Contents - amgeneral.com · in a state of the art training center located in South Bend, Indiana....

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2019 COURSE CATALOG

HMMWV Military TrainingFIELD SERVICE & MILITARY TRAINING

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General Information 4

Student Registration 5

Payment Information 5

Advanced Mobility / Maintenance / BDAR 6

Field Maintenance Training 8

Sustainment Maintenance Training 10

4L80E Transmission Maintenance Training 12

Air Conditioning Systems Maintenance 14

Alternator / Starter / Electrical Systems Maintenance 16

Diesel Fuel Injection Pump Maintenance Training 17

Visitor Information 18

Contents

Whether it is ‘training readiness,’ combat operations, or domestic response to floods and other natural disasters, it is the soldier in his or her HMMWV that America sees coming to their aide.

—Major General Courtney Carr, Indiana National Guard

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Who needs this training?

Individuals who are directly or indirectly responsible for operating, servicing, maintaining or conducting training using the High Mobility Multi-Purpose Wheeled Vehicle (HMMWV).

Why your organization should consider this training.

In an era of constrained budgets, vehicle operation, servicing, and maintenance are major cost drivers, we at AM General believe training is the key to mitigating cost drivers through continued and updated knowledge.

What benefits can you expect from this training?

Operators - will benefit from an increased knowledge of how to properly inspect, negotiate extreme terrain, vehicle self-recovery, and understand battle damage assessment techniques for their HMMWVs. This increased knowledge results in higher readiness rates, survivability and safety.

Maintainers - at all levels Field to Sustainment benefit from an increased understanding of detailed automotive principals, troubleshooting, service and repair. Skills learned allow technicians/maintainers to accurately diagnose vehicle systems in a timely and cost effective manner.

General Information

To RegisterFor seat availability, student registration, general inquires, regional maps, or information regarding local hotels honoring government Per Diem rates, course availability and current pricing please contact:

Training Program Development

AM General’s Military Training Department is a world leader in training program development. Our TRADOC certified expert program writers and graphic illustrators are highly trained professionals with the credentials to back them up.

Our program development experience has been gained through the development of training on a myriad of equipment from the HMMWV through various tactical bridging equipment, such as the Improved Ribbon Bridge, the Rapidly Emplaced Bridge System, all of the MK II series Bridge Erection Boats, as well as MRAP, LTAS Wrecker, water purification and fuel distribution systems.

All of our training programs are written to comply with TRADOC Regulation 350-70.

Military Training Department Staff

AM General’s Training Department provides professional training programs at

all military skill (echelon) levels for Army systems used in the military inventory. Our technical writers and program developers use state of the art software to develop professional programs of instruction (POI). Many of our instructors have previous military experience in Army, Navy, and Marine Corps.

Mobile Training Teams

Most of this classroom and technical training also can be provided through Mobile Training Teams, who can be deployed anywhere in the U.S. and around the world.

Nick Messick, Training [email protected](574) 876-1007

John Stearns, Senior [email protected](574) 876-1505

Payment InformationMasterCard®, Visa®, American Express®, Discover®, and U.S. Government Credit Cards are accepted.

Costs relating to travel, lodging, meals, medical expenses, entertainment, laundry, rental cars, phone and fax services, and other related expenses are the responsibility of customers.

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Advanced Mobility / Maintenance / BDAR

One Week (5 training days), 40 hours (8 hours per day) Operator Level Training

The Advanced Mobility Operator Maintenance and Battle Damage Assessment Repair Training course is designed for Operators responsible for the preventative maintenance inspections, operation, operator level maintenance and battle damage assessment on all HMMWV platforms.

This course will ensure operators understand the HMMWV’s functions and capabilities allowing them to safely negotiate extreme off-road conditions while maintaining a high level of performance. Utilizing our 320 plus acre proving grounds and testing center located in South Bend, Indiana students are exposed to hills and slopes of sand, mud, rock, and water which simulate global areas of operation while practicing multiple vehicle recovery techniques in a real world training environments.

Battle damage assessment of both mechanical and electrical failures inherent to battle field operations, teach students safe field expedient procedures for continued maneuverability. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.

Training is conducted at the suggested 3 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction.

Each student will be provided one copy of the following manufacturer-developed training manuals:

• Advanced Mobility Operations• Component Testing and Troubleshooting• Battle Damage Assessment and Repair Handbook

Date Class No.

Jan 7-11 OMB90101

Jan 28-Feb 1 OMB90102

Feb 4-8 OMB90201

Feb 11-15 OMB90202

Feb 18-22 OMB90203

Mar 4-8 OBM90301

Mar 11-15 OMB90302

Mar 18-22 OMB90303

Apr 1-5 OMB90401

Apr 8-12 OMB90402

Apr 29-May 3 OMB90403

May 6-10 OMB90501

May 13-17 OMB90502

May 20-24 OMB90503

Jun 3-7 OMB90601

Jun 10-14 OMB90602

Jun 17-21 OMB90603

Jun 24-28 OMB90604

Jul 8-12 OMB90701

Jul 15-19 OMB90702

Jul 22-26 OMB90703

Aug 5-9 OMB90801

Aug 12-16 OMB90802

Aug 19-23 OMB90803

Sep 9-13 OMB90901

Sep 16-20 OMB90902

Sep 23-27 OMB90903

Oct 7-11 OMB91001

Oct 14-18 OMB91002

Oct 21-25 OMB91003

Oct 28- Nov 1 OMB91004

Nov 4- 8 OMB91101

Nov 11-15 OMB91102

Dec 2-6 OMB91201

Dec 9-13 OMB91202


Course Availability(Classes can be added upon request)

>>

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Field Maintenance Training

Two Week (10 training days), 80 hours (8 hours per day) ORG / DS Maintenance Training (Echelon 20/30)

The Field Maintenance Training Course is designed for Technicians / Maintainers responsible for conducting Preventative Maintenance checks, semi and annual services, systems troubleshooting, component replacement and repair at the Field Maintenance Level (formerly organizational-20 and Direct Support-30 echelons).

This comprehensive course emphasizes component theory of operation, proper maintenance techniques, use of special tools and shop equipment across all HMMWV platforms in our state of the art training center located in South Bend, Indiana.

Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.

Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction. This training course is two weeks in length (ten training days), eight hours per day.


• Introduction to Vehicle Systems• DB2 Fuel Injection Pump System• Component Testing & Troubleshooting• 6.5L Diesel Engine Systems• Troubleshooting 4L80E Automatic Transmission• Introduction to 4L80 E Automatic Transmission• Introduction to Air Conditioning

Field Maintenance Training


>>Date Class #

Feb 4-15 FM90201

Mar 4-15 FM90301

Apr 1-12 FM90401

Apr 29-May 10 FM90402

May 13-24 FM90501

Jun 3-14 FM90601

Jun 17-28 FM90602

Jul 8-19 FM90701

Aug 5-16 FM90801

Sep 9-20 FM90901

Oct 7-18 FM91001

Oct 21- Nov 1 FM91002

Nov 4-15 FM91101

Dec 2-13 FM91201

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Sustainment Maintenance Training

Two Week (10 training days), 80 hours (8 hours per day) Depot Level (Echelon 40)

The Sustainment Maintenance Training Course is designed for Technicians/Maintainers responsible for the rebuilding and repair of the Engine, Transmission, Transfer Case, Differential, Geared Hub, and Electrical components at the Sustainment Maintenance Level (formerly General Support-40 echelon).

This comprehensive course emphasizes component theory of operation, disassembly, cleaning, inspection, precision measurements, assembly, and testing adjustments, of all major vehicle systems and sub systems across all HMMWV platforms.

In our state of the art training center located in South Bend, Indiana, students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.

Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction. .


• Introduction to Vehicle Systems• 6.5L Diesel Engine Systems• DB2 Fuel Injection Pump System• Introduction to 4L80 E Automatic Transmission



>> Date Class #

Feb 4-15 SM90201

Mar 4-15 SM90301

Apr 1-12 SM90401

Apr 29-May 10 SM90402

May 13-24 SM90501

Jun 3-14 SM90601

Jun 17-28 SM90602

Jul 8-19 SM90701

Aug 5-16 SM90801

Sep 9-20 SM90901

Oct 7-18 SM91001

Oct 21- Nov 1 SM91002

Nov 4-15 SM91101

Dec 2-13 SM91201

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4L80E Transmission Maintenance Training

Four days, 32 hours (8 hours per day) Systems Maintenance Training

The 4L80E Transmission Maintenance Training course designed for Technicians/Maintainers who are responsible for inspection, troubleshooting, repair, replacement and rebuilding the GTP 4L80E transmission at all maintenance levels (Organizational-20, Direct-30, and General Support-40 echelons).

This detailed course encompasses transmission theory of operation, electrical, mechanical and hydraulic troubleshooting, disassembly, cleaning, inspection, precision measuring, assembly, and testing for the 4L80E Transmission.

Our facility utilizes field expedient troubleshooting techniques, advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana. Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training materials and operational cut-away training aids.



• Introduction to 4L80 E Automatic Transmission• Troubleshooting 4L80 E Automatic Transmission• Component Testing and Troubleshooting

4L80E Transmission Maintenance Training


>> Date Class No.

Feb 12-15 4L80E90201

Mar 5-8 4L80E90301

Apr 9-12 4L80E90401

May 7-10 4L80E90501

Jun 4-7 4L80E90601

Jul 16-19 4L80E90701

Aug 6-9 4L80E90801

Aug 20-23 4L80E90802

Sep 10-13 4L80E90901

Oct 8-11 4L80E91001

Nov 5-8 4L80E91101

Dec 10-13 4L80E91201

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Air Conditioning Systems Maintenance

3 days (24 hours / 8 hours per day) Systems Maintenance Training

The Air Conditioning Systems Training course is designed for Technicians/Maintainers responsible for electrical troubleshooting, refrigerant recovery, evacuation, inspection, component replacement, refrigerant recharge, leak detection, and testing of HMMWV air conditioning systems.

This comprehensive course emphasizes the scientific principles of refrigeration, thermal efficiency, electrical control systems and servicing procedures. Our facility utilizes advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana.

Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.


Each student will be provided one copy of the following manufacturer-developed training manual:

• Principles of Air Conditioning

Air Conditioning Systems Maintenance


>> Date Class No.

Jan 22-24 AC90101

Apr 10-12 AC90401

May 15-17 AC90501

Jul 24-26 AC90701

Sep 25-27 AC90901

Nov 13-15 AC91101

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Alternator / Starter / Electrical Systems Maintenance


The Alternator/Starter & Electrical Systems Training Course is designed for Technicians/Maintainers responsible for the inspection, diagnosis, repair, replacement and rebuilding of electrical components at the field maintenance level (Formerly Organizational-20, Direct Support-30 echelons).

This detailed course includes theory of operation, troubleshooting, disassembly, cleaning, inspection, precision measurements, assembly, and testing for the starting, charging, lighting, and glow plug systems.

In our state of the art training center located in South Bend, Indiana, Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and service bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.

Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction


• Component Testing and Troubleshooting

Diesel Fuel Injection Pump Maintenance Training


The Air Conditioning Systems Training course is designed for Technicians/Maintainers responsible for electrical troubleshooting, refrigerant recovery, evacuation, inspection, component replacement, refrigerant recharge, leak detection, and testing of HMMWV air conditioning systems.

This comprehensive course emphasizes the scientific principles of refrigeration, thermal efficiency, electrical control systems and servicing procedures. Our facility utilizes advanced diagnostic equipment, the latest special tools and shop equipment in a state of the art training center located in South Bend, Indiana.

Students are trained within the guidelines of military doctrine utilizing the latest technical manuals and Service Bulletins combined with in-house manufacturer developed technical training material and operational cut-away training aids.

Training is conducted at the suggested 8 to 1 student instructor ratio to ensure maximum hands-on experience. All segments of training consist of 10% classroom theory and 90% hands-on instruction


• Introduction to 4L80 E Automatic Transmission• Troubleshooting the 4L80 E Automatic Transmission• Component Testing and Troubleshooting

Please Call (574) 247-0371 for scheduling information Please Call (574) 247-0371 for scheduling information

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St. Joseph River

AIRPORTENTRANCE

ROUNDABOUT

CHIPPEWA AVE.

SAINT JOSEPH VALLEY PARKWAY

MISHAWAKA

MISHAWAKA

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StudebakerNational

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Four Winds Field

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University Park Mall

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To Bertrand Rd.Niles, Michigan

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AM GENERALPROVING GROUNDSAND TESTING CENTER

AM GENERAL MISHAWAKAMANUFACTURING CAMPUS

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AM GENERAL LOGISTICS OPTIMIZATION CENTER

AM GENERALAFTERMARKET FUFILLMENT

AND TRAINING CENTER

AM GENERALCORPORATE OFFICE

ROUNDABOUT

AREA ATTRACTION

RETAIL / DINING

AM GENERAL FACILITY

To Indianapolis, Indiana31

To Elkhart, Indiana20

To Toledo, Ohio9080

To Chicago, Illinois9080

To Niles, Michigan933

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Visitor Information

Hotels

Staybridge Suites52860 IN-933, South Bend, IN 46637(574) 968-7440

Inn at St. Mary’s53993 IN-933, South Bend, IN 46637(574) 232-4000

Hilton Garden Inn53995 IN-933, South Bend, IN 46637(574) 232-7700

Hampton Inn & Suites7347 Heritage Square Drive, Granger IN 46530(574) 243-4600

Residence Inn South Bend-Mishawaka231 Park Pl, Mishawaka, IN 46545(574) 271-9283

Spring Hill Suites Marriott5225 Edison Lakes Pkwy, Mishawaka IN, 46545(574) 271-0832

Courtyard by Marriott4825 N Main St, Mishawaka, IN 46545(574) 273-9900)

AM General recommends the following hotels based upon their outstanding accommodations for our students and their proximity to our Aftermarket Fulfillment and Training Center.

To ensure you receive the GSA per diem rate when booking reservations be sure to call the Hotel’s local number and inform them that you are a customer of AM General.

Rates subject to change based on GSA per diem rate changes

AMG Training Facilities Aftermarket Fulfillment and Training Center5448 Dylan Drive, South Bend, IN 46628

Proving Grounds and Testing Center801 W. Chippewa Ave, South Bend, IN 46614

AMG FacilitiesCorporate Office105 N. Niles Ave, South Bend, IN 46617

Mishawaka Manufacturing Campus13200 McKinley Hwy, Mishawaka, IN 46544

AM General Logistic Optimization Center701 W. Chippewa Avenue, South Bend, IN 46614

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For course registration, please contact:

Nick MessickTraining [email protected](574) 876-1007

John StearnsSenior [email protected](574) 876-1505

www.amgeneral.com

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