Contents Asset Library/Pneumatic Valves-Valve... · EtherNET/IPTM DLR, EtherCAT®, POWERLINK,...

ATEXContents

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Series 502 Valve

Islands Series 502, ATEX Group II, Zone 2 and 22, Category 3 GD Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168..170

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171-172

How to Order - Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

How to Order - Subbases / Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

How to Order - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

How to Order - G3 Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

How to Order - Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

ATEX certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

All leaflets are available on: www.asco.com

Fielbus Electronics - 167

http://www.asco.com/en-gb/

Series 502 Valve

Manifolds of 502 series valves are equipped with integral electrical plug-in allowing an easy exchange of single components without dismounting the manifold.“Z-Board”™ eliminates internal wiring.Manifolds are available with threaded ports.Exhaust ports 12 and 14 are integrated in the base with common exhaust at port 12.

Technical Data • Operating Data

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.Picture shows single solenoid pilot actuated 5-port., 2-pos. valve mounted on manifold

Integral Recessed Gaskets between Manifolds

Manual Override (impulse-type, push-turn type,

Low WattagePlug-in Solenoid

Base with integral “Z-Board”™

eliminates internal wiring!

Plug-in System Valve/Base

Rubber Packed Technology

LED indicates when power is supplied

to solenoid

Threaded Ports

Valve Body Integral Recessed Gasket provides Positive Sealing


168 - Fielbus Electronics

ATEX


ATEXSeries 502 Multipole Connectors ATEX

Multipole Connectors • General Information

FEATURES• Solenoid air operated valve manifolds for connection to a control system

(PLC) with a multiwire cable for simple wiring.• Electrical connection with a 25 or 37 pin Sub-D connector or a 19 pin round

connector, or with terminal strip.• Internal wiring by “Z-Board“ plug-in system.• Plug-together flexibility due to different assembly and wiring options.• Designed to meet IP65 with round connector or terminal strip.

COMBINATIONS• The maximum number of valves depends on the type of electrical

connection chosen:502

input modules (1)

(G3/ATEX) max. coils (1)

0 31

1 29

2 26

3 24

4 22

580 (2) 13580 CHARMs 32

25 Pin Sub-D Connector

1537 Pin Sub-D ConnectorTerminal Strip 1-32

19 Pin Round Connector (1) Do not exceed the max. number of pilot solenoid valves authorised.

(2) DeviceNetTM, PROFIBUS-DP®, CANopen®, PROFINET®, SUB-BUS node, EtherNET/IPTM, EtherNET/IPTM DLR, EtherCAT®, POWERLINK, IO-Link Class A, IO-Link Class B

• The valve manifolds are intended for frame or DIN-EN 50022 rail mounting.

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Multipole Connectors • 3-D Drawing

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ll 3G Ex nA llC T4 Gc IP65 X

ll 3D Ex tc lllC T85°C Dc IP65 X

Tech. file ref.

BP17 28111 Luce Cedex France

T° amb C

Max P. - 8 bar

Option

Year

SERIAL N°

WARNING : SPECIFIC CONDITIONS OF USE

- SEE INSTRUCTIONS --

Blank Station Plate

ManifoldStud

Round Connector Housing

Left End Plate

Left End Plate

SUB-D Connector Housing

Left End Plate

“Z-Board”™

Right End Plate

Double Solenoid Pilot Actuated Valve

118

56,3

40,8

37,5

40,2

6,7

24,4

WARN

ING : D

O NOT

SEPA

RATE

PLUG

S AND

SOCK

ETS W

HEN E

NERG

IZED

POTE

NTIAL

ELEC

TROS

TATIC

CHAR

GING H

AZAR

D : RE

FER T

O INS

TRUC

TIONS

WARN

ING :

REFE

RT TO

INST

RUCT

IONS

FOR M

OUNT

ING

AND

FOR M

AX N

UMBE

R OF C

OILS

SIM

ULTA

NEOU

SLY E

NERG

IZED

41,9

68,1

24,4

19,3

82,77

40,2

59

37,5

118

9,8

Ø 5,2

1/2 NPTF Tap

WARN

ING : D

O NOT

SEPA

RATE

PLUG

S AND

SOCK

ETS W

HEN E

NERG

IZED

POTE

NTIAL

ELEC

TROS

TATIC

CHAR

GING H

AZAR

D : RE

FER T

O INS

TRUC

TIONS

WARN

ING :

REFE

RT TO

INST

RUCT

IONS

FOR M

OUNT

ING

AND

FOR M

AX N

UMBE

R OF C

OILS

SIM

ULTA

NEOU

SLY E

NERG

IZED

End plate with terminal strip End plate with round connector

Series 502 Multipol Connectors ATEX



ATEX


ATEX502 Series

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FEATURES• High flow rate up to 650 l/min• Spool & Sleeve or rubber packed technology in the same dimension body• Wide electrical connection selection : G3 or 580 Fieldbus Electronics, 25 or

37 Pin Sub-D connector, 19 Pin Round connector or Terminal Strip• Internal or external pilot pressure supply capability• Compliance with ISO standard 15407-2 18 mm• Solenoid air operated valves which can be mounted on manifold bases• 580 Electronics

GENERAL Operating pressure See «SPECIFICATIONS» [1 bar =100 kPa]Ambient temperature range (TS) See «SPECIFICATIONS»Rated flow See «SPECIFICATIONS» conforming to ISO 6358 C (5/2) = 28 x 10-9 m3/s.Pa (sonic conductance)

b (5/2) = 0,26 (critical pressure ratio)Pneumatic base High flow subbase or ISO 15407-2 18 mmConnection Joinable subbaseResponse time See «SPECIFICATIONS»

fluids () temperature range (TS) technology seal materials ()

air or inert gasISO 8573

Level 7.4.4-10°C to +50°C rubber packed PUR (polyurethane)

CONSTRUCTIONMATERIALS IN CONTACT WITH FLUID

() Ensure that the compatibility of the fluids in contact with the materials is verifiedBody Aluminium, E-coating treatmentSpool Aluminium or st. steel (spool & sleeve)Piston POM (rubber packed)Spring Stainless steelDistribution seals PUR (spool & sleeve)Other seals NBROther materials PA (polyamide)

GF 50% (glass fiber reinforced)Subbases Aluminium, E-coating treatment

ELECTRICAL CHARACTERISTICSCoil insulation class FElectrical safety IEC-EN 60730-1 / IEC-EN 60730-2-8Electrical enclosure protection IP65 (EN 60529)Standard voltages DC (=) : 24V

Power ratings (hot/cold) (=)G3: 1,31 W/0,54 W (inrush/holding)580 CHARMs: 1,31 W/0,54 W (inrush/holding)580/599: 0,7 W / 0,8 W (hot/cold)

A03




502 Series

SPECIFICATIONS 15-DIGIT PRODUCT CODE

function type

symbolrated flow

response time

open / closed

pilot pressure

at 23°C(bar)

operating pressureport 1

at 6,3 bar ∆P 1 barl/min (ANR)

min.

max. (PS)

pilot (14)return (12)

air ()1 21 4

2 34 5 (ms) min. max. =

SPOOL VALVE, RUBBER PACKED TECHNOLOGY, WITH IMPULSE MANUAL OPERATOR

2 x 3/2NC

K

14 1210 10

83(12)14

5

4

3

2

1spring H

igh

flow

sub

base

650 600 36 / 15 4 8 2 (**) 8 R502A2BD0M71WF1

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SPECIFICATIONS 15-DIGIT PRODUCT CODE

function type

symbolrated flow

response time

open / closed

pilot pressure

at 23°C(bar)

operating pressureport 1

at 6,3 bar ∆P 1 barl/min (ANR)

min.

max. (PS)

pilot (14)return (12)

air ()1 21 4

2 34 5 (ms) min. max. =

SPOOL VALVE, SPOOL AND SLEEVE TECHNOLOGY, WITH IMPULSE MANUAL OPERATOR

5/2

S1

4 2

3514 83(12)

spring Hig

h flo

w s

ubba

se

470 530 16 / 49 2 8 -0,95 8 R502A1B10M71WF1

M 1

4 2

3514(12)83

differential return Hig

h flo

w s

ubba

se

470 530 11 / 26 1,5 8 -0,95 8 R502A1BN0N71WF1

J 1

4 2

3514(12)83

solenoid air Hig

h flo

w s

ubba

se

470 530 16 / 16 2 8 -0,95 8 R502A1B40M71WF1

5/3

G 1

4 2

3514(12)83

W1

closed centre position Hig

h flo

w s

ubba

se

420 440 12 / 12 1,5 8 -0,95 8 R502A1B60M71WF1

B 1

4 2

3514(12)83

W2centre open to pressure H

igh

flow

sub

base

420 430 13 / 23 1,5 8 -0,95 8 R502A1B70M71WF1

E 1

4 2

3514(12)83

W3centre open to exhaust H

igh

flow

sub

base

380 500 23 / 13 1,5 8 -0,95 8 R502A1B50M F1

() Vérifier la compatibilité du fluide avec les matériaux en contact.

(**) Min. pressure with external piloting.



ATEX


ATEX502 Series

(5) Do not exceed the max. number of pilot solenoid valves authorised.

(6) DeviceNetTM, PROFIBUS-DP®, CANopen®, PROFINET®, SUB-BUS node, EtherNET/IPTM, EtherNET/IPTM DLR, EtherCAT®, POWERLINK, IO-Link Class A, IO-Link Class B

How to OrderManifold assemblies kit (Electronic + End plate)

15-DIGIT PRODUCT CODEG 502 A V 3 4 2 0 0 V A36

Thread connection ATEX optionsG = ISO 228/1 2-22 (3GD) IP65X 2-22 (3GD) IP54X 2 (3G) IP54X8 = NPT (contact us) A36 (1) A41 (1) A43 (1)

K = Push-in connectors D36 (2) D41 (2) D43 (2)

D38 (3) D42 (3) D44 (3)

F16 (4) F18 (4) F19 (4)

Product series502 (18 mm valve) (1) Internal pilot W/O DIN Rail Mount

(2) DIN Rail MountRevision letter (3) External pilot supply from port 14A = Initial release (4) External pilot supply from port 14 and

DIN Rail Mount

Product typeV = Valve Manifold Assembly End Plate Style

V = VerticalElectronics8 = 580 Fieldbus Electronics Second Valve SeriesD = CHARMs Electronics 0 = No Second Valve Series3 = G3 Fieldbus Electronics J = 25 Pin Sub-D ConnectorM = 37 Pin Sub-D ConnectorQ = 19 Pin Round Connector Valve Station AdderQ = 26 Pin Round Connector 0 = No AdderT = Terminal Strip 1-32

Number of Valve StationsB = 2 L = 12 End Plate Port Size (1-3-5)D = 4 N = 14 Used with the first digit «G» or «8»:F = 6 P = 16 3 = 3/8 (manifold base)H = 8 Used with the first digit «K»:J = 10 K = 8 x 10 mm (push-in connector)

M = 10 x 12 mm (push-in connector)

1 152 3 160, 1.. 2

input modules (5)

(G3/ATEX)502

max. coils (5)

0 311 292 263 244 22

580 (6) 13580 CHARMs 32



Terminal Strip 1-3219 Pin Round Connector

502

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Configurator - CAD Files



http://www.asco.com/en-gb/Pages/tools-3d-2d-cad.aspx


ATEX502 Series

How to OrderValves

15-DIGIT PRODUCT CODER 502 A 2 B 1 0 M 71W F1

Thread connection Voltage - classR = Pad mount F1 = 24 V DC - class F

Product series ATEX options (zone 2 or zones 2-22)502 (18 mm valve) 71W = With impulse manual operator (1)

82L = With maintained manual operatorRevision letter 84A = Without manual operatorA = Initial release

Actuation1 = Spool and sleeve2 = Rubber packed (2x3/2 NC, only)

Valve typeB = Solenoid pilot

(With impulse manual operator)FunctionD = 2x3/2 NC, dual 3-way Electrical interfaceN = 5/2, Differential air return M = Plug-in (with LED indicator / DC)1 = 5/2, spring return (1) Used external spool valves (internal/external supply

configurated in the end plate kits). For internal piloting, contact us.

4 = 5/2, solenoid air return5 = 5/3, W3, open center to exhaust6 = 5/3, W1, center closed7 = 5/3, W2, open center to pressure

How to OrderSubbases

15-DIGIT PRODUCT CODE

G 502 A M S2 2 M 71W 1 0

Thread connection Not useG = ISO 228/18 = NPT (contact us) InterfaceK = Push-in connectors 1 = Pneumatic high flow

Product series ATEX options502 (18 mm valve) 71W = Standard (zone 2 or zones 2-22)

Revision letter Wiring optionA = Initial release M = Plug-in

Product typeM = Manifold base

Z = Mid station supply

Mounting Port connection (2-4)S2 = Manifold base, 2 stations, side port, single Z-Board™ Used with the first digit «G» or «8»:M2 = Manifold base, 2 stations, side port, double Z-Board™ 2 = 1/8 (female thread only)

Used with the first digit «K»:F = 4 x 6 mm [push-in connector only]H = 6 x 8 mm [push-in connector only]

16 1 1 152 3 16

16 1 1 152 3 16

502

502

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Configurator - CAD Files





A B C D weight (kg)

502 147,2 50,5 27,5 18,5 0,145


Description

502 R502AY429409003 High Flow - Sandwich shut off block

• Used to shut-off pressure to the valve which is mounted above it.

• Allows easy maintenance without the need to shut-off pressure to the whole manifold. (provided for 5/2 valve, spring return, and 2x3/2 NC-NC)

Sandwich shut off block

HOW TO ORDER [ATEX options (zone 2 or zones 2-22)]Consult the online configurator - CAD files on: www.asco.com

D

B

A

C

ATEX502 Series

! Usable only for internal pilot supply island

! Pay attention to residual pressures

! The valve(s) should not be energised during disassembly

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Description

502 R502AY429409006 High Flow - Lockable shut off block

D

A

C

B

A B C D weight (kg)

502 171 51 32,7 18,5 0,176

(12)(3)

(3)

(3)

(2)

(2) (1)

(1) (4)

(4) (5)

(5)(14)

(12) (14)

XE

XE

EB(3)

(3)EB

B(2)

(2)B

(1)P

P(1)

A(4)

(4)A

(5)EA

EA(5)

X

X

(a)

(a) The Lock is in not included with this accessory.





How to OrderG3 Electronics

G3 EP1 00 D 0 71W

Number of I/O Modules00 = 001 = 102 = 203 = 304 = 4

Electronics ProtocolsDN1 = DeviceNet™ED1 = EtherNET/IP DLREM1 = EtherNet ModBus®/TCPEP1 = EtherNet/IP™PT1 = PROFIBUS DP®

PN1 = PROFINET®

DS2 = Backplane extension Valve ManifoldDS3 = Backplane extension I/O Assembly

Left MountingD = w/ Backplane extension OutH = w/ Terminating Resistor

ATEX options71W = Version ATEXD45 = 71W + DRM-DIN Rail MountingD46 = 71W + E23-Fieldbus assembly without valvesF20 = 71W + E23-Fieldbus assembly without valves +

DRM-DIN Rail Mounting

Modification0 = Initial release

! 4 modules max. per bloc.ATEX:

WARNING : DO NOT SEPARATE PLUGS AND SOCKETS WHEN ENERGIZED

POTENTIAL ELECTROSTATIC CHARGING HAZARD : REFER TO INSTRUCTIONS

WARNING : DO NOT CONNECT OR DISCONNECT

PLUGS AND SOCKETS WHEN ENERGIZED

ll 3G Ex nA llC

T4 Gc IP65 X

ll 3D Ex tc lllC

T85°C Dc IP65 X

Tech. file re

f.

BP17 28111 Luce C

edex France

T° amb C

Max P. - 8 bar

Option

Year

SERIAL N

°


- SEE INSTRUCTIONS -

-

WARNING : REFERT TO INSTRUCTIONS FOR MOUNTING

AND FOR MAX NUMBER OF COILS SIMULTANEOUSLY ENERGIZED

How to OrderG3 Electronics

Number of I/O Modules00 = 001 = 102 = 203 = 304 = 4

Electronics ProtocolsDN1 = DeviceNet™ED1 = EtherNET/IP DLREM1 = EtherNet ModBus®/TCPEP1 = EtherNet/IP™PT1 = PROFIBUS DP®

PN1 = PROFINET®

DS2 = Backplane extension Valve ManifoldDS3 = Backplane extension I/O Assembly

Left MountingD = w/ Backplane extension OutH = w/ Terminating Resistor

ATEX options71W = Version ATEXD45 = 71W + DRM-DIN Rail MountingD46 = 71W + E23-Fieldbus assembly without valvesF20 = 71W + E23-Fieldbus assembly without valves +

DRM-DIN Rail Mounting

Modification0 = Initial release

! 4 modules max. par bloc.ATEX:

WARNING : DO NOT SEPARATE PLUGS AND SOCKETS WHEN ENERGIZED

POTENTIAL ELECTROSTATIC CHARGING HAZARD : REFER TO INSTRUCTIONS

WARNING : DO NOT CONNECT OR DISCONNECT

PLUGS AND SOCKETS WHEN ENERGIZED

ll 3G Ex nA llC T4 Gc IP65 X

ll 3D Ex tc lllC T85°C Dc IP65 X

Tech. file re

f.

BP17 28111 Luce C

edex France

T° amb C

Max P. - 8 bar

Option

Year

SERIAL N

°


- SEE INSTRUCTIONS -

-

WARNING : REFERT TO INSTRUCTIONS FOR MOUNTING

AND FOR MAX NUMBER OF COILS SIMULTANEOUSLY ENERGIZED

ATEX502 Series

! No usable for ATEX

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ATEX502 Series

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ConnectorsAccessory type Designation Code

2 / 3 / 5 m

25 Pin Sub-D Female Connector (500 series) w/ cable

2 m NDB25F22U02MSB3

5 m NDB25F22U05MSB3

10 m NDB25F22U10MSB3

2 / 3 / 5 m

37 Pin Sub-D Female Connector (500 series) w/ cable

2 m NDB37F22U02MSB3

5 m NDB37F22U05MSB3

10 m NDB37F22U10MSB3

19 pin female M23 connector, straight (500 and 2000 series)

w/o cable 88164102

w/ cable 5 m 88164106

19 pin female M23 connector, 90° elbow (500 and 2000 series)

w/o cable 88164105

w/ cable 5 m 88164107

NDB25F22U02MSB3NDB25F22U05MSB3NDB25F22U10MSB3

Pin 1 : whitePin 2 : brownPin 3 : greenPin 4 : yellowPin 5 : greyPin 6 : pinkPin 7 : bluePin 8 : redPin 9 : blackPin 10 : purplePin 11 : grey/pinkPin 12 : red/bluePin 13 : white/greenPin 14 : brown/greenPin 15 : white/yellowPin 16 : yellow/brownPin 17 : white/greyPin 18 : grey/brownPin 19 : white/pinkPin 20 : pink/brownPin 21 : white/bluePin 22 : brown/bluePin 23 : white/redPin 24 : brown/redPin 25 : white/black

NDB37F22U02MSB3NDB37F22U05MSB3NDB37F22U10MSB3

Pin 1 : whitePin 2 : brownPin 3 : greenPin 4 : yellowPin 5 : greyPin 6 : pinkPin 7 : bluePin 8 : redPin 9 : blackPin 10 : purplePin 11 : grey/pinkPin 12 : red/bluePin 13 : white/greenPin 14 : brown/greenPin 15 : white/yellowPin 16 : yellow/brownPin 17 : white/greyPin 18 : grey/brownPin 19 : white/pinkPin 20 : pink/brownPin 21 : white/bluePin 22 : brown/bluePin 23 : white/redPin 24 : brown/redPin 25 : white/black

Pin 26 : brown/blackPin 27 : grey/greenPin 28 : yellow/greyPin 29 : pink/greenPin 30 : yellow/pinkPin 31 : green/bluePin 32 : yellow/bluePin 33 : green/redPin 34 : yellow/redPin 35 : green/blackPin 36 : yellow/blackPin 37 : grey/blue




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s, s

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ions

et d

imen

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uven

t êtr

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odifi

ées

sans

pré

avis

. Tou

s dr

oits

rés

ervé

s.

ATEX502 Series



ATEX


Contents Asset Library/Pneumatic Valves-Valve... · EtherNET/IPTM DLR, EtherCAT®, POWERLINK,...

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Transcript of Contents Asset Library/Pneumatic Valves-Valve... · EtherNET/IPTM DLR, EtherCAT®, POWERLINK,...