 Procedures
Shanghai Airlines
Surveillance Procedures
Maintenance Engineering Management Service Manual;
Engineering Service Training Program;
10 Manuals
Shanghai Airlines
Manuals Engineering management
contracting program and
implementation Plan
Maintenance engineering
management personnel evaluation
report
Safety risk evaluation of
Engineering Management
contracting
Engineering Management
Contracting Agreement
Compliance statement list (1 for
CCAR 121 and 19 for 121 AC)
Flow chart of Contracted items
Co
mp
iled b
y S
han
gh
ai
Airlin
es
Com
piled
by
Ch
ina
Eastern
Compiled Mutually
Implementation: Contracting between China Eastern and Shanghai
Airlines
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Implementation: Contracting between China Eastern and Shanghai
Airlines
Samples of Check List Compiled by Shanghai Airlines
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Shanghai Airlines retain the maintenance engineering department and implement the administration;
Take all the responsibility of aircraft continuous airworthiness;
Consist of maintenance management division, engineering technical division, quality management division, production support division, training management division, contract management division.
Retain maintenance engineering department 1
Develop the surveillance checklists ; Checklist will define the content,
frequency and ratio of surveillance and audit;
Audit content will be the key point of engineering contracting;
Audit frequency and ratio will be determined according to the importance, safety and possible probability of problem occurrence of the consigned items
Surveillance checklist 5 Shanghai Airlines maintenance
engineering department maintenance, engineering, quality, production support, training department etc are respectively correspond to China Eastern Engineering and Technical company relative department;
Carry out the surveillance and audit according to certain work procedure and checklist;
Adjust the routine surveillance plan, frequency and ratio at a suitable time according to the operation of the consigned engineering items.
Carry out the surveillance and audit 6
China Eastern will implement the maintenance engineering management though maintenance management information system, SAP system and maintenance human resource training management system etc.;
Maintenance engineering department can carry out the relative surveillance and audit through the above systems
IT system platform 4
Predict the total labor hour
according to the work load;
Determine the staff number;
Provide adequate qualified
personnel.
The size of qualified personnel 3 characteristic -- Shanghai Airlines
Confirm the requirements of rules and manuals;
Determine the personnel position and responsibility;
Develop the training course for each position;
Develop the Maintenance System Training Syllabus;
Ensure the retained personnel from Maintenance Engineering Department of Shanghai Airlines are qualified to their position requirement and they can carry out the surveillance and audit correctly.
Personnel position training 2
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Responsibility system with Leader in charge 1
China Eastern maintenance management
information system used for engineering,
maintenance management, quality
management;
China Eastern SAP system used for
material management, maintenance
program, job card management, post
flight data, component control;
China Eastern maintenance human
resource training system used for
training management.
IT system platform 4
Compile Maintenance Engineering Management
Service Manual;
Clarify the policy, standard of Shanghai Airlines
engineering contracted items implementation;
Establish the service procedure for contracted
items;
Ensure the engineering service provided always
satisfy with Shanghai Airlines’ requirement, and
can be carried out standardized.
Maintenance Engineering Management Service Manual
2
Compile Engineering Service Training
Syllabus based on China Eastern
Maintenance System Training Syllabus
List the position training course which
must be performed to the engineering
management personnel who will service
for Shanghai Airlines
Meet with the special requirement of
Shanghai Airlines.
Position Training Requirement 3 The transferred personnel from Shanghai
Airlines maintenance engineering
department and the existing personnel
from China Eastern Engineering and
Technical Department will have the
position training simultaneously specified
in China Eastern Maintenance System
Training Syllabus and Engineering Service
Training Syllabus
Authorized by Shanghai Airlines,
implement the maintenance engineering
management consigned by Shanghai
Airlines according to the Maintenance
Engineering Management Service Manual.
Implementation 5
characteristic--China Eastern Engineering and Technical Company
General manager is responsible for the contracted
items which is undertaken by China Eastern
Engineering and Technical Company;
Assign a DGM who is responsible for the details;
Each functional department should assign a
leader (responsible person) who is in charge of
the details of the Shanghai Airline’s items which
are undertaken by its own department.
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Submit pre- application
Submit formal application
Apply for test operation On site validation
Submit pilot program
Finish document audit
Test operation Pilot project acceptance
Implementation Process
3 4 5 — 6 7 8 9 4 10 2013
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In Nov 2013, the 1st step of pilot maintenance engineering contracting
between China Eastern and Shanghai Airlines has been finished.
Currently, China Eastern Engineering and Technical Company conducts the
maintenance engineering management work to Shanghai Airlines. The
operation of Shanghai Airlines' fleet is stable.
China Eastern and Yunnan Branch of China Eastern are now implementing
the 2nd step of pilot engineering maintenance contracting ever since the
beginning of 2014.
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Thank You!