CONTACT Welding 0800 WELDWELL · PDF fileP 0800 WELDWELL F 06 8341 604 ... metal worker and...

Welding Product Range2016

CONTACTP 0800 WELDWELL F 06 8341 604 E [email protected]

0800 WELDWELLE [email protected]

ITW Welding Group

WE KNOW THE MARKETWe work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market.

Global Brands. Local Support.

USED BY THE BESTOur brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions.

OUR PRODUCTS65 years of experience gives us the expertise to develop products that deliver!

Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over.

WHERE WE STARTEDWeldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise.

OUR APPROACHWe work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things.

OUR INDUSTRY EXPERTISEBoth locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.

OUR GLOBAL PARTNERSHIPSWeldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company.

Our global partnerships give us access to the world’s leading welding brands.

OUR BRANDSOur brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables.

65 YEARS

19 47

151

Gas Welding Rods

Copper & Copper Alloys

Silver Brazing Alloys

PANEL WIRE - GENERAL PURPOSE MILD STEELAS 1167.2: RG, AWS A5.2: R45

Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc..

SUPER STAFOSIn addition to Copper and its alloys, Super Stafos

- 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC

NICKEL BRONZE - WORK HARDENING NICKEL BRONZE BRAZING RODAS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D

For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109

SIZE MM SOLD PER PART NO.

1.6 Kg 121004

2.5 Kg 121010

3.2 Kg 121014

DESCRIPTION PKT SIZE SOLD PER PART NO.

Super Stafos x 1.6mm 1 Stick 125305

Super Stafos x 2.4mm 1 Kg 125308



1.6 Kg 127120

SILVALOY RANGE

SIZE MM MELTING TEMP PKT SIZE SOLD PER PART NO.

40 x 1.6 610 - 620ºC 1 Stick 124104

42 x 2.0 610 - 620ºC 1 Part Kg 124106

42 x 3.2 610 - 620ºC 1 Part Kg 124114

55 x 1.6 630 - 660ºC 1 Part Kg 124405

CONSUMABLES

1

Delivering Success.FOR OVER 65 YEARS WELDWELL HAVE BEEN THE MARKET LEADER AND MANUFACTURER OF ARC WELDING ELECTRODES.

We take pride in the products we supply and that’s why we also partner with the world’s leading welding brands, including WIA for equipment and filler metals, Miller for industrial equipment, Hobart for flux cored wires and Bernard for consumables.

We support and advise the New Zealand industry with expertise that can be relied on to deliver success.

2

Our Brands & Products

Welding Electrodes

Welding Equipment Filler MetalsWelding Safety

Industrial Welding Equipment Welding SafetyWelding Accessories

Flux-Cored Wires

Welding Consumables

1

KEY TO SYMBOLS

Requires Single Phase Supply

1 Phase

Requires Three Phase Supply

3 Phase

Alternating, Direct Current Output

AC

DC

Constant Voltage Output

CV

Constant Current Output

CC Direct Current Output

DCConstant Current and Constant Voltage Output

CCCV

Filler Metals . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21

MIG, Flux-Cored & Subarc Wires . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 33

TIG Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 - 38

Welding Equipment . . . . . . 39

MIG Welders - Light Industrial . . . . . . . . . . . . . . . . . . . . . . . . . 41 - 53

Engine Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 - 67

Arc & TIG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 - 86

Water Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . 87 - 88

MIG & Multi-Process . . . . . . . . . . . . . . . . 89 - 99

Induction Heating . . . . . . . . . . . . . . . . . . 101 - 105

Wirefeeders . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 - 112

MIG Guns & TIG Torches . . . . . . 113 - 115

Welding Safety . . . . . . . . . . . . . . . . . 117

Welding Helmets . . . . . . . . . . . . . . . . . . . 119 - 123

Vortex PAPR System . . . . . . . . . . . . . 124 - 125

Accessories . . . . . . . . . . . . . . . . . . . . . . . . 126

Drive Rollers & Inlet Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Remote Controls . . . . . . . . . . . . . . . . . . . 128 - 129

MIG, TIG & Arc Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 - 133

MIG & TIG Consumables . . . . . . . . . . . . . 135 - 151

Contents

3

Filler MetalsWELDING ELECTRODES, WIRES & HARDFACING PRODUCTS.

5

Electrodes

HIGH PERFORMING WELDING ELECTRODES DESIGNED FOR THE NEEDS OF THE INDUSTRIAL USER.

6

FUSION WELDING IS A MELTING & CASTING PROCESS IN MINIATURE, THE VARIOUS COMPONENTS OF THE WELDING PROCESS (BASE METAL, WELD METAL SLAG, ETC.) FORMING THE CRUCIBLE AND CONTENTS OF A TINY ELECTRIC FURNACE.

The electric arc, with a temperature of the order of 6,000oC, is a concentrated and efficient source of heat. This heat is utilised in the metal arc welding process by employing a flux-coated electrode to provide filler metal.

The electrode and parent metal act as poles of the arc, the core wire of the electrode melting and being transferred across the arc to coalesce with the molten parent metal and form a bond which in most cases, is stronger than the parent metal. The flux covering melts more slowly than the core wire and a cup is formed at the electrode tip which assists in directing the molten droplets to the required spot.

The weld metal itself, as deposited, has a cast structure. Its composition is determined by the core wire and coating of the electrode, and by the amount of pick-up of parent metal during welding.

For example, a deposit of alloy steel, (eg stainless steel on mild steel), no longer has just the properties expected of that alloy, due to dilution with the parent metal. This effect, in many cases, is not important, but, if desired, it may be eliminated by using multi-layer welds.

Welding on materials that have been strengthened by heat-treatment or cold-working generally creates a zone of lower strength along the weld boundary. This may not affect the serviceability of the welded joint, but sometimes it is necessary to restore this strength by further heat-treatment or cold-work.

Arc Welding - The Process

7

ELECTRODES FOR WELDING MILD STEEL

Weldwell AWS A5.1:2004 AS/NZS4855B:2007

PH 28 E6013 E4313A

PH 48A E6013 E4313A

PH 68 E6013 E4313A

PH 7024 E7024 E4924A

Austarc 12P E6013 E4313A

PH31A E6011 E4311A

ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS

PH 27 E7048 H4 E4948AU H5

PH 56S E7016 H8 E4916AU H5

PH 16TC E7016 H8 E4916AU H10

PH 77 E7018-1 H8 E4918-1AU H5

PH C6H E7028 H8 E4928AU H5

ELECTRODES FOR WELDING HIGH TENSILE STEEL


PH 118 E11018-G H4 E7618-GA H5

ELECTRODES FOR WELDING STAINLESS STEEL


PH RM318LC E318-16 ES318-16

PH RM316LC E316L-17 ES316L-17

PH RS309MoLC E309LMo-17 ES309LMo-17

PH RS309LC E309L-17 ES309L-17

ELECTRODES FOR WELDING HARD FACING

Weldwell AWS A5.13:2000 AS/NZS2576

PH 400 E Fe2 1435-A4

PH 600 E Fe3 1855-A4

PH 700 2360-A4

Abrasocord 43 2465-A4

ELECTRODES FOR CREEP RESISTING STEELS

Weldwell AWS A5.5:2006 AS/NZS 4856B:2006 AS/NZS4857B:2006

KV3 E8015-B3L H4 E5515-2C1ML H5 E6215-GP H5

KV5 E7015-B2L H4 E5215-1CML H5

Classification Reference List (Nearest Equivalents)

8

STICK

OUTPUT:AC 50V OR DC-

DESCRIPTION: A universal electrode

which has medium- heavy rutile coating, which yields a fairly rapid solidifying slag.

It is very easy to apply in the vertical up and overhead positions, where a short arc length is beneficial.

The weld appearance is very good for all positions. PH 28 has excellent X-Ray properties.

TYPICAL APPLICATIONS:Pipe welding on-site, pressure vessels, general construction, hydro installations, ship building and storage tanks.

PH28 28

TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Si

0.04 0.47 0.40

TYPICAL ALL WELD METAL MECHANICAL ANALYSIS

Yield Stress 448 MPa

Tensile Strength 500 MPa

Elongation 26 %

CVN Impact Values 52J @ 0ºC

ORDERING INFORMATION

ELECTRODE SIZE (MM)

AMPS RANGE

PACKAGINGAPPROX NO. OF RODS PER PKT

PART NO.KG'S

PER PKT

PKT PER CTN

2.5 70-100 2.5 5 159 101503

3.2 85-135 5.0 3 164 101504

4.0 130-170 5.0 3 104 101505

5.0 190-230 5.0 3 53 101506

PH48A 48A


DESCRIPTION: This is a conventional

type of electrode which welds in all positions. It is good for low open circuit voltage machines and has easy starting and restarting properties.

In addition it exhibits very quiet running with reasonably smooth deposits. A very useful electrode for welding galvanised steel.

TYPICAL APPLICATIONS:Galvanised steel and pipe.


C Mn Si

0.04 0.50 0.40



Tensile Strength 521 Mpa

Elongation 31%

CVN Impact Values 59J 0ºC


ELECTRODE SIZE (MM)

AMPS RANGE

PACKAGING APPROX NO. OF RODS PER PKT

PART NO.KG'S

PER PKT

PKT PER CTN

2.5 70-100 2.5 5 158 101547

3.2 90-135 5.0 3 158 101548

4.0 130-180 5.0 3 105 101549

CLASSIFICATIONS: AS/NZS4855B:2007 E4313A

AWS A5.1:2004 E6013


AWS A5.1:2004 E6013

MILD STEEL ELECTRODESSTICK

MILD STEEL ELECTRODES

9

PH7024 7024


DESCRIPTION: The PH 7024 is a heavy

coated rutile contact type electrode developed for high speed welding of mild steel in flat and horizontal positions using AC or DC straight polarity.

The iron powder content in the flux coating gives high efficiency combined with excellent mechanical properties.

TYPICAL APPLICATIONS:Dozers, buckets, ship building, roof trusses, rolling stock, bridge grinders, crusher frames, pressure vessels, heavy machinery frames, beams.


C Mn Si

0.05 0.59 0.36




Elongation 31%



ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 90-140 2.5 5 97 101671

3.2 130-160 5.0 3 91 101672

4.0 180-210 5.0 3 54 101673

5.0 260-320 5.0 3 32 101674


DESCRIPTION: This medium-heavy

coated rutile electrode produces a rapid freezing slag.

Its large droplet type of arc makes it ideal for poor fitting work or where large gaps have to be bridged.

It is perfect for site work because with one current setting welds can be done in all positions. Excellent for galvanised steel.

TYPICAL APPLICATIONS:Galvanized steel and pipe.

PH68 68


C Mn Si

0.06 0.43 0.46




Elongation 29%

CVN Impact Values 87J @ +20ºC

ºORDERING INFORMATION

ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 60-95 2.5 5 172 101561

3.2 70-125 5.0 3 163 101562

4.0 130-170 5.0 3 109 101563

5.0 170-240 5.0 3 72 101564


AWS A5.1:2004 E6013


AWS A5.1:2004 E7024

STICK

STICK



10

Austarc 12P

OUTPUT:AC 45V or DC+/-

DESCRIPTION: A smooth running,

rutile type electrode for all positional welding of mild steel. It is characterised by a moderately forceful and extremely stable arc, and produces excellent penetration with low spatter losses.

Specially recommended for the fillet welding of pipe or rectangular framed sections using the vertical down technique to minimise distortion and the risk of burn through.

TYPICAL APPLICATIONS:Welding of general purpose structural steel, galvanised gates and fences, trailers, and wrought iron.


C Mn Si

0.05 0.48 0.29




Elongation 31%



ELECTRODE SIZE (MM)

AMPS RANGE

PACKAGING

APPROX PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

2.0 40-60 2.5 5 250 101578

2.5 60-95 2.5 5 160 101575

3.2 90-140 5.0 3 159 101576

4.0 120-190 5.0 3 105 101577


AWS A5.1:2004 E6013

STICKMILD STEEL ELECTRODES

PH31A 31A

OUTPUT:AC 70V OR DC+

DESCRIPTION: This type is formulated

for a deeply penetrating arc with fast burn-off rate.It is used primarily for welding pipe, using the stove-pipe technique.

PH31A has good mechanical and X-ray characteristics.

A touch technique or a short arc are the main requisites, depending upon the welding conditions.

TYPICAL APPLICATIONS:Deep penetrating arc and vertical down welding.


C Mn Si

0.12 0.60 0.16




Elongation 31%

CVN Impact Values 89J @ -30ºC


ELECTRODE SIZE (MM)

AMPS RANGE

PACKAGINGAPPROX NO. OF RODS PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

2.5 60-95 2.5 5 166 101617

3.2 90-125 5.0 3 166 101618

4.0 115-175 5.0 3 107 101619


AWS A5.1:2004 E6011

STICKMILD STEEL ELECTRODES

11

PH27 27

OUTPUT:AC 70V or DC+

DESCRIPTION: A vertical down low

hydrogen electrode which bridges gaps with remarkable ease.

Welding is very fast, using high currents and a short arc. The welds are flat in profile and insensitive to cracking.

TYPICAL APPLICATIONS:Vertical down welding and bridging gaps.


C Mn Si

0.04 1.15 0.45




Elongation 32%



ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

3.2 150 Max 5.0 3 148 102515

4.0 200 Max 5.0 3 105 102516

CLASSIFICATIONS: AS/NZS4855B:2007 E7048 H4

AWS A5.1:2004 E4948AU H5

STICKLOW HYDROGEN ELECTRODES

PH56S 56S


C Mn Si

0.05 1.11 0.34




Elongation 28%



ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 60-100 2.2 5 131 102554

3.2 85-140 5.0 3 151 102555

4.0 100-180 5.0 3 99 102556


DESCRIPTION: An all-positional low

hydrogen electrode which deposits very pure weld metal with exceptional mechanical and X-ray properties.

For use on mild, unalloyed micro alloyed and low alloy steels, also for steels to LT 40 spec. Used with a short arc and reasonably slow travel speeds.

TYPICAL APPLICATIONS:All position welding of mild and low alloy steels.

CLASSIFICATIONS: AWS A5.1:2004 E4916AU H5

AS/NZS4855B:2007 E7016-H8


12

PH16TC 16TC


C Mn Si

0.05 1.18 0.52




Elongation 33%



ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 60-90 2.5 5 147 102565

3.2 90-135 5.0 3 148 102566

4.0 140-190 5.0 3 90 102567

OUTPUT:AC 45 (2.5, 3.2) AC 55 (4.0) DC+

DESCRIPTION: APH16TC is a smooth

running, easy to use, all position twin coated, low hydrogen electrode, for mild and low alloy steel applications.

Provides high quality notch tough weld metal. Easy re-strike.

Can be operated on low OCV AC machines.

TYPICAL APPLICATIONS:Heavy wall joints, maintenance.


AS/NZS4855B:2007 E7016 H8


PH77 77


C Mn Si

0.04 1.47 0.31




Elongation 29%

CVN Impact Values 123 J @ -50ºC


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 60-105 2.2 5 107 102584

3.2 90-145 5.0 3 126 102585

4.0 140-200 5.0 3 87 102586

5.0 180-300 5.0 3 48 102587


DESCRIPTION: An iron powder-bearing

low hydrogen electrode for welding steel, low alloy, medium tensile steels and for steels to LT 40 spec in all positions.

The metal recovery is approx 115% and the deposited welds are first class for X-ray.

PH77 is welded with a short arc and due to it’s higher current characteristics welding is much faster than normal.

TYPICAL APPLICATIONS:Penstocks, turbines, class 1 pressure vessels, tanks, earthmoving plant, repair and maintenance.

CLASSIFICATIONS: AWS A5.1:2004 E4918-1AU H5

AS/NZS4855B:2007 E7018-1 H8


13

PHC6H C6H


DESCRIPTION: This is a 195%

efficiency iron powder low hydrogen type electrode for clean smooth welds in the down-hand position on heavy plate and joints in restraint.

It has excellent mechanical and X-ray properties and is very suited for welds in narrow Vee joints.

The zircon-based coating leaves a very readily removable slag.

TYPICAL APPLICATIONS:High deposition fast fill applications.




Elongation 34%



ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

4.0 200-230 5.0 3 42 102598

5.0 260-340 5.0 3 28 102599


AS/NZS4855B:2007 E7028 H4


C Mn Si

0.02 1.26 0.62

STICK


LOW HYDROGEN ELECTRODES

PH118 118


C Mn Si Cr Ni Mo

0.05 1.30 0.30 0.02 1.60 0.50




Elongation 24%



ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

3.2 90-140 5.0 3 122 102611

4.0 110-180 5.0 3 86 102612


DESCRIPTION: Type PH 118 is

designed for welding low alloy high strength steels with tensiles up to 120,000 psi, ie: Bisalloy 80, Sumiten 80S, T1 and 4140.

In addition 118 is ideal for many repair welds on high strength steels, ie: forklift prongs, axles, shafts etc. ABS approved.

These electrodes must be kept very dry.

TYPICAL APPLICATIONS:For repairing part of machinery made of low-alloy, high strength steels such as shafts, axles, fork lift arms ect.

CLASSIFICATIONS: AWS A5.5:2006 E7618-GA H5

AS/NZS4857B:2007 E11018-G H4

14


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

2.5 65-95 2.2 5 115 102624

3.2 75-130 5.0 3 131 102625

4.0 115-165 5.0 3 91 102626

PHKV3 KV3


C Mn Si Cr Mo P S

0.05 0.77 0.22 2.10 0.95 0.03 0.01




Elongation 25%

OUTPUT:DC +

DESCRIPTION: For welding steels

alloyed with 2.25% Cr/1.0% Mo and is recommended for welding 0.5% Cr/0.5% Mo/0.25% V steel. As with all creep resisting steel welding, correct preheat and interpass temperature control must be used.

PH KV3 exhibits excellent X-ray quality welds. Also suitable for welding other low alloy, medium tensile steels, where matching or improved strength and toughness are desired.

TYPICAL APPLICATIONS:Welding chrome moly steels and for seismic grade reinforcing bar.

CLASSIFICATIONS: AS/NZS4856B:2006 E5515-2C1ML H5

AS/NZS 4857B:2006 E6215-GP H5

AWS A5.5:2006 E8015-B3L H4


LOW HYDROGEN ELECTRODES

PHKV5 KV5


C Mn Si P S Cr Mo

0.04 0.86 0.23 0.02 0.01 1.20 0.46




Elongation 30%

OUTPUT:DC +

DESCRIPTION: For welding steels

alloyed with 1.25% Cr/0.5% Mo. It can also be used to weld 0.9% Cr/0.5% Mo steels.

PH KV5 is very good in all positions. The weld metal is insensitive to solidification cracking.

TYPICAL APPLICATIONS:For welding matching chrome moly steels.


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

2.5 65-95 2.2 5 111 102638

3.2 75-130 5.0 3 130 102639

4.0 115-165 5.0 3 91 102640

CLASSIFICATIONS: AS/NZS4856B:2006 E5215-1CML H5

AWS A5.5:2006 E7015-B2L H4

STICK

15

PH600 600


C Mn Si P

0.40 0.74 0.41 5.30


ELECTRODE SIZE (MM)

AMPS RANGE

PACKAGING APPROX RODS PER PKT

PART NO.

KG'S PER PKT

PKT PER CTN

3.2 95-145 5.0 3 133 103529

4.0 125-280 5.0 3 67 103530


DESCRIPTION: Versatile, low cost hard

facing deposit for straight carbon, low alloy or manganese steel.

The self hardening deposit has high abrasion resistance.

Deposit is malleable and forgeable when hot. Typical undiluted hardness 59Rc.

TYPICAL APPLICATIONS:Bull dozer blades, excavator teeth, plough shears, bucket teeth and lips.

CLASSIFICATIONS: AS/NZS2576 E Fe3

AWS A5.13: 1855-A4

STICKHARD FACING ELECTRODES


DESCRIPTION: Tough chromium-

manganese alloy used for worn rails, shafts, grouser plates, shovel pads, track links, idler wheels, dragline pins etc. Typical undiluted hardness 38Rc.

TYPICAL APPLICATIONS:Idler shafts and wheels, crane hooks, top rollers and hooks, shovel pads, drive sprockets and wheel hangers.


C Mn Si Cr

0.14 0.60 0.40 2.90


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

3.2 95-145 5.0 5 127 103514

4.0 125-200 5.0 5 68 103515

PH400 400

CLASSIFICATIONS: AS/NZS2576 E Fe2

AWS A5.13: 1435-A4

HARD FACING ELECTRODESSTICK

16


C Cr

3.00 18.00

PH700


DESCRIPTION: PH 700 is a high

carbon-chrome type for impact and severe abrasion and has good resistance to scaling and corrosion in high temperatures.

It can be deposited directly on to mild steel, low alloy steel or austenitic manganese steel.

However, when the base metal is hardenable or high alloy, a buffer layer of PH 56S, PH 77 or the stainless alloy RSP may be necessary. Typical undiluted hardness 62Rc.

TYPICAL APPLICATIONS:Furnace parts, rolling mill guides, conveyor screws, dozer blades, ripper teeth etc.


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

3.2 110-130 5.0 3 86 103542

4.0 130-180 5.0 3 57 103543

STICK

CLASSIFICATIONS: AS/NZS2576 2360-A4

HARD FACING ELECTRODES

700


Single Layer onto Mild Steel Typical Hardness 60-65 HRc

Multi Layer Typical Hardness 64-69 HRc

Abrasocord 43TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Cr Nb Fe

5.0 0.7 22.0 7.0 Bal


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

3.2 115-140 5.0 3 87 103560

4.0 140-185 5.0 3 56 103561


DESCRIPTION: Abrasocord 43 deposits

extremely abrasion-resistant chromium/niobium carbides, which also have moderate to heavy impact resistance.

The electrode has a very high deposition efficiency of 190%.

A buffer layer of RSP or 56S or 77 is recommended. Typical undiluted hardness of 64-69Rc.

TYPICAL APPLICATIONS:For applications where resistance to extreme abrasion and moderate to heavy impact are required such as press screws, grizzly bars, crusher hammers, ripper teeth and shovel teeth.

STICK

CLASSIFICATIONS: AS/NZS2576 2465-A4

HARD FACING ELECTRODES

17

PHRS309LC RS 309 LC


DESCRIPTION: PH RS309LC is a

rutile coated all position electrode for welding stainless steel containing 22-25% Cr and 12-14% Ni.

RS309LC may be used for welding dissimilar metals, eg; stainless steel type 18/8 to mild steel.

Also used for welding the buffer layer of 18/8 clad steels, of which the final run is made with PH RS308LC.

TYPICAL APPLICATIONS:Dissimilar metals. Buffer layers.


C Mn Si Cr Ni Mo

0.03 1.00 0.9 23.9 13.1 0.06



Elongation 30%

Typical Ferrite 12.4%


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

2.5 45-70 2.5 5 130 104290

3.2 70-110 2.5 5 78 104291

STICK

CLASSIFICATION AS/NZS 4854B:2006 ES 309L-17

AWS A5.4 2012 E309L-17

STAINLESS STEEL ELECTRODES

PHRS309MOLC RS309 MoLC


C Mn Si Cr Ni Mo

0.3 0.81 0.6 22.2 12.6 2.70


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 45-70 2.5 5 118 104276

3.2 70-110 2.5 5 76 104277


DESCRIPTION: PH RS309MoLC is

an all position, rutile coated electrode which is extremely suitable for welding austenitic stainless steels containing molybdenum to carbon steels, and for the welding of buffer layers of AISI 316 clad steels of which the final run is made with PH RM316LC.

TYPICAL APPLICATIONS:Dissimilar metals joints particularly 316 grade stainless. Buffer layers.

CLASSIFICATION AS/NZS 4854B:2006 ES309L Mo-17

AWS A5.4:2012 E309LMo-17



Elongation 30%

Typical Ferrite 18%

STICKSTAINLESS STEEL ELECTRODES

18

PHRM316LC RM 316LC


C Mn Si Cr Ni Mo

0.02 0.72 0.67 17.8 11.4 2.5



Elongation 41%

Typical Ferrite 6.3%

OUTPUT:AC 70OCV or DC+

DESCRIPTION: PH RM316LC is a

low carbon electrode for welding Molybdenum bearing 316 and 316L steels.

The weld metal has superior resistance to pitting and most types of corrosion.

Also suitable for the general purpose welding of 301, 302, 304 and 304L stainless steels. Weld with a short arc.

TYPICAL APPLICATIONS:Molybdenum bearing 316 and 316L general purpose welding of 301, 302, 304 and 304L stainless steels.


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 40-80 2.5 5 141 104236

3.2 60-100 2.5 5 76 104237

4.0 90-140 2.5 5 51 104238

CLASSIFICATIONS: AS/NZS4854B:2012 ES316L-17

AWS A5.4:2012 E316L-17

STICKSTAINLESS STEEL ELECTRODES

PHRM318LC RM 318LC


DESCRIPTION: PH RM318LC deposits

a stabilised weld metal suitable for welding AISI types 318 and 316.

The deposit is highly resistant to corrosion by strong acids.

TYPICAL APPLICATIONS:Suitable for welding AISI types 318 and 316.


C Mn Si Niobium Cr Ni Mo

0.02 0.77 0.72 0.24 18 11.3 2.5


Tensile Strength Min 550 MPa

Elongation Min 25%

CVN Impact Values 7.2%


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

2.5 40-80 2.5 5 138 104186

3.2 60-100 2.5 5 78 104187

STICK

CLASSIFICATION AS/NZS4854B:2006 ES318-16

AWS A5.4:2012 E318-16

STAINLESS STEEL ELECTRODES

19

WWRSP RSP


DESCRIPTION: RSP deposits a weld

metal of an austenitic-ferritic structure which is highly resistant to cracking. Hence its use where combinations of metals could cause cracks by other methods.

Weldwell RSP is also used to weld creep resistant steel such as 5% Cr-0.5% Mo, where no post work heat treatment can be applied. For joining mild to stainless steel. Very good for repair welding.

TYPICAL APPLICATIONS:Dissimilar metals. Buffer layers and crack resistant welds.


C Mn Si Cr Ni Mo

0.04 2.50 1.0 17-20 10-14 2.0-3.5


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.KG'S

PER PKT

PKT PER CTN

2.5 40-75 2.5 5 143 104199

3.2 60-100 2.5 5 78 104200

4.0 90-140 2.5 5 51 104201

REPAIR & MAINTENANCE ELECTRODES


Tensile Strength 640 - 750 MPa

Elongation Min. 25%

STICK

WWHi Ten 8 HI TEN

8


Yield Stress Up to 625 MPa

Tensile StrengthUp to 825 MPa Up to 1200 MPa (work hardened)

Elongation Min. 22%


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

2.5 40-75 2.5 5 151 104144

3.2 75-125 2.5 5 74 104145


DESCRIPTION: Hi Ten 8 was developed

to give very high strengths at elevated temperatures combined with corrosion resistance, high toughness and wear resistance.

The special coating gives porosity free, dense deposits with little or no spatter.

Welds are deposited at highest possible speed with least amount of base metal heat, using very low amperages. Tensile strength 825 MPa with high anti-cracking properties.

TYPICAL APPLICATIONS:General engineering welding, including spring steels, dies, gears, pumps, and shafts. Ideal to repair petrol engine exhaust valves.

STICKREPAIR & MAINTENANCE ELECTRODES

20


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

3.2 50-100 2.5 5 83 104110

Supercast NiTYPICAL ALL WELD METAL CHEMICAL ANALYSIS

Mn S Ni

0.03 0.006 97%




Deposit Hardness 150-170 HV (30)

OUTPUT:AC 45V or DC +/-

DESCRIPTION: Supercast Ni is a basic,

graphite-coated AC/DC electrode for the lower strength welding of cast irons. It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources.

Ease of striking is a feature of Supercast Ni and it also has a particularly good wetting action resulting in well bonded welds of regular contour and attractive appearance.

TYPICAL APPLICATIONS:For repair and build-up of all standard grades of grey cast iron, malleable iron, austenitic cast iron and some grades of meehanite cast iron.

CAST IRON ELECTRODES

CLASSIFICATIONS: AWS A5.15: ENi-C1

STICK

Supercast Ni/FeTYPICAL ALL WELD METAL CHEMICAL ANALYSIS

Mn Ni Fe

0.85 57.8 Bal




Deposit Hardness 200-220 HV (30)

OUTPUT:AC 45V or DC +/-

DESCRIPTION: Supercast Ni Fe is a

“basic, graphite-coated AC/DC electrode for the higher strength welding of cast irons.

It is characterised by a soft, smooth arc with low penetration and spatter levels on both AC and DC power sources.

Ease of striking is a feature of Supercast Ni Fe.

TYPICAL APPLICATIONS:For repair and build up of SG irons and all standard grades of grey cast iron , malleable iron, austenitic cast iron and some grades of meehanite cast iron. Also suited to welding these cast irons to steel.


ELECTRODE SIZE (MM)

AMPS RANGE


PART NO.

KG'S PER PKT

PKT PER CTN

3.2 50-100 2.5 5 89 104122

CLASSIFICATIONS: AWS A5.15: ENiFe-C1

STICKCAST IRON ELECTRODES

21

TYPE ELECTRODE SIZE (MM)

APPROX NO. OF RODS PER PKT

KG'S PER PKT

PH28 2.5 159 2.5

3.2 164 5.0

4.0 104 5.0

5.0 53 5.0

PH48A 2.5 158 2.5

3.2 158 5.0

4.0 105 5.0

PH68 2.5 172 2.5

3.2 163 5.0

4.0 109 5.0

5.0 72 5.0

PH7024 2.5 97 2.5

3.2 91 5.0

4.0 54 5.0

5.0 32 5.0

Austarc 12P

2.0 250 2.5

2.5 160 2.5

3.2 159 5.0

4.0 105 5.0

PH31A 2.5 166 2.5

3.2 166 5.0

4.0 107 5.0

PH27 3.2 148 5.0

4.0 105 5.0

PH56S 2.5 131 2.2

3.2 151 5.0

4.0 99 5.0

PH16TC 2.5 147 2.5

3.2 148 5.0

4.0 90 5.0

PH77 2.5 107 2.2

3.2 126 5.0

4.0 87 5.0

5.0 48 5.0

PHC6H 4.0 42 5.0

5.0 28 5.0

TYPE ELECTRODE SIZE (MM)

APPROX NO. OF RODS PER PKT

KG'S PER PKT

PH118 3.2 122 5.0

4.0 86 5.0

PHKV3 2.5 115 2.2

3.2 131 5.0

4.0 91 5.0

PHKV5 2.5 118 5.0

3.2 130 5.0

4.0 91 5.0

PH400 3.2 127 5.0

4.0 68 5.0

PH600 3.2 133 5.0

4.0 67 5.0

PH700 3.2 86 5.0

4.0 57 5.0

Abrasocord 43 3.2 87 5.0

4.0 56 5.0

PHRS309LC 2.5 130 2.5

3.2 78 2.5

PHRS309MoLC 2.5 138 2.5

3.2 76 2.5

PH22.9.3LR 2.5 148 2.5

3.2 81 2.5

4.0 51 2.5

PHRM316LC 2.5 141 2.5

3.2 76 2.5

4.0 51 2.5

PHRM318LC 2.5 138 2.5

3.2 78 2.5

WWRSP 2.5 143 2.5

3.2 78 2.5

4.0 51 2.5

WWHi Ten 8 2.5 151 2.5

3.2 81 2.5

Supercast Ni 3.2 83 2.5

Supercast NiFe 3.2 89 2.5

Electrode Quantities Per Packet

23

MIG, Flux-Cored & Subarc Wires

HIGH QUALITY WELDING WIRES FOR THE TOUGHEST APPLICATIONS.

24

Austmig ES6 This product will replace Elite Solid Wire early 2016

PZ6000TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Si P S Cu

0.07 1.44 0.84 0.012 0.014 0.07




Elongation 26%

CVN Impact Values 103J @ -30°C


WIRE SIZE (MM) PKT SIZE AND TYPE

SPOOLS PER PALLET

PART NO.

0.8 15kg Spool 78 180055

0.9 15k Spool 78 180056

1.0 15kg Spool 78 180057

1.2 15kg Spool 78 180058

SHIELDING GAS:CO², ARGON/CO²

POLARITY: DC +

DESCRIPTION: Precision layer wound

spools are more suitable for automatic and robotic welding applications where equipment is less tolerant of feed irregularities.

TYPICAL APPLICATIONS:General purpose welding of carbon steels.

CLASSIFICATIONS: AS/NZS14341-B-G49A 3U M/C S6

AWS A5.18: ER70S-6


C Mn Si P S Fe

0.1 1.45 0.88 0.02 0.022 Bal


Gas Type CO² Ar+18% CO²Yield Stress 462 MPa 450 Mpa

Tensile Strength 570 MPa 560 MPa

Elongation 27% 27%

CVN Impact Values 96J @ -30°C 86J @ -30°C



PART NO.

0.8 15kg Spool ES608S




SHIELDING GAS: 100% CO² or Ar/CO² Mixture

POLARITY: Electrode positive

DESCRIPTION: Copper coated, low

carbon steel MIG wire specifically formulated for optimum performance under CO² and Ar/CO² mixed gases.

TYPICAL APPLICATIONS:Suitable for welding mild and medium strength steels. Ideal for positional welding of sheet steel and steel pipes and tubes where the high silicon content promotes smooth even weld beads with excellent edge wetting and contour.

CLASSIFICATIONS: AS/NZS 14341-B G49A 3U M/C S6

AWS A5.18: ER70S-6

MIG WIRE

MIG WIREMIG

MIG

25

Austfil 71T This product will replace Elite 71-T early 2016

SHIELDING GAS:100% CO²

POLARITY: DC +

DESCRIPTION: Austfil 71T is a rutile flux

cored wire designed for excellent performance in all positional fillet and butt-welding applications.

Austfil 71T is formulated exclusively for use with cost effective CO2 shielding gas.

TYPICAL APPLICATIONS:Suitable for applications such as storage tanks, structural fabrication, bridge construction, machinery and earthmoving equipment. Suitable for AS/NZS 1554.5 of the structural code; Part 5: Welding of the steel structures subject to high levels of fatigue loading.


C Mn Si S P Fe

0.03 1.28 0.44 0.01 0.013 Bal


Gas Type CO²Yield Stress 531 MPa


Elongation 26%



WIRE SIZE (MM) PKT SIZE AND TYPE PART NO.

1.2 15kg Spool 71T112S

CLASSIFICATIONS: AS/NZS ISO 17632-B - T492T1-1CA-UH10

AWS A5.20: E71T-1 H8

GAS SHIELDED FLUX-CORED WIRE

FabCo HornetTYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Si P S

0.02 1.54 0.38 0.003 0.005




Elongation 26%




1.2 15kg Spool 182660

1.6 15k Spool 182661

SHIELDING GAS:100% CO² OR 75% AR/25% CO²

POLARITY:DC +

DESCRIPTION: The wire has good

weldability, good impact strength at low temperatures, low spatter levels and easy slag removal.

Fully tested to meet the requirements of the AWS Structural Welding Code - Seismic Supplement D1.8.

TYPICAL APPLICATIONS:An all position tubular flux cored wire designed to be used with CO² or mixed gas shielding, for general purpose fabrication where penetration requirements are stringent.

CLASSIFICATIONS: AS/NZS ISO 17632-B-T493T1-1CMA-U-H10

AWS A5.20 Class E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8


Note: When used with 75% AR/25%CO²

FC

FC

26

FabCo 110

Hobart 71T

SHIELDING GAS: 100% CO²

POLARITY: DC +

DESCRIPTION: Hobart 71T is an all

position flux-cored wire designed to be used with 100% CO².

It can be used on all-position welds with both single and multiple pass welds on mild and some low alloy steels.

TYPICAL APPLICATIONS:General purpose welding of carbon steels in all positions.


C Mn Si P S

0.049 1.27 0.50 0.022 0.003




Elongation 28%


CLASSIFICATIONS: AS/NZS ISO 17632-B-T492T1-1CA-U-H10

AWS A5.20, Class E71T-1C



SPOOLS PER PALLET

PART NO.

1.2 15kg Spool 72 182012

1.6 5kg Spool 72 182016

SHIELDING GAS: 75-80% Ar/Bal CO²

POLARITY: DC +

DESCRIPTION: TM-1101K3-M offers

excellent arc stability and low spatter with 75-80% Ar/20-25% CO² mixtures

It also has a fast-freezing slag for all-position welding. These features, along with relatively low diffusible hydrogen levels, excellent slag removal,

good impact values and high strength levels, make a superior choice for welding higher- strength steels.

TYPICAL APPLICATIONS:For welding of high strength steel.


C Mn Si P S Cr Ni Mo V

0.06 1.60 0.40 0.08 0.01 0.05 1.90 0.30 0.02




Elongation 21%




1.2 15kg Spool 182655

CLASSIFICATIONS: AS/NZS ISO 18276-BT765T1-1MA-N3M2 H5

AWS A5.29 E111T1-K3 MJ H4



FC

FC

27

TM-910

SHIELDING GAS:95% Ar / 5% CO², 75% Ar / 25% CO²

POLARITY: DC +

DESCRIPTION: Welding can be done

in all positions without the need to change the parameters.

In addition, vertical up welding can be done without the need to weave.

TYPICAL APPLICATIONS: TM-910 has been

specially designed to be used with high argon shielding gas mixes.

It is also suited for high heat input, slow cooling rate and low heat input high cooling rate welding conditions.


C Mn Si P S Ni

0.052 0.84 0.39 0.008 0.009 0.40




Elongation 29%




1.2 15kg Spool 182195

CLASSIFICATIONS: AS/NZS ISO 17632-BT494T1-1MA-U-H10,

T494T12-1MA-U-H10

AWS E71T-1 M, E71T-12 MJ, AS/NZS ISO

GAS SHIELDED FLUX-CORED WIREFC

FabCor 1100TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Si P S Ni Cr Mo

0.06 1.60 0.56 0.014 0.009 1.96 0.20 0.54




Elongation 19%




SPOOLS PER PALLET

PART NO.

1.2 15kg Spool - 182200

SHIELDING GAS:75% Ar / 25% CO²

POLARITY: DC +

DESCRIPTION: FabCor 1100 is a

metal-cored, gas shielded wire that is designed for the single and multi-pass welding of quenched and tempered steels including T1-type, HY80 and HY100.

It is also highly recommended for welding high-strength steels and can be used for welding castings, heavy equipment, and shipbuilding projects.

TYPICAL APPLICATIONS:For welding high strength steels in the down hand position.

CLASSIFICATIONS: AS/NZS ISO 18276-B-T765T15-0MA-N4CiM2

AWS A5.28 E110C-K4

GAS SHIELDED METAL-CORED WIREMC

28

FabCor 86R

SHIELDING GAS: 75-95% Ar/BAL CO²

POLARITY: DC +

DESCRIPTION: FabCor 86R has

superior operator appeal due to almost non existent spatter. It also produces essentially slag-free welds and offers relatively low fume levels, good penetration, low hydrogen levels, and 94-97% efficiency.

Recommended for single and multiple pass welding in all position. (Positional welding possible with short arc or pulse mode only.)

TYPICAL APPLICATIONS:High deposition welding of carbon steels suitable for seismic applications.


C Mn Si P S

0.03 1.44 0.67 0.008 0.015




Elongation 30%

CVN Impact Values 56 J @-40°C



1.2 15kg Spool 182215

CLASSIFICATIONS: AS/NZS ISO 17632 -B-T 493T15-OMA-U H5

AWS A5.18 E70C-6M K4

GAS SHIELDED METAL-CORED WIREMC

SELF SHIELDED FLUX-CORED WIRE

Fabshield 21B

SHIELDING GAS: None

POLARITY: DC +

DESCRIPTION: An all positional general

purpose, self-shielding flux-cored wire, designed specifically for single and multi-pass welding of mild steel and galvanised steel up to a maximum of 20mm in thickness.

TYPICAL APPLICATIONS: For on-site welding

applications including farm and rural fabrication, fences, frames and sheds, etc.

Other uses include prefabricated steel frame construction, galvanised tank fabrication, repair of trucks, tractors and earth moving equipment.


C Mn Si P S AL

0.28 0.34 0.15 0.008 0.003 1.72




Elongation 22%

CLASSIFICATIONS: AS/NZS ISO 17632-B-T49ZT11-1NA

AWS A5.20, Class E71T-11



0.9 4.5kg Spool 182696

1.2 4.5kg Spool 182700

1.2 15kg Spool 182701

1.7 15kg Spool 182702

FC

29

Fabshield XLR-8TYPICAL ALL WELD METAL CHEMICAL ANALYSIS

C Mn Si P S AL

0.19 0.51 0.17 0.009 0.006 0.51




Elongation 28%




1.6 15kg Spool 182729

1.8 15kg Spool 182730

SHIELDING GAS:None

POLARITY: DC +

DESCRIPTION: Fabshield XLR-8 has

been specifically designed for the demanding application of structural steel erection. This outstanding self-shielded, flux-cored wire produces a stable arc within a wide range of parameters.

Designed to be used with constant voltage (CV) power sources.

Usable under AWS D1.8 for use on Demand Critical Welds. Low Hydrogen Weld Deposit.

TYPICAL APPLICATIONS:For use on structural steel erection, heavy equipment repair, bridge construction, ship and barge construction. Suits seismic applications.

CLASSIFICATIONS: AS/NZS ISO 17632-B-T494T8-1NA-H10

AWS A5.20, Class E71T-8JD H8

SELF SHIELDED FLUX-CORED WIREFC

Tientai 309LT1-1

SHIELDING GAS: CO²

POLARITY: DC +

DESCRIPTION: Designed for 100%

CO² gas shielding and all-position welding.

It is commonly used for welding similar alloys in wrought or cast forms, or used in dissimilar welding, such as low alloy steel, heat-resistant steel and clad steel.

TYPICAL APPLICATIONS:For dissimilar metals. Buffer layers.


C Mo Cr Cu S Ni

0.026 0.06 24.07 0.07 0.009 12.78



Elongation 39%



1.2 12.5kg Spool 184225

CLASSIFICATIONS: AS/NZS ISO 17633-BTS309L-FC1

AWS A5.22 E309LT1-1

STAINLESS FLUX-CORED WIREFC

30


C Mn Si P S Mo Ni Cr

0.027 1.55 0.025 0.025 0.011 2.68 12.63 19.3



Elongation 42%

SHIELDING GAS:CO²

POLARITY:DC +

DESCRIPTION: Designed for 100%

CO² gas shielding and all-position welding.

It exhibits very excellent slag release and almost spatter-free operating features.

It can be used for joining types of 316, 316L, CF-8M and CF-3M stainless steels. It provides a high inter-granular corrosion resistance to pressure vessel application due to the low carbon content.

TYPICAL APPLICATIONS:For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels.

CLASSIFICATIONS: AS/NZS ISO 17633-BTS316L-FC1

AWS A5.22 E316LT1-1



1.2 12.5kg Spool 184230

STAINLESS FLUX-CORED WIRE

Tientai 316LT1-1

FC

316LSITYPICAL ALL WELD METAL CHEMICAL ANALYSISC Mn Si Cr Ni Mo

0.01 1.50 0.92 18.60 11.60 2.60



Elongation 38%



0.8 5kg Spool 184113

0.8 15kg Spool 184130

0.9 5kg Spool 184105

0.9 15kg Spool 184132

1.0 15kg Spool 184136

1.2 15kg Spool 184138

SHIELDING GAS:Argon/CO²* or Argon/Oxygen 2%

POLARITY: DC +

DESCRIPTION: Precision layer

wound stainless steel welding wire depositing 19Cr/12Ni/2.5Mo type extra low carbon type weld metal.

For welding 316 and 316L plates, forgings, pipes, castings and bars in critical applications.

Also suitable for general purpose welding of common stainless steels such as 301, 302, 304 and 304L.

TYPICAL APPLICATIONS:For joining 316, 316L grades. Suitable for 301, 302, 304, 304L stainless steels.

CLASSIFICATIONS: AS/NZS ISO 14343-BSS316LSi

AWS A5.9: ER316LSi

STAINLESS SOLID MIG WIREMIG

31

309LSI

SHIELDING GAS: Argon/CO²* or Argon/Oxygen 2%

POLARITY: DC +


stainless steel welding wire depositing 25Cr/13Ni type low carbon weld metal.

Recommended for welding 309, 309Mo and 309L base materials, also stainless steel to mild and low alloy steels, stainless steel overlays and other dissimilar ferrous metals.



C Mn Si Cr Ni Mo

0.03 1.90 0.92 23.30 13.6 0.10



Elongation 31%

CLASSIFICATIONS: AS/NZS ISO 14343-BSS309LSi

AWS A5.9: ER309LSi



0.9 15kg Spool 184048

STAINLESS SOLID MIG WIREMIG



0.8 0.5kg Spool 183200

1.0 0.5kg Spool 183204

1.0 6kg Spool 183309

1.2 0.5kg Spool 183208

1.2 6kg Spool 183311

Safra 5356

SHIELDING GAS: Pure Argon, Argon/Helium

POLARITY: DC +


Al/5%Mg wire suitable for welding wrought or cast aluminium alloys containing magnesium as the major alloying element.

Suitable for welding selected grades of wrought Al/Mg alloys including 5083, 5086, 5454 and 5456. Has marine approvals.

TYPICAL APPLICATIONS:For higher tensile strengths and marine applications.


Si Fe Cu Mn Mg Cr0.034 0.111 0.008 0.145 4.75 0.128Ti Be B Zn0.106 0.001 0.0023 0.002




Elongation 17%

CLASSIFICATIONS: AS/NZS ISO 18273-S Al5356

AWS A5.10: ER5356

ALUMINIUM SOLID MIG WIRE MIG

32

Tube Alloy 255-OTYPICAL ALL WELD METAL CHEMICAL ANALYSISC Mn Si Cr Fe

4.50 0.90 0.50 26.50 Bal

SHIELDING GAS:None

POLARITY: DC +

DESCRIPTION: Tube-Alloy 255-0 is a

self-shielded, flux-cored wire that deposits an extra high chromium carbide alloy steel.

It can be used to overlay surfaces subjected to extremely severe abrasion. It can also be used where high temperature (up to 617°C) wear resistance is required. It is designed for use as an overlay.

TYPICAL APPLICATIONS:For high abrasion applications.



1.6 11.34kg Spool 185099


C Mn Si Cr Fe

5.30 1.00 0.40 18 Bal


HARDNESS

NUMBER OF LAYERS 1020 STEEL

1 58RC

2 61RC

2 65RC


HARDNESS

NUMBER OF LAYERS 1020 STEEL

1 54RC

2 56RC

2 58RC

SHIELDING GAS:98% Ar/2% O2, 90% Ar/10% CO²

POLARITY:DC +

DESCRIPTION: Tube- Alloy 255-G is

a small diameter, gas shielded hard surfacing wire that deposits an extremely wear resistant chromium-carbide overlay.

It is designed for overlay on carbon, low alloy, cast iron and austenitic manganese base metals. Stress-relief cracking will readily occur with this

product. This cracking is not detrimental to the wear properties of the deposit and provides some degree of stress relief for the weld metal.

TYPICAL APPLICATIONS:For high abrasion applications.



1.2 11.34kg Spool 185101

HARDFACING FLUX-CORED WIRE

Tube Alloy 255-G

HARDFACING FLUX-CORED WIRE

FC

FC

33

SUBMERGED ARC WIRE

TF-565 Flux withTSW-12KM Wire

SHIELDING GAS: None

POLARITY: DC -

DESCRIPTION: Designed for welding on

AC and DC and suitable for two-run or multiple layer technique with excellent slag release and good operability.

TYPICAL APPLICATIONS:For use in shipbuilding, boiler and pressure vessel, pipe steels up to API-5L-X70 and low alloyed and fine grain structural steels


C Mn Si S P Cu

0.07 1.11 0.28 0.007 0.012 0.010




Elongation 33%


CLASSIFICATIONS: AS/NZS ISO 14171-B-S49A4U ABS SU21

AWS A5.17-97, F7A-4-EM12K



2.4 25kg Spool 182005

3.2 25kg Spool 182006

TF565 25kg Bag 121160

SA



1.0 15kg Spool 186620

1.2 15kg Spool 186621

PZ6048

SHIELDING GAS: Argon / CO² / O²

POLARITY: DC +

DESCRIPTION: PZ6048 is suitable for

welding high tensile steels such as T1, Bisalloy 80, AISI 4140.

It is important that the correct welding procedures for the particular steel and thickness are followed.With attention being paid to preheat and interpass temperatures, and arc energy values.

TYPICAL APPLICATIONS:High tensile steels.


C Si Mn Cr Mo Ni V

0.09 0.56 1.61 0.27 0.24 1.32 0.081




Elongation 18%


CLASSIFICATIONS: AS/NZS16834 -B-G76A4U M G

AWS A5.28:ER110S-G

HIGH TENSILE MIG WIREMIG

35

TIG Wires

HIGH QUALITY TIG WIRES FOR PROFESSIONAL APPLICATIONS.

36

309LSITYPICAL ALL WELD METAL CHEMICAL ANALYSISC Mn Si Cr Ni Mo

0.03 1.90 0.92 23.20 13.6 0.10



Elongation 31%


Si Fe Cu Mn Mg

0.25 0.40 0.10 0.05 - 0.20 4.5 - 5.5

Cr Zn Ti Be

0.05 - 0.20 0.10 0.06 - 0.20 <0.003





1.6 4.5kg Packet 182747

2.5 4.5kg Packet 182748

3.2 4.5kg Packet 182749


WIRE SIZE (MM) PKT SIZE PART NO.

1.5 1kg 188210

2.5 1kg 188214

ALUMINIUM TIG WIRE

Maxal TIG 5356

SHIELDING GAS: Argon

CURRENT TYPE: AC

DESCRIPTION: Maxal 5356 is designed

to weld 5xxx series structural alloys and 6xxx series extrusions. It is mainly used where higher weld strength and greater ductility is required.

TYPICAL APPLICATIONS:It is mainly used where higher weld strength and greater ductility is required. Marine applications.

CLASSIFICATIONS: AS/NZS ISO 18273-S Al 5356

AWS A5.10: ER5356


CURRENT TYPE: DC -

DESCRIPTION: Low carbon 24Cr/13Ni

type filler rod recommended for TIG and oxy-acetylene welding of 309 and 309L stainless steels.

Also suitable for joining dissimilar steels such as stainless steel to mild or low alloy steels and for stainless surfacing of mild steel, carbon and low alloy steels. This TIG wire has low carbon and higher silicon content which improves the fluidity of the filler metal during welding.


CLASSIFICATIONS: AS/NZS ISO 14343-B-SS309LSI

AWS A5.9: ER309LSI

STAINLESS TIG WIRE

TIG

TIG

37

STAINLESS TIG WIRE

PZ6500

316LSI


POLARITY: DC -

DESCRIPTION: Low carbon

19Cr/12Ni/2.5Mo type filler rod recommended for TIG or oxy-acetylene welding of 316 and 316L stainless steels.

Recommended for general purpose welding of common 300 series stainless steels such as

302, 304 and 304L and ferritic stainless alloys including 410 and 430.

This TIG wire is ultra low carbon and higher silicon content which improves the fluidity of the filler metal during welding.

TYPICAL APPLICATIONS:For joining 316,316L grades. Suitable for 301,302,304,304L stainless steels.

CLASSIFICATIONS: AS/NZS ISO 14343-B-SS316LSI

AWS A5.9: ER316LSI


POLARITY: DC -

DESCRIPTION: Weldwell PZ6500

TIG wire is a double deoxidised copper coated wire eminently suited for welding in all positions.

Under satisfactory conditions will provide less than 4 ml of hydrogen per 100g of weld metal.

Can be used for welding mild to medium tensile steels, unalloyed and low alloyed steels and produces welds with excellent x-ray qualities.

TYPICAL APPLICATIONS:For carbon steels, pipe root runs and high quality application.

CLASSIFICATIONS: AS/NZS 1167.2 R6

AWS A5.18:ER70S-6

STEEL TIG WIRE - MEDIUM TENSILE



1.6 5kg 189000

2.4 5kg 189004

3.2 5kg 189008


C Mn Si

0.08 1.49 0.89




Elongation 32%



WIRE SIZE (MM) SOLD PER PART NO.

0.9 1kg 188421

1.2 1kg 188428

1.6 1kg 188432

2.0 1kg 188436

2.4 1kg 188440

3.2 1kg 188443


C Mn Si Cr Ni Mo

0.01 1.50 0.92 18.60 11.60 2.60



Elongation 38%

TIG

TIG

38


Cn Zn Fe Si Al Pb Mn Sn

Bal 1.00 0.50 2.80 - 4.00 0..01 0.02 1.50 1.0





2.5 1kg 189805

SPECIALIST TIG WIRE

Silicon Bronze


CURRENT TYPE: DC -

DESCRIPTION: Silicon Bronze is

best known for welding plain or galvanised steel sheet metal. Principal applications include TIG welding of copper, copper-silicon and copper-zinc base metals to themselves and to steel.

TYPICAL APPLICATIONS:For sheet metals and dissimilar metals.

CLASSIFICATIONS: AS/NZS 1167.1 RCuSi-A

AWS A5.7 ERCuSi-A,

STICKTIG

39

Welding EquipmentHEAVY DUTY WELDING EQUIPMENT BUILT TO WITHSTAND THE HARSHEST ENVIRONMENTS & CONDITIONS.

41

MIG Welders Light Industrial

PRODUCT THICKNESS OF MATERIAL TO BE WELDED

WELDING OUTPUT APPLICATIONS

SINGLE PHASE

Weldmatic 270

270 Amps @ 27.5 Volts, 20% Duty Cycle

Light Industrial, Medium Fabrication, Rural Workshops, Hire Fleets, Body Shops & Maintenance

Weldmatic 270C

270 Amps @ 27.5 Volts, 20% Duty Cycle

Light Industrial, Workshops, Body Shops & Maintenance

Weldmatic 200i

200 Amps @ 24 Volts, 15% Duty Cycle77 Amps @ 17.9 Volts, 100% Duty Cycle

Maintenance, DIY, Auto Panel, Rural

THREE PHASE

Weldmatic 356


Light to Medium Industrial Fabrication, Sheet Metal, Boat Building, Service, Repair, Maintenance & Training Centres/Schools, & Stainless Steel & Aluminium

Weldmatic 396

395 Amps @ 34 Volts, 30% Duty Cycle250 Amps @ 26 Volts, 100% Duty Cycle

Medium to Heavy Fabrication, Training Centres/Schools, Stainless Steel & Aluminium

Weldmatic Fabricator


Medium to Heavy Fabrication Including Vehicle Manufacture, Ship Building, Aluminium & Stainless Steel Construction, & the Full Range of Steel Fabrication

THIN

GA

UG

E

6MM

8MM

10M

M

12M

M

MU

LTI-

PAS

S

12M

M P

LUS

MIG

42

WELDMATIC IS KNOWN FOR ITS EXTREME RELIABILITY & PROFESSIONAL PERFORMANCE. FROM THE HEAVY DUTY DRIVE SYSTEMS TO THE INDUSTRIAL QUALITY GUNS, EVERY COMPONENT IS SELECTED & ENGINEERED TO ENSURE EACH WELDMATIC MACHINE PERFORMS.

Weldmatic - Transformer Range

Built to Perform

43

QUICK & EASY GUN CABLE CONNECTIONAll Weldmatic machines are supplied with an industrial quality gun and cable, complete with euro connector for easy fitting and removal.

FAN-ON-DEMAND COOLINGBy only operating when needed, the fan uses less power and generates less noise. The result is a reduction in dust build-up inside the machine, meaning less maintenance time and longer component life.

FEATURE PACKED 4RD WIREFEEDERW64 wirefeeder enables custom set-up to suit the job – including arc start, low wire speed, burnback, spot time, trigger latch, inch, purge, and pre and post gas.

GAS OR GASLESS Suited to both gas shielded solid wires and gasless (self-shielding) flux-cored wires. Industrial front mount strength connectors make the switch between shielded and gasless wires quick and easy.

DUAL FRONT HANDLESDual handles make it easy to move your Weldmatic around the workshop, plus provide handy storage for interconnecting work leads.

HEAVY DUTY 4 ROLL DRIVE SYSTEMNow with larger, stronger gears and ball bearings to further enhance the reliability and performance of Weldmatic machines.

EASY SCREW SPOOL HUBEvery Weldmatic features the easy screw spool hub, allowing quick installation of 5 and 15kg spools.

HEAVY DUTY TRANSFORMEREngineered for reliability, the heavy duty transformer delivers a smooth, consistent weld performance.

3 YEAR GOLD SHIELD WARRANTYEvery

Weldmatic machine is backed by WIA’s industry leading ‘Gold Shield 3 Year Warranty’, covering parts and labour, and supported by an Australia wide service network. You can be guaranteed you’re buying reliability and performance.

TOOL TRAYFold down tool tray provides storage for gun contact tips and nozzles.

SUPERIOR INDUCTANCE TECHNOLOGYWeldmatic machines have been engineered to deliver smooth arc performance right across the welding range.

LOW GAS CYLINDER TRAYThe low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.

3 YEA

R

45

CUSTOMISED SUPPORT PLATEDesigned to secure the Weldmatic 190 or 200i to the trolley for maximum stability.

CABLE HANGERSUse the cable hangers to keep the work lead, gun cable and supply lead tidy.

HEAVY DUTY WHEELSIndustrial quality wheels and castors deliver smooth operation and durable performance to move your Weldmatic 190 where it’s needed.

GAS BOTTLE TRAYFor easy storage of a gas cylinder, making it easier to move around the workshop. Suits E or D cylinders.

GAS CYLINDER CHAINSDouble chains to secure gas bottle and keep it stable and safe when being moved.

POWDER COATED EXTERIOR PANELSPowder coated panels for long-lasting performance to resist harsh workshop environments.

STORAGE AND CONVENIENCE.

SHIPPING INFORMATIONWeight: 29kg Dimensions: 68cm long, 43cm wide & 58cm high.

EASY SLIDING STORAGE DRAWERSWith two drawers, the deep drawer is perfect for storing your welding helmet and gloves, while the top partitioned tray allows for easy storage and organisation of tips and nozzles.

* Weldmatic 190, gas cylinder and other accessories not included.

Weldmatic Workshop™

Part No: WIAAM357 [Mobile Welding Trolley for Weldmatic 190 and 200i]

1 PhaseMIG

46

FINE ARC CONTROL 16 SETTINGS

PRIMARY VOLTAGE

RATED PRIMARY CURRENT

MAX. PRIMARY CURRENT

RECOMMENDED GENERATOR kVA

RATED OUTPUT @ 40C (10 MIN)

WELDING CURRENT RANGE

WIRE SIZE RANGE (MM)

SHIPPING WEIGHT

240 Vac - 50Hz

25 Amps 56 Amps 13.5 kVA 270 A, 27.5 V, 20% Duty Cycle

30 - 270 Amps

0.6 - 1.2 solid 0.8 - 1.2 cored

142kg

240 Vac - 50Hz

15 Amps 32 Amps 8 kVA 200 A, 24 V, 22% Duty Cycle Setting D-1 Max.

30 - 200 Amps

0.6 - 1.2 solid 0.8 - 1.2 cored

15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.

BIG ON POWER! BIG ON PERFORMANCE!The Weldmatic 270 has the advantage when it comes to both power and performance. Pumping out a huge 270 Amps of genuine welding power, this machine outperforms the competition when it comes to welding performance.

WIDE RANGE OF APPLICATIONSThis heavy weight MIG suits light to medium fabrication, rural maintenance and hire fleets.

PACKED WITH PROFESSIONAL FEATURESPacked with all the features you’d expect in an industrial three phase MIG machine, the single phase Weldmatic 270 is for the serious welder who wants results.

GAS OR GASLESSSuits gas shielded and gasless flux cored wires.

SPOOL CAPACITY5kg & 15kg.

WELDS UP TO 12MM

Fillet weld up to 12mm of mild steel, stainless steel or aluminium.

LOW GAS BOTTLE TRAYThe low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.

REDUCED POWER CONSUMPTIONThe Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment.

BUILT-IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

BIG ON POWER. BIG ON PERFORMANCE.

12MM

PACKAGE INCLUDES

W64 4 Roll Drive Wirefeeder

3m Euro Gun Cable

5m Work Lead

10m Interconnecting Leads

Gas Regulator/Flowmeter

Drive Rollers: 0.9/1.2mm “V” groove; 0.9/1.2mm knurled (gasless)

Tips: 0.6/0.8/0.9/1.2

MIG

Weldmatic 270Part No: WIA270PKG [With W64 4 Roll Drive Wirefeeder]

1 Phase

47

COMPACT MIG PACKAGECompact MIG with feature packed integrated wirefeeder, enabling custom set-up to suit the job - including arc start, low wire speed, burnback, spot time, trigger latch, inch, purge and pre and post gas.

IDEAL FOR THE WORKSHOP ENVIRONMENTEconomical option for workshops where a separate wirefeeder isn’t required. Works well under a bench.

PORTABLEEasy to move around the workshop, with no messy leads between the power source and wirefeeder.

EASY TO ACCESS CONTROLSAll controls are located on the front panel – easy access to all wirefeeder features.

GAS OR GASLESSSuits gas shielded and gasless flux-cored wires.


REDUCED POWER CONSUMPTIONThe Fan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment.

LOW GAS BOTTLE TRAYThe low, easy to access rear tray, allows the gas bottle to be rolled on and off with ease, eliminating the need for lifting.

COMPACT MIG WITH INTEGRATED WIREFEEDER. IDEAL FOR WORKSHOPS.

PRIMARY VOLTAGE







PRODUCT HEIGHT

SHIPPING WEIGHT

240 Vac - 50Hz

25 Amps 56 Amps 13.5 kVA 270 A, 27.5 V, 20% Duty Cycle

30 - 270 Amps

0.6 - 1.2 solid 0.8 - 1.2 cored

760mm 810mm (to top of handles)

127kg

240 Vac - 50Hz

15 Amps 32 Amps 8 kVA 200 A, 24 V, 22% Duty Cycle Setting D-1 Max.

30 - 200 Amps

0.6 - 1.2 solid0.8 - 1.2 cored

15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.

PACKAGE INCLUDES

3.6m Euro Gun Cable

5m Work Lead


Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled (gasless)

Tips: 0.6/0.8/0.9/1.2


WELDS UP TO 12MMFillet weld up to 12mm

of mild steel, stainless steel or aluminium.

12MM

FINE ARC CONTROL 16 SETTINGS & INTEGRATED WIREDEEDER

MIG

Weldmatic 270CPart No: WIA270CPKG [Compact Package]

1 Phase

48


PRIMARY VOLTAGE







SHIPPING WEIGHT

380/415 Vac - 50Hz 3 Phase

15 Amps 23 Amps 16.5 kVA 355 A, 32 V, 40% Duty Cycle225 A, 25.3 V, 100% Duty Cycle

30 - 355 Amps

0.6 - 1.2 solid 0.8 - 1.6 cored

168kg

FLEXIBILITYReach around those awkward jobs with the fully enclosed separate wirefeeder.

DUAL FRONT HANDLESExclusive split handles with rubber grips designed to move the machine easily and allow composite work lead and MIG gun to be stored independently.

FAN ON DEMANDThe Fan-on-Demand™ uses less power and generates less noise by only operating fan when needed. This reduces dust build up inside the machine, meaning less maintenance time and increasing the life of components.

GAS OR GASLESSSuits gas shielded and flux-cored wires.


THE CHOICE OF MEDIUM FABRICATION WORKSHOPS.


PURE POWERThis industrial strength MIG delivers 356 Amps of pure power, plus all the features needed to maximise your productivity in one complete package.

PRODUCTIVITY ON DEMANDExperience a boost in productivity thanks to the impressive 40% duty cycle at the rated output of 32 Volts.

INDUSTRIAL STRENGTHThe Weldmatic 356 is the ideal choice for medium industrial fabrication workshops, sheet metal, boat building, service, repair, maintenance and training centres/schools.

RELIABILITYFitted with an industrial standard 3.6m gun and cable for reliable welding performance and long operating life.

FINE ARC CONTROL30 Voltage steps provide fine arc control over the whole operating range, from short arc to full spray transfer.

PACKAGE INCLUDES


3.6m Euro Gun Cable

Bernard™ Centerfire™ Tip 0.9mm

10m Work Lead



Drive Rollers: 0.9/1.2mm “V” groove; 0.9/1.2mm knurled (gasless, flux cored)

MIG 3 Phase

COMES WITH BERNARD™ CENTERFIRE™ CONSUMABLES

49


PRIMARY VOLTAGE







SHIPPING WEIGHT

380/415 Vac - 50Hz3 Phase

15 Amps 27 Amps 20 kVA 395 A, 34 V, 30% Duty Cycle250 A, 26 V, 100% Duty Cycle

19 - 395 Amps

0.8 - 1.6 solid 0.8 - 1.6 cored

172kg

COMPLETE INDUSTRIAL MIG WELDING PACKAGEThis 396 Amp three phase MIG welder is ideal for medium to heavy fabrication, and all general industrial fabrication applications.

FLEXIBILITY & POWEROptimal weld characteristics provide high quality results on steel, stainless steel and aluminium, plus the power to comfortably run all popular sizes of solid and flux-cored wires.

With the capacity to run 1.6mm flux-cored wire, the 396 can handle a wide range of applications.


FINE ARC CONTROL30 Voltage steps for fine arc control over the whole operating range, from short arc to full spray transfer.

DUAL FRONT HANDLESExclusive split handles with rubber grips designed to move the machine easily and allow the composite work lead and MIG gun to be stored independently.

DIGITAL METERSDigital Volt and Amp meters retain last weld information and allow precise set-up.

ULTRA-FAST WIRE BRAKING FEATUREFeatured on the 4RD wirefeeder - leaves the wire tip extra clean at the end of the weld.

Features include: ‘Normal’ and Creep’

start speed modes.

Cold wire inch/ gas purge controls.

Pre/post gas timer controls.

GAS OR GASLESSSuits gas shielded and flux cored wires.


COMPLETE INDUSTRIAL MIG WELDING PACKAGE.

PACKAGE INCLUDES


3.6m Euro Gun Cable


10m Work Lead



Drive Rollers: 0.9/1.2mm “V”, 0.9/1.2 knurled (gasless, flux cored, metal cored)

MIG 3 Phase


50

THE WELDMATIC FABRICATOR HAS BEEN THE INDUSTRY STANDARD FOR OVER 30 YEARS WITH PROVEN PERFORMANCE & RELIABILITY THAT IS SECOND TO NONE.

The Complete Industrial Welding MIG Solution.

Weldmatic FabricatorPart No: WIAFABPKG [W64 4 Roll Drive Wirefeeder]

MIG 3 Phase

51

PRIMARY VOLTAGE







SHIPPING WEIGHT

415 Vac - 50Hz3 Phase

18 Amps 30 Amps 20 kVA 400 A, 34 V, 45% Duty Cycle270 A, 27.5 V, 100% Duty Cycle

40 - 400 Amps

0.6 - 1.6 solid 0.8 - 2.0 cored

200kg

THE COMPLETE INDUSTRIAL WELDING SOLUTION.

APPLICATIONSA complete industrial welding solution for medium and heavy industrial fabrication, including:

Vehicle manufacture.

Ship building.

Aluminium and stainless steel construction.

Full range of steel fabrication.

RUGGED & RELIABLEThis compact MIG has the power to comfortably run all popular sizes of solid and flux cored wires.


SPOOL CAPACITYAccommodates 5kg & 15kg spools – meaning greater flexibility across a range of applications.

PRECISE SET-UP & CONTROL Digital Volt and Amp

meters with last weld displayed for 30 seconds for precise set-up.

The separate ON/OFF switch enables weld settings to be retained.

30 step Voltage controls enable fine tuning of weld settings for precise welding control.

REDUCED POWER CONSUMPTION & LESS NOISEFan-on-Demand™ cooling system uses less power and generates less noise by only operating when needed, meaning improved efficiency, less maintenance and a safer working environment.

GAS OR GASLESSSuits gas shielded and flux cored wires.

PACKAGE INCLUDES


3.6m Euro Gun Cable


10m Work Lead



Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled (gasless, flux cored, metal cored)

SETTING THE INDUSTRY STANDARD FOR OVER 30 YEARS


52

Versatile, Portable Multi-process Inverter

Weldmatic 200iPart No: WIA200i

MIG 1 Phase

53

VERSATILE, PORTABLE, MULTI-PROCESS INVERTER WITH VRD Single phase,

multi-process inverter capable of handling MIG, Stick and Lift-TIG processes, plus VRD operates in Stick and Lift-TIG mode.

With 200A of MIG, 170A of Stick and 200A of Lift-Arc capability, the Weldmatic 200i suits a wide range of applications – from fencing jobs to construction sites.

VRDBuilt in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C.

PORTABLEAt only 13kg, the Weldmatic 200i is lightweight and portable, making it suitable for onsite maintenance.

QUICK & EASY GUN CABLE ASSEMBLYSupplied with a tradesman quality gun and cable complete with euro connector for easy fitting and removal.

EASY SET-UP & ADJUSTMENTThe control panel allows easy selection for gas and wire type, with infinitely variable Voltage and wire speed, indicated on the digital display. A suggested setting chart allows the Weldmatic 200i to be setup quickly and easily.

BUILT IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

GAS OR GASLESSSuits gas shielded and flux-cored wires.

PACKAGE INCLUDES

3m Euro Gun Cable

3m Work Lead

3m Industrial Twist Lock Electrode Holder

Gas Regulator

Drive Rollers: 0.6/0.8mm ‘V’groove; 0.9/1.2mm knurled (gasless)

Tips (0.6/0.8/0.9/1.2mm)

ES6 Sample Wire (0.8mm)

PRIMARY VOLTAGE




SUPPLY PLUG




SHIPPING WEIGHT

MACHINE WEIGHT

240 Vac - 50/60 Hz

14 Amps 36 Amps 10 kVA 15 Amps

200 A at 24.5 V, 15% Duty Cycle77 A at 17.9 V, 100% Duty Cycle

30 - 200 Amps

0.6 - 0.9 solid 0.8 - 1.2 cored1.0 aluminium

20kg 13kg

WELDMATIC WORKSHOP [OPTIONAL] P/N WIAAM357.

2 YEAR WARRANTY2 year unlimited warranty,* covering parts and labour.

* Power source only.

GASLESS ALUMINIUM MILD STEEL

55

PRODUCT PROCESS AUXILIARY OUTPUT

STD. GENERATOR POWER - WATTS (PEAK)

WELDING OUTPUT RANGE

ENGINE VRD RCD AUX POWER OUTLETS

TYPICAL APPLICATIONS

Bobcat 250 EFI Petrol Kohler Engine

3/16" (4.8 mm)

11,000 40 - 250 AC 40 - 250 DC 17 - 28 CV

Kohler Petrol

2 x 15 Amp1 x 32 Amp(All 240V)

Fabrication, Maintenance, Rural, Construction

Bobcat 250 [Diesel]

3/16" (4.8 mm)

11,000 40 - 250 AC 40 - 250 DC 17 - 28 CV

Kubota Diesel

2 x 15 Amp1 x 32 Amp(All 240V)

Fabrication, Structural, Maintenance, Repair, Piping

Trailblazer 325 EFI Petrol Kohler Engine

3/16" (4.8 mm)

12,000 10 - 325 DC 10 - 35 CV

Kohler Petrol

2 x 15 Amp Sockets(All 240V)

Fabrication, Maintenance, Rural, Construction

Trailblazer 325 [Diesel]

3/16” (4.8 mm)

12,000 10 - 325 DC 10 - 35 CV

Kubota Diesel

2 x 15 Amp Sockets(All 240V)

Fabrication, Structural, Maintenance, Repair, Piping

Big Blue 400X Pro

1/4" (6 mm)

12,000 20 - 400A CC14 - 40V CV

CAT Diesel

2 x 15 Amp1 x 32 Amp (All 240V)

Fabrication, Maintenance, Structural, Construction

Big Blue 700X Duo Pro

1/2” (13 mm)

5,500 3P4,000 1P

Paralleled 40 - 800AEach Side 20 - 400A

Deutz Turbo Diesel

2 x 15 Amp 240V 1PH1 x 32 Amp 380V 3PH

Construction, Pipeline, Mining, Maintenance, Railroad

Big Blue 800X Duo Air Pak

1/2” (13 mm)

1PH=15kW3PH=27kW

20 - 800 CC 14 - 40 CV

Deutz Turbo Diesel

2 x 15 Amp 240V 1PH1 x 32 Amp 400V 3PH

Construction, Structural, Maintenance, Mining

=

STI

CK

MIG

*

FLU

X C

OR

ED

*

DC

TIG

DC

PU

LSE

TIG

CA

C-A

* Optional wirefeeder required Designed for this process

Engine Driven

ENGINE DRIVEN

56

BOBCAT 250 EFI

ENGINE BRAND & WARRANTY

HP TYPE WELD SPEED

IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kohler: 3-year Manufacturer’s Warranty

23 HP Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor)

3600 RPM

2300 RPM

45 L 1.4 L Low Oil Pressure

BOBCAT 250 DIESEL


HP TYPE WELD SPEED

IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kubota: 2-year 2000 hours one year minor components

19 HP at 3600 RPM

Three-cylinder, industrial liquid-cooled, diesel

3600 RPM

2450 RPM

45 L 3.2 L High Coolant Temperature, Low Oil Pressure, Low Fuel

TRAILBLAZER 325 EFI


HP TYPE WELD SPEED IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kohler: 3-year Manufacturer’s Warranty

25 HP at 3600 RPM

Twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburettor)

Auto-Speed™ 2400, 2800, 3200 or 3600 RPM

2400 RPM

45 L 1.4 L Low Oil Pressure

TRAILBLAZER 325 (DIESEL)


HP TYPE WELD SPEED IDLE SPEED

FUEL CAPACITY

OIL CAPACITY

STANDARD SHUTDOWNS

Kubota: 2-year 2000 hours one year minor components

24.8 HP at 3600 RPM

3-cylinder, industrial liquid-cooled, diesel

Auto-Speed™ 2400, 2800, 3200 or 3600 RPM

2400 RPM

45 L 3.7 L High Coolant Temperature, Low Oil Pressure, Low Fuel

Engine Specs

ENGINE DRIVEN

57

BIG BLUE 400X PRO

ENGINE BRAND

HP TYPE FEATURES ENGINE SPEEDS

CAPACITIES AUTOMATIC ENGINE SHUTDOWN

Caterpillar C1.5

21.7 3-cylinder, industrial liquid-cooled, diesel

EPA Tier 4i compliant, indirect-injected, liquid-cooled engine.

Right-side service access with intervals of 250 hrs for oil and filters.

1800 RPM weld

Fuel: 43.5 L

Oil: 5.7 L

Coolant: 5.7 L

Low Oil Pressure, High Coolant Temperature, Low Fuel Level

BIG BLUE 700X DUO PRO

ENGINE BRAND

HP TYPE FEATURES ENGINE SPEEDS

CAPACITIES AUTOMATIC ENGINE SHUTDOWN

Deutz TD2011L04o

63.4 Turbo-charged four-cylinder, liquid-cooled industrial diesel

EPA Tier 4i compliant Idle: 1350 RPM

Weld: 1800 RPM

Fuel: 95 L

Oil: 10.4 L

Coolant: Integrated Oil

Low Oil Pressure, High Coolant Temperature, Low Fuel Level

BIG BLUE 800X DUO AIR PAK - COMPRESSOR

COMPRESSOR BRAND

FEATURES FREE AIR DELIVERY AT 1800 RPM

FREE AIR DELIVERY AT 1350 RPM

WORKING PRESSURE CONSTANT

DUTY CYCLE

OIL CAPACITY

AUTOMATIC COMPRESSOR SHUTDOWNS

Ingersoll Rand CE55 G1

Rotary screw with electric clutch for on/off.

Oil change intervals 500 hrs (same as engine). Life expectancy 30,000 hrs.

60 cfm

(1.70 m³ /min)

40 cfm

(1.13 m³ / min) Idle

100 PSIG 7 bar

100% 3.79 L Oil Temperature

58

Bobcat 250 EFIPart No: MILBOBCAT250EFI [Kohler Petrol Engine]

REDESIGNED

REVERSED GENERATOR AIRFLOWExclusive engine and generator packaging design operates cooler and more efficiently. The engine is rotated towards the front to create more efficient airflow. More efficient airflow and exclusive engine location are significant contributors to reduced sound level and size. Hot air recirculation is eliminated when machine is mounted in tight spots, and internal parts are kept cool for optimal performance.

Up to

33% Sound Reduction

12cm Shorter Up to

24kg

Lighter

IMPROVED! UP TO 33% QUIETER Significant improvements

in sound level and quality offer better jobsite communication, making for a safer work environment.

The engine has been rotated toward the front to create efficient airflow and quieter operation. Now you can start the job earlier and work around hospitals, businesses and residential areas.

IMPROVED! SMALLER & LIGHTER DESIGNTakes up less space on trucks and trailers - leaving more room on your truck for other equipment and tools.

CCCV

AC

DC

Quieter. Smaller. Lighter.

ENGINE DRIVEN

59

LONG RUNTIMESLarge 45L fuel capacity means many hours of run time before refuelling.

VERSATILE AC AND DC WELD OUTPUTProvides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.

MULTI-PROCESS CAPABILITY MIG, STICK, DC, AC, TIG AUXILIARY OUTPUT* 2 X 15 Amp Sockets.

RCD.

1 X 32 A 240 V 1PH 60Hz.

IMPROVED! EASIER MAINTENANCEMaintenance is now faster and easier. With front panel maintenance displays, you know when your equipment needs to be serviced.

Oil checks can be performed from the top by the front panel.

Single-side fuel fill and oil drain/filter. Tool-less panels that allow for quick access.

SMOOTH GENERATOR POWER Revolutionary ten

degree skewed rotor design optimises generator performance.

Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights.

3 YEAR WARRANTYWelder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.

Air filter

Oil level checkOil fill

Oil filter Oil drain

Fuel fill

Fuel filter

APPLICATIONS PROCESSES

Maintenance

Repair

Rural

Fabrication

Structural Steel Work

Stand-Alone Generator

Stick (SMAW)

Flux-Cored (FCAW)

MIG (GMAW)

DC TIG (GTAW)

Air Carbon Arc (CAC-A)

Cutting and Gouging (4.8mm carbons)

Air Plasma Cutting and Gouging with Optional Spectrum Models

WELDING MODE

PROCESS AMP/VOLT RANGE

RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM) WEIGHT (WITHOUT FUEL)

CC/AC Stick/TIG 40 - 140 A 60 - 160 A 80 - 225 A

225 A at 25 V, 100% Duty Cycle

Peak: 11,000 WattsContinuous: 9,500 Watts44 A, 240 VAC, 60 Hz

H: 711H: 832 (to top of exhaust)W: 508D: 1029

227kg

CC/DC Stick/TIG 100 - 250 A 250 A at 25 V, 100% Duty Cycle

CV/DC MIG/FCAW 17 - 22 V 20 - 28 V


*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.

60

Bobcat 250 DieselPart No: MILBOBCAT250D [Kubota Diesel Engine]

IMPROVED DESIGN. NOW SMALLER & LIGHTER.

IMPROVED! SMALLER & LIGHTER DESIGNTakes up less space on trucks and trailers - leaving more room on your truck for other equipment and tools.

IMPROVED! EASIER MAINTENANCEWith front panel maintenance displays, you know when your equipment needs to be serviced.

LONG RUNTIMESLarge 45L fuel capacity means many hours of run time before refuelling.

VERSATILE AC AND DC WELD OUTPUTProvides quality welds on all types of metals. DC is smooth and easy to run while AC Stick is used when arc blow occurs.

DESIGNED FOR RELIABILITY Copper windings and

iron generator components for a quality built machine.

Lugged - not soldered - heavy internal leads for better field durability.

Superior cooling technology for maximum performance and engine life.

Super-tough armour to protect the welder/generator from accidental impact.

Lift hook integrated into the centre frame, which bolts to the machine’s base for greater durability.

MULTI-PROCESS CAPABILITYMIG, Stick, DC, AC, TIG.

SMOOTH GENERATOR POWERRevolutionary ten degree skewed rotor design optimises generator performance. Typical equipment which can be run includes hand tools, circular saw, air compressor and flood lights.

WELDING MODE


RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM) WEIGHT (WITHOUT FUEL)

CC/AC CC/DC

Stick/TIG 40 - 130 A 60 - 160 A 80 - 225 A 100 - 250 A




289kg

CV/DC MIG/FCAW 17 - 22 V 20 - 28 V



Maintenance

Repair

Rural

Fabrication


Stand-Alone Generator

Stick (SMAW)

Flux-Cored (FCAW)

MIG (GMAW)

DC TIG (GTAW)

Non-Critical (GTAW)


Cutting and Gouging (4.8mm Carbons)


Up to

24kg

Lighter

AUXILIARY OUTPUT* 2 X 15 Amp Sockets.

RCD.

1 X 32 A 240 V 1PH 60Hz.

3 YEAR WARRANTYWelder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.*Generator auxiliary power is 60Hz, and intended for operating equipment associated with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment incorporating induction motors, such as pumps, fans, air compressors, refrigeration or air-conditioners, may not operate correctly and could be damaged. Refer to appliance supplier or manufacturer to confirm suitability.

CCCV

AC

DC

* Indent only

ENGINE DRIVEN

62

Trailblazer 325Part No: MILTRAIL325EFI [Kohler Petrol Engine]

Part No: MILTRAIL325D [Kubota Diesel Engine]

NEW PETROL MODEL - NOW 49KG LIGHTER. NEW DIESEL MODEL - NOW 46KG LIGHTER.

WELDING MODE


RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM)

WEIGHT (WITHOUT FUEL)

CC/DC Stick/TIG 10 - 325 A 325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle

Peak: 12,000 WattsContinuous: 10,500 Watts240V, 60Hz


209kg (Petrol model)281kg (Diesel model)

CV/DC MIG/FCAW 10 - 325 V 325 A at 28 V (Petrol) 325 A at 33 V (Diesel), 100% Duty Cycle

DUAL GENERATOR SYSTEMOne for welding and one for generating power - meaning no interaction between tools and the welding arc.

4-POLE 3 PHASE WELDING GENERATORUtilises a 4-pole, 3-phase generator to produce the best welding arc.

ACCU-RATED™ 12,000 WATTS OF USABLE PEAK POWERSeparate 12,000 Watt single phase generator cranks out enough power for most applications.

SUPERIOR ARC PERFORMANCE Three Stick modes –

XX10, XX18 and Gouge.

Two wire modes – solid & flux-cored.

Excellent MIG/FCAW arc performance.

Lift-Arc™ TIG with Auto-Crater™ and Auto-Stop™ and Pulse.

SELF-CALIBRATING DIGITAL METERS Preset and actual

Amperage/Voltage.

Process settings.

Maintenance functions: hour meter, oil change interval and RPMs.

AUTO-SPEED™ TECHNOLOGY Traditional high speed

welder/generators always run at maximum speed (3600 RPM) while welding. Auto-Speed technology automatically adjusts the engine speed to match your actual weld load requirements.

When more power is needed, the engine will automatically ramp up. By automatically varying the engine speed, fuel consumption and costs are reduced.

SUPER-TOUGH PROTECTIVE ARMOUR WITH COVERSHigh-impact resistance in all temperatures and is chemical-resistant.

INNOVATIVE DESIGNFor quieter operation, reduced size and weight and easier maintenance.

AUXILIARY POWER (MILTRAIL325EFI)* 2 X 15 Amp 240

Volt Sockets.

50 Amps 240 Volt Sockets.

RCD Protected.




Sheet Metal

Repair

Rental

Pipe

Fabrication

Maintenance

Stick (SMAW)

MIG (GMAW)

Flux Cored (FCAW)

DC TIG/Pulsed TIG (GTAW-P)




CCCV

AC

DCDCENGINE DRIVEN

63

SUPERIOR ARC PERFORMANCE Four pre-set DIG

settings (Stick).

Hot Start™ (Stick).

Lift-Arc™ TIG with Auto-Stop™ and Crater-out.

MIG/FCAW arc performance.

AUTO REMOTE SENSE™

Detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/ panel switch.

QUIET OPERATIONImproves work site communication.

SIMPLE-TO-SET CONTROLSNo elaborate procedure, just select process and weld!

THE VAULTUltimate control board reliability. Solid-state control technology, housed in a sealed vault. The vault's sealed connections are made through watertight plugs that make these components impenetrable to dust and moisture.

CATERPILLAR HEAVY DUTY LOW-SPEED INDUSTRIAL ENGINEDesigned to operate for 10,000 hours before the first basic overhaul.

METER MAINTENANCE DISPLAYS Fuel gauge.

Hour meter function.

Oil change interval.

High coolant temperature low oil pressure shut downs.

Low fuel shutdown - engine shuts down before system runs out of fuel, making restarts easy.

AUXILIARY POWER* 2 X 15 Amp Sockets.

1 X 32 Amp Socket.

RCD.

VRD TO CAT C AS1674.2

3 YEAR WARRANTY Welder/generator is warranted by Miller for 3 years, parts and labour. For details, refer to Miller’s True Blue warranty statement. Engine is warranted separately by engine manufacturer.

WELDING MODE

AMP/VOLT RANGE

RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM)

WEIGHT* (WITHOUT FUEL)

CC/DC 20 - 400 A 300A at 32 VDC, 100% Duty Cycle350A at 27 VDC, 100% Duty Cycle400A at 24 VDC, 100% Duty Cycle


H: 813W: 667D: 1422

Net: 458kgShipping: 481kg*Additional 37kg when fuel tank is full

CV/DC 14 - 40 V


Mechanical Contractors

Structural Steelwork

Fabrication

Maintenance

Repair

Rental

Construction

Stick (SMAW)

MIG (GMAW)

Flux-Cored (FCAW)

DC TIG (GTAW)


Rated: 4.8mm (3/16 in) Carbons, Capable: 6.4mm (1/4 in) Carbons



Big Blue® 400X ProPart No: MILBB400XPRO [CAT Diesel Engine]

ENGINE DRIVENCC

CV DC

64

INDEPENDENT AUXILIARY GENERATOR One 5500 Watt peak/

4000 Watt continuous 240V single phase generator, regardless of weld output.

Second generator provides 27,000 Watts peak/20,000 Watts continuous 3 phase power (380 - 415V).

700A Single Arc Capability.

Two outputs can be paralleled, providing a single 700A output.

Suitable for Arc Air Gouging or Sub Arc Process.

Dual Operator Engine Drive with 3 Phase Power.MULTI-ARC WELDING IS NOW SIMPLER & MORE VERSATILE.

ENCLOSED ROBUST CASE DESIGNProtects internal components from impact and allows air flow to cool and prolong the life of the engine, while reducing sound levels.

HOT-START™Provides positive Stick electrode starts making it easy to start all types of electrodes, plus it works well for bead tie-ins.

QUICK AND EASY MAINTENANCESingle-side access to oil level check, oil fill, oil filter, fuel filter and air cleaner.

2 ARCS3 PHASE POWER

Big Blue® 700X Duo ProPart No: MILBB700XDP (with dual VRD) [Deutz Diesel Engine]

CCCV

AC

DC3

Phase1

PhaseENGINE DRIVEN

65

REMOTE TOOL-LESS OIL DRAINAllows oil to be drained without getting under the engine and reduces the chance of oil spillage.

HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINEDesigned, built and proven to operate over 10,000 hours before the first basic overhaul.

WEATHERPROOF LEXAN® NAMEPLATEResists cracking and fading, and is color-coded for ease of operation.

METER MAINTENANCE DISPLAYS Fuel gauge.

Hour meter function.

Oil change interval.

High coolant temperature and low oil pressure shutdowns.

Low fuel shutdown – engine shuts down before system runs out of fuel, making restarts easy.

STANDARD FEATURES INCLUDE:Stick, MIG, flux-cored, Lift-Arc™ TIG and digital preset weld meters, output contactor control and automatic idle.

AUXILIARY POWER* 1 X 380 V

32 Amp Socket.

2 X 240 V 15 Amp Sockets.

RCD.

VRD TO CAT C AS1674.2.


WELDING MODE

AMP/VOLT RANGE

RATED OUTPUT

GENERATOR POWER

DIMENSIONS (MM)


CC/DC 40 – 800 A(Paralleled)

500 A at 40 VDC, 100% Duty Cycle700 A at 28 VDC, 60% Duty Cycle

Peak: 5500 WattsContinuous: 4000 WattsThree-phase: 27 kW Peak/20 kW Continuous orSingle-Phase: 19 kW Peak/12 kW Continuous

H: 1092 mmH: 1270 mm (to top of exhaust)W: 724 mmD: 1654 mm

Net: 784kgShipping: 799kg*Additional 86kg when fuel tank is full

20 – 400 A(Each Side)

300 A at 32 VDC, 100% Duty Cycle (Each Side)400 A at 36 VDC, 40% Duty Cycle (One Side only)

CV/DC 14 – 40 V(Paralleled)

500 A at 39 VDC, 100% Duty Cycle700 A at 28 VDC, 60% Duty Cycle

14 – 40 V(Each Side)

300 A at 29 VDC, 100% Duty Cycle(Each Side)400 A at 34 VDC, 40% Duty Cycle(One Side only)


Mining Maintenance

Cross Country Pipelines

Process Piping

Structural Steel

Heavy Construction

Stick (SMAW)

Flux-Cored (FCAW)

MIG (GMAW)

DC TIG (GTAW)



66

Big Blue® 800X Duo Air Pak™

Part No: MILBB800XDAP [with VRD]

3 PHASE POWER MULTI-ARC WELDING

Weld. Air. Power.A COMPLETE MOBILE WELDING, AIR & POWER WORKSHOP FOR ON-SITE MAINTENANCE & FABRICATION.

MORE POWER33 percent increase in rated output equals 800 Amps of weld power and 27,000 watts of generator power.

MULTI-ARC WELDING One dependable engine

— two independent arcs with up to 400 Amps each. Or plug in an additional inverter for a true multi operator work platform!

Example: One additional XMT equals 3 operators, up to 240 Amps each. Premium quality arcs allow operators to work independently with no arc interaction. Multi operator welding has never been easier or more versatile.

INCREASED EFFICIENCY More arcs and better

fuel economy equal increased profits for your business.

Estimated savings are 34 percent with a dual-operator unit versus two single-operator units.

Remote oil drain for engine and compressor prevents spills and makes servicing easy.

Electronic engine display simultaneously displays fuel level, engine hours, coolant temperature, oil pressure, battery Volts, engine RPM, air pressure, and compressor hours.

Tracks oil change intervals and displays engine diagnostics for quick and easy servicing.

2 ARCS AIR3 PHASE POWER

CCCV 3

Phase1

PhaseDCENGINE DRIVEN

67

DEUTZ 2011 L04I - HEAVY-DUTY LOW SPEED INDUSTRIAL DIESEL ENGINEDesigned, built and proven to operate over 10,000 hours before the first basic overhaul.

INGERSOLL RAND Ultra-reliable industrial

rotary screw compressor.

30,000-hour life expectancy.

Independent on/off control for applications not requiring compressed air — allows greater fuel savings and longer compressor service intervals.

100PSI, 60CFM, 100% Duty Cycle.

VRD STANDARD (CAT.C AS1674.2) Reduces the

open-circuit

Voltage to 15 Volts when the welding power source is not in use, increasing operator safety without compromising arc starts.

Infinite arc control allows the arc characteristics to be changed for specific applications in Stick, MIG and FCAW.

AUTO REMOTE SENSE™(ARS) detects if a remote control is plugged into the 14-pin receptacle and eliminates confusion of a remote/panel switch.

APPLICATIONS

Mining Maintenance

Railroad Maintenance

Maintenance and Repair

PROCESSES

Stick (SMAW)

MIG (GMAW)

Flux-Cored (FCAW)

DC TIG (GTAW)

Submerged Arc (SAW)


Air Plasma Cutting and Gouging

Compressed Air

AUXILIARY POWER* 1 X 380 V

32 Amp Socket.

2 X 240 V 15 Amp Sockets.

RCD.

THERMAL OVERLOAD PROTECTIONPrevents machine damage if the duty cycle is exceeded or airflow is blocked.

STANDARD FEATURES Digital weld meters.

Automatic idle.

120 V block heater.

Lockout/tagout battery disconnect switch.

WELDING MODE

OUTPUT MODE

WELD OUTPUT RANGE

WELD OUTPUT RATED AT 104° F (40° C)

MAX OPEN CIRCUIT VOLTAGE

GENERATOR POWER OUTPUT RATED AT 104° F (40° C)

SOUND LEVELS AT 23 FT. (7 M)

DIMENSIONS (MM)


CC/DC (Stick/TIG)

Separate (Dual Outputs)

20 – 400 A

400 A at 36 V, 100% Duty Cycle (Each Side)

85 VDC15 VDC (VRD)

3 phase:27,000 watts peak,20,000 watts continuous1 Phase:5,500 watts peak,4,000 watts continuous

Idle: 73.0 dB (97.8 Lwa),77.2 dB at one meter from front panelWeld (800 A Load): 81.7 dB (106.5 Lwa), 84.4 dB at one meter from front panel

H: 1194H: 1397 (top of exhaust)W: 724D: 1765

Net: 968.4kgShip: 991.6kg*Additional: 75kg when fuel tank is full

Paralleled(Combined)

40 – 800 A

700 A at 44 V, 100% Duty Cycle800 A at 38 V, 100% Duty Cycle

CV/DC (MIG/FCAW)

Separate(Dual Outputs)

14 – 40 V

400 A at 34 V, 100% Duty Cycle (Each Side)

Paralleled(Combined)

14 – 40 V

750 A at 40 V, 100% Duty Cycle800 A at 38 V, 100% Duty Cycle


69

Arc & TIG

PRODUCT PROCESS

CAC-A WELDABLE MATERIALS

WELDING AMPERAGE RANGE

INPUT VOLTAGE


Welarc 140i

Steel, Stainless Steel

140 Amps @ 25.6 Volts,20% Duty Cycle

240 V Maintenance, Rural, DIY

Weldarc 180i


180 Amps @ 27.2 Volts, 18% Duty Cycle76 Amps @ 23.2 Volts, 100% Duty Cycle 20-180 Amps

240 V Maintenance, Rural, DIY

160STH N/A Steel, Stainless Steel

160 Amps @ 20% 230 V Maintenance, Sheet Metal, DIY

Maxstar 210DX

N/A Steel, Stainless Steel

210 Amps @60% 230 V or 415 V Pipe, Sheet, Maintenance

Maxstar 280DX

6mm Steel, Stainless Steel

235 Amps @ 60% 230 V or 415 V Pipe, Fabrication, Steel, Stainless Steel

Maxstar 350DX

1/4” (6mm)


3 - 350 DC 415 V

*Sheet Metal, Marine, Maintenance

Dynasty 210DX

N/A Steel, Aluminium, Stainless Steel

210 Amps @ 60% 230 V or 415 V Pipe, Sheet, Aluminium, Maintenance

Dynasty 280DX

6mm Steel, Aluminium, Stainless Steel

235 Amps @ 60% 230 V or 415 V Stainless Steel, Aluminium

Dynasty 350DX

1/4” (6mm)

Steel, Aluminium, Stainless Steel

3 - 350 AC/DC 415 V

*

Sheet Metal, Marine, Maintenance

STI

CK

AC

TIG

DC

TIG

HIG

H F

RE

Q

LIFT

AR

C

PU

LSE

LOW

OC

V

Designed for this process * Autoline

ARC & TIG

70

Portable for Onsite & Field Maintenance

ARC & TIG

Weldarc 140iPart No: WIA140IPKG

1 Phase

STICK WELDING

TIG WELDING

LIFT ARC START

COMPACT & PORTABLE FOR ONSITE & FIELD MAINTENANCE.

71

OPTIONAL VRD

The Weldarc 140i is supplied with the VRD (Voltage Reduction Device) option disabled. If VRD is required, it can be enabled by an authorised WIA Service Agent.

When activated, VRD delivers added safety when operating in Stick mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C.

PORTABLEAt only 4.8kg, the Weldarc 140i can go wherever the job takes you, making it ideal for onsite maintenance.

HOT START FOR MANUAL ARCBuilt-in 'hot start' feature in manual arc mode for even better arc starting.

GENERATOR COMPATIBLE The Weldarc 140i is tolerant to unconditioned power from generators.

10 AMP PLUGComes with a 10 Amp plug to suit common power supply outlets, making on-site maintenance easy and convenient.


ARC FORCEBuilt in Arc Force, constantly monitors arc voltage and will boost output if low arc voltage occurs.

CELLULOSE ELECTRODESThe combined feature of 'Arc Force', 'Hot Start' and high open circuit voltage capability allows the use of Cellulose electrodes.

LIFT ARC TIG STARTEasy to use lift arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage.

PACKAGE INCLUDES APPLICATIONS

Heavy Duty Work Clamp (2m)

Industrial Twist Lock Electrode Holder (3m)

Padded Shoulder Strap

Mine Maintenance

Food and Wine

Motor Sports Fabrication

Shipyards

Welding Contractors

Rural Workshops

WELDARC 140i KEY FEATURES 140 Amp arc & TIG welder Compact, lightweight design Suits 2.5 - 3.2mm electrodes

10A supply plug Suits long extension leads Includes added shoulder strap

PRIMARY VOLTAGE




SUPPLY PLUG



ELECTRODE SIZE RANGE (MM)

SHIP. INFO

MACHINE WEIGHT

240 Vac - 50/60 Hz


140 Amps @ 25.6 Volts 20%62 Amps @ 22.5 Volts 100%

20 - 140 Amps

2.5 - 3.2 7kg 4.8kg

WARRANTY*With a 2 year unlimited warranty, covering parts and labour, and supported by an Australia wide service network, you can be guaranteed you’re buying reliability and performance.

*Power source only.

72

Lightweight Portable Arc & TIG WelderPORTABILITY FOR ONSITE & FIELD MAINTENANCE.

ARC & TIG

Weldarc 180iPart No: WIA180IPKG

STICK WELDING

TIG WELDING

1 Phase

73

PORTABLEAt only 6.5kg, the Weldarc 180i can go wherever the job takes you, making it ideal for onsite maintenance.

GENERATOR COMPATIBLEThe Weldarc 180i is tolerant to unconditioned power from generators. It has been optimised and tested for compatibility with appropriate portable generators.

LIFT ARC TIGEasy to use Lift-Arc starting for TIG welding. Eliminates scratch starting and tungsten electrode damage.

VRDBuilt in VRD delivers added safety when operating in Stick or Lift-TIG mode and meets the requirements of site work. Fully compliant to Australian Standards AS 60974.1 & AS1674.2 CAT C.

BUILT IN OPERATOR SAFETYThe power source features a built-in thermal protection device that will activate if the machine is operated beyond its safe thermal operating zone.

HOT START FOR MANUAL ARCBuilt-in 'Hot Start' feature in manual arc mode for even better arc starting.

ARC FORCEBuilt in “Arc Force”, constantly monitors arc Voltage and will boost output if low arc Voltage occurs.

CELLULOSE ELECTRODESThe combined feature of 'Arc Force', 'Hot Start' and high open circuit Voltage capability allows the use of Cellulose electrodes.

2 YEAR WARRANTY2 year unlimited warranty,* covering parts and labour.

* Power source only.

PACKAGE INCLUDES APPLICATIONS

2m Heavy Duty Work Clamp

3m Industrial Twist Lock Electrode Holder

Padded Shoulder Strap

Carry Case

Mine Maintenance

Food & Wine

Motor Sports Fabrication

Shipyards

Welding Contractors

Rural Workshops

PRIMARY VOLTAGE




SUPPLY PLUG



ELECTRODE SIZE RANGE (MM)

SHIPPING WEIGHT

MACHINE WEIGHT

240 Vac - 50/60 Hz


180 A at 27.2 V, 18% Duty Cycle


20 - 180 Amps

2.5

3.2

4.0

11kg 6.5kg

WELDARC 180i KEY FEATURES 180 Amp Arc & TIG welder Compact, lightweight design Suits 2-4.0mm electrodes

15A 240 VAC supply Suits long extension leads Includes padded shoulder strap and carry case

74

Global Brands.Local Support.

75

LIGHTWEIGHT & PORTABLE DC OUTPUT TIG/STICK MACHINE.AUTO-LINE™ POWER MANAGEMENTAutomatically compensates for various input Voltage. Suits jobsite and generator power.

LIGHTWEIGHT & PORTABLEEasy to move around the workshop or jobsite – only 6.2kg.

BUILT-IN PULSING CAPABILITIESAllows the operator to select from four fixed pulse frequencies to satisfy the application.

SELECTABLE TRIGGER CONFIGURATION The operator can choose standard or 2T trigger method to meet the application.

LIFT-ARC™ STARTINGProvides TIG arc starting without the use of high frequency.

HF STARTNon-contact arc starting to eliminate tungsten or material contamination.

BUILT-IN GAS SOLENOIDEliminates the need for a bulky torch with a gas valve.

ADAPTIVE HOT START™ Automatically increases the output Amperage at the start of a weld should the start require it. Prevents the electrode from sticking and creating an inclusion.

LOW OCV STICKReduces the open-circuit Voltage to 12–16 Volts when the welding power source is not in use. In accordance with CAT C AS 1674.2. (Nb: does not have a VRD indicator).

THERMAL OVERLOAD PROTECTION Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked.

FAN-ON-DEMAND™

Power source cooling system operates only when needed - reducing noise, energy use and the amount of contaminants pulled through the machine.

3 YEAR WARRANTYFor details, refer to Miller's True Blue warranty statement.

INPUT POWER

WELDING AMP RANGE

RATED OUTPUT AMPS INPUT AT RATED OUTPUT 50/60 HZ

KVA AT DUTY CYCLE

DIMENSIONS (MM)

WEIGHT

230 VAC Stick

20 - 150 A 100 A at 24.0 VCD, 100% Duty Cycle 13.1 3.0 H: 229W: 140D: 337

6.2kg

150 A at 26.0 VCD, 30% Duty Cycle 21.6 4.9

230 VAC TIG

5 - 150 A100 A at 14.0 VCD, 100% Duty Cycle 8.3 2.0

150 A at 16.0 VCD, 30% Duty Cycle 14.2 3.2

APPLICATIONS

Process Pipe

Dairy Industry

Food/Beverage Industry

Shipboard Installation/Repair

Maintenance Repair

PROCESSES

TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)

ARC & TIG 1 Phase

DCCC

160STHPart No: MILSTH160

76

DC TIG FEATURESPulse. Pulsing can increase puddle agitation, arc stability and travel speeds while reducing heat input and distortion. DX models provide extended ranges.

Exceptionally smooth and precise arc for welding exotic materials.

DC STICK FEATURESDual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimising downtime and enhancing quality, base model only (not DX).

Maxstar 210DX Part No: MMAXSTAR210DX

ARC & TIG

DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010.

Hot Start™ adaptive control provides positive arc starts without striking.

Stick-Stuck detects if the electrode is stuck to the part and turns the welding output off to safety and easily remove the electrode. Menu selectable.

Auto-Line Technology

3 Phase

CC DC 1 Phase

FOR DC TIG & STICK WELDING. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION.

77

UPDATE AND EXPANDFront panel memory data card port provides the ability to easily update software and expand product features.

PRO SET™

Eliminates the guesswork when setting weld parameters. Use Pro-Set when you want the speed, convenience and confidence of preset controls. Simple select the feature and adjust until Pr-Set appears on display.

SLEEP TIMERThe sleep times conserves electricity. This programmable feature will power down the machine if it sits idle for a specified time.

AUTO-LINE POWER MANAGEMENT TECHNOLOGYAllows for any input Voltage hookup (208-575 V) with no manual linking, providing convenience in any job setting. Ideal solution for dirty or unreliable power.

BLUE LIGHTING™Blue lighting™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only.

METER CALIBRATIONAllows digital meters to be calibrated for certification.


Precision Fabrication

Petro Chemical

Food & Beverage Industry

Dairy

Shipboard

Aerospace

TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)

FAN-ON-DEMAND™


WIND TUNNEL TECHNOLOGY™

Protects internal components from airborne contaminates, extending product life.


WELDING MODE

INPUT POWER

WELDING AMP RANGE

RATED OUTPUT

PHASE AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ

MAX. OPEN CIRCUIT VOLTAGE

DIM. (MM)

WEIGHT

120 V

208 V

240 V

400 V

480 V KVA KW

TIG (GTAW)

208 - 480 V

1 - 210 A 210 A at 18.4 V, 60% Duty Cycle

3 Phase

- 14 12 7 6 5.2 4.9 80 VCD (11 VCD*)

H: 346

W: 219

D: 495

16.3kg

(17.2kg with CPS)

1 Phase

- 24 20 12 10 4.9 4.9

120 V 1 - 210 A 125 A at 15 V, 60% Duty Cycle

1 Phase

- 24 20 12 10 4.9 4.9

Stick (SMAW)

208 - 480 V

5 - 210 A160 A at 26.4 V, 60% Duty Cycle

3 Phase

- 15 13 8 6 5.5 5.2

1 Phase

- 26 22 13 11 5.3 5.3

120 V 5 - 100 A90 A at 23.6 V, 60% Duty Cycle

1 Phase

23 - - - - 2.8 2.8

78

Maxstar 280DX Part No: MMAXSTAR280DX

ARC & TIG

For DC TIG & Stick Welding WITH AUTO-LINE TECHNOLOGY. FOR WELDING STEEL, STAINLESS STEEL, COPPER, TITANIUM. TIG PULSE TO CONTROL HEAT INPUT & DISTORTION.



DC STICK FEATURESDual schedule allows operators to switch welding parameters for specific electrodes without readjusting the machine, minimising downtime and enhancing quality, Base model only. (not DX).

DIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010.



3 Phase

CC 1 Phase

DC

79


PRO SET™



WELDING MODE

INPUT POWER

WELDING AMP RANGE

RATED OUTPUT

AMPS INPUT AT RATED LOAD OUTPUT, 50/60 HZ


DIM. (MM)

WEIGHT

208 V

230 V

400 V

460 V

575 V KVA KW

TIG (GTAW)

3 Phase 1 - 280 A 235 A at 19.4 V, 60% Duty Cycle

17 15 9 7 6 6.2 6.0 60 VCD (11 VCD*)

H: 346

W: 219

D: 569

21.3kg

(22.7kg with CPS)1 Phase 1 - 280 A 235 A at 19.4

V, 60% Duty Cycle

28 26 15 13 10 6.0 6.0

Stick (SMAW)

3 Phase 5 - 280 A200 A at 28 V, 60% Duty Cycle

20 18 10 9 7 7.2 7.0

1 Phase 5 - 280 A180 A at 27.2 V, 60% Duty Cycle

30 27 15 13 10 6.2 6.2


COOLER POWER SUPPLYIntegrated 120 Volt dedicated use receptacle to power the Coolmate™ 1.3. The power switch on the Maxstar also activates the receptacle to help prevent torch failure.

BLUE LIGHTING™Blue lighting™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only.



Petro Chemical

Food & Beverage Industry

Dairy

Shipboard

Aerospace

TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)



FAN-ON-DEMAND™





For DC TIG & Stick Welding

80

Maxstar 350DX Part No: MMAXSTAR350

ARC & TIG

For TIG & Stick Welding ALLOWS FOR ANY INPUT VOLTAGE HOOKUP (208–575 V) WITH NO MANUAL LINKING. IDEAL SOLUTION FOR DIRTY OR UNRELIABLE POWER.



DC STICK FEATURESDIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010.


3 Phase

CC DC

81


120-VOLT AUXILIARY POWERReceptacle for cooling system or small tools.



FAN-ON-DEMAND™


LIFT-ARC™

Provides DC arc initiation without the use of high frequency.

INPUT POWER

WELDING AMP RANGE

RATED OUTPUT



DIMENSIONS (MM)

WEIGHT

208 V

230 V

400 V

460 V

575 V KVA KW

3 Phase 3 - 350 A


27 24 14 12 9 9.7 9.3 75 VCD (10-15 VCD*)

H: 629

W: 349

D: 559

with TIGRunner®

H: 1095

W: 587

D: 1111

61kg

with TIGRunner®

140kg300 A at 32 V, 60% Duty Cycle

33 30 17 15 12 12 11.5

1 Phase 3 - 350 A


32 32 - 14 11 6.4 6


41 37 - 19 15 8.6 8.2

BLUE LIGHTING™Blue lighting™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters.

PROGRAM MEMORYFeatures nine independent program memories that maintain/save your parameters.

AUTO-POSTFLOW Adjusts the length of postflow time based on the amperage setting, shielding your tungsten and eliminating the need to set the postflow time.


Precision Metal Fabrication

Tube Mills

Pipe & Tube Fabrication

Tool & Die

Exotic Material Fabrication

Pressure Vessel Fabrication

TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)



82

Dynasty 210DXPart No: MDYNASTY210DX

ARC & TIG

AC TIG FEATURESBalance control provides adjustable oxide removal which is essential for creating the highest quality aluminium welds. DX models provide extended ranges.

Frequency controls the width of the arc cone and can improve directional control of the arc.

AC WAVES

Advanced Squarewave fast freezing puddle, deep penetration and fast travel speeds.

Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action.

Sine Wave for customers that like a traditional arc. Quiet with good wetting.

Triangular Wave reduces the heat input and is good on thin aluminium. Fast travel speeds.

DC TIG FEATURESExceptionally smooth and precise arc for welding exotic materials.

AC/DC STICK FEATURESDIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010 Hot Start™ adaptive control provides positive arc starts without striking.

AC Frequency control ads stability for smoother welds when AC Stick welding.


Auto-Line Technology FOR DC TIG & STICK WELDING.

3 Phase

CC 1 Phase

AC

DC

83


PRO SET™



WELDING MODE

INPUT POWER

WELDING AMP RANGE

RATED OUTPUT



DIM. (MM)

WEIGHT

208 V

230 V

400 V

460 V

575 V KVA KW

TIG (GTAW)

3 Phase

1 - 280 A 235 A at 19.4 V, 60% Duty Cycle

17 15 9 7 6 6.2 6.0 80 VCD (11 VCD)

H: 346

W: 219

D: 569

21.3kg

(22.7kg with CPS)1

Phase1 - 280 A 235 A at

19.4 V, 60% Duty Cycle

28 26 15 13 10 6.0 6.0

Stick (SMAW)

3 Phase

5 - 280 A200 A at 28 V, 60% Duty Cycle

20 18 10 9 7 7.2 7.0

1 Phase


30 27 15 13 10 6.2 6.2



COOLER-ON-DEMANDThis feature operates the auxiliary cooling system only when needed, reducing noise, energy use, and airborne contaminations pulled through the cooler.

NOTE: Cooler-On-Demand is only available on CPS models.



Heavy Fabrication

Pipe and Tube Fabrication

Aerospace

Aluminium Ship Repair

Anodized Aluminium Fabrication

DC TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)

BLUE LIGHTING™

Blue lighting™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only.




FAN-ON-DEMAND™



84

Dynasty 280DX Part No: MDYNASTY280DX

ARC & TIG 3 Phase

CC 1 Phase

AC

DC

Auto-Line Technology

AC TIG FEATURESBalance control provides adjustable oxide removal which is essential for creating the highest quality aluminium welds. DX models provide extended ranges.

Frequency controls the width of the arc cone and can improve directional control of the arc.

AC WAVES

Advanced Squarewave fast freezing puddle, deep penetration and fast travel speeds.

Soft Squarewave for a soft buttery arc with maximum puddle control and good wetting action.

Sine Wave for customers that like a traditional arc. Quiet with good wetting.

Triangular Wave reduces the heat input and is good on thin aluminium. Fast travel speeds.

DC TIG FEATURESExceptionally smooth and precise arc for welding exotic materials.

AC/DC STICK FEATURESDIG control allows the arc characteristics to be changed for specific applications and electrodes. Lower the DIG setting for smooth running electrodes like E7018 and increase the DIG setting for stiffer, more penetrating electrodes like E6010 Hot Start™ adaptive control provides positive arc starts without striking.

AC Frequency control ads stability for smoother welds when AC Stick welding.


OPERATES ON 1 OR 3 PHASE SUPPLY.

85

UPGRADABLE & EXPANDABLEFront panel memory card data port provides the ability to easily upgrade software and expand product features.

PRO SET™



WELDING MODE

INPUT POWER

WELDING AMP RANGE

RATED OUTPUT



DIM. (MM)

WEIGHT

208 V

230 V

400 V

460 V

575 V KVA KW

TIG (GTAW)

3 Phase 1 - 280 A (DC)2 - 280 (AC)


19 17 10 9 7 7.0 6.7 60 VCD (11 VCD*)

H: 346

W: 219

D: 569

23.6kg

(25kg with CPS)1 Phase 1 - 280 A (DC)

2 - 280 (AC)235 A at 19.4 V, 60% Duty Cycle

33 30 17 15 12 6.9 6.8

Stick (SMAW)

3 Phase 5 - 280 A200 A at 28 V, 60% Duty Cycle

22 20 11 10 8 8.2 79

1 Phase 5 - 280 A180 A at 27.2 V, 60% Duty Cycle

34 31 17 15 12 7.1 7.0



BLUE LIGHTING™

Blue lighting™ high-frequency (HF) arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability compared to traditional HF arc starters. Base and DX models only.



Heavy Fabrication


Aerospace



AC/DC TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)



FAN-ON-DEMAND™





86

EXCEPTIONALLY SMOOTH & PRECISE ARC.

AMP RANGE RATED OUTPUT AMPS INPUT AT RATED OUTPUT, 50/60 HZ

DIMENSIONS (MM)

WEIGHT

400 V KVA

3 - 350 A 250 A at 30 V, 100% Duty Cycle 15 A 10.3 H: 629W: 349D: 559

61kg

300 A at 32 V, 60% Duty Cycle 18 A 12.7

FAN-ON-DEMAND™


LIFT-ARC™ STARTINGProvides X-Ray clean welds without the use of high frequency.

BLUE LIGHTNING™

High-frequency arc starter for non-contact arc initiation. Provides more consistent arc starts and greater reliability.

METER CALIBRATIONAllows meters to be calibrated for certification.


Protects internal electrical components from airborne contaminants, extending the product life.

PROGRAM MEMORYFeatures 9 independent program memories that maintain/save your parameters.

AUTO-POSTFLOW Calculates the length of

postflow time based on the Amperage setting.

This eliminates the need to independently set the postflow time for different Amperages.

This feature preserves your tungsten and prevents porosity.

VRD TO CAT C AS 1674.2




Heavy Fabrication




TIG (GTAW)

Pulsed TIG (GTAW-P)

Stick (SMAW)

ARC & TIG 3 Phase

CC AC

DC

Dynasty 350DXPart No: MILDYN350CE

87

Water Coolers

WATER COOLERS

Coolmate 3Part No: MILCOOLMATE115 Part No: MILCOOLMATE230

ECONOMICAL 3-GALLON COOLER Designed for water-cooled torches rated up to 500 Amps.*

COMPACT HORIZONTAL DESIGNAllows stacking and convenient mounting.

MID-SIZE COOLER WEIGHS 18 KG DRY

RUSTPROOFPolyethylene-molded coolant tank, fan shroud and filler spout are rustproof.

POWER SWITCH & SETTINGS CONVENIENTLY LOCATEDOn/off power switch, “paddle wheel” coolant flow indicator, filter and coolant filling spout are all conveniently located on front panel.

CONSISTENT PRESSURE DURING OPERATIONFactory-set pressure-relief valve (55 PSI) maintains consistent pressure during operation.

EFFICIENT FIN-AND-TUBE HEAT EXCHANGER

THERMALLY PROTECTED 1/4-HP MOTOR GUARDS AGAINST OVERHEATING

CONSISTENT COOLANT FLOWBrass-body positive-displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy.

88

WATER COOLERS

LIGHT-INDUSTRIAL 1.3-GALLON COOLER Designed for water-cooled torches on power sources rated up to 280 Amps.*

DESIGNED TO INTEGRATE WITH DYNASTY 280 & MAXSTAR 280 MODELS

COMPACT HORIZONTAL DESIGNAllows stacking and convenient mounting.

WEIGHS ONLY 20 KG DRY

EQUIPPED WITH POWER-ON INDICATOR LIGHT ON FRONT PANEL

EASY ACCESSFilter and coolant filling spout are conveniently located for easy acess.

FLUID LEVEL SIGHT WINDOW





CONSISTENT COOLANT FLOW AND PRESSUREBrass-body positive-displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy.

Coolmate 1.3Part No: MILCOOLMATE13

INDUSTRIAL 3.5-GALLON COOLER Designed for water- cooled torches rated up to 600 Amps.*

DESIGNED TO INTEGRATE WITH DYNASTY 350/700 & MAXSTAR 350/700

HORIZONTAL DESIGNAllows stacking or convenient mounting onto a MIGRunner™ cart.

WEIGHS ONLY 29 KG DRY





INTERNAL CHECK VALVESEquipped with internal check valves to prevent coolant flow when torch is disconnected.

CONSISTENT COOLANT FLOW AND PRESSUREBrass-body positive-displacement rotary vane pump provides consistent coolant flow and pressure rating with long pump-life expectancy.

Coolmate 3.5Part No: MILCOOLMATE35

89

MIG & Multi-Process

PRODUCT PROCESS

CAC-A WELDABLE MATERIALS

WELDING OUTPUT RANGE

INPUT VOLTAGE

GENERATOR POWER REQUIRED


Deltaweld 602

5/16" (8 mm)

Steel, Aluminium, Stainless

10 - 38 V CV

415 V 25 kVA Construction, Fabrication, Mining, Maintenance

XMT 350 Opt 1/4" (6 mm)


5 - 425 A CC 10 - 38 A CV

240/ 415 V

*

15 kVA Construction, Fabrication, Mining, Maintenance

XMT 350 MPa

1/4" (6 mm)


5 - 425 A CC 10 - 38 A CV

240/ 415 V

*

15 kVA Construction, Marine, Maintenance

XMT 450 Opt 3/8" (9.5 mm)


15 - 600 A CC 10 - 38 V CV


XMT 450 MPa

3/8” (9.5 mm)


15 - 600 A CC 10 - 38 V CV


Dimension 562

5/16" (8 mm)


20 - 565 A CC 10 - 38 V CV


PipeWorx Welding System

Opt 3/8" (9.5 mm)

Steel, Stainless

40 - 350 A CC 10 - 44 V CV

415 V 20 kVA Pipeline, Pipe Spooling

Aluma System

Aluminium 10 - 38 V CV 415 V 15 kVA Aluminium Fabrication, Boat Building, Maintenance

STI

CK

DC

TIG

HIG

H F

RE

Q

LIFT

AR

C

MIG

FC PU

LSE

LOW

OC

V

Designed for this process Capable of this process * Autoline

MIG & MULTI-PROCESS

90

Deltaweld 602Part No: MILDW602

RATED OUTPUT

VOLTAGE RANGE

RECOMMENDED WELDING RANGE

INPUT AT RATED LOAD OUTPUT, 50/60Hz

MAX OPEN CIRCUIT VOLTAGE

DIMENSIONS (MM)

WEIGHT

400 V 3P

kVA kW

450 A at 38 VDC, 100% Duty Cycle

10 - 38 V 15 - 38 V 37 25.1 21.1 48 VDC H: 762W: 585D: 966

174kg

SUPERIOR ARC WELDING PERFORMANCE With MIG welding.

INTERNAL DIGITAL VOLTAGE CONTROL (DVC)Enables operator to preset weld Voltage before striking an arc.

LINE VOLTAGE COMPENSATIONEnsures consistent weld performance by keeping output power constant even if primary input power varies by ± 10%.

POWER EFFICIENTFor exceptional value and return on your investment.

THERMAL OVERLOAD PROTECTIONLight indicates power shutdown. Helps prevent machine damage if the duty cycle is exceeded or airflow is blocked.

FAN ON DEMAND™

Operates only when needed reducing noise, power consumption, and the amount of airborne contaminants pulled though the machine.

DIGITAL VOLTMETER AND AMMETEREasy to read, even at 9.2m.

14 PIN RECEPTACLEProvides quick, direct connection to Miller 14-pin wirefeeders and accessories.

REMOTE VOLTAGE CONTROLAllows operator to change Voltage from wirefeeder.

ENCLOSED CIRCUIT BOARDSProvide additional protection from contaminants resulting in longer service life.

PC BOARD PROTECTIONPrevents the wirefeeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board.



Heavy Equipment Manufacturing

Ship and Boat Building

Tank/Pressure Vessel Fabrication

Railcar/Locomotive Fabrication and Repair

Structural Steel Fabrication

Sheet Metal Fabrication Maintenance

MIG (GMAW)

Flux-Cored (FCAW)

Air Carbon Arc Cutting and Gouging (CAC-A)

Submerged Arc (SAW)

3 Phase

CV DCMIG & MULTI-PROCESS

* Indent only

91

XMT 350Part No: MILXMT350CCCVIE

AUTO-LINE™ POWER MANAGEMENTAutomatically compensates for various input Voltage. Suits jobsite and generator power. Keeps welding output constant even if input power varies by ±10%.

WIND TUNNEL TECHNOLOGY™ Protects electrical components and PC boards from contamination.

FAN-ON-DEMAND™ The cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.

LIFT-ARC™ Allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten.

ADAPTIVE HOT START™

Increases the output Amperage at the start of a weld if necessary, eliminating electrode sticking.

LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM CASEOffers heavy-duty protection with the benefit of reduced weight.

INVERTER ARC CONTROL TECHNOLOGYProvides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance.

PROCESS SELECTOR SWITCHReduces the number of control setup combinations without reducing any features.

LARGE, DUAL DIGITAL METERSEasy to view and can be pre-set.

PULSED MIG (GMAW-P) CAPABILITIESWith optional Optima™ control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission.


INPUT POWER

RATED OUTPUT

VOLTAGE RANGE - CV MODE

AMPERAGE RANGE IN CC MODE


DIMENSIONS (MM)

WEIGHT

230 V 1P

400 V kVA kW

3 Phase 350 A at 34 VDC, 60% Duty Cycle

10 - 38 V 15 - 425 A N/A 20.6 14.2 13.6 H: 432 W: 318D: 610

36.3kg

Single Phase300 A at 32 VDC, 60% Duty Cycle

10 - 38 V 15 - 425 A 54.6 29.7 11.7 11.2



Construction

Shipbuilding

Railroad

Truck/Trailer Manufacturing

Fabrication

Repair Shops

Rental Fleets

Power Generation Plants

MIG (GMAW)

Pulsed MIG (GMAW-P)

Stick (SMAW)

TIG (GTAW)

Flux-Cored (FCAW)


MIG & MULTI-PROCESS 3 Phase

CCCV DC

92

MIG & MULTI-PROCESS

XMT 350 MPaPart No: MILXMT350MPACE

AUTO-LINE™ POWER MANAGEMENT Automatically compensates for various input Voltage. Suits jobsite and generator power. Keeps welding output constant even if input power varies by ±10%. Single or 3 phase.

DINSE STYLE WELD DISCONNECTSProvides high-quality weld cable connections.










BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY



INPUT POWER

RATED OUTPUT




DIMENSIONS (MM)

WEIGHT

230 V 1P

400 V 3P

kVA kW


10 - 38 V 15 - 425 A N/A 20.6 14.2 13.6 H: 432

W: 318

D: 610

36.3kg

Single Phase300 A at 32 VDC, 60% Duty Cycle

10 - 38 V 15 - 425 A 54.6 29.7 11.7 11.2


Construction

Shipbuilding

Railroad


Fabrication

Repair Shops

Rental Fleets


MIG (GMAW)

Pulsed MIG (GMAW-P)

Stick (SMAW)

TIG (GTAW)

Flux-Cored (FCAW)


3 Phase

DCCCCV

* Indent only

93

MIG & MULTI-PROCESS

XMT 450Part No: MILXMT450

INPUT POWER

RATED OUTPUT




DIMENSIONS (MM)

WEIGHT

400 V 3P

kVA kW


10 - 38 V 15 - 600 A 27.6 22 18.9 H: 438W: 368D: 689

55.3kg









LINE VOLTAGE COMPENSATIONKeeps welding output constant even if input power varies by ±10%.

PULSED MIG (GMAW-P) CAPABILITIESWith optional Optima™ control reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission.





Construction

Shipbuilding

Railroad


Fabrication

Repair Shops

Rental Fleets


MIG (GMAW)/Pulsed MIG (GMAW-P)

Stick (SMAW)

TIG (GTAW)

Flux-Cored (FCAW)


EXCEPTIONALLY SMOOTH & PRECISE ARC.

3 Phase

CCCV DC

94

XMT 450 MPaPart No: MILXMT450MPA

INPUT POWER

RATED OUTPUT



MAX. OPEN- CIRCUIT VOLTAGE


DIMENSIONS (MM)

WEIGHT

400 V 3P

kVA kW


10 - 38 V 15 - 600 A 90 VDC 27.6 A 22 18.9 H: 438W: 368D: 689

55.3kg

DINSE STYLE WELD DISCONNECTSProvides high-quality weld cable connections.










BUILT-IN PULSED MIG PROGRAMS WITH SYNERGIC CAPABILITY




Construction

Shipbuilding

Railroad


Fabrication

Repair Shops

Rental Fleets


MIG (GMAW)

Pulsed MIG (GMAW-P)

Stick (SMAW)

TIG (GTAW)

Flux-Cored (FCAW)


BEST IN CLASS OUTPUT POWER FOR THE TOUGHEST APPLICATIONS.


DCCCCV

* Indent only

95

Dimension 562Part No: MILDIM562

DELIVERS EXCEPTIONAL PERFORMANCE FOR A RANGE OF PROCESSES.DC MULTI-PROCESS CAPABILITYProvides versatility and outstanding arc performance in CV (MIG) and CC (Stick, TIG, CAC-A).

INTERNAL DIGITAL VOLTAGE CONTROL (DVC)Enables operator to pre-set weld Voltage in the CV mode prior to welding.

BUILT-IN ARC CONTROLAllows the operator to get in tight without sticking the electrode. An electrode compensation circuit ensures consistent arc control performance regardless of the electrode size.

LINE VOLTAGE COMPENSATION Ensures consistent weld performance by keeping output power constant even if primary input power varies by ±10%.

REMOTE VOLTAGE CONTROLAllows operator to change Voltage from feeder.

14-PIN RECEPTACLE

Provides quick, direct connection to Miller 14-pin wirefeeders and accessories.

ENCLOSED CIRCUIT BOARDS Provides additional protection from contaminants resulting in longer service life.

PC BOARD PROTECTION Prevents the wire feeder power or other stray Voltages (less than 115 VAC) from harming the power source PC board.

FAN-ON-DEMAND™


RATED OUTPUT

AMP/VOLT RANGE INPUT AT RATED OUTPUT, 50/60 Hz

DIMENSIONS (MM)

WEIGHT

400 V 3P

kVA kW

450 A at 38 VDC, (36.5 VDC for CE Model) 100% Duty Cycle

20 - 565 A in CC mode 46 31.4 22 H: 762 including lift eyeW: 585D: 966 including strain relief

192kg

450 A at 38 VDC, (36.5 VDC for CE Model) 100% Duty Cycle

10 - 38 V in CV mode 51 35.3 22.3

HOT-START™ Easy to start difficult Stick electrodes such as E-6010 and E-7018.



Fabrication and Construction

Heavy Manufacturing

Maintenance/Repair

Pressure Tank/Vessel Fabrication

Pipe Welding

Shipbuilding

Refineries and Foundries

Railcar Manufacturing

Earth-Moving Equipment Manufacturing

MIG (GMAW)

Stick (SMAW)

TIG (GTAW)

Flux Cored (FCAW)


Submerged Arc (SAW)

3 Phase

DCMIG & MULTI-PROCESSCC

CV

* Indent only

96

PipeWorx Welding SystemPart No: MILPIPEWORX

Designed & Optimised for Pipe Fabrication Shops.

SINGLE SYSTEM DESIGNOne machine designed to perform all your pipe welding needs.



MULTI-PROCESS MACHINE Weld processes

are optimised to deliver superior arc performance and stability specifically for root pass, fill and cap pipe welding.

Includes conventional Stick, DC TIG (Lift-Arc or HF Start), Flux-Cored and MIG welding processes.

Advanced RMD® and Pulsed MIG processes deliver superior quality welds, increase productivity, and reduce rework and training.


DCCCCV

97

WELDING MODE

RATED OUTPUT

AMPERAGE VOLTAGE RANGE


kVA (400 V)

kW (400 V)

DIMENSIONS (MM)

WEIGHT

400 V 3P

CC: Stick 350 A at 36 VDC, 100% Duty Cycle

40 - 350 A 25.5 17.8 16.5 H: 711

W: 495

D: 806

(Power Source Only)

102kg

(Power Source Only)

CC: DC TIG


10 - 350 A 18.1 12.5 9.8

CV: MIG/Flux Cored


10 - 44 V 25.7 18.0 15.6

SIMPLE PROCESS SET-UP Clearly labelled controls

in easy-to-understand welder terminology.

Requires just a few basic steps to set up a new weld process, resulting in less training time and minimizing errors from incorrect setups.

The front panel was designed by welders for welders. Only backlit controls are adjustable to eliminate confusion.

Memory feature stores four programs for each selection: Stick, DC TIG, and MIG (left and right side of feeder). Beneficial when using multiple procedures, multiple process parameters or multiple welders and eliminates the need to remember parameters.

SINGLE OR DUAL WIREFEEDER AVAILABLEWith simple operator interface. Wirefeed speeds up to 780 IPM.

STREAMLINED SYSTEM Wind Tunnel

Technology™ and Fan- On-Demand™ provide system protection in the dusty shop environment.

Innovative cable and gun storage manages clutter for a cleaner, organised weld-cell area. Cables remain connected to the power source and do not need to be switched for the different welding processes.

All system components have been selected to meet the needs of a pipe fabrication shop.

QUICK PROCESS CHANGEOVER No need to manually

switch polarity or cables and hoses between processes. Simply push a process selection button to choose a welding process. PipeWorx ‘Quick-Select’ technology automatically selects the welding process, the correct polarity, cable outputs and welding parameters.

Quick process changeover eliminates set-up time for switching cables and gas hoses. Also, reduces the risk of weld reworks due to incorrect cable connection.

3 YEAR WARRANTYFor details, refer to Miller’s True Blue warranty statement.

APPLICATIONS

Process Piping

Refinery

Petrochemical

Power

HVAC and Water Pipe

PROCESSES

Stick (SMAW)

DC TIG (GTAW)

MIG (GMAW)

MIG RMD® (GMAW MSC)

Pulsed MIG (GMAW-P)

Flux-Cored (FCAW)

98

AlumaFeed Synergic SystemPart No: MILALUMPOWER [Aluma Power 350 MPa Source]

Part No: MILXRA FEEDER [XR-AlumaFeed Wirefeeder]

ULTRA PORTABLE & VERSATILE

SYNERGIC PULSED WELDING MODE The Synergic pulsed

welding mode offers the simplicity of a single knob control.

The machine will select the correct pulse power based on the wire feed speed set by the operator.

PROFILE PULSE™ Achieve 'Stacked Dime' weld bead appearance without back-stepping (Double pulse).

FOR ALUMINIUM WELDING

MIG & MULTI-PROCESS

Simplifies & Improves MIG & Pulse MIG Applications

PARAMETER & SYSTEM LOCK Provides three levels of protection to prevent accidental modification of welding parameters or manipulation of setup menu items.

TRUE PUSH-PULL WIRE FEED SYSTEMThe slave/torque motor ensures smooth, consistent, feeding and improved arc performance while reducing the problems normally associated with feeding aluminium.

3 Phase

DCCCCV

99

INPUT POWER

RATED OUTPUT VOLTAGE RANGE -CV MODE


MAX. OPEN- CIRCUIT VOLTAGE

DIMENSIONS (MM) WEIGHT

3 Phase 350 A, 60% Duty Cycle

10 - 38 V 5 - 425 A 75 Volts H: 610 W: 318 D: 432 36.3kg

INPUT POWER

RATED OUTPUT WIRE SPEED WIRE DIAMETER MAX SPOOL SIZE CAPACITY

DIMENSIONS (MM) WEIGHT

24 VAC, 5A 50/60 Hz

400 A, 100% Duty Cycle

1.8 - 22.2 m/min Solid 0.9 - 1.6mm Aluminium 0.9 - 1.2mm

305mm L: 540 W: 241 H: 406

19.2kg

AUTO-LINE™ Power Management

Technology allows for any input Voltage hook-up (208-575V) with no manual linking required, providing convenience in any job setting.

Ideal solution for dirty or unreliable input power


GUN CALIBRATIONAllows control box to sync with the welding gun for precise wire feed control that is critical for reducing weld defects and providing flawless synergic operation.

ADVANCED TRIGGERProvides 'Trigger Interlock' capability and the ability to control the amount of time spent in the arc start and arc crater steps.

LARGE DUAL DIGITAL METERS Easy to view and are pre-settable to ease setting weld output.

INVERTER ARC CONTROL TECHNOLOGYCreated greater puddle control for outstanding MIG and Puled MIG weld performances.

LIGHTWEIGHT, AEROSPACE-GRADE ALUMINIUM Offers protection and the benefit of reduced weight.

BRIGHT DIGITAL DISPLAYS Bright digital displays

are east to read and display Voltage or arc length and wire feed speed or Amperage

Also have indicators for start and crater, setup, schedule select and advanced trigger operations.

Two-knob, three button panel layout makes it simple to change parameters and reduced training time.

Aluma Power 350 MPa Source

XR-AlumaFeed Wirefeeder

LINE VOLTAGE COMPENSATION Keeps welding output constant even if input power varies by +/-10%. XMT 350 models further expand line voltage compensation on 460 VAC to an amazing +37%, -59%.

ULTRA-TOUGH, POLY-CARBONATE-BLENDED COVER FOR CONTROL PANEL PROTECTS FRONT CONTROLS FROM DAMAGE

SET-UP GUIDEThe set-up guide on inner panel of feeder has quick tips to get your system up and running quickly. Also provides a good reference that won't get misplaced like an owner's manual.

RUGGED STEEL CASEThe rugged steel case holds up in the harshest environments and protects wire from dirt and moisture. Also has a large carrying handle for improved durability.

EASY SET UP For MIG and Pulsed MIG applications

SHARPARC™

Controls the arc in Pulsed MIG mode and gives control over the arc cone shape, puddle fluidity, and bead profile.

If a gas is used other than A4 100% (Argon), SharpArc™ can be adjusted to help customise your arc to the gas being used.

TRIGGER SCHEDULE SELECT (SCHD)Allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding. Useful when switching between two welding parameters is needed.

101

INDUCTION HEATING

Induction Heating

APPLICATIONS THAT WOULD TYPICALLY REQUIRE HOURS TO HEAT CAN BE DONE IN MINUTES WITH INDUCTION HEATING.

102

INDUCTION HEATING INDUCES HEAT ELECTROMAGNETICALLY INSTEAD OF USING CONVENTIONAL HEATING ELEMENTS.

Heat is induced in the part by subjecting it to a high frequency magnetic field, creating eddy currents, activating the parts molecules and generating heat.

While resistance heating heats the surface of the part, the induction heating process heats within the part. The depth of heating depends on the frequency used. High frequency heats closer to the surface, while a lower frequency penetrates deeper into the part – allowing efficient heating of thicker parts.

Applications typically requiring hours to heat can be done in minutes with induction heating.

Induction Heating Explained

INDUCTION HEATING

103

With the Miller Pro-Heat™, a part can be brought to temperature in a faction of the time, compared to traditional flame and resistance heating processes. It also holds the part at the specified temperature. It can be programmed to hold and soak for a specified period of time.

Pre-heat time can be reduced by up to 400%. To put this in perspective, companies using the Pro-Heat™ have reduced pre-heating time from over two hours to just 30 minutes.

REDUCE PRE-HEATINGTIME BY UP TO

400%Benefits of Induction Heating

Compared to resistance heating, induction heating is easy to set up and pull down, making it versatile to go from job to job. Plus, it offers the flexibility to fit a variety of pipe diameters and plate lengths. Various Induction cable configurations can be adapted to suit your specific application.

5. EASY TO SET UP

In-built diagnostics enables operating parameters to be available at the touch of a button and offers operator tutoring. On-board temperature control provides for manual or temperature based programming in a simple-to-learn operator interface.

6. ON-BOARD DIAGNOSTICS

Heating is maintained along and through the heat zone by using induction to heat within the material.

4. UNIFORM HEATING

Induction heating offers a much faster time to temperature. The part reaches the desired temperature in a significantly shorter time compared to traditional flame and resistance heating processes, allowing the job to get done faster.

1. BOOSTS PRODUCTIVITY

Induction heating is a much safer heating process as there is no exposure to open flames or electrical resistance wires and less exposure to fumes compared to flame heating.

2. IMPROVED SAFETY

3. REDUCE COSTS

The faster heating time reduces costs due to less labour time, Plus there is no fuel costs or expensive ongoing inspection or audit costs associated with the Induction heating process.

104

Pro-Heat™ 35Part No: MILPROHEAT35

MULTIPLE OUTPUTSProvides two insulated connectors for air- cooled blankets or liquid-cooled cables.

LOW CONSUMABLE COSTSNo fuel costs and minimal insulation costs. Insulation is reusable and may be used 50 times or more, reducing cost of disposal and replacement.

ON-BOARD TEMPERATURE CONTROLProvides for manual or temperature-based programming in a simple- to-learn operator interface.

MULTIPLE CONTROL THERMOCOUPLE INPUTS Control on the hottest TC during heating and coolest TC during cooling for uniform heating and quality.

OPEN OUTPUT DETECTIONPrevents system operation without a covered output receptacle (cable or protective plug).

CABLE IDENTIFICATION SYSTEMKnows the type of cable attached and limits output to protect cables and blankets.

TIME-TO- TEMPERATUREFaster than conventional processes due to the method of applying the heat, reducing heating cycle time.

IMPROVED AND SAFER WORKING ENVIRONMENTWelders are not exposed to open flame, explosive gases and hot elements associated with fuel gas heating and resistance heating.

EASY SET-UP Achieved using preheat blankets or flexible heating cables combined with user-friendly insulation blankets. Easy to install primary power through panel that does not require removal of sheet metal.


Weld Pre-Heating & Stress Relieving.

*Image shows Water Cooled set up example.

INDUCTION HEATING 3 Phase

105

INPUT POWER

OUTPUT FREQUENCY

RATED OUTPUT

INPUT AMPS AT RATED OUTPUT

KVA/KW AT RATED OUTPUT

DIMENSIONS (MM)

WEIGHT

400 - 460 V, 3 Phase 50/60 Hz CE

5 - 30 kHz 35 kW at 100% Duty Cycle

60 A, 400 V 39/37 H: 669

W: 552

D: 933

103kg

The Pro-Heat™ 35 Air-Cooled Induction Heating System is specifically designed for preheating applications up to 400° Fahrenheit (204°C).

Air-cooled blankets are available for pipe diameters from 8-60 inches (20-152 cm) or in the case of plate, the lengths are 41-205 (1-5.2m).

The blankets easily conform to circular and flat parts and install in a matter of seconds.

Manufactured from durable high-temperature materials, flexible induction blankets are designed to withstand the tough conditions in both industrial and construction applications.

The Pro-Heat™ 35 Liquid-Cooled Induction Heating System provides a highly versatile tool for preheating, stress relieving, hydrogen bake out, and post weld heat treat in a variety of pipe diameters and even flat plate.

In general, shorter cables are used for smaller diameter pipe and are easier to handle and set-up. Longer cables are used for larger diameter pipe or small pressure vessels and tanks.

Great for pre-heat application on geometrics that prevent use of air-cooled blankets.

LIQUID COOLED PACKAGE OPTION AIR COOLED PACKAGE OPTION

APPLICATIONS APPLICATIONS

Transmission Pipeline – Construction/Repair

Power Piping – Construction/Repair

Shipbuilding

Drill Pipe Manufacturing

Pipe Fabrication Shops

Petrochemical – Construction/Repair

Mining Equipment Maintenance

Shrink Fit

106

WIREFEEDERS

PRODUCT PROCESS

WIRE SIZE SOLID

WIRE SIZE FLUX CORED


Weldmatic W64

CV 0.6 - 1.6mm 0.8 - 1.6mm Construction, Fabrication,Mining, Maintenance

Suitcase X-Treme 12VS

CC/CV

0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance

Suitcase 12RC

CV 0.6 - 1.6mm 0.9 - 2.0mm Construction, Fabrication, Mining, Maintenance

70 Series CV * 0.9 - 1.6mm 1.2 - 2.8mm Construction, Fabrication, Mining, Maintenance

74 MPa Plus CV 0.9 - 1.6mm 1.2 - 2.8mm Construction, Marine, Fabrication, Mining, Maintenance

MIG

MIG

PU

LSE

PO

RTA

BLE

PO

WE

R R

EQ

SO

LID

WIR

E

FLU

X C

OR

ED

ALU

M

ME

TER

S

2 R

OLL

FE

ED

4 R

OLL

FE

ED

Designed for this process Capable of this process * Optional

Wirefeeders

107

WIREFEEDERS

Weldmatic W64 Wirefeeder

INCHAllows wire to be fed without wasting gas.

LATCHProvides gun switch trigger to start and then again to stop, reducing operator fatigue on long welds.

PRE GASAllows gas to flow before weld starts.

POST GASAllows gas to continue flowing after weld has finished.

SPOT TIMEProvides short weld times for repetitive spot welds.

BURNBACKControls how far the wire burns back to the tip on completion of the welding operation.

4 ROLL DRIVE 50W MOTORProvides a consistent, strong drive for a variety of wires.

HEAVY DUTY 4 ROLL DRIVESystem has larger, stronger drive gears and ball bearings on drive rollers and shafts.

HIGH & LOW SPEED RANGEProvides 1 to 10m/min or 8 to 20m/min speed, giving finer control of wire speed – particularly useful at lower Voltage settings.

ARC START CONTROLAllows starting response to be fine-tuned to weld conditions.

CREEP START MODEProvides slow wire speed until weld starts - ideal for aluminium starts.

PURGEAllows gas line to be purged, without feeding wire.

4 ROLL DRIVE WIREFEEDER. SUITS WELDMATIC 270, 356, 396 & FABRICATOR.

SUPPLY VOLTAGE

RATED SUPPLY CURRENT

CIRCUIT BREAKER CURRENT

PRE-GAS RANGE

START SPEED SPOOL SIZES

WIRE SPEED RANGE

WIRE SIZE RANGE

32 Vac - (from welding source)

5 Amps 5 Amps 0 - 2 Seconds

Start or creep (switchable)

5kg, 15kg

0 - 10 metres per min low speed range8 - 20 metres per min high speed range

0.6mm - 1.6mm diameter

108

Suitcase® X-Treme™ 12VSPart No: MIL12VSSCFDRXT

SCALED WIRE PRESSURE KNOB Provides easy

adjustment and consistent pressure on the drive rolls and wire.

The wire drive and motor assembly is specifically designed for mobile welding applications to provide smooth and consistent wire delivery.

NEW WIRE DELIVERY SYSTEMBends wire over a large radius and applies just the right amount of force to ensure consistent feeding.

Taking Portable Welding to the Extreme!

ULTRA-LOW DRAG INLET GUIDE PINS Makes loading the wire

easy and does not deform the wire on the way into the drive rolls. Simply thread the wire through the pins and into drive rolls.

There are two ways to advance the wire through the drive roll and into the gun.

Either open the pressure arm and thread the wire into the grooves in the drive roll and on into the gun inlet or place the wire between the pins and use the jog/purge switch to advance the wire through the drive roll.

WIREFEEDERS

109

CONSISTENT WIREFEED Provides wire feed

speed that is accurate and consistent from the start of the weld to the finish, and from one weld to the next.

Consistent wire feed speed is very important with large-diameter cored wire, because small changes in wire feed speed make large changes in deposition rates.

EXCELLENT STARTSSuperior arc performance for all types and sizes of wires, whether using CV or CC power supply.

HIGHER DUTY CYCLELonger welding periods suitable for higher Amperage applications due to the heavy duty contactor rated at 425 Amps at 60%.

SUPERIOR LOW END PERFORMANCEExcellent arc performance and welding characteristics when welding at lower currents, either with small wire sizes or out of position applications.

QUICK SET-UP & REVIEWOperator friendly adjustments including easy to read digital Amp & Volt meters.


Construction

Shipbuilding

Heavy Manufacturing

Rental

MIG (GMAW)

Flux-Cored (FCAW)

Pulsed MIG (GMAW-P)

OPERATOR CONVENIENCEPacked with features at your fingertips - including emergency isolation on/ off switch, trigger hold, gas purge and wire inch.

QUICK CHANGE ROLLERSNo tools required due to Miller’s patented quick lock hub system providing the operator quick and easy drive roller change when switching between wire sizes.

BUILT TO LAST IN HARSH ENVIRONMENTSThe plastic case design, potted PC board and double-filtered gas value ensure Suitcase withstands the harshest industrial environments.

WELDING MODE

INPUT WELDING CIRCUIT RATING

WIRE SPEED

ELECTRODE WIRE DIAMETER CAPACITY

MAX SPOOL SIZE CAPACITY

DIMENSIONS (MM)

WEIGHT

CC or CV/DC

425 A at 60% Duty Cycle

1.3 - 19.8 m/min

Solid Wire: 0.6 - 1.4mm Flux Cored: 0.8 - 2.0mm

305mm diameter up to 20kg

H: 394W: 229D: 533

15.9kg

IMPROVED WELD QUALITYWire drive with tachometer control improves weld feed speed accuracy and consistency to make it easier to produce quality welds.


110

Suitcase 12RCPart No: MIL12RCSCFEEDER

WELDING MODE INPUT POWER WIRE SPEED

CV/DC 24 VAC, 10 A, 50/60 Hz

1.9 - 17.8m/min

ELECTRODE WIRE DIAMETER CAPACITY

DIMENSIONS (MM)

WEIGHT

Solid Wire: 0.6 - 1.6mm Flux Cored: 0.9 - 2.0mm

H: 394 W: 229 D: 533

11.6kg

WIREFEEDERS

REMOTE VOLTAGE CONTROL Saves the operator a

trip back to the power supply for welding adjustments.

For applications where the feeder is within 100 feet of the power source and control cords are acceptable.

SETTING THE STANDARD FOR PERFORMANCE Heavy-duty drive motor

with tachometer control provides wire feed speed that is accurate and consistent from the start of the weld to the finish and from one weld to the next, which provides consistent arc quality.

Wide voltage range for small and large wires with no contractor chatter or arc outages.

UNIQUE AND DURABLE CASE Impact-resistant, flame-

retardant case provides strength and durability, and protects components and welding wire from moisture, dust and other contaminants.

Built-in slide rails allow you to drag the feeder into position for welding. Innovative feeder door design allows you can change wire while feeder is standing upright or laying down.

EXTREME RELIABILITY Potted and trayed main

printed circuit board for the harshest environment adds exceptional reliability.

Board has full-trigger isolation so a shorted gun trigger will not affect feeder operation.

Gun locking tab works with guns having corresponding locking grooves to prevent gun from being pulled out if the feeder is dragged by the gun.

Gas inlet recessed into back of case is protected from incidental contact by the weld cable, ensuring consistent and contaminant-free shielding gas delivery to the gun.

Double-filtered gas valve helps keep dirt from clogging and affecting gas flow.

ULTRA-LOW DRAG INLET GUIDE PINS Make loading the wire

easy and does not deform the wire on the way into the drive rolls improving wire feeding performance.

SCALED WIRE PRESSURE KNOB Provides easy

adjustment and consistent pressure on the drive rolls and wire.

DIGITAL METERS WITH SUNVISION™ TECHNOLOGY Display voltage, wire

feed speed, and also amperage if desired.

Meters can be seen clearly even in direct sunlight.

111

S MODELS (BASIC 70 SERIES FEEDERS) Wire speed control.

Factory-set run-in control for improved arc starts.

24 VDC high-torque, permanent-magnet motor.

Quick-release, drive-roll pressure adjustment arm allows drive roll change without losing spring preload setting.

Solid-state speed control and brake circuit for increased service life.

Floating positive drive systems provide trouble-free feeding on a variety of wires.

70 SeriesPart No: MILS74SCE [S-74S Standard]Part No: MILS74D [S-74D Digital] Part No: MILS74DXCE [S-74DX Digital]*Part No: MILD74D [D-74D Digital Dual]*

WELDING MODE

INPUT POWER

WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY

DIMENSIONS (MM)

WEIGHT

CV/DC 24 VAC, 10 A, 50/60 Hz

1.3 - 19.8m/min Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm

S-74 Single: H: 356 W: 318 D: 711D-74 Dual: H: 356 W: 533 D: 889

S-74 Single: 26kgS-74 D-74 Dual: 39.5kg

D MODELS ADD THE FOLLOWING FEATURES Digital meters for easy

viewing of the wire feed speed and Voltage.

Remote Voltage control allows operator to set Voltage at the wire feeder without having to go back to the power source.

Tachometer feedback to help keep wire feed speed accurate.

DX MODELS ADD THE FOLLOWING FEATURES Four weld programs

allow the operators to store four independent welding parameters reducing welding setup time (four programs available per side on dual feeder).

Adjustable run-in control for improved arc starts.

Adjustable weld sequence control gives operator complete control of the welding parameters: pre-flow, run-in, weld time, crater, burn-back and post-flow.

Welding process range control locks parameters at a set percentage of welding parameters to ensure welding procedures and quality standards are maintained on the shop floor.

Dual schedule allows operator to switch between two welding parameters without readjusting the machine, eliminating downtime and enhancing quality.

* Indent only

WIREFEEDERS

112

74 MPa PlusPart No: MILS74MPA

INPUT POWER

WIRE SPEED ELECTRODE WIRE DIAMETER CAPACITY

DIMENSIONS (MM)

WEIGHT

CV/DC 1.3 - 19.8m/min Solid Wire: 0.9 - 1.6mm Flux Cored: 1.2 - 2.8mm

H: 356 W: 533 D: 889 39.5kg

MPA PLUS WIREFEEDERS OFFER THE BENEFITS OF THE STANDARD S, D AND DX MODELS, PLUS EVEN MORE.

ALUMINATION™ TECHNOLOGY Alumination™

technology gives you the ability to use the extended reach of a push-pull system for consistent, versatile and dependable aluminium wire feeding.

Alumination™ gives you the versatility to handle whatever aluminium welding job you want to tackle.

SYNERGIC PULSED MIG Synergic Pulsed MIG

operation when optimized with the XMT MPa power supplies.

Provides communication between the power source, feeder and gun.

As wire speed increases/decreases, the pulse parameters also increase/decrease to match the right amount of power needed.

TRIGGER SCHEDULE SELECT Trigger schedule select

allows the operator to select the alternative schedule by quickly tapping the gun trigger when not welding.

When optimized with the XMT MPa power supply the operator can also switch from MIG to Pulsed MIG.

PROFILE PULSE™ Profile Pulse™ provides

TIG appearance with MIG simplicity and productivity.

Achieve “stacked dime” weld bead appearance without back-stepping.

Profile Pulse™ frequency can be changed to increase or decrease the spacing between the ripple pattern to achieve the desired weld appearance.

WIREFEEDERS

113

MIG Guns & TIG Torches

FOR QUALITY WELDS & INCREASED PRODUCTIVITY

MIG FEED GUNS & TIG TORCHES

114

Spoolmatic 30APart No: MILSP30A

XR-A Pistol GunPart No: MILXRAGUN

WELDING OUTPUT RATING

WIRE SPEED WIRE DIAMETER CAPACITY MAX SPOOL SIZE CAPACITY

DIMENSIONS (MM)

WEIGHT

200 A @ 100% Duty Cycle

1.8 - 22.2m/min 0.6 - 1.6mm Ali Wire up to 1.1mm Hard Wire

102mm L: 384 W: 64 H: 260 6.4kg

WELDING CURRENT CAPACITY WIRE SPEED WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT

200 A @ 100% Duty Cycle 1.8 - 22.2m/min 0.8 - 1.6mm aluminium wire L: 270 W: 64 H: 187 9.6kg

Air cooled spool gun for exceptional aluminium welding results in industrial or commercial applications. Engineered for operator comfort the Spoolmatic 30A gives you portability and with the 9m cable assembly allows

Air cooled push pull gun which with the XR Control is ideal for aluminium and other soft alloy wires.

access to those hard to reach welds. Use with the WC-24 Control or connect directly to applicable machines.

May require the Miller WC-24 Control - Part No. 293455

Accepts patented, single turn, quick range FasTip contact tips, and has a replaceable feed cable and head tube liner which reduces service time.

XR-A Aluma Pro GunPart No: MILXRAGUN25

WELDING OUTPUT RATING WIRE SPEED WIRE DIAMETER CAPACITY DIMENSIONS (MM) WEIGHT

300 A @ 100% Duty Cycle 1.8 - 23m/min 0.8 - 1.6mm Ali L: 432 W: 64 H: 127 1.1kg

True push-pull wire feed system (when coupled to the XR-Aluma Feeder) Slave torque motor ensures smooth,

consistent feeding and improved arc performance, while reducing the problems normally associated with feeding aluminium.

MIG FEED GUNS & TIG TORCHES

115

MIG Guns

TIG Torches

MIG GUNS

GUNS TO SUIT ALL MIG APPLICATIONS

Treggun40012fl Bernard 400 Amp 12ft (3.6M) MIG gun 231050


Treggun40012mfl Bernard 450 amp 12ft Miller gun 231058


Treggun40015mfl Bernard 450 Amp 15ft Miller MIG 231056

Bernflx3515am Bernard dura-flux 350 Amp 15ft MIG gun Miller end 233010

MA7444gun MA7444 Ergoplus 36/4M euro gun 232010

MA7144gun MA7144 Ergoplus 24/4M euro gun 232008

Replacement 200A MIG gun to suit 190, 270, 270C, 200i 430250

Replacement 350A MIG gun to suit 356, 396 430251

Replacement 400A MIG gun to suit Fabricator. 430252

TORCHES TO SUIT ALL TIG APPLICATIONS

TT30025T TL300 25FT 300A trimline torch 243426

TT20025NT TL210 25FT 200A 2pc trimline torch 243326

TT20025VNT TL210 25FT 200A 2pc trim torch cw valve 243330

TT15025VN CK150 25FT 150A 2pc torch cw valve 243255

TIG TORCHES

117

Welding SafetyPROTECTION, PERFORMANCE & COMFORT.When it comes to welding safety equipment, it’s important to select a high quality welding helmet that is compliant with Australian/New Zealand standards, to ensure protection of both the eyes and face during welding.

All WIA and Miller helmets have been tested to and comply with Australian and New Zealand standards - AS/NZS 1337.1 B (High Impact) and AS/NZ 1338.1 (Auto-Darkening).

When you select a WIA or Miller brand of Auto-Darkening helmet, you can be confident that you are using a high quality product that has undergone stringent testing to Australian and New Zealand standards.

119

WELDING SAFETY

Auto-Darkening Helmet Selection Chart

MODEL SHADE ARC SENSORS

SWITCHING SPEED

VIEWING AREA

GRIND MODE

WARRANTY

WIA Blue 9-13 2 1/10,000 Sec

97 x 46mm

Yes 1 Year (Auto- Darkening Lens Only)

Miller Digital Elite™ 9-13 4 Independent Sensors - Plus X-Mode

1/20,000 Sec

97 x 60mm

Yes 3 Years (Auto- Darkening Lens Only)

AUSTRALIAN & NEW ZEALAND STANDARDSAS/NZS 1338.1 (Auto-Darkening)

AS/NZS 1337.1 B (High Impact)

120

WIA Blue HelmetPart No: 153042

DESIGNED FOR THE WELDER WHO WANTS PROTECTION, PERFORMANCE & COMFORT AT AN AFFORDABLE PRICE.

AUSTRALIAN & NEW ZEALAND

STANDARDS

AUSTRALIAN & NEW ZEALAND STANDARDSTested in Australia, the lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/NZS 1337.1 B (High Impact).

VARIABLE SHADE CONTROLVariable control for adjustment of shade, lens sensitivity and delay for maximum control when welding. Shade 9-13.

CONVENIENT EXTERNAL SHADE CONTROLProvides flexibility to adjust shade control while welding.

BIG VIEWING AREA With a viewing area larger than most helmets in its class, the operator gets a better visual of the working area.

MAGNIFYING LENS HOLDERBuilt-in provision for magnifying lens*, if required. *Magnifying lens not included.

OPERATOR COMFORTHigh quality headgear - comfortable, lightweight and fully adjustable for easy adjustment to provide maximum face and neck protection. Weighs only 515g.

WELDING

M

ADE FOR

M

ADE FOR

WELDING SAFETY

121

DUAL ARC SENSORSProvides continuous arc sensing capability. Lens automatically switches from light state 4 to adjustable welding shades 9-13 when an arc is struck. Lens darkening reaction time 1/10,000 sec.

BATTERY POWERED WITH SOLAR-ASSISTFor exceptionally long life and no charging required! Features auto on/off function and low battery indicator. Delivers up to 1500 hours of interruption free welding with MIG, Stick and Inverter power sources - meaning your helmet will always be ready to go when you are. Replaceable battery.

GRIND MODEComes standard with Grind Mode, meaning you can use one helmet for all your welding requirements - including weld preparation and clean-up.

PARTS AND ACCESSORIES

Front Lens Gasket 153449

Front Cover Lens (pkt 5) 153441

Inside Cover Lens (pkt 5) 153440

Ratchet Headgear Assembly 153450

Replaceable Battery 153461

STANDARDS

AS/NZS 1338.1 (Auto-Darkening)


ANSI Z87.1-2003 (High Impact)

DIN/TUV/CSA

PRODUCT SPECIFICATIONS

Part Number 153042

Viewing Area 97 X 46mm

Cartridge Size 110 X 90mm

Variable Shades 9 to 13

Light State 4

Grind Mode Yes

Switching Speed (Light to Dark)

1/10,000 Sec

Delay Speed (Dark to Light) 0.1 – 1.0 Sec

Arc Sensors 2

Weight 515g

PowerLithium Battery & Solar-Assist

On/Off Control Automatic

Operating Temperature -5°C to +55°C

Warranty1 Year (Auto-Darkening Lens Only)

1 YEAR WARRANTYLike all WIA products, this product is manufactured with quality in mind. Tested under stringent conditions, we provide a 1 year warranty for your peace of mind.

1 YE

AR

Not suitable for low current TIG applications.

122

Digital Elite™ SeriesPart No: Black - 153052, Inferno - 153012, Hot Rod Garage - 153019,

Lucky’s Speed Shop - 153015, Blue Flame - 153020,

Stars and Stripes - 153011, Camouflage - 153013,

BLACK STARS AND STRIPES

INFERNO CAMOUFLAGE

Four Modes - Weld, Cut, Grind & X-Mode.

LUCKY'S SPEED SHOP

HOT ROD GARAGE

BLUE FLAME

3 YEAR WARRANTYDesigned to withstand industrial environments, Miller helmets now come with a 3 year warranty (Auto-Darkening lens only).

BONUS ACCESSORIES INCLUDED: 5 outside cover lenses.

2 inside cover lenses.

Helmet bag.

LIGHTWEIGHT HEADGEAR The lightweight headgear has multiple settings to achieve the best fit and comfort.

FOUR INDEPENDENT ARC SENSORS Provide continuous arc sensing for the most demanding applications plus superior lens response.

SUITS A WIDE RANGE OF WELDING PROCESSESMIG, Stick, TIG, Flux Cored and Pulse.

IMPROVED DIGITAL CONTROLSAllows the user to easily adjust mode, shade, delay and sensitivity.

BATTERY POWERED WITH SOLAR ASSISTTwo replaceable lithium batteries, with solar assist, deliver up to 3000 hours of use.

LIGHTWEIGHTAt only 510g, the helmet can be worn for long periods, keeping operator fatigue to a minimum.


MAGNIFYING LENS COMPATIBLEAdd a magnifying lens if required. *Magnifying lens not included.

WELDING SAFETY

3 YE

ARAUSTRALIAN &

NEW ZEALAND STANDARDS

123


Front Lens Gasket Graphic Helmet/Non QR

M216337

Filter Lens Gasket Graphic Helmet/Non QR

M234758

Front Lens Cover (5 Pk) 153457

Inside Lens Cover 153458

Lens Holder QR M241978

Gasket, Lens Assembly QR M241977

Replacement Lithium Battery (X2) 153460

Ratchet Headgear 153451

Comfort Cushion M216336

Lens Holder (External) M241978

Magnifying Diopter Lens 1.0




153740

153741

153742

153743

PRODUCT SPECIFICATIONS

Viewing Area 97 x 60mm

Operating Modes4 Modes: Weld, Cut, Grind, X-Mode

Arc Sensors4 Independent Sensors Plus X-Mode

Variable Shades 9-13

Light State 4 (All Modes)

Grind Mode Shade 4

Cut Mode Shade 5-9

X-Mode Shade 9-13

TIG Rating 5 Amps and Below

PowerReplaceable Lithium Battery up to 3000 Hours

Switching Speed (Light - Dark)

1/20,000 Sec

Delay Speed (Dark - Light) 0.10-1.0 Sec

On/Off Control Automatic

Magnifying Lens Holder Yes

Weight 510g

Warranty3 Years (Auto-Darkening Lens Only)

Rec. Amps GMAW (MIG) MMAW (Stick)

Up to 400 Amps*

Rec Amps GTAW (TIG) 5-350 Amps**

*X-Mode eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors.

**Amperage ratings may vary for processes involving aluminium and stainless steel.

WHAT IS X-MODE?Sensors are normally triggered by the light when you strike an arc. In X-Mode, the sensors are triggered by the electromagnetic field that is created when you start a weld.

X-Mode overcomes instances where obstructions block a sensor when welding out-of-position. Even when there is an obstruction, the sensor will still trigger because of the electromagnetic field.

For outside work, X-Mode will stop the lens constantly lightening and darkening because of the light triggering the sensors. The sensors will only trigger the lens to darken when you start to weld.

DIGITAL LENS TECHNOLOGY

WELD Suits MIG, Stick, TIG, Flux Cored and Pulse welding processes. Shades 9-13.

CUT Suits Plasma, Laser, Gas welding and cutting applications. Shades 5-9.

GRIND Suits weld preparation and clean-up. Fixed shade 3.

X-MODE

Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13.

STANDARDS



ANSI Z87.1-2003 (High Impact)

DIN/TUV/CSA

124

Powered Air Purifying Respirator.OFFERS RESPIRATORY PROTECTION WHEN WELDING, GOUGING OR CUTTING.


DUAL AIR SPEEDSAllows the user to adjust the air volume for a variety of working conditions – 160 and 200 litres/minute.

LIGHTWEIGHT LITHIUM ION BATTERYDelivers 8 hours of operation on low setting and 6 hours on high setting. No memory retention from frequent charging. 3 hours to charge.

LIGHTWEIGHT BLOWER UNIT DESIGNFor operator comfort.

AUDIBLE AND VIBRATING ALARMSNotify the operator of blocked filters or air blockages.

BACK HARNESSEvenly distributes the weight of the unit over the entire upper body, keeping operator fatigue to a minimum when welding for long periods.

TWIST LOCK HOSE CONNECTION DESIGNEliminates air leaks and makes connecting and disconnecting quick and easy.

HOSE COVERProtects from sparks and abrasion for extended life.

LED BATTERY METERAllows the operator to keep track of remaining power.

WELDING SAFETY

Vortex PAPR SystemPart No: Black - 153060

AUSTRALIAN & NEW ZEALAND

STANDARDS

125

FLOW METER Allows the operator to check air volume output. This ensures the life of every filter is maximised.

MILLER’S DIGITAL ELITE AUTO- DARKENING LENSCombined with Miller’s Digital Elite™ for maximum performance - weld, cut and grind.


Battery Charger 153061

Replacement Battery 153062

Replacement Hose 153063

Replacement Head Seal 153064

Replacement Filter Cover 153065

Pre-Filter (Pack 10) 153066

Replacement Particle Filter 153067

Replacement Belt 153073

REPLACEABLE FILTER CARTRIDGE

OPTIONAL MAGNIFYING LENS AVAILABLE

REINFORCED HEAD SEALFor durability. Fully washable.

TOOL BAGHolds PAPR and other welding accessories.

The Vortex complies with AS/NZS 1716:2003 PAPR-P2. WIA will not take responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain poisonous gases or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction and ventilation is used in confined space applications.

COMES COMPLETE WITH Compact Blower Unit.

Miller Digital Elite™ Helmet with Head Seal.

Particle Filter.

Belt & Back Harness.

Battery.

Battery Charger.

Air Flow Meter.

Tool Bag.

INDUSTRIAL APPLICATIONS Manufacturing.

Fabrication.

Stainless Steel.

Flux cored.

MILLER HELMET STANDARDS



ANSI Z87.1-2003 (High Impact) DIN/TUV/CSA

VORTEX PAPR STANDARDS

AS/NZS 1716:2003 PAPR-P2

DIGITAL LENS TECHNOLOGY

WELD Suits MIG, Stick, TIG, Flux Cored and Pulse welding processes. Shades 9-13.

CUT Suits Plasma, Laser, Gas welding and cutting applications. Shades 5-9.

GRIND Suits weld preparation and clean-up. Fixed shade 3.

X-MODE

Electromagnetic arc sensing technology eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) & obstructed sensors. Shades 9-13.

126

AccessoriesHIGH QUALITY WELDING SOLUTIONS TO BOOST PRODUCTIVITY.

127

SIZE (MM) ALI DRIVE ROLL

0.8 M2274340.9 M2274341.0 M2274341.2 M2274341.6 M227434

MILLER ALUMA-PRO

SIZE (MM) ALI DRIVE ROLL ALL WIRE DUAL DRIVE ROLL

0.8 M183357 M1361351.0 - M1361351.2 - M136135

MILLER SPOOLMATIC 30A

SIZE (MM) STEEL ('V' GROOVE) ALI ('U' GROOVE) F/C WIRE ('V' KNURLED) SOFT F/C WIRE ('U' COGGED)

0.6 M151030 - - -0.8 M151031 - - -1.0 M161189 - - -1.2 M151033 M151045 M151062 M1510771.6 M151035 M151047 M151064 M1510792.0 - M151048 M151066 -

MILLER 2 ROLL KITS To suit 60 and 70 Series and 12vs Feeders

SIZE (MM) STEEL ('V' GROOVE) ALI ('U' GROOVE) F/C WIRE ('V' KNURLED) SOFT F/C WIRE ('U' COGGED)

0.6 M151024 - - -0.9 M151026 M151036 M151052 -1.0 M161190 - - -1.2 M151027 M151037 M151053 M1510702.0 M151040 M151057 M151073

MILLER 4 ROLL KITS To suit 60 and 70 Series Feeders

Drive Rollers & Inlet Guides

ACCESSORIES

SIZE (MM) PART NO.

0.6 / 0.8 4308050.8 / 1.0 4308100.9 / 1.2 4308300.9 / 1.2 knurled 4308381.2 / 1.61.0 / 1.2 aluminium1.0 / 1.2 knurled1.2 / 1.6 knurled0.8 / 0.9 ‘V’ groove 430837

DRIVE ROLLERS To suit WIA 190, WIA 200i

SIZE (MM) PART NO.2.0 I.D. brass W26-0/13

INLET GUIDES

SIZE (MM) PART NO.

0.6 / 0.8 ‘V’ groove WF0260.9 / 1.2 ‘V’ groove WF0271.2 / 1.6 ‘V’ groove WF0281.0 / 1.2 aluminium WF0290.9 / 1.2 knurled WF0301.2 / 1.6 knurled WF031

DRIVE ROLLERS To suit W64, W60 & W61 Wirefeeders (37mm dia) CP124, CP125, CP126, CP127, CP130, CP132, CP133, CP134 & CP135

ACCESSORIES

128

Remote Controls

ACCESSORIES

Remote Hand ControlPart No: MR300430 [Includes 14-Pin Receiver]

NO CORDS – IMPROVES SAFETY AND REDUCES MAINTENANCE TIME

IMPROVES PRODUCTIVITYAllows parameter adjustments up to 91 metres away from welder without returning to the machine or calling for assistance.

SMART™ TOUCH BUTTONSIncreases or decreases machine parameters in one or five percent increments, for quick and accurate adjustments.

EASY TO INSTALL RECEIVERPlugs directly into the 14-pin receptacle of Miller machines.

EXTENDS WELDING RANGE TO 91M

IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL

DIGITAL METER DISPLAY

EASY TO USE

LONG BATTERY LIFE

1 YEAR WARRANTY

Remote Foot ControlPart No: MR300429 [Includes 14-Pin Receiver]

NO CORDS – IMPROVES SAFETYEliminates control cord and reduces potential trip hazard.

IMPROVES PRODUCTIVITY & MANOEUVRABILITYEliminates cord tangles, reduces clean up time and work area cord clutter.

EASILY PROGRAMMABLEControl can be quickly and easily paired with any other Miller 14-pin wireless receiver. (Control is pre-programmed when purchased with the receiver).

MULTIPLE FREQUENCY SHARINGAllows up to 20 systems to operate in a 27.4m radius with accuracy and precision - and without delay or system interference.

IMPROVES RELIABILITYEliminates control cord failure.

EXTENDS WELDING RANGE TO 27.4M

IMPROVES WELD QUALITY WITH PRECISE OPERATOR CONTROL

AUTO ON TO MAXIMISE BATTERY LIFE UP TO 250 HOURS

1 YEAR WARRANTY

129

Remote Controls

ACCESSORIES

RCC -14 Finger Tip ControlPart No: M043554

Side-to-side (east/west) rotary motion fingertip current/contactor control fastens to TIG torch using industrial quality velcro straps. Includes 8m cord and 14 pin plug.

RFCS -14 Foot ControlPart No: M151086

Foot pedal current contactor control, includes 6m cord and 14 pin plug.

ACCESSORIES

AntispatterNOZZLE- KLEEN 2Highest quality for most applications. Non-flammable and paintable. No fluoro-carbons. Prevents spatter build-up on nozzles.

MIG Accessories

PKT SIZE PART NO.

Spray Can 186810

PKT SIZE PART NO.

Spray Can 186805

WELD-KLEEN HEAVY DUTYA convenient solvent-based, quick drying aerosol that allows for pre-heat, higher duty cycles and high temperature applications. Excellent for fixture and tooling protection. Paintable, non-flammable no fluorocarbons.

Lube-Matic LUBE-MATIC LIQUIDHelps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m.

LUBE-MATIC LUBE PADSBlack lube pads are pre-treated with Lube Matic liquid. Lubrication allows smooth feeding of wires with poor cast, helix, rust and long feeding liners.

LUBE-MATIC WIRE KLEENER PADSHelps feed all mild steel, fabricated and core wires. Cuts rust and reduces wire drag by 60%. Great for distance feed over 3m.

PKT SIZE PART NO.

5oz Container 186930

PKT SIZE PART NO.

Per packet of 6

186935

PKT SIZE PART NO.

Per packet of 6

186938

130

Accessories

TIG Accessories

TUNGSTENS - THORIATED - MILD & STAINLESS STEEL2% Thoriated, red tip tungstens suited for DC current, electrode negative for welding mild and stainless steel.

ARGON HOSE AND CLAMPS

HOSE COVERSProtects TIG torch cable assemblies from dirt and damage.

TUNGSTENS - LANTHANATED - MILD & STAINLESS STEELBlack tip tungstens with an electrical conductivity that is close to that of thoriated tungstens. Thoriated tungstens can be replaced by lanthanated tungstens avoiding the radioactivity of thorium oxide. Lanthanated tungstens can be used with either AC or DC current.

TUNGSTENS - ZIRCONIATED - ALI & MAGNESIUM ALLOYS0.8% Zirconiated, white tip tungstens for AC current welding of non ferrous materials including aluminium and magnesium alloys.

SIZE PKT SIZE SOLD PER PART NO.

1.6 10 Packet 106102

2.4 10 Packet 106103

3.2 10 Packet 106104

DESCRIPTION SIZE PART NO.

Argon hose 4.0mm 242926

1. Hose Clamp S/S 13.8 OET 242111

2. L11 Hose Clamp S/S 10.9 OET 242109

3. 11725 Hose Clamp S/S 10.5 OET 242108

DESCRIPTION FITS PART NO.

225HCLV Leather Velcro 7.01m

CK150, TL210, CK200, TL300

246105


1.6 10 Packet 106141

2.4 10 Packet 106142


1.6 10 Packet 106118

2.4 10 Packet 106119

3.2 10 Packet 106120

ACCESSORIES

131

ACCESSORIES

Arc AccessoriesElectrode Holders

Welding Cable Fittings

Earth Clamps

SCREW TYPEWe have a range of robust quality electrode holders.

TONG TYPEWe have a range of light and heavy duty earth clamps.

G CLAMP TYPEHeavy Duty G Clamp Earth.

CABLE CONNECTORS - TAPERED PIN TYPEIn-line cable connectors with rubber insulation. Tapered pin twistlock for reliable electrical connection when extending work and welding cables.

TYPE AMPERAGE PART NO.

Yellow Handle 400 Amp 111006

Yellow Handle 600 Amp 111020


Type ND 2193 300 Amp 112000

Type EC400CC 400 Amp 112001

TYPE SOLD PER PART NO.

Cable Connector ND3025 Pair 114001


Nu Weld 400 Amp 112055

132

16mm25mm

35mm50mm

70mm

Arc AccessoriesWelding Cable & FittingsWELDING CABLEOur cable is double insulated, very flexible, heat and chemical resistant. Talk to your local representative about personalised cable.

CABLE CONNECTORS - DINSE TYPEDinse style connectors for quick and reliable connection to welding power sources or extending welding cables. Tapered twist lock action.

CABLE LUGS - LUGS FOR WELDING CABLES.

SIZE MM²CURRENT RATING AMP 60% DUTY CYCLE

CURRENT RATING AMP 100% DUTY CYCLE

PKT SIZE

SOLD PER

PART NO.

16mm 160 125 100 m 113001

25mm 210 165 100 m 113002

35mm 265 205 100 m 113003

50mm 335 260 100 m 113004

70mm 415 325 100 m 113005

TYPE - 10/25 SOLD PER PART NO.

CX520 Jack Plug BSB Ea 232970

CX540 Female Connector BB Ea 232974

CX530 Panel Receptacle BEB Ea 232972

TYPE - 35/50 SOLD PER PART NO.

CX522 Jack Plug BSB Ea 232971

CX542 Female Connector BB Ea 232975

CX558 Panel Receptacle BEB Ea 232973

TYPE SIZE SOLD PER PART NO.

Crimp H1416/50 25mm/M10 Ea 114305

Crimp 250 Amp 50mm/M12 Ea 114300

Crimp H1425 70mm/M12 Ea 114312

Crimp H1312 95mm/M12 Ea 114313

232970 232974 232972

232971 232975 232973 114305 114300 114312 114313

ACCESSORIES

133

ACCESSORIES

Arc AccessoriesArc Air Gouging

ARC AIR GOUGING TORCHESFor gouging, cutting and piercing of metal using Air Carbon Arc Cutting and Gouging. Use with any constant current power source of the appropriate rating.

ARC AIR GOUGING CARBONSCopper coated carbon electrodes used for arc air gouging of most metals with AC or DC current.

SPARES FOR K4000 TORCH

TYPE PART NO.

K4000 Gouging Torch c/w 7 ft Cable 116015

TYPE PART NO.

Torch Only 116206

Cable only 7ft 116208

Insulator c/w Screw (pair) 116210

Bonnet 116216

Spool 116220

Head Assembly 116224

TYPE SIZE MM PKT SIZE SOLD PER PART NO.

DC Unjointed

5.0 100 Pkt 107202

6.5 50 Pkt 107203

8.0 50 Pkt 107204

9.5 50 Pkt 107205

DC Unjointed

116210

116220

116224

135

MIG & TIG ConsumablesFOR QUALITY WELDS & INCREASED PRODUCTIVITY.

136

Parts & Consumables - Tregaskiss - Light Duty (LD)

WIRE SIZE GUN TYPE TREG NO. PART NO.

0.6 A/B* 403 14 23 231105

0.8 A/B* 403 14 30 231106

0.9 A/B* 403 14 35 231107

1.0 A/B* 403 14 10 231108

1.2 A/B* 403 14 45 231109

DESCRIPTION GUN TYPE TREG NO. PART NO.

Plastic A 152 231122

OFFICE RECESS TREG NO. PART NO.

13mm 3mm 151 1 50 231102


Ret Head T/lock tip (LD) A 154 - 14 231123

CONTACT TIPS - 10 PKTLight Duty Tough Lock (LD) – To suit the following Tregaskiss Guns: 150amp, 180amp and some 200 Amp.

SHOCK WASHERS - 2 PKTFits between Ret head and gooseneck

NOZZLES - 2 PKTLD Nozzle – To suit the following Tregaskiss Guns: 150 Amp, 180 Amp.

RETAINING HEADS - 2 PKT

* Type B Guns may have HD tips - check tip holder

CONSUMABLES

137

Parts & Consumables - Tregaskiss - Heavy Duty (HD)


Gooseneck 60º B 205 60 231225

Gooseneck 45º D 405 45 231436

Gooseneck 60º D 405 60 231437


16mm 6mm 401 5 62 231303

19mm 6mm 401 5 75 231304

13mm 3mm 401 6 50 231305

16mm 3mm 401 6 62 231306

19mm 3mm 401 6 75 231307


10mm Flush 401 4 38 231203

13mm 3mm 401 5 50 231204

16mm 3mm 401 4 62 231205

NOZZLES - 2 PKTHD Nozzle – To suit the following Tregaskiss Guns: 200 Amp, 300 Amp, 400 Amp, 500 Amp.

GOOSENECKSFits between Ret head and gooseneck

HEAVY DUTY TOUGH LOCK – TO SUIT THE ABOVE GUNS

NOZZLES - 2 PKTStd Nozzle – To suit the following Tregaskiss Guns: 200 Amp, 300 Amp.

Prevent early, unexpected burnbacks and reduce arc start failures by UP TO 50%* by using a SURESTART Contact Tip on your MIG guns. These tips are especially beneficial for applications with a high volume of tacking and short welds using solid wire in CV (Constant Voltage) welding modes.

SURESTART Contact Tips utilize the TOUGH LOCK™ Technology and are fully compatible with TOUGH LOCK Retaining Heads


1.2 Ali B*/C/D 403 20 364 231340

1.6 B*/C/D 403 20 116 231328

1.8 B*/C/D 403 20 18 231343

2.0 B*/C/D 403 20 564 231338

2.4 B*/C/D 403 20 332 231331

231225 231437

CONTACT TIPS - 10 PKTHeavy Duty Surestart – To suit to the following Tregaskiss Guns: 300 Amp, 400 Amp, 500 Amp, 650 Amp and some 200 Amp guns.


0.8 B*/C/D 403 22 30 231363

0.9 B*/C/D 403 22 35 231327

1.0 B*/C/D 403 22 10 231365

1.2 B*/C/D 403 22 364 231366

CONSUMABLES

138

SIZE GUN TYPE WIRE TYPE PART NO.

0.9 B*/C/D º Steel 231158

1.2 - 1.6 B*/C/D º Steel 231164

1.2 - 1.6 Ali B*/C/D Aluminium 231165

2.0 - 2.4 Flat B*/C/D Steel 231371

1.6 - 2.0 Gasless Steel 231659

All º Retainer 231168

LINERS - 1 PKT

Parts & Consumables - Tregaskiss - Heavy Duty (HD)

º Front Load Liner

231165 231167 231659 RETAINING HEADS - 2 PKT


2. HD Ret Head T/lock B*/C/D 404 20 231375

231375

TRIGGER SWITCHES


Switch Assembly A/B 211 5 231130

Trigger Switch C/D 411 1 231344

231344231130

SHOCK WASHERS - 2 PKTFits between Ret head and gooseneck

DESCRIPTION PART NO.

Gooseneck Shock Washer 231119

Std Plastic HD B/C/D 231224

231224231119

CONSUMABLES

139

NOZZLES - 2 PKT - TO SUIT SP150

CONTACT TIPS - 10 PKTHeavy Duty – suitable for use with SP380, and SP360 guns. * = SP360 requires a 232407 tip holder.

CONTACT TIPS - 10 PKTLight Duty – suitable for use with SP150, SP240, guns.

NOZZLES - 2 PKT - TO SUIT SP240 GUNS

NOZZLES - 2 PKT - TO SUIT SP360/380 GUNS

Parts & Consumables - Compatible with Binzel

DESCRIPTION GUN TYPE PART NO.

Conical K 232151

WIRE SIZE GUN TYPE TIP THREAD PART NO.

0.8 M*/N M8 232501

0.9 M*/N M8 232502

1.0 M*/N M8 232503

1.2 M*/N M8 232504

1.6 M*/N M8 232505

1.2 Ali M*/N M8 232524


0.6 KL M6 232120

0.8 KL M6 232121

0.9 KL M6 232122


Conical L 232271

Tapered L 232272


Cylinder M 232440

Conical M 232441

Tapered M 232442

Conical N 232531

232440

232151

232271

232441

232272

232442

CONSUMABLES

140

CONTACT TIPS - 10 PKTMedium Duty – suitable for use with SP240, SP360, PP36D guns.

DIFFUSERS - 2 PKT

BINZEL TYPE LINERS

Parts & Consumables - Compatible with Binzel


0.8 LMN M6 232241

0.9 LMN M6 232242

1.0 LMN M6 232243

1.2 LMN M6 232244

1.0 Ali LMN M6 232263

1.2 Ali LMN M6 232264

DESCRIPTION GUN TYPE COLOUR PART NO.

SP2458W L White 232208

SP3658W M White 232410

SP3858W N White 232458

WIRE TYPE LENGTH WIRE SIZE PART NO.

Steel 4m 0.6 - 0.9 232161

Steel 4m 1.0 - 1.2 232165

Steel 5m 1.0 - 1.2 232166

Steel 4m 1.4 - 1.6 232542

Ali 4m 0.6 - 1.0 232171

Ali 4m 1.0 - 1.4 232174

232208 232410 232458

TIP HEADERS - 2 PKT* = Requires a 232060 spring

TYPE GUN TYPE TIP THREAD PART NO.

1 SP150 LH* K M6 232054

2 SP240 L M6 232205

3 SP250 M6 232355

3 SP250 M M6 232405

4 SP360 M M8 232407

232205232355

CONSUMABLESCONSUMABLES

232054

141

NOZZLES (CENTERFIRE) - 2 PKTSuits WIA 356, 396 and Fabricator

Parts & Consumables - Bernard

NOZZLES - 2 PKT Suits WIA 190,270, 270c and 200i

TYPE GUN TYPE BERN NO. PART NO.

Brass Y 4391 233500

Brass TA Y 4392 233503

CONTACT TIPS SHORT - 10 PKTSuits WIA190, 270, 270C and 200i

WIRE SIZE GUN TYPE BERN NO. PART NO.

0.6 Y/Z 7497 233779

0.8 Y/Z 7488 233755

0.9 Y/Z 7489 233758

1.0 Y/Z 7496 233776

1.2 Y/Z 7490 233761

1.4 Y/Z 7498 233781

1.6 Y/Z 7491 233767

CONTACT TIPS (CENTERFIRE) - 10 PKTSuits WIA 356, 396 and Fabricator

WIRE SIZE BERN NO. PART NO.

0.9 T-035 233879

1.2 T-045 233881

1.4 T-052 233887

1.6 T-062 233883

2.0 T-078 233882

TYPE BERN NO. PART NO.

Copper Small NS-5818C 233867

Copper N-5818C 233876

Brass NS-1200B 233875

Centerfire consumables are compatible with all standard air-cooled Bernard guns

233500 233503

NOZZLES - 2 PKTTo suit 400 Amp guns

TYPE BERN NO. PART NO.

Nozzle Insulator Brass 4491 233599

Nozzle Insulator Brass 4492 233602

Nozzle Insulator Copper 4592 233631

233599 233602 233631

HEAD ASSEMBLIES - 2 PKT

TYPE GUN TYPE BERN NO. PART NO.

Std Y 4335 233482

Std Y/Z 4435 233596

CONSUMABLESCONSUMABLES

LINERSTo suit 200 Amp & 300 Amp guns

WIRE TYPE GUN BERN NO. LNG WIRE SIZE PART NO.

Steel Y 43115 15ft 0.9 - 1.2 233443

Steel Y 44215 15ft 0.9 - 1.6 233533

Ali Y 43115X 15ft 0.9 - 1.2 233455

CENTERFIRE MISCTo suit 200 Amp & 300 Amp guns

DESCRIPTION BERN NO. PART NO.

Heatshield 10012 233870

Difuser Large D-1 233873

142

CONSUMABLES

Centerfire™ Consumables

A CLEAR CUT DIFFERENCE Less expensive consumables don’t necessarily add up to cost savings.

It’s important to choose longer lasting consumables. They can make the difference between repeated consumable replacement and rework, or more arc time and a better bottom line.

Centerfire™ contact tips, nozzles and diffusers are easy-to-use and high performing - they provide better arc starts, less spatter and more consistent welds - and also last up to three times longer than competitor brands.

No tools required to replace tip or nozzle.

“Drop-In” tip with no threads means quick change after burnback, reducing down time.

Large diameter tip base and tapered seat provides better electrical conductivity and heat transfer.

Spatter shield within nozzle protects diffuser and gives smoother, less turbulent gas flow.

Solid, concentric relationship between tip and nozzle keeps tip centred even after hard use... and abuse.

Threaded nozzle holds tip fixed at 1/4” or 1/8” recess, flush, or 1/8” stick out.

Compatible with all standard air-cooled Bernard™ Q-Gun and S-Gun series.

Complete family of tips and nozzles is available to meet most of your welding needs.

143

TIG Parts & Consumables

TORCH BODIESTo suit CK Tig Torches

HANDS & SWITCHESAmp controls

TYPE PART NO.

CK150 Flexi Torch Body 244260

CK210 Flexi Torch Body 244320

CK210V Flexi Torch Body c/w Valve 244321

TL210 Flexi Torch Body 244323

TL210 Torch Body 244325

CK300 Torch Body 244450

TL300FX Flexi Torch Body 244428

TYPE FITS PART NO.

Amptrak Handle Med 28ft M14 Remote

TL210, TL310

245936

SWITCHES FITS PART NO.

230HES25 Handle Contact Med 26ft Moment

TL210, TL300

245945

PARTS FITS PART NO.

Miller 14-pin Plug Kit metal Miller M235950

Miller Torch Adaptor #195 377 All Watercooled M195377

CABLE FITTINGS

TYPE FITS PART NO.

425PCSF 25ft 1pc Power CableCK210, TL210

244306

225TF 25ft Tri Flex Cable Assembly CK200 244357

2325TF 25ft Tri Flex Cable AssemblyCK230, TL300

244404

325TF 25ft Tri Flex Cable Assembly CK300 244453

15PFN 2PC Power Cable FittingCK130, CK150

244208

4PF 2PC Power Cable FittingCK210, TL210

244311

244260244320 244325

245936 245945

CONSUMABLES

144

CK 2 Series Consumables

NOZZLES - ALUMINA & CERAMIC

NOZZLES - GAS LENS

COLLETS

COLLET BODIES

HEADSHIELD


TTCUP2A4 6.3mm 245200

TTCUP2A5 8.0mm 245201

TTCUP2A6 9.5mm 245202

TTCUP2A7 11.0mm 245203

TTCUP2A10 15.8mm 245205


TTCUP2AG4 6.3mm 245216



TTCUP2AG7 11.0mm 245219

TTCUP2AG8 12.7mm 245220


TTCOL2C116 Std 1.6mm 245234

TTCOL2C332 Std 2.4mm 245235


TTCOLBOD2CB116 Std

1.6mm 245222

TTCOLBOD2CB332 2.4mm 245223


TTSHIELD2GHS 245244

CK 3 Series Consumables

NOZZLES – ALUMINA & CERAMIC

NOZZLES - GAS LENS & GAS SAVER

COLLETS

COLLET BODIES

HEADSHIELD


TTCUP3A4 6.3mm 245300

TTCUP3A5 8.0mm 245301

TTCUP3A6 9.5mm 245302

TTCUP3A7 11.0mm 245303

TTCUP3A8 12.7mm 245304

TTCUP3A10 15.8mm 245305

TTCUP3A12 19.0mm 245306



TTCUP3AG7 11.0mm 245321

TTCUP3AG8 12.7mm 245322


TTCOL3C116 1.6mm 245354

TTCOL3C332 2.4mm 245355

TTCOL3C418 3.2mm 245356

TTCOL3C532 4.0mm 245357







TTSHIELD300HS 245363

TTSHIELD3GHS 245364

TTSHIELD3GHSLD 245365

CONSUMABLES

145

CK 3 Series Short Consumables

COLLETS

NOZZLES – GAS LENS & GAS SAVER GAS LENS

HEADSHIELD


TTCOL4C116 1.6mm 245444

TTCOL4C332 2.4mm 245445





TTCUP2AG7 11.0mm 245219

TTCUP2AG8 12.7mm 245220


TTLENS4GL116 1.6mm 245438

TTLENS4GL332 2.4mm 245439


TTSHIELD4GHS 245453

CONSUMABLES

Gas Cutting & Welding - Consumables

INDUSTRIAL KITIndustry compatible fittings and built-in safety features. The practical choice for industry, trade, rural and domestic applications. Complete with all parts required for brazing, fusion welding, silver soldering and oxy cutting (gas bottles not included). Housed in a sturdy plastic carry case.

Gemini Gas Kit NDCW-7225 – c/w standard torch.

Includes flashback arrestors. Part No: 139010

146


MX-7225 Industrial Mixer Compatible with Comet 3

131054

STANDARD MIXERS

Gas Welding & Cutting - Torches & Attachments

DESCRIPTION FBA PART NO.

TH-7225 Industrial Torch Handle No 131004

DESCRIPTION TIP TYPE PART NO.

CA-7225 Industrial Cutting Attachment 2 Seat 131033

DESCRIPTION TIP TYPE LENGTH PART NO.

HD G02-250P-3 3 Seat Std 131016

GAS WELDING TORCHManufactured from high quality materials for safe and reliable operation. Industry compatible fittings.

Mixers must be ordered separately. Includes flashback

GAS CUTTING ATTACHMENT

Manufactured from high quality materials for safe and reliable operation. Industry compatible fittings.

ELITE CUTTING TORCH

CONSUMABLES

Gas Welding & Cutting - Heating Equipment


55340 Mixer Assembly – LPG for Large Barrel 131052

55330 Mixer Assembly – Acet for Large Barrel 131053

DESCRIPTION LENGTH PART NO.

GN18 LPG Barrel 450 133908

SIZE FUEL PART NO.

4 Acet 135904

4H LPG 135953

5H LPG 135954

LARGE MIXERS

HEATING TIPS

LARGE BARREL

Acet LPG

147

Gas Welding & Cutting - Regulators


Oxygen Elite 136045

Acetylene Elite 136044

Propane Elite 136043

SIZE PART NO.

CO2 DR60 136052

WELDWELL - OXY / FUEL REGULATORS DRAGON - CO² REGULATOR

No heater required

136045 136044

CONSUMABLES


Argon Elite Single Flow 136047

SIZE PART NO.

Argon Elite Twin Flow 136048

WELDWELL - ARGON REGULATOR WELDWELL - ARGON REGULATOR

148

Gas Welding & Cutting - Flashback Arrestors


Oxygen Reg End 143000

Acetylene/ Propane Reg End 143001

Oxygen Torch End 143005

Acetylene Torch End 143006

FLASHBACK ARRESTORS

CONSUMABLES

Gas Welding & Cutting - Hoses

DESCRIPTION LENGTH PART NO.

Oxy/Acet twin x Ø6mm 5m 142125




GA5 Nut - RH 141001

GA5 Nut - LH 141002


Tailpiece x 5.0mm 141010

Tailpiece x 6.25mm 141016

Hose Coupling RH 141200

Hose Coupling LH 141201

HOSE SETS

GAS NUTS

TAILS, SPLICERS & COUPLINGS

149

Gas Welding Tips

Gas Cutting Tips

TIP SIZE FUEL GAS PART NO.

No 6 Acetylene 134200





DESCRIPTION CUTTING THICKNESS FUEL GAS TIP

STYLE PART NO.

OA - 0.8 0 - 5mm Acetylene 2 Seat 134402





STYLE PART NO.

102HC-00 0 - 5mm Acetylene 3 Seat 134500





102HC-4 40 - 50mm Acetylene 3 Seat 134505102HC-5 50 - 100mm Acetylene 3 Seat 134506

INDUSTRIAL WELDING TIP

To suit industrial mixer MX-7225 (131054)

OXY / ACETYLENE - 2 SEAT

To suit industrial mixer MX-7225 (131054)

OXY / ACETYLENE - 3 SEAT

CONSUMABLES

150

Gas Cutting Tips - Propane/LPG & Natural Gas

Gas Welding Rods


STYLEPART NO.

Std Propane 6 - 12mm LPG/Propane 2 Seat 135064

Std Propane 12 – 19mm LPG/Propane 2 Seat 135066


STYLEPART NO.

106HC-00 0 - 5mm LPG/Propane 3 Seat 135200







OXY/PROPANE STD - 2 SEAT OXY/PROPANE STD - 3 SEAT

LO-FUMING BRONZE - GENERAL PURPOSE WELDING RODAS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-C

Bare, Cu-Zn filler rod for braze welding. For optimum results should be used with Bronzecraft Flux (Cast Iron Tinning Flux for cast iron) see page 109, and a neutral or slightly oxidising flame. Recommended for braze welding of steels, malleable irons and cast irons.

FLUXCOTE NICKEL BRONZE - REPLACEMENT FOR STEELBRAZE & WEARBRAZEA fluxcoted welding alloy used to braze steel, steel alloys, copper, brass, bronze and cast iron. Sometimes used to join galvanized sheets of duct work. Used for repair work on steel and other copper, brass and bronze alloys.


1.6 Kg 121104

2.5 Kg 12110

3.2 Kg 12114


3.2 Kg 127120

CONSUMABLES

WE KNOW THE MARKETWe work hard to build our knowledge and understand what our market needs. Whether it’s heavy engineering, mining, oil and gas or pipelines, we know the market.

Global Brands. Local Support.

USED BY THE BESTOur brands are selected by welding professionals and companies who demand the most reliable products, in depth knowledge and cost effective solutions.

OUR PRODUCTS65 years of experience gives us the expertise to develop products that deliver!

Our Weldwell arc electrodes are manufactured in New Zealand, and are preferred by welding professionals and enthusiasts world over.

WHERE WE STARTEDWeldwell was established in 1947 by Wilf Nuttall, a sheet metal worker and welder who developed an innovative electrode range for a new Eutectic Low Temperature welding process. Today we are a leading welding supplier because of our innovation and expertise.

OUR APPROACHWe work with our customers to develop the best solutions. Our customers have trust in our products and our people because of the way we do things.

OUR INDUSTRY EXPERTISEBoth locally and globally our products are developed, delivered and supported by a team of industry experts who understand the needs of our customers.

OUR GLOBAL PARTNERSHIPSWeldwell is part of the ITW (Illinois Tool Works), a diversified manufacturing company.

Our global partnerships give us access to the world’s leading welding brands.

OUR BRANDSOur brands include Weldwell electrodes; WIA equipment and filler metals; Miller industrial equipment; Hobart flux-cored wires and Bernard™ consumables.

65 YEARS

19 47

151

Gas Welding Rods

Copper & Copper Alloys

Silver Brazing Alloys

PANEL WIRE - GENERAL PURPOSE MILD STEELAS 1167.2: RG, AWS A5.2: R45

Low carbon steel filler rod suitable for fusion welding of mild and low carbon steels and wrought irons. For butt or fillet welding applications such as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc..

SUPER STAFOSIn addition to Copper and its alloys, Super Stafos

- 15% Silver content - may be used with flux to braze brass. Melting Temperature – 650 – 800ºC

NICKEL BRONZE - WORK HARDENING NICKEL BRONZE BRAZING RODAS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D

For wear resistant overlays. Excellent for metal to metal sliding wear applications – worn or broken gear teeth, worn bearings, shafts, etc. Hardness 110-200 Brinell. Use Steelbraze Flux see page 109


1.6 Kg 121004

2.5 Kg 121010

3.2 Kg 121014

DESCRIPTION PKT SIZE SOLD PER PART NO.


Super Stafos x 2.4mm 1 Kg 125308



1.6 Kg 127120

SILVALOY RANGE

SIZE MM MELTING TEMP PKT SIZE SOLD PER PART NO.

40 x 1.6 610 - 620ºC 1 Stick 124104

42 x 2.0 610 - 620ºC 1 Part Kg 124106

42 x 3.2 610 - 620ºC 1 Part Kg 124114

55 x 1.6 630 - 660ºC 1 Part Kg 124405

CONSUMABLES

Welding Product Range2016

CONTACTP 0800 WELDWELL F 06 8341 604 E [email protected]

0800 WELDWELLE [email protected]

ITW Welding Group

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